FunkTronic FT634a TRC User Manual

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Line Interface
FT634a TRC
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Technical Data 2 General Features 3 Channel Remote Switching 3 Transmitter control 4 Functions of the LEDs 4 Examples 4 Jumper 6 Block diagram FT634a (C, CL, TRC) 7 Block diagram DSP 8 Pinout 9 RS232-connecting cable 11 Service program/Adjustment 11 Programming 13 Tone table 17 General Safety Instructions 18 Terms and abbreviations 19

Technical Data

Voltage of operation +12V DC +/-30% Current demand ca. 100 mA Fuse 1 A, self-resetting Weight ca. 525 g Dimensions W x H x D 104 x 44 x 175 mm Frequency of pilot tone ex factory setting: 3300 Hz Pilot tone decoder +/- 0,8 % (+/- 26 Hz) Response time < 20 ms Release time < 40 ms min. pilot tone level at measuring (monitor.)point 75 mV Notchfilter pilot tone suppression > 50 dB
2- resp. 4-wire
Input level 2-wire -10 dBm nominally, 250 mV Adjustment range 2-wire -41 dBm to -1 dBm, 7 mV to 700 mV Input level 4-wire -9 dBm nominally, 275 mV Adjustment range 4-wire -40 dBm to +1 dBm, 8 mV to 850 mV Input impedance 2-wire Zr or 600 Ohm, 4-wire 600 Ohm Output level 2-wire -10 dBm, 250 mV (or: -19 dBm, 190 mV) Pilot tone 2-wire -12 dBm, 200 mV Output level 4-wire -14 dBm, 150 mV (or: -5 dBm, 450 mV) Pilot tone 4-wire -16 dBm, 125 mV Output impedance 2-wire Zr or 600 Ohm Output impedance 4-wire 600 Ohm
Interface radio device resp. desk top control
Input level + 3 dBm nominally, 1100 mV Adjustment range - 24 to + 6 dBm, 50 mV to 1550 mV Input impedance 600 Ohm Output level - 17 dBm ex factory setting, 100 mV Adjustment range - 30 to + 8 dBm, 25 mV to 2000 mV Output impedance 600 Ohm
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General Features

The new line interface FT634a is completely constructed in SMD-technology. The connections are pin-compatible with the former version, but instead of male connectors there are female connectors. The line interface is used to remotely operate a two-way radio by a 2- or 4-wire connection. It is possible to bridge very long distances depending on the cable attenuation.
Features
- 2- or 4-wire connection (selectable by jumper)
- Impedance 600 Ohm or Zr (selectabel by jumper) (Zr only for 2-wire)
- Connector radio device --> AF-in/output and PTT-out
- Serial interface RS232 to adjust and program
- All levels adjustable with RS232
- All AF-in/outputs galvanically separated (transformer)
Version FT634a TRC
In version FT634aTRC the pilot-tone encoder is replaced by a TRC encoder. Hence, no pilot-tones can be decoded but only TRC tones.
The following parts of the TRC protocol are supported:
- Guard Tones with the frequencies 2100Hz, 2175Hz und 2325Hz
- a following Function Tone with frequencies from 650Hz to 2050Hz and the following functions:
- PTT/ channel 1 - 8
- repeater on / off (optional)
Ex factory, the FT634a TRC is programmed with common standard values. Only the desired Guard Tone frequency must be programmed in register 040, digit 1.
The FT634a TRC is available in two different housings:
- black flange aluminum housing
- 19 inch plug-in unit

Channel Remote Switching

Channel remote switching is achieved via the transmission of different Function Tones.
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Transmitter control

The transmitter control is activated as soon as the AC-line receives and decodes the pilot tone. Then the PTT-output is switched by a potential-free relay. The PTT-output can also be controlled by DC- or AF-decoding (register 053/1).

Functions of the LEDs

The green LED is on when the TRC sequence is decoded by the AC-line or a DC potential is applied or AF is decoded depending on the configuration. The green LED blinks when there is a decoding but the switching of the transmitter relay is suppressed.
The
yellow LED is on when the pilot tone was activated or DC applied to the line or the AF connected
to the line. The yellow LED blinks when the activation of one of the afore-mentioned functions is suppressed.

Examples

LED green transmitter relay on
because
- Pilot tone was decoded or
- DC was decoded or
- AF was decoded (blinking see description)
LED yellow
- Pilot tone turned on or
- DC applied and
- AF connected to the line (blinking see description)
2 or 4
FT634a TRC
Major 4a or 5a
Example 1: 2- or 4-wire remote control via private lines
TRC- or DC- remote control
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2
Example 2: Parallel circuit of several operation terminals
2
2
FT624
FT634a TRC
Major 5a
Major 4a
2
FT634a TRC
Major 4a, 5a or 6
Beispiel 3: 2-wire remote control via leased lines.
LIM AC TRC(only 2-wire)
The Major needs to be equipped with a notch filter for the Guard Tone frequency.
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Jumper

Different configurations can be adjusted with the internal jumpers . For example you can choose between 2- or 4-wire connections. The functions of the different jumpers are printed directly onto the circuit board.
Jumper setting normal, 2D, Zr, AC (ex factory)
2D = 2 wire 4D = 4 wire Zr = complex impedance 600 = real impedance 600 Ohm AC = remote control by AC voltage DC = remote control by DC voltage = jumper
Jumper setting 2D, Zr, DC
Jumper setting 2D, 600 Ohm, DC
Jumper setting 2D, 600 Ohm, AC
Jumper setting 4D, 600 Ohm, DC Jumper setting 4D, 600 Ohm, AC
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Block diagram FT634a (C, CL, TRC)

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Block diagram DSP

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Pinout

The pinout is the same for all types of the FT634a.
8-pin Western jack "RS232"
I/O 12 (Aus/Eingang) 8 I/O 11 (Aus/Eingang) 7 I/O 10 (Aus/Eingang) 6 I/O 09 (Aus/Eingang) 5 I/O 08 (Aus/Eingang) 4 GND (Aus/Eingang) 3 RS232 RxD (Eingang) 2 RS232 TxD (Ausgang) 1
LED green: transmitter relay on, because
- pilot tone decoded or
- DC decoded or
- AF decoded (blinking see description)
LED yellow
- pilot tone on or
- DC on and
- AF connected to line (blinking see description)
I/O: Line, 2D, 4D out 1
frei 2
I/O: GND 3
frei 4
I/O: Line, 2D, 4D in 5
6 OUT: Line, 4D out
7 I/O: I/O 13 (Pull-up 5V)
8 I/O: I/O 4 (o.C.)
9 IN: Line, 4D in
9-pin Sub-D jack "LINE"
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15-pin Sub-D jack "RADIO"
IN : + 12 V 1
OUT: PTT-Relay 2
OUT: PTT-Relay 3
OUT: radio, AF out 4
OUT: radio, AF out 5
I/O: I/O 0 (o.C.) 6
I/O: I/O 1 (o.C.) 7
I/O: GND 8
9 IN: + 12 V
10 IN: Squelch
11 IN: radio, AF in
12 IN: radio, AF in
13 I/O: I/O 2 (o.C.)
14 I/O: I/O 3 (o.C.)
15 I/O: GND
64-pin bus connector, 19 inch version
Pin A C
------------------------------------------------------------------------------------------------------------
1 IN : + 12 Volt IN: + 12 Volt
2 IN : Analog 1 (0-7V) IN: Analog 2 (0-7V) 3 I/O: I/O 08 (Pull-up 5V)
4 I/O: I/O 09 (Pull-up 5V) IN : Line, 4D in 5 I/O: I/O 10 (Pull-up 5V) OUT: Line, 4D out 6 I/O: I/O 11 (Pull-up 5V) I/O: Line, 2D, 4D out 7 I/O: I/O 12 (Pull-up 5V) I/O: Line, 2D, 4D in
8 I/O: I/O 13 (Pull-up 5V) OUT: bus, AF RADIO>BUS 9 I/O: I/O 14 (Pull-up 5V) IN : bus, AF BUS>LINE
10 I/O: I/O 15 (Pull-up 5V) IN : radio, AF in 11 I/O: I/O 0 (o.C.) IN : radio, AF in
12 I/O: I/O 1 (o.C.) 13 I/O: I/O 2 (o.C.) 14 I/O: I/O 3 (o.C.)
15 I/O: I/O 4 (o.C.) OUT: radio, AF out 16 I/O: I/O 5 (o.C.) OUT: radio, AF out
17 I/O: I/O 6 (o.C.) I/O: I/O 7 (o.C.) 18 IN : plug-in position config. 1 19 IN : plug-in position config. 2 20 IN : plug-in position config. 3 IN : bus, AF BUS>RADIO 21 IN : plug-in position config. 4 I/O: DATA (RS232_UGA) 22 IN : RXD (RS232_ext) OUT: TXD (RS232_ext) 23 I/O: SDA (I2C) I/O: SCL (I2C)
24 OUT: PTT-Relay OUT: PTT-Relay
25
26 IN : Squelch
27 28 29 30 31 OUT: +3,3V OUT: +5V
32 I/O: GND I/O: GND
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RS232-connecting cable

Computer equipped with RS232 9-pin jack
2 RxD RS232
3 TxD RS232
5 GND

Service program/Adjustment

RS232 jack on FT634
GND 3 RxD 2 TxD 1
The FT 634aC has a RS-232 interface with the following specifications
9600 Baud, 1 Startbit, 8 Data bits, No Parity, 1 Stop bit, neither protocol nor Xon/Xoff
For communication with Windows e.g. the terminal program "HyperTerminal" can be used. For Linux we recommend the program minicom.
After hitting the key ENTER the terminal program prompts you for input:
Online - Monitor FT634a
-----------------------
Software: FT634aTRC Version : V1.00 SW-date: 17.10.06
Rxxx................read register xxx
Pxxx yyyyyyyy.......program register xxx with yyyyyyyy
A...................adjust potentiometer
Tx..................TX-relay on/off (1/0)
Kxx.................switch channel xx (00-99,?)
Ixxxx...............tone generator on with xxxxHz
$xxxxx .............transmit tone sequence xxxxx
Q...................reset software
X...................end monitor
After hitting the key A the monitor prompts you for adjustment with the following screen :
Which potentiometer is to be adjusted?
1: input of line - amplification 2: input of line - equalization 3: output to two-way radio 4: input of two-way radio x: end
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The screen for potentiometer 1: (The actual reading of the internal reference value iis shown after changing or blank key.)
Adjustment potentiometer 1: Feed with required level into line-input at 1000Hz. Adjust ‚Line‘ to 300mV at internal reference value. Initial value: adjustment potentiometer 1: Feed with required level into line-input at 1000Hz. Adjust ‚Line‘ to 300mV at internal reference value. Initial value: 014 (min:000 max:255) level: 000 mV reference value: 300 mV Keys: <+> : +1 <*> : +10 <-> : -1 <_> : -10 < > : measuring only <a> : self-adjustment <p> : programming <x> : cancel
The screen for potentiometer 2:
Adjustment potentiometer 2: Feed with required level at line-input at 3400Hz. Adjust ‚Line‘ to 300mV at internal reference value. Initial value: 057 (min:000 max:255) level: 000 mV required value: 300 mV Keys: <+> : +1 <*> : +10 <-> : -1 <_> : -10 < > : measuring only <a> : self-adjustment <p> : programming <x> : cancel
The screen for potentiometer 3:
Adjustment potentiometer 3: Feed with required level at line-input at 1000Hz. Adjustment pot 1 and 2 (reference value ‚Line‘ = 300mV). Adjustment radio-output at required value (required modulation depth). Initial value: 015 (min:000 max:255) Keys: <+> : +1 <*> : +10 <-> : -1 <_> : -10 <t> : transmitter on/off <p> : programming <x> : cancel
The screen for potentiometer 4:
Adjustment potentiometer 4: Feed at radio input with required level at 1000Hz. Adjust at internal reference value ‚Radio‘ to 300mV. Initial value: 160 (min:000 max:255) level: 000 mV required value: 300 mV Keys: <+> : +1 <*> : +10 <-> : -1 <_> : -10 < > : measuring only <a> : self-adjustment <p> : programming <x> : cancel
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Programming

EEPROM-Registers FT634TRC
Reg. Default Description 040 04800540 Parameters for decoding the TRC High Level Guard Tone (HLGT)
1. digit: guard tone frequency 0 = no decoding of TRC 1 = 2100 Hz 2 = 2175 Hz 3 = 2335 Hz
2. digit: tone duration until HLGT is decoded (n * 5 ms)
3. digit: max. duration of the HLGT (n * 20 ms)
4. - 8. digit: min. level (0 - 32767), 00540 = 150 mV *2 = -3 dB, /2 = +3 dB sensitivity
041 06400045 Parameters for decoding the TRC Function Tone (FT)
2. digit: decoding time after end of HLGT (n * 5 ms)
3. digit: min. duration of the FT (n * 5 ms)
4. - 8. digit: min. level (0 - 32767), 00045 = 50 mV *2 = -3 dB, /2 = +3 dB sensitivity
042 32A00006 Parameters for decoding the TRC Low Level Guard Tone (LLGT)
1. digit: amplification factor for LLGT filter
2. digit: decoding duration of LLGT (n * 5 ms) until LLGT = an
3. digit: decoding duration of LLGT (n * 5 ms) until LLGT = aus
4. - 8. digit: min. level (0 - 32767), 0006 = 5 mV *2 = -3 dB, /2 = +3 dB sensitivity
043 19500000 Frequency of the function tone
1.-4. digit: frequency in Hz
046 00111213 Function for Function Tone 0-3
1. + 2. digit: function for tone 0 (2050 Hz)
3. + 4. digit: function for tone 1 (1950 Hz) (channel 1)
5. + 6. digit: function for tone 2 (1850 Hz) (channel 2)
7. + 8. digit: function for tone 3 (1750 Hz) (channel 3)
047 14202115 Funktion for Function Tone 4-7
1. + 2. digit: function für tone 4 (1650 Hz) (channel 4)
3. + 4. digit: function für tone 5 (1550 Hz) (relay off, optional)
5. + 6. digit: function für tone 6 (1450 Hz) (relay on, optional)
7. + 8. digit: function für tone 7 (1350 Hz) (channel 5)
048 16171800 Funktion for Function Tone 8-B
1. + 2. digit: function für tone 8 (1250 Hz) (channel 6)
3. + 4. digit: function für tone 9 (1150 Hz) (channel 7)
5. + 6. digit: function für tone A (1050 Hz) (channel 8)
7. + 8. digit: function für tone B (0950 Hz)
049 00000000 Funktion for Function Tone C-E
1. + 2. digit: function für tone C (0850 Hz)
3. + 4. digit: function für tone D (0750 Hz)
5. + 6. digit: function für tone E (0650 Hz)
For registers 046 - 049
1. ,3.,5.,7 digit: function: 0 = none, 1 = channel, 2 = relay
2.,4.,6.,8., digit: channel 1 - 8 (1,2,3,...,8) or relay off/on (0,1)
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Reg. Default Description 050 03100320 AF-mute level
1.+2. digit: ca. nn*0,9mV threshold AF-mute line>radio activation
3.+4. digit: ca. nn*0,9mV threshold AF-mute line>radio deactivation
5.+6. digit: ca. nn*0,9mV threshold AF-mute line>line activation
7.+8. digit: ca. nn*0,9mV threshold AF-mute radio>line deactivation
052 12500128 Guard Tone Filter
1. Stelle: Guard Tone filter frequency 0=no filter 1=2100Hz 2=2175Hz 3=2325Hz
053 12211220 TX-configuration
1. digit: TX-decoder 0=off, 1=PIL, 2=DC, 3=PIL+DC, 4=AF-squelch
2. digit: operating mode: 0: 4-wire, low amplification of line (-25...0dBm) 1: 4-wire, high amplification of line (-40...-15dBm) 2: 2-wire, low amplification of line (-25...0dBm) 3: 2-wire, high amplification of line (-40...-15dBm)
3. digit: priority 0: none 1: RX before TX 2: TX before RX 3: first come, first served...
4. digit: AF-directions without RX, without TX
5. digit: AF-directions with RX, without TX
6. digit: AF-directions without RX, with TX
7. digit: AF-directions with RX, with TX
4. to 7. digit: 0=RADIO>LINE off, LINE>RADIO off 1=RADIO>LINE on , LINE>RADIO off 2=RADIO>LINE off, LINE>RADIO on 3=RADIO>LINE on , LINE>RADIO on
8. digit: line amplification 0= auto, amplification low at 4-D, high at 2-D 1=amplification low 2=amplification high RX meaning SQL-input (056/1), TX means TX-decoder (053/1)
054 02604010 AF-squelch configuration
1.-2. digit: n*5ms above threshold, until SQL on
3.-4. digit: ca. nn*1,8mV threshold AF on
5.-6. digit: n*5ms below threshold, until SQL off
7.-8. digit: ca. nn*1,8mV threshold AF off
055 10100000 Advance time register
1.+2. digit: nn*10ms advance time
3.+4. digit: nn*10ms delay time
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056 00051205 Squelch configuration
1. digit: squelch input 0: active low, pullup on 1: active high, pullup off 2: free (audio squelch) 3: free (phantom) 4: active low, pullup off 5: active high, pullup on
3.+4. digit: nn*10ms TX-blocking period after own AF on line, only 2-wire
5.+6. digit: nn*10ms TX-blocking period after own DC on line, only 2-wire
7.+8. digit: nn*10ms TX-blocking-period after own pilot tone on line, 2-wire
057 00000000 1. digit: language of online monitor 0: German 1: English 2: French 3: Dutch 4: Italian
064 00100000 Channel register
2.+3. digit: channel 00-99
065 30100000 Blocking-periods for RX and TX
1.+2. digit: nn * 10 ms before channel switching
3.+4. digit: nn * 10 ms after channel switching
066 01080000 Channel configuration
2. digit: channel output 0: none 1: decimal 2: binary-1 3: binary 4: 2xBCD
3. digit: 0: channel output normal 1: channel output inverted
4. digit: number of channel bits (0-8)
069 00000100 RX-configuration
1. digit: RX-signaling to line 0: TRC 2: DC 3=I/O4 4=PTT at 9pole DSub line connector ST2, Pin8
2.-5. digit: pilot tone frequency in Hz
6. digit: pilot tone filter frequency 0=no filter 1=3300Hz 2=3000Hz 3=2800Hz 4=3320Hz 5=2982Hz 6=3850Hz
7. digit: line filter, 0=off, 1=on (bandpass 300-3400Hz)
080 01810000 Decoder reference 1
1.-3. digit: nnn*5ms max. tone duration 1st tone
4.+5. digit: nn*5ms min. tone duration all tones
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081 01800000 Decoder reference 2
1.-3. digit: nnn*5ms max. tone duration from 2nd tone on
5. digit: tone calling system 0:ZVEI, 1:CCIR, 2:ZVEI2, 3:EEA, 4:ZVEI3
082 07707000 Encoder reference
1.+2. digit: nn * 10ms tone duration 1st tone
3. digit: n * 10ms tone duration all other tones
4.+5. digit: nn * 10ms duration of break
083 10001000 Tone duration single-tone and special tone decoder
1.+2.digit: minimum tone duration single-tone decoding *100ms (für Reg.073/1)
3.+4.digit: maximum tone duration single-tone decoding *100ms 00 = decoding as soon as minimum duration is reached >00= decoding, if tone duration is between min and max
5.+6.digit: minimum tone duration special tone decoding *100ms (for reg.073/3)
7.+8.digit: maximum tone duration special tone decoding *100ms 00 = decoding as soon as minimal duration is reached >00= decoding, if tone duration is between min and max
103 DCBCDCBC Configuration switching inputs FT634C
1.-4. digit: tone sequence digits 1-4
5.-8. digit: expected acknowledgement
230 00025560 4.-8. digit: multiplicator for output level line>radio (0-32768) 234 00008300 4.-8. digit: multiplicator for output level tone>radio (0-32768) 236 00000000 4.-8. digit: multiplicator for output level pilot>radio (0-32768) 242 00025560 4.-8. digit: multiplicator for output level radio>line (0-32768) 244 00008300 4.-8. digit: multiplicator for output level tone>line (0-32768)
245 00006400 4.-8. digit: multiplicator for output level
High Level Guard Tone > Line (0-32768) 246 00006400 4.-8. digit: multiplicator for output level Function Tone > Line (0-32768) 247 00006400 4.-8. digit: multiplicator for ourput level Low Level Guard Tone > Line (0-32768)
250 00000128 4.-8. digit: min. level for tone decoding of radio (0-32768) 251 00000128 4.-8. digit: min. level for tone decoding of line (0-32768)
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Tone table

Tone tabe
Tone ZVEI 1 CCIR ZVEI 2 EEA
0 2400 Hz 1981 Hz 2400 Hz 1981 Hz
1 1060 Hz 1124 Hz 1060 Hz 1124 Hz
2 1160 Hz 1197 Hz 1160 Hz 1197 Hz
3 1270 Hz 1275 Hz 1270 Hz 1275 Hz
4 1400 Hz 1358 Hz 1400 Hz 1358 Hz
5 1530 Hz 1446 Hz 1530 Hz 1446 Hz
6 1670 Hz 1540 Hz 1670 Hz 1540 Hz
7 1830 Hz 1640 Hz 1830 Hz 1640 Hz
8 2000 Hz 1747 Hz 2000 Hz 1747 Hz
9 2200 Hz 1860 Hz 2200 Hz 1860 Hz
A 2800 Hz 2400 Hz 886 Hz 1055 Hz
B 810 Hz 930 Hz 810 Hz 930 Hz
C 970 Hz 2247 Hz 740 Hz 2247 Hz
D 886 Hz 991 Hz 680 Hz 991 Hz
E 2600 Hz 2110 Hz 970 Hz 2110 Hz
duration ZVEI 1 CCIR ZVEI 2 EEA
min. 52.5 ms 75 ms 52.5 ms 30 ms
typ. 70 ms 100 ms 70 ms 40 ms
max. 87.5 ms 125 ms 87.5 ms 50 ms
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Please read the operating instructions carefully before installation and setup.
The relevant regulations must be complied to when working with 230V line voltage, two-wire­lines, four-wire-lines and ISDN-lines. It is also very important to comply to the regulations and safety instructions of working with radio installations.
Please comply to the following safety rules:
- All components may only be mounted and maintained when power is off.
- The modules may only be activated if they are built in a housing and are scoop-proof.
- Devices which are operated with external voltage - especially mains voltage ­ may only be opened when they have been disconnected from the voltage source or mains.
- All connecting cables of the electronic devices must be checked for damage regularly and must be exchanged if damaged.
- Absolutely comply to the regular inspections required by law according to VDE 0701 and 0702 for line-operated devices.
- Tools must not be used near or directly at concealed or visible power lines and conductor paths and also not at and in devices using external voltage – especially mains voltage - as long as the power supply voltage has not been turned off and all capacitors have been discharged. Electrolytic capacitors can be still charged for a long time after turning off.
- When using components, modules, devices or circuits and equipment the threshold values of voltage, current and power consumption specified in the technical data must absolutely be complied to. Exceeding these threshold values (even if only briefly) can lead to significant damage.
- The devices, components or circuits described in this manual are only adapted for the specified usage. If you are not sure about the purpose of the product, please ask your specialized dealer.
- The installation and setup have to be carried out by professional personnel.
Factory returning of old equipment
According to German law concerning electronic devices old devices cannot be disposed off as regular waste. Our devices are classified for commercial use only. According to § 11 of our general terms of payment and delivery, as of November 2005, the purchasers or users are obliged to return old equipment produced by us free of cost. FunkTronic GmbH will dispose of this old equipment at its own expense according to regulations.
Please send old equipment for disposal to: FunkTronic GmbH
Breitwiesenstraße 4 36381 Schlüchtern
>>> Important hint: freight forward deliveries cannot be accepted by us.
February 2nd , 2006
Subject to change, Errors excepted

General Safety Instructions

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Terms and abbreviations

lLine 2-wire cable
Radio 2-way-radio
ZR Reference impedance, this is the same as a real 2-wire-cable according to German TBR 15
2D 2 wire 4D 4 wire Zr Complex impedance according to German TBR 600 Real impedance 600 Ohm according to German TBR AC Remote control via AC voltage DC Remote control via DC voltage IN Input OUT Output I/O In- and output SDA I2C-Bus Data SCL I2C-Bus Clock TXD RS232 Transmitter RXD RS232 Receiver PTT Push To Talk DSP Digital Signal Processor FT FunkTronic
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Revision remarks
Modifications made are only mentioned in note form in this section. For detailed information please read the corresponding chapters.
06.02.14 - translation to English version
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