Full Boar FBDDP-7500 Instruction Manual

KNOW YOUR PRODUCT

DIGITAL DRILL PRESS

• POWERFUL 750W INDUCTION MOTOR

• PRECISION SPEED CONTROL

• EASY SPEED ADJUSTMENT

INSTRUCTION MANUAL

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, ﬁre and/or serious injury. Save all warnings and instructions for future reference.

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SPECIFICATIONS - MODEL NO. FBDDP-7500

Voltage: 220 – 240V ~ 50Hz Motor rating: 750 W (S2 15min) Motor speed: 1480/min Output speed: 450 – 2,500/min Drill chuck mount: B 16 Spindle taper: MT2 Drill chuck: Ø 1 – 16 mm Throat: 152 mm Dimensions of table: 243 x 243 mm Angle adjustment of table: 45° / 0° / 45° Drill depth: 80 mm Column diameter: 65 mm Height: 955 mm Base area: 456 x 304 mm Weight (tool only): 40.6 kg

KNOW YOUR PRODUCT

1. Main housing

2. Speed control lever

3. Column

4. V-belt cover

5. Rail

6. Safety guard bracket

7. Rail screw

8. Safety guard

9. Guard screw

10. Digital display

11. ON switch

12. OFF switch

13. Emergency stop button

14. On/Off switch for LED worklight

15. Spindle

16. Drill chuck

17. Feed handle

18. Drill table

19. Roller support

20. Table lock

21. Mounting holes x 4

22. V-belt cover

23. Motor

24. Depth stop lock knob

25. Locking ring

26. Gear rack

27. Table height adjustment handle

28. Table Support

29. Bolts, washers and spring washers x 4

30. Base

31. Screw for safety guard x 2

32. Screw and washer for rail

33. Arbor MT2

34. Drift key

35. Hex key x 5

KNOW YOUR PRODUCT (cont.)

9 10

TABLE OF CONTENTS

SPECIFICATIONS....................................................... Page 02

KNOW YOUR PRODUCT........................................... Page 02

INTRODUCTION........................................................ Page 05

SAFETY INSTRUCTIONS........................................... Page 05

ASSEMBLY.................................................................. Page 10

ADJUSTMENTS.......................................................... Page 15

OPERATION............................................................... Page 20

MAINTENANCE......................................................... Page 22

TROUBLE SHOOTING................................................ Page 24

DESCRIPTION OF SYMBOLS..................................... Page 26

CONTENTS................................................................ Page 27

WARRANTY................................................................ Page 28

INTRODUCTION

Congratulations on purchasing a Full Boar Digital Bench Drill Press.

Your Full Boar Digital Drill Press FBDDP-750 is designed for drilling large or small holes in metal, plastic, wood and similar materials. Heavy duty cast iron base and table provide solid and stable work surface.

SAFETY INSTRUCTIONS

WARNING! When using mains-powered equipment, basic safety precautions, including the following, should always be followed to reduce risk of ﬁre, electric shock, personal injury and material damage.

Read and understand the manual prior to operating this tool.

Save these instructions and other documents supplied with this tool for future reference.

ELECTRICAL SAFETY

The electric motor has been designed for 220V and 240V only. Always check that the power supply corresponds to the voltage on the rating plate.

Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or which is damaged or defective may result in a risk of ﬁre and electric shock.

GENERAL SAFETY INSTRUCTIONS

WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, ﬁre and/or serious injury. The term “Power Tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of

ﬂammable liquids, gases or dust. Power tools create sparks which may ignite the dust

or fumes.

c. Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not

use any adapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and

matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged

or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current

device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the inﬂuence of drugs, alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

b. Use personal protective equipment. Always wear eye protection. Protective

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before

connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your ﬁnger on the switch or energising power tools that have the switch on invites accidents.

GENERAL SAFETY INSTRUCTIONS (cont.)

d. Remove any adjusting key or wrench before turning the power tool on. A wrench or

a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewellery or long hair can be

caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of dust collection can

reduce dust-related hazards.

h. Do not let familiarity gained from frequent use of tools allow you to become

complacent and ignore tool safety principles. A careless action can cause severe injury

within a fraction of a second.

4. Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool

accidentally.

d. Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could

result in a hazardous situation.

h. Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

a. Have your power tool serviced by a qualiﬁed repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

b. If the supply cord is damaged, it must be replaced by the manufacturer, its service

agent or similarly qualiﬁed persons in order to avoid a hazard.

ADDITIONAL SAFETY RULES FOR BENCH DRILLS

IMPORTANT! When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating manual with due care. Keep this manual in a safe place so that the information is available at all times. If you give the equipment to any other person, give them these operating instructions as well.

We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety information.

WARNING! Using any plug-in tools and accessories other than those speciﬁed in these operating instructions can lead to injury.

1. The bench drill was designed in such a way so as to all but eliminate potential hazards when the machine is properly used. However, there are a few safety precautions to observe in order to ensure that all residual hazards are ruled out.

2. Ensure proper voltage. The voltage must comply with the speciﬁcations on the rating plate.

3. Protection against electrical shock: Keep the device away from moisture. The device must neither be damp nor be operated in a humid environment. Prior to every use, check the device and the mains cable with plug for damage. Avoid bodily contact with earthed parts e.g. pipes, hot elements, etc.

4. Protection against ﬁre and explosion: There are spark producing components inside the device. Do not use the device in the vicinity of combustible liquids or gases. Otherwise there is a risk of ﬁre or explosion.

5. Handle the device with care: Do not use the cable to pull the plug out of the socket. Protect the cable from heat, oil and sharp edges. Keep your tools sharp and clean so that you can work efﬁciently and safely. Follow the maintenance regulations and the instructions for changing tools.

6. Wear suitable work clothes and personal protection equipment: Loose clothing is not suitable, as it can be caught by moving parts, causing you to become entangled. Wear a hair net if you have long hair. As a general rule, jewellery should not be worn when working with machine tools. Ensure that you wear safety goggles. Not doing so could result in eye injury.

7. Store the tools in a safe location: Store unused devices in a dry, locked location that is out of the reach of children.

8. Avoid overloading the device: Operate the device only within the speciﬁed output range. Do not use any low-powered machines for heavy duty work. Do not use tools to perform work for which they were not intended.

9. Maintain a steady foothold: Ensure that you maintain a steady foothold while working. Avoid abnormal body positions and always keep your balance.

10. Pull out the mains plug: Pull out the mains plug when not using the tool, prior to maintenance, and when changing the drill bit.

ADDITIONAL SAFETY RULES FOR BENCH DRILLS

11. Avoid unintentional start-up: Ensure that switch is turned off when plugging the plug into the socket.

12. Keep an eye on your work: Always keep an eye on your machine and the object you are working on. Never use the machine when you are not concentrating or are distracted. Never use the machine when you are under the inﬂuence of alcohol or are taking medication.

13. Check the tool for damage: Before using the tool, safety devices and any slightly damaged parts must be carefully checked to ensure that they are in good working order. Visually examine the tool’s power cable on a regular basis. All parts must be correctly assembled and meet all the conditions required to ensure proper operation. Unless otherwise speciﬁed in the operating instructions, any damaged safety devices and parts must be properly repaired or replaced by a professionally recognized workshop. Never use tools with defective On/Off switches.

14. Your bench drill must be bolted securely to a workbench.

15. This bench drill is intended for use in dry conditions and indoor use only.

16. Do not try to drill material too small to be securely held. Do not drill material that

does not have a ﬂat surface unless it is clamped securely.

17. Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.

18. Do not use wire wheels, router bits, shaper cutters, circle cutters or rotary planers on this bench drill.

19. Always hold the workpiece ﬁrmly against the table so it will not move. Use clamps or a vice for unstable workpieces.

20. Do not exceed the rpm stated on the bit or accessory. See the instructions that come with the accessory. Set the bench drill to a speed appropriate to the job.

21. Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.

22. Do not start the bench drill while the drill bit is touching the workpiece.

23. Make sure all clamps and locks are ﬁrmly tightened before drilling. Securely lock

the head and table support to the column, and the table to the table support before operating your bench drill.

24. Never turn your bench drill on before clearing the table of all objects (tools, scraps of wood etc.)

25. Let the spindle reach full speed before starting to drill.

26. When drilling large diameter holes, clamp the workpiece ﬁrmly to the table. Otherwise,

the bit may grab and spin the workpiece at high speed.

27. Make sure the spindle has come to a complete stop before touching the workpiece.

28. Always wear safety goggles which comply to a recognised standard. Use a face

or dust mask along with safety goggles if the drilling operation is dusty. Use ear protectors, especially during extended periods of operation.

29. When drilling metals it is recommended to use lubricants to prolong accessories.

30. Ensure drill bit has cooled before touching as it may be hot. Always wear gloves.

+ 19 hidden pages

Full Boar FBDDP-7500 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual