FULGOR F3RK24*1, F3RK36*1, F3RK30*1 Installation Instructions Manual

Installation Instructions
Instructions d’Installation
Instrucciones de Installación
F3RK24*1 F3RK30*1 F3RK36*1
ENGLISH
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Table of Contents
Page
Special Warnings ..............................................................
Product Dimensions and Cutout Requirements.............
Important Preparation Suggestions .....................................
Cooktop Installation..........................................................
Electrical Connections....................................................
General information...........................................................
3-Wire branch circuit ......................................................... 1
4-Wire branch circuit ......................................................... 1
Pay attention to these symbols present in this manual
DANGER
You can be killed or seriously injured if you don't IMMEDIATELY follow instructions.
WARNING
 This is the safety alert symbol. This symbol
alerts you to potential hazards that can kill or hurt you and others.
 You can be killed or seriously injured if you
don't follow these instructions.
READ AND SAVE THESE INSTRUCTIONS. To installer:
Leave these instructions with the appliance. To customer:
Retain these instructions for future reference.
WARNING
 If the information in this manual is not followed
exactly, a fire or explosion may result in personal injury or death.
 Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Special Warnings
Please read all instructions before using this appliance
Proper installation is your responsibility. Have a qualified technician install this cooktop.
Important:
 Observe all governing codes and ordinances.  Write down the model and serial numbers before
installing the cook top. Both numbers are on the serial rating plate located on bottom of cooktop box.
Before Starting Installation
WARNING
It is the customer's responsibility to contact a qualified electrical installer. To assure that the electrical installation is Adequate and in conformity with national electrical code: ANSI/NFPA 70-latest edition** or CSA standards C22.1-94, Canadian Electrical Code, part No.0­M91 - latest edition*** and all local codes and ordinances.
Copies of the standards listed may be obtained from: ** National Fire Protection Association One Batterymarch Park
Quincy, Massachusetts 02269 *** CSA International 8501 East Pleasant Valley Rd. Cleveland,
OH 44131-5575
To eliminate the risk of burns by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If he cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12,7 cm) beyond the bottom of cabinet.
IMPORTANT: Save these instructions for the local electrical inspector use. INSTALLER: Please leave this manual with owner for future reference. OWNER: Please keep this manual for future reference.
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Figure 3. Cutout dimensions and requirements

LENGTH OFF CUT
A
LENGTH OFF CUT
B
1-1/2” (3.8CM)
MIN CLEARANCE
SEE NOTE
R
FROM EDGE OF CUTOUT AND FRONT EDGE OF COUNTERTOP 2-1/2” (6.5 cm)
SLOT FOR CABLE ROUTING 3-1/2” (9 cm) 2-1/2” (6.5 cm)
1-1/4” (3,2 cm) Canadian
COTOUT DIMENSION
2-1/4” (5,7cm) US
D
G
C
E
F
COTOUT REQUIREMENTS
WALL COVERING CABINETS, AND COUNTERTOP MUST WITHSTAND HEAT UP TO 93° C (200° F)
30”
(76,2 cm)
21”
(53,3 cm)
2” 3/16
(5,6 cm)
21”
(53,3 cm)
2” 3/16
( 5,6 cm)
36”
(91,4 cm)
24”
(61 cm)
21”
(53,3 cm)
3” 1/8
(7,9 cm)
Figure 1. Energy regulator
Figure 2

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Important Preparation Suggestions
1. Chamfer all exposed edges of decorative laminate to prevent damage from chipping.
2. Radius corners of cutout and file to Insure
smooth edges and prevent corner cracking. Recommend 1/4“or 3/8“diameter drill In each corner.
3. Rough edges, inside corners which have not been rounded and forced fits can contribute to cracking of the countertop laminate.
This cooktop has been designed with wide tolerances of cut-out to cover possible replacement with other brands. We recommend to that you consider the minimum dimension of cut­out size In the case of new Installation. Some cut out sizes for possible replacements:
CUTOUT
WIDTH
A B C D E F G
24” (60 cm)
22 5/8” (57,4 cm) 22 13/16” (58,0 cm)
19-1/4” (49.0 cm) 19-9/16” (49.7 cm)
24” (60 cm) min
18” (45.7 cm) min Height from countertop to nearest cabinet on either side of unit
30” (76.2 cm) min. (see note*) Clearance from countertop to unprotected overhead surface
2” (5 cm) min Clearance from cutout to side wall on the left and right of the unit
13” (33 cm) Depth of unprotected overhead cabinets
30” (76.2cm)
28-11/16” (72.9 cm) 28 15/16” (73.5 cm)
19-1/4” (49.0 cm) 19-9/16” (49.7 cm)
30” (76.2 cm) min
36” (91.4 cm)
34-1/16” (86,5 cm) 34-5/16” (87.2 cm)
19-1/4” (49.0 cm) 19-9/16” (49.7 cm)
36” (91.4 cm) min
IMPORTANT
Under the cooktop it is necessary to install a partition as shown in gure 2-3.
* NOTE
24” (61 cm) min. clearance if bottom of wood or metal cabinets is protected
by not less than 1/4“ (0.6 cm) ame retardant millboard covered with no less
than No. 28 MSG sheet steel 0.015” (0.04 cm) stainless steel, or 0.024” (0.06 cm) aluminum or 0.020” (0.05cm) copper. 30”(76.2 cm) min. clearance between top of cooking platform and bottom of unprotected wood or metal cabinet
Dim . Inches cm
• 24” 22 13/16” x 19-9/16” 58,0 x 49,7
• 30” 28-15/16” x 19-9/16” 73,5 x 49,7
• 36” 34-5/16” x 19-9/16” 87,2 x 49,7
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Cooktop Installation
WARNING
 Excessive Weight Hazard
Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.
 Cut Hazard
Beware of sharp edges. Use the polystyrene ends when carrying the product. Failure to use caution could result in minor injury or cuts.
 Always consult the countertop manufacturer for
specific instructions.
 Ensure the countertop is square and level and
ensure no structural members interfere with space requirements.
 Prepare the cut-out according to the instructions
(see cut-out dimensions).
 Make sure the wall coverings, countertop and
cabinets around the cooktop can withstand heat (up to 200 °F / 93 °C).
Figure 4. Tools you will need
Step 1
Remove packaging materials and literature package from the cooktop before beginning installation. Remove Installation Manual from literature pack and read them carefully before you begin.
Figure 5. Parts
COOKTOP
INTRENAL PACKAGING
CARDBOARD
TOP-CARDBOARD
MANUAL
TOP PACKAGING
GASKET
SCRAPER
BOTTOM PACKAGING
Figure 5b
MANUAL
GASKET
SCRAPER
CARDBOARD
TOP PACKAGING
COOKTOP
SIDE
PACKAGING
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Step 3
A foam tape is provided to seal the cooktop edges to the countertop. Apply tape approximately 1/16" (1.5 mm) from the glass edge to the underside of the cooktop glass. Use tape around the entire glass perimeter. Cut off excess where tape ends butt.
Step 2
Place a towel or table cloth onto the counter top. Lay the cooktop upside down onto the protected surface.
BURNER BOX
TABLE CLOTH
Figure 6
BURNER BOX
COOKTOP GLASS
FOAM TAPE
SEAL
Figure 7
Figure 9 (Mod. 30”/36”)
Figure 9b (Mod. 24”)
Figure 8
Step 4
Insert the cooktop centered into the cutout opening. Make sure the front edge of the counter top is parallel to the
cooktop. Make nal check that all required clearances are
met.
Step 5
Four clamp brackets are provided to clamp the cooktop to the countertop. Tighten screws just enough to hold brackets in place when cooktop is put into cutout. Tighten screws securely.
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WARNING
THE CONDUIT IS 3 FEET LONG
The junction box, must be located where it will allow considerable slack in the conduit for serviceability.
Important:
 For solid surface material installations such as
Surel™ and Corian
®
, consult with solid surface manufacturer. Apply heat reflective tape such as Scotch® Aluminum Foil Tape #425 or #427 around the cutout so that it folds over on the top and sides.
 Do not wrap the tape underneath the cooktop.
Be sure the tape extends beyond the outermost flange of the cooktop. All corners should be covered with tape.
Figure 10
Figure 11
ENGLISH
9
Electrical Connections
DANGER
Disconnect power before servicing the product. Failure to do so could result in death or electrical shock.
General information
WARNING
 The models may be powered at 240V or 208V.
This cooktop does not require a neutral connection. If the cooktop is to be completely enclosed in a cabinet, feed the cooktop cable through the opening in the cabinet. Make the electrical connection following the appropriate steps for your installation. Your cooktop must be connected to the proper electrical voltage and frequency as specified in the table on the right.
Connect with copper wire only
If the house has aluminum wiring, follow the procedure below:
1. Connect the aluminum wiring to the copper wire by using special connectors designed and Underwriters Laboratories-listed for joining copper to aluminum. Follow the electrical connector manufacturer's recommended procedure.
2. Aluminum/copper connection must conform with local codes and industry- accepted wiring practices.
The flexible conduit (supplied) 3 feet long (100 cm) located at the right rear of the cooktop bottom box should be connected directly to junction box. Do not
cut the conduit. A U.L - or CSA - listed conduit connector must be provided at each end of the power supply cable (at the cooktop and at the junction box.) A time delay fuse or circuit breaker is recommended. Do not ground to a gas pipe. Do not have a fuse in the grounding or neutral circuit. Fuse both supply (phase) lines.
WARNING
Improper connection of aluminum house wiring to the copper leads can result in a serious problem.
National Fire Protection Association
Batter/march Park Quincy, Massachusetts 02269
A three-wire, single phase, 240 Volt 60 cycle electrical system (properly circuit protected to meet Local Codes of NFPA No.70) must be provided. Unit must be properly grounded in accordance with local wiring code. The chart below recommends the minimum circuit protector and wire size if the appliance is the only unit on the circuit. If smaller sizes of wire are used, the unit efficiency will be reduced and a fire hazard may be created. It is advisable that the electrical wiring and hookup be accomplished by a competent electrician.
SERIAL TAG
Model
Power Supply
240 V 60 Hz 208 V 60 Hz
Approval
code
30"
ECCB330H1ASS
6,7kW 28A 5,03kW 24A
514T40IA
ECCB330H1ABL
514T40NA
36"
ECCB336H1ASS
9,4kW 39A 7,06kW 34A
514V50IC
ECCB336H1ABL
514V50NC
Figure 12. Location of serial tag
Model
Power Supply
240 V 60 Hz 208 V 60 Hz
Approval
code
24”
F3RK24B1
6,0kW 25A 4,5Kw 21,5A 514Y40NN
F3RK24S1
6,1kW 25,5A 4,6Kw 22A 514Y40IL
30”
F3RK30B1
6,7kW 28A 5,03kW 24A
514T40IA
514T40NA
36”
F3RK36B1
9,4kW 39A 7,06kW 34A
514V50IC
514V50NC
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