4
Own er’s Manual
Pegasus Touch 3D Printer
R0.1 – May 4, 2014
(work in progress)
© 2014 Full Spectrum Laser 3D, LLC
http://fsl3d.com
Contents
Introduction ..................................................................................... 6
Icons Used in This Manual ............................................................ 6
Part 1: Safety .................................................................................. 7
Overview ...................................................................................... 7
Laser safety ................................ ................................................. 8
Compliance Statement .................................................................. 9
General Precautions .................................................................... 11
Work Area ................................................................ ................ 11
Resin ....................................................................................... 11
Isopropyl Alcohol ...................................................................... 12
Part 2: Getting Started .................................................................... 13
Overview ..................................................................................... 13
Unpacking ................................................................................... 13
Parts and Accessories ............................................................... 14
Additional Recommended Tools ................................................. 14
Unpacking ................................................................................... 15
Setup .......................................................................................... 15
Build Tray (Vat) Reference Drawing ........................................... 18
Build platform ........................................................................... 19
Double Check ........................................................................... 19
RetinaCreate (software) Installation ........................................... 19
Part 3: Printing ............................................................................... 20
Add a model ................................................................................ 20
View Control ................................................................................ 20
Zoom In/Out with a Mouse ......................................................... 20
Change View with a Mouse ........................................................ 20
Pan ................................................................ .......................... 20
Moving and Orienting Models........................................................ 21
Moving and Sizing ................................................................ ..... 21
Orienting .................................................................................. 21
Generate Supports ....................................................................... 22
Manual Support Modification ........................................................ 22
Print................................ ............................................................ 22
Part 4: After Printing ....................................................................... 24
Removing the Build Platform ........................................................ 24
Finishing Steps ............................................................................ 24
General Steps ................................................................ ........... 24
Repair Imperfect Prints................................ .............................. 25
Part 5: Touch Screen Interface ........................................................ 27
Print Monitoring ........................................................................... 27
Pause/Play and Stop .................................................................... 28
Network Settings ......................................................................... 28
Calibration .................................................................................. 28
FSL3D App Store ......................................................................... 29
Part 6: RetinaCreate ....................................................................... 30
Overview ..................................................................................... 30
Save as Job - The program will save your scene. ........................ 31
Part 7: Maintenance ........................................................................ 32
Pegasus Touch Laser 3D Printer Care........................................... 32
To keep the body of Pegasus clean, use microfiber cloth to wipe
the outside. If you want shine for the cover, use products specifically
recommended for acrylic (ex. Novus #1). Avoid products that contain
ammonia (ex Windex). ................................................................... 32
Transportation ............................................................................. 32
Resin Care ............................................................................... 33
Appendix A: Troubleshooting ........................................................... 35
Hardware ................................ .................................................... 35
Software...................................................................................... 35
Appendix B: Warranty Statement ..................................................... 36
Appendix C: Pegasus Touch Specifications ...................................... 39
Appendix D: Material Safety Data (resin).......................................... 40
Introduction
Thank you for your purchase of a Pegasus Touch Laser 3D Printer by
FSL3D. It is our wish that this product adds value to your business or
hobby activities for years to come. Please take time to read this manual
in its entirety to safely use your device to its full potential. For more
information and products, please visit http://fsl3d.com.
Icons Used in This Manual
This icon marks Warnings and Cautions. Please pay special
attention to information associated with this icon.
The Wing icon is used to indicate information that will help you operate
more efficiently.
Part 1: Safety
Overview
To ensure a safe working environment, it is necessary to treat the
printer and accessories with care. Please carefully read all instructions
before attempting to operate your 3D Printer.
Use only printing materials from FSL3D or approved partners. Use of
other materials may damage your machine or void your warranty.
Modifying the printer without FSL3D’s approv al will invalidate the
warranty and may pose a health hazard.
Never attempt to operate your Printer with the lid open or attempt to
override the safety interlock system.
When you receive your Printer, please carefully inspect it for any
shipping damage and contact us immediately via email if there are any
issues— ple ase inclu de you r unit’s serial n u m b er and photos of the
problem.
Caution – Modifying the machine or overriding the safety interlock
may result in hazardous laser radiation exposure.
Laser safety
The standard reference for laser safety is the American Standard for
the Safe Use of Lasers, Z136.1-2000, developed by the American National
Standards Institute (ANSI). This reference is the basis for many of the
federal regulations for laser and laser system manufacturers, and for the
Occupational Safety and Health Administration (OSHA) laser safety
guidelines. It contains detailed information concerning proper installation
and use of laser systems. While the ANSI standard itself does not have
the force of law, its recommendations, including warning signage, training,
and the designation of a laser safety officer, may be compulsory under
local workplace regulations when operating laser systems above Class I.
It is the op erator ’ s respon s i bility t o en s u re that the installation and
operation of the Full Spectrum Laser Hobby Advanced Laser System is
performed in accordance with all applicable laws. Copies of ANSI
Standard Z136.1-2000 are available from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
(407) 380-1553
Never remove any of the case panels of the Printer. Removal of case
panels will expose you to danger and void your warranty. Overriding the
interlock system can expose you to Class 3B Laser Radiation.
The Pegasus Touch 3D printer is a Class 1 Laser System. The Printer
case has a safety interlock switch that deactivates the laser if the cover is
opened during operation, and no special precautions are necessary to
operate the unit safely.
200mW CW MAXIMUM
405nm
Compliance Statement
The Pegasus Touch 3D printer is a Class 1 Laser Product, as defined
in International Standard IEC 60825-1.
Pegasus Touch complies with 21 CFR 1040.10 and 1040.11, the
Federal Performance Standards for Light-Emitting Products, except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007. The
Center for Devices and Radiological Health of the US FDA issued Laser
Notice No. 50 to permit manufacturers to classify and manufacture their
products in accordance with the International Standard.
21 CFR 1040 and IEC 60825-1 require that certification, identification
and warning labels be placed on laser products. Reproductions of the
labels found on the Full Spectrum Hobby Advanced Laser System follow,
with locations specified:
1. Certification/Identification Label. This sticker is located on the rear
of the machine. Any updates to the information (date of manufacture
and manufacturer address) are added as adhesive overlays.
General Precautions
Please follow the instructions below.
Work Area
The Printer must be installed on a level surface to prevent spillage
of resin. The resin may spill out during the lift cycles if the surface
is uneven.
Always use a 9”x14.5 " wide cutting board (eg Amazon ASIN#
B00E4WRVTI) or other drip protector when removing the build head.
Otherwise Resin may drip over the front of the printer.
Never remove the build tray without first removing the build head.
Otherwise Resin may drip from the head down onto the internal
components of the printer.
The Printer must be installed in a location away from direct sunlight
or intense artificial light sources.
The work area should be kept at or slightly above room temperature
(21°C / 70°F).
The printer itself emits no fumes and the resin contains zero volatile
organic compounds. However, isopropyl alcohol is commonly used
to finish prints so an area with good ventilation is recommended.
Resin
FSL3D photopolymer resin is a mild irritant: treat it with the same care
as you would any household chemical and follow standard safety
procedures and FSL3D handling instructions.
.
● Only use resin from FSL3D or approved partners. Using 3rd party
resin may damage your machine and void your warranty. In
addition, the RetinaCreate software end user license is valid only
when used with materials from FSL3D or approved partners
● Wear protective gloves when handling the resin; goggles are also
recommended if there is a risk of splashing.
● Resin is not edible in liquid or solid form.
● Liquid and solid forms of resin are not approved for use with food or
drink.
● Liquid and solid forms of resin are not tested or approved for use in
medical applications.
● Do not mix the resin with any substances.
● Please refer to Appendix G for information on handling, storage,
properties, and an outline of Material Safety.
● Material Safety Data Sheets for each color are available on the web:
http://fsl3d.com/support.
The resin is light sensitive so avoid long exposure to strong artificial
lighting or sunlight.
The transparent yellow cover is designed to block laser radiation,
but strong exterior light may enter and cure the resin. It is
important that the unit be kept out of direct sunlight or high-intensity
artificial light.
Do not pour used resin back into the original bottle to avoid
contamination. It is safe to store resin in the build tray for a period
of 24hrs or less between prints. For periods >24hrs, we recommend
the build tray should be emptied and the resin should be filtered and
placed in a light-proof container; amber Nalgene Lab Bottles work
well.
We recommend colored resins be gently stirred with a spoon for 5
minutes before use if left sitting for more than 7 days due to
possible pigment settling.
All Resin should be stored in a cool dry place.
Please refer to Appendix G for information on handling, storage,
properties, and an outline of Material Safety of the resin.
Isopropyl Alcohol
Isopropyl Alcohol (IPA) is commonly used to remove uncured resin to
finish parts (see Part 4: Finishing Steps). FSL3D does not manufacture or
sell IPA. Standard 99% IPA is available from Amazon or your local
grocery/convenience store. Please read and follow all usage and safety
instructions provided with the IP A that you purchase.
● Good ventilation is strongly recommended.
● Keep away from fire, heat, or sparks
● Containers should be kept closed or covered when not in use
● Always follow instructions provided from your IPA supplier. Consult
the provider for more information.
Part 2: Getting Started
Overview
The following section is a brief guide to getting up and running.
Setup of the Pegasus Touch usually takes less than 10 minutes, but
there are a few things to take care of before it arrives:
Install RetinaCreate software
Prepare your work area
Purchase 99% IPA for cleaning of parts
Purchase protective gloves. Disposable nitrile gloves work well.
Purchase cleaning and removal tools
Save the box and packaging! It is necessary for shipping if your
unit requires repair or warranty service.
Unpacking
Once your Pegasus Touch has arrived and you have removed the unit
from the box, you will notice that the accessories and starter resin are
shipped inside the build area of the machine. You will need to do the
following to prepare the machine (wire cutters or scissors required):
1. Remove all wrapping and packaging material from th e exterior
2. Cut the zip ties holding the resin and cables to the Z (vertical) spine
of the machine
3. Cut the zip tie restraining the vat holder
4. Remove the foam padding from the vat holder
5. Remove the resin
6. Remove the power brick and Ethernet cable
7. Remove the resin tray.
8. Check that the resin tray is clean and all plastic wrap is removed.
9. Inspect the interior and exterior of the printer for damage
Parts and Accessories
The Pegasus Touch includes the following parts and accessories.
Please make sure they were shipped with your machine. If anything is
missing, please email support.
Table 1 - Packing List
Part
Quantity
Pegasus Touch 3D printer
1 pc
Build Platform with Thumbscrew
1 set
Resin tray (vat)
1 pc
Power cable
1 pc
Ethernet cable
1 pc
500mL Starter Resin
1 bottle
Additional Recommended Tools
FSL3D recommends the purchase of a number of tools for removing
prints from the build plate, cleaning prints, and filtering resin. Some of
these tools are sharp and can pose a danger if used improperly. The resin
can be slippery so it is important to be aware of your grip and directions
of motion when removing parts from the build plate. Always take care
when removing parts from the build platform and handle tools in a safe
manner.
FSL3D recommends the purchase of the following additional
accessories for print finishing available at Amazon.com and other
suppliers:
Part removal:
Nitrile or dishwasher gloves(eg Amazon B004E3LN96)
9”x14.5" W ide C u tting B oard ( e g Amazon B00E4WRVT I )
Steel paint scraper as a chisel: eg Tooluxe 6-in-1 Pai n t er’ s Tool
(Amazon B000VOK13Q)
Flush cutters: eg Xuron 170-II (Amazon B000IBSFAI)
Rubber mallet (to tap the steel paint scraper), eg Home Depot
#31030.
Part finishing
1-2L glass container for soaking finished parts in IPA: eg Amazon
B0000CFG5I
2.5 ounce spray bottle: eg Amazon B000NJHNLW
Tongs: eg Amazon B00004OCK1
Tweezers: eg Amazon B00BG8WW2Y
Unpacking
Unwrap machine and inspect for damages
Cut zip ties holding the VAT holder
Cut zip ties holding the resin and accessories and remove
resin/accessories from printer
Setup
Make sure that your printer is on a level surface, away from direct
sunlight, and in a temperature-controlled location. After removing all
accessories from the interior of the machine and ensuring it is clean, it is
time to connect to your machine.
1. Connect the Ethernet port of the machine to a free port on your
internet router using the supplied Ethernet cable.
2. Ethernet is the preferred interface but USB PC connection
(requires microUSB cable, not supplied) and WiFi (requires
dongle, not supplied) are also supported. You may also load jobs
via USB key. Refer to instructions at the user forums at
http://fsl3d.com/forums for more information.
3. Plug the power adapter into a convenient mains power outlet.
4. Plug the DC barrel connector into the power port on the machine.
5. The machine should boot within 90 seconds.
The Pegasus Touch can get print data from one of five sources:
1. Over Ethernet from the RetinaCreate job preparation and
machine management software.
2. From a USB flash drive.
3. Over WiFi (requires optional Tenda W311M USB WiFi dongle, not
supplied, eg Amazon B006GCYAOS)
4. Over USB cable (requires microUSB cable, not supplied, eg
Amazon B004GF8TIK)
5. Directly from the FSL3D Model Marketplace.
Figure 1 - E xterior View
Figur e 2 - Connec tions
Figur e 3 - Interior View
Build Tray (Vat) Reference Drawing
● Never remove the VAT without first removing the build head.
Otherwise resin will drip onto the internal components of the printer.
● Pull the tray horizontally to remove
● Push back on the VAT to return to the printer until you feel the click
● Pour resin into the tank. Use only FSL3D approved resin;
otherwise, your machine may be damaged and warranty voided. In
addition, the RetinaCreate software license is valid only with use
with materials from FSL3D or approved partners.
● Be careful not to exceed the maximum fill line to avoid spillage while
printing
● If more resin is needed while printing, you can always pause the
printer and pour more resin. Press the pause button on the LCD
screen or simply open the lid to pause the print.
Max Fill Line
Min. Fill Line
PDMS Fill Line
Vat Retaining Locating Holes
Build platform
● Always plac e a 9”x14.5 ” cutting board over the VAT before removing
the build platform to avoid resin drips over the front of the machine.
● To remove the build platform loosen the large thumbscrew enough
so the build head slides out. It is not necessary to fully remove the
hand screw. Apply a downward pressure to slide the build plate out.
● Always make sure to remove the platform before the resin tray to
avoid the resin dripping into the printer.
Double Check
Please double check the list below before you proceed to next steps
● Are all tapes and films removed from all the printer parts?
● Are the resin tray and the build platform securely installed?
● Is resin filled to maximum fill line? Do not overfill the resin.
● Is the printer well connected to the power outlet?
● Is the printer connected to your computer with the Ethernet cable,
USB cable or wirelessly?
RetinaCreate (software) Installation
Download the latest software from http://fsl3d.com and follow the
onscreen instructions. Ensure you read, understand, and agree to the
terms in the End User Licensing Agreement. Remember that the
RetinaCreate software license is valid only when used with printers and
materials from FSL3D or approved partners.
Part 3: Printing
Add a model
Open RetinaCreate and select Add Model under the Scene menu. Load
the model you want to print. RetinaCreate supports .stl and .obj files. The
box with grid lines on the bottom in the middle of your screen represents
the build platform the printer. RetinaCreate will place the model in the
middle of the grid when you add a model. Keep in mind that the build
platform is upside down in the printer.
View Control
Zoom In/Out with a Mouse
Roll up the mouse wheel to zoom in and roll down to zoom out
Change View with a Mouse
To change the view, right click anywhere on the screen and move the
mouse around.
Move the mouse to the left to rotate in clockwise and the right to rotate
in counter-clockwise.
Drag the mouse down to achieve top view and drag up to achieve the
bottom view.
Pan
To move the screen view as a whole, press down the mouse wheel and
move the Mouse around.
Moving and Orienting Models
Moving and Sizing
Click on the model and you will see red, green, and black arrows
surrounding the model. Red and green arrows are to move the model in
the direction where they are pointing to. Left click on the arrows and drag
to move the model. The black arrow on the top of the model pointing
upward is to change size of the model. Left click on the arrow and drag
up and down to increase or decrease the dimensions of the model.
Orienting
The c u r ved b ars att ached to th e arrows are t o chan g e the mode l’ s
orientation. Green, Red, Blue bars represent Y, X, Z axis respectively.
Left click and drag vertically the Green and the Red bars to chang e X, Y
orientations of the model. Left click and drag horizontally to change Z
orientation of the model.
Generate Supports
Supports are important for a successful print, especially for models
with overhangs. For now, you only have one model to print. Select
Support All under the Scene menu. RetinaCreate will generate supports
with a base for your model. The drop-down menu will be covered in depth
in Part 6.
Manual Support Modification
Clicking on a support will select it; selected supports are highlighted
in red.
Press the delete key to manually delete the selected support.
Left-click on a support and hold the left mouse button to drag the
support.
Hold down the CTRL key and click on the model to add supports
Print
RetinaCreate displays the connected printers on the upper left hand
side of you r screen . You will see g r e en circ l es, the wo r d ‘ Idle’ , and t h e
pri n t er’s IP when t h e printer is ready. Clic k th e gr een c i rc le wit h a trian g le
to start printing. RetinaCreate will transfer the model to the printer. The
number of slices transferred will be shown on the bottom of your screen.
Please do not disconnect the cable or close RetinaCreate before it says
‘All T r ansfer red’.
If you are printing a big model and need more resin while printing,
simply click pause button, pour more resin in the tank, and restart the
printing.
Part 4: After Printing
Removing the Build Platform
● When the model has finished printing, wait at least 10 minutes to
allow excess resin to drip out before opening the lid
● Insert a 9.5"x14.5" cutting board and lay it on top of the VAT.
Always insert the cutting board before removing the build platform to
avoid dripping resin inside the machine.
● Remove the build head as described Part 2: Build platform.
● Rotate the platform to face upward or hold a container under
the platform to catch any resin.
● Scrape excess resin off the build platform into the tray before
transferring to the finishing station.
● Make sure you keep the cover closed to protect the resin from
external UV light.
Finishing Steps
General Steps
● Transfer the platform to your self-prepared finishing station.
● Use the corner of the paint scraper to release some part of the base
of your model, then remove the whole model. The scraper may be
sharp. Please be careful not to hurt yourself. Sometimes you may
find it useful to use a rubber mallet in conjunction with the scraper
to work the part off.
● To rinse excess resin from the model, fill your container with 99%
isopropyl alcohol (IPA) and place your model inside. Let it soak for
15 minutes. You may try holding the model with tongs and swirling
the model inside the container filled with IPA to work out any loose
resin. We recommend you cover the container with a plate to
prevent excessive evaporation of the IPA.
● Take the model out of the IPA using the tongs after soaking for 15
minutes.
● Remove the supports carefully.
○ Use the flush cutters to snip away supports or chisel them
away with the paint scrapper + rubber mallet.
● Put the model on some paper tissue to dry.
○ You may use 220-1500 sandpaper to sand away any unwanted
marks after the model is fully dry.
○ Clean sanding dust with isopropyl alcohol.
○ You may want to clear-coat or paint the model as desired.
● Wash the build platform with isopropyl alcohol. Allow to dry. You
want to wash the platform right away after each print. Leaving it in
the air will make it very hard to clean later.
○ You don’t n e ed to was h th e platf or m if you u s e th e same resin
for your next prints. In this case, please put the platform back
in the printer right away.
Post-curing
● Printed objects are by design cured to about 90% strength to
extend the useful life of the non-stick layer of the VATs
● To cure fully, you may place the models in sunlight after
cleaning them
● Placing models in sunlight to cure may cause the models to
turn slightly yellow as sunlight contains a wide spectrum of light that
breaks down color additives in the resin
● Alternatively to preserve the best color (or transparency) of
the model, cure the model under a 285nm UV light source eg
Phillips 325126 bulbs (Amazon B00172Y0H4). After it is cured under
285nm light, give it a anti-UV clear coat such as Krylon 1305 to best
preserve color (Amazon B00397STRW).
Repair Imperfect Prints
Follow instructions below to repair imperfect models. Repair can only
be done when the model came out nearly perfect but with small holes or
broken parts.
● Prepare: a toothpick, resin, natural sunlight (or a 405nm laser
point), 220-1500 grit sand paper
● Dip the toothpick in the resin and fill the hole completely with the
resin. Try to be accurate in order to reduce sanding later on. Do the
same to glue parts and put them together.
● Leave the model in the sun to cure. You may use a laser point which
is faster.
● Once fully cured, sand the bump to smooth the surface. Wash with
IPA to clean any dust.
Part 5: Touch Screen Interface
The Pegasus Touch comes equipped with a touch screen interface on
the front of the machine. From this screen you can monitor prints, pause
and stop prints, configure network settings, calibrate the printer, and print
models directly from the FSL3D App Store. The screen will also provide
you with critical information such as lid open warnings and resin refill
warnings.
Figure 5-1: The Pegasus tough home screen. The top left icon opens
the FSL3D App Store. The ethernet icon in the top center-left opens up
the network configuration window. The gear in the top right opens up the
calibration screen.
Print Monitoring
When the printer is in an active print job, a screen is displayed which
animates the print job. In the bottom left of this screen, the elapsed time
and expected total time are displayed. Then it lists how many slices are
left to print out of the total number of slices.
Figure 5-2: An image of the Pegasus Touch Screen During Printing.
Pause/Play and Stop
The user can pause, resume, and stop jobs by pressing the two buttons
in the top right of the screen. When the stop button is pressed, the printer
will cease lasing and slowly raise the build platform up to where the head
can be safely dismounted.
Network Settings
The printer can be wirelessly connected to your home network using a
USB wifi dongle. The wifi settings can be input directly from the printer via
the network settings menu.
To access the network settings, tap the ethernet or wifi connectivity
icon in the top center-left of the home screen.
Calibration
WARNING: Misuse of the Calibration Screen can permanently
damage your printer. Generally, you should not have to use the
Calibration Screen unless directed to by FSL3D customer support.
The printer's laser can be recalibrated manually. A printable calibration
sheet file is available at fsl3d.com. This sheet consists of a collection of
twenty-five dots the span the build area of the Pegasus Touch. To perform
calibration, print the calibration sheet and cut out the square region which
fits into a resin vat. Place the sheet in a resin vat and optionally tape it in
place. Insert the resin vat into the printer and close the printer's lid.
Next you will need to steer the laser to each of the 25 calibration
points in the proper order. Turn on the laser by pressing the "Laser On"
button in the top right. The laser should glow brightly on the inserted
sheet of paper. Pressing "Laser Hold" will dramatically reduce the
brightness of the laser and may help you to more accurately position the
laser on the calibration points. To steer the laser, use the 9 directional
buttons in the center-right of the calibration screen. In order to traverse
the laser across the build area, it will be necessary to utilize the three
laser step sizes available in the bottom right of the calibration screen.
Steer the laser to the center of each of the printed dots and press the
"Add Point" button. Once the 25 points have been added, press the
"Accept" button to compute and store a new calibration table. This will
overwrite the previous calibration table. Press the "Close" button when
finished or to cancel calibration.
Figure 5-3: The calibration screen.
FSL3D App Store
The FSL3D logo in the top left of the home screen is a button which
opens up the FSL3D App Store. You can only connect to the app store
with a working internet connection. From the FSL3D App Store, you can
browse printable models and print directly from the web. Models in the
FSL3D App Store have been tested and should successfully print on your
Pegasus Touch printer.
Part 6: RetinaCreate
Overview
RetinaCreate is an easy to use program for preparing 3D models for
printing on your Pegasus Touch. RetinaCreate is intended only to
facilitate printing objects--it is not a general purpose 3D editing program.
It includes basic 3D manipulation tools for part placement, orientation,
and size. RetinaCreate uses the standard .STL file format produced by
many 3D programs such as Blender, ZBrush, AutoDesk Inventor,
Solidworks, etc.
Models may contain defects such as holes that prevent them from
being printed. For advanced 3D editing and repair features, consider
using 3rd party 3D preprocessing software such as the freely available
MeshMixer (www.meshmixer.com) or NetFabb Private/Professional
(www.netfab.com). Both of these programs will allow you to repair broken
.STL files before printing.
Scene
Add Model
Will add desired model on the grid lines within the black background,
the workspace.
Scene > select Add Model > select .stl or .obj file > open
Save Scene
Will save the whole scene including the supports and advanced options
Scene > select Save Scene > save
Load Scene
Will load the whole scene including the supports and advanced options
Scene > select Load Scene > select a Scene File (.fslscene) > open
Clear Scene
Will delete the whole scene but test patterns remain
Scene > select Clear Scene
Support All
Will automatically support all the models in the scene.
Generate Base Only - The program creates a flat base with the model
without any cylinder supports. The base will be attached to the given
model.
Clear All Supports - The program removes all supports on every models
that is place inside the grid line 3D-space, this includes any cylinder
column and flat base supports. However, if you choose to left click with
your mouse on a specific model and click on this function, it will only
remove that specific model supports.
Analyze Only - The program will highlight areas that need supports for a
successful print out of your model. These highlighted areas will be color
yellow and red. As matter of fact, the red area must have support for a
successful print out.
Save as Job - The program will save your scene.
Part 7: Maintenance
Pegasus Touch Laser 3D Printer Care
To keep the body of Pegasus clean, use microfiber cloth to wipe the outside. If
you want shine for the cover, use products specifically recommended for acrylic
(ex. Novus #1). Avoid products that contain ammonia (ex W index).
Please DO NOT clean the cover with isopropyl alcohol since it will cause
permanent damage to the acrylic.
Never remove the build platform without first placing a 9.5"x14.5" cutting
board on top of the vat to prevent resin drips.
Never remove the VAT before removing the build platform to prevent resin
damage to the mirror or galvanometers.
Wipe mirrors only with a dry microfiber cloth . Never attempt to clean the
galvo mirrors or the first surface 45 degree mirror with any solvents or
other liquid solutions as these will leave some streaking and your print
performance will degrade. You may use first contact polymer solution to
clean mirrors when extremely dirty (http://www.photoniccleaning.com/).
Follow all manufacturer instructions when using first contact polymer.
Removing cured pieces from failed prints
In case of a failed print, you will need to remove cured resin remnants
from the build tray. Lightly run a soft rubber spatula across the bottom
surface of the tray to find the pieces and dislodge them. Tweezers are
never a good idea because the sharp tips can damage the silicone release
layer.
Transportation
To transport the printer, please follow the instructions below.
● Clean excess resin from the build platform with isopropyl alcohol
and paper towels.
● Wrap the build platform in plastic wrap and reattach to the printer.
● Clean the resin tray as instructed in next part, wrap the tray
and put it back in the printer. Use a zip tie to secure the VAT holder
to the magnet switch bracket to prevent it from moving during
transport. If you do not secure the VAT holder, the VAT may be
damaged.
● Lower the build platform by manually turning the Z lead screw
all the way down until it presses against the VAT.
● Position the protectors or scoring cardboard over the front edges,
and bind in place using plastic wrap.
● Rebox the printer and accessories in the original package as they
were when you received them.
Resin Care
Handling
● Please wear protective gloves when handling resin. If you get any
on your skin, wash thoroughly with soap and water immediately. The
resin can cause mild skin irritation.
● Never ingest resin nor use print parts for that purpose.
● Never pour resin back into the original bottle to avoid
contamination. Keep unused resin in the VAT or pour it out into a
secondary dark bottle and store in a dark cabinet.
● Cured resin is safe to touch and handle without gloves or other
protection.
● Refer to Appendix H for chemical information.
Refilling
● Pause the print
● Pour resin directly into the tray. Do not exceed the maximum fill line
as it will spill and damage the printer while printing.
Spills
● Clean up immediately before it hardens.
● To clean printer body and mirrors: use isopropyl alcohol and paper
towels, or clean microfiber cloths.
● Use only first contact polymer solution to clean mirrors - never clean
the mirrors with solvents
● To clean up the cover: Never use isopropyl alcohol or solutions
including IPA. use warm water and mild dish soap.
Storage
● Always store the resin in opaque bottles or under the printer cover.
Natural light will cure the resin.
Reusing
● You can reuse the remaining resin in the tray, but do not return it to
its original bottle since it may result in contamination. Keep it in the
tray under the cover.
Disposal
● Cleaned parts and cured resin can be thrown away as normal waste.
They are non-recyclable.
● Resin in liquid form must be cured before thrown away. P ut the
liquid in a clear plastic bottle or bag and use sunlight or UV lamp to
cure.
Appendix A: Troubleshooting
Hardware
Issue: Machine does not recognize closed cover
Solution: Adjustment of the cover may be necessary. This can be
accomplished with a set
Issue: Prints fail to adhere to build plate
Solution: The VAT levelling screws may need adjustment to ensure flat
contact against the build VAT. Contact support for more information.
Software
Issue: Machine does not boot for more than one minute
Solution: Unplug power cable from machine (not at wall) for 5 seconds
and plug back in.
Appendix B: Warranty Statement
FSL3D warranties the Pegasus Touch 3D Laser printer for a base period
of 90 days. Extended warranty periods are available at the time of
purchase.
Covered parts:
The following parts are covered during the warranty period: laser diode,
galvos, motors, power supply, linear rails, electronics, touchscreen
display
Not covered consumable parts:
The following parts are considered consumable and are not covered under
any warranty and need to be replaced periodically:
a) Resin: Once cured, resin cannot be reused. However, uncured liquid
resin can be reused for the next print. Do not return used resin to the
original bottle to avoid contamination. Always store unused resin in a
dark cabinet or bottle. Unopened unused resin carries a 1 year warranty
and will be replaced free of charge if it cures in the bottle without light
exposure (excludes shipping/handling charges).
b) VATs/Build tray: We estimate every 2-4L of resin the antistick surface
of the VAT will be consumed and the VAT will need to be replaced. The
antistick layer of the tray may begin to cloud after many prints. To limit
this and extend the life or the tray, vary the printing location. You can
buy replacement VATs from FSL3D.
c) Build platform: Constant removing parts from the build platform will
eventually wear down the aluminum surface. We estimate it to last 10L or
more of printing. You may want to consider spare build platforms if you
print / change resin frequently. Spares platforms will allow to begin a new
print immediately after the previous print.
d) 45 degree First Surface Mirror: This mirror should never wear out but if
resin falls on it then it will likely need to be replaced unless cleaned
immediately with first contact polymer solution
(www.photoniccleaning.com).
Excluded Events:
The warranty is valid for normal use only and excludes Acts of God,
user error and use outside of normal parameters.
Parts covered in spilled resin are considered user error and are not
covered under warranty:
Always ensure the printing surface is level as the resin can spill
while printing.
Never fill the resin past the fill line
Always use a 9.5"x14.5" cutting board over the VAT whenever
removing the build platform to prevent spills when removing the
build platform.
Always remove the build platform before removing the VAT to
prevent drips from falling into the internal parts of the machine.
Return Policy
Products purchased directly from FSL3D:
Within the first 30 days, you may return the machine subject to a 20%
restocking fee + shipping fees if the 3D Printer is opened due to the need
to replace consumable items. If it is returned new, unopened or order
cancelled, only a 5% restocking fee + shipping fees (if any) is applied.
Consumable items (build plate, VAT, resin) may not be returned if opened.
If unopened, they are subject to a 5% restocking + shipping fees.
Products purchased from other 3rd party distributors or resellers:
review the 3rd party distributor/reseller return policy.
Shipping Expenses
Within the first 30 days, FSL3D will replace or repair any defective
parts free of charge and pay for ground shipping of parts if you paid
FSL3D for shipping on your order. Overnight shipping is available at
extra charge. If you picked up in person or used your own shipping
methods, FSL considers the parts to be sold FOB our warehouse and you
must arrange your own shipping or pickup replacement parts as FSL does
did not make the original shipping arrangements.
Outside the first 30 days, Full Spectrum Laser will replace or repair any
defective within the warranty period free of charge but all shipping
charges to and from FSL3D are the responsibility of the customer. The
warranty includes parts and labor only. Shipping of defective and
replacement components to/from FSL3D is excluded by the warranty. The
customer may arrange their own shipping or drop parts off to exchange
parts at our warehouse free of charge. Typically Full Spectrum Laser has
most replacement parts on hand for immediate shipment of under warranty
parts.
Advance Replacement Policy
Within the first 30 days, FSL3D will advance replace any failed part
free of charge
After the first 30 days, all defective parts must be returned to FSL
postage paid for evaluation before replacements are issued unless
otherwise authorized. FSL3D's warranty policy is to repair parts
whenever possible and replacing them only if they are unrepairable.
Thus, all warranty parts must be returned first to determine if they can be
repaired.
Accuracy and Tolerance Statement
FSL3D makes no specific accuracy or tolerance guarantees but machines
are designed with full end user calibration/adjustment. Users may self
calibrate their machines to fine tune accuracy requirements. For details
contact FSL3D tech support.
Appendix C: Pegasus Touch Specifications
Technology: 405nm solid state diode laser cured liquid resin
Average Laser Beam Spot Size: ~80um FWHM
XY Position Control: 16 bit Digital to Analog Converter (DAC) to
closed loop galvanometer (3 micron positioning resolution)
XY Draw Speed: up to 10x faster than other consumer 3D printers,
up to 3000mm/sec laser draw speed
Z Motor Control: screw driven stepping motor (5 micron step
resolution)
On board computer: 1GHz processor with 512MB SDRAM for on
board processing, 2 GB internal storage, 8GB microSD external
storage
Display: 4.3" LCD Color Touchscreen
Interfaces: USB, Ethernet, WiFi (requires optional dongle), USB key
Build Volume: up to 7"x7"x9" build area
Dimensions: 11"x14"x22.5"
Weight: 29lbs
Power: 24V 2.5Amp external power brick (<75W total power draw)
Appendix D: Material Safety Data (resin)
(In progress)
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