Fuji Xerox P-880 Technical Instructions

4019 TECH

Technical Instructions Printers Supplies Tools 1

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A

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In
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t

In
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AIRES, ARG

UENOS

B

ARG 0810 444.2656

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t

In
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,AUS

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Machine Compatibility:
Fuji Xerox 20
IBM Infoprint 20/ 4320
Apple LaserWriter 8500
Fujitsu 307A
Casio CP-DTC8
APTI-E 840
Ricoh NX5000

Anhydrous Isopropyl
Alcohol
Padding Powder
Soft Lint- Free Cloth
Swabs
Seal
640gm Toner
Drum

octor Blade

D

Punch
Hammer
Needle Nose Pliers
Diagonal Cutters
Philips Screwdriver
Small Flat Blade Screwdriver

Wiper Blade

The Fuji Xerox P-880 engine was first found in the Apple Laserwriter 8500 back in
August of 1997, then two years later IBM released the Infoprint 20 using the same
engine.The large format Fuji Xerox P-880 engine propels its machines to a speed up
to 20 pages per minute at 600dpi and can handle multiple paper sizes including
11”x17”. The all-in-one cartridge design is similar to other Fuji Xerox engines
and looks like a cross between the Xerox N32 and the Xerox N17. 640 grams of
UltraFine toner fills the toner hopper and delivers 14,000 pages at 5% coverage.
However, with TonerMiser technology the machine can cut the toner usage in half
increasing the yield to 28,000 pages at 5% coverage.

Photo 1

Step 1

Using needle nose pliers or a spring hook,

e the tension spring located on the

v

emo

r
end of the cartridge.

(See Photo 1)

Step 2

ith a pair of diagonal cutt

W
the cartridge pins located on each end
of the cartridge.

o 2

hot

P

Photo 3

(See Photo 2 & 3)

ers remove

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2 Fuji Xerox P-880 Technical Instructions

Notes

Photo 4

Photo 5

Photo 6

Step 3

Separate the two sections of the
cartridge. (See Photo 4) Set the toner
hopper aside.

Step 4

Using a punch and a hammer, hit the
drum axle out from the drive gear side of
the hopper. (See Photo 5) Slide the drum
axle out from the waste hopper.

Step 5

Remove the drum.
NOTE: If you plan to reuse the drum,wipe
the drum with a lint free cloth. If toner is
built up on the drum apply a small
amount of alcohol to the lint free cloth.
Clean the drum and then wipe dry. Place
the drum in a protective area out of the
light.

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o 7

hot

P

Photo 8

Step 6

Remove the PCR from the PRC cradles.
(See Photo 6)
NOTE: Clean the PCR using a lint free
cloth and water, a mild soap maybe used
if needed.

Step 7

Using a Philips screwdriver remove the
two screws holding the wiper blade.

o 7)

hot

ee P

(S

Step 8

Use a knife to cut the foam that holds the
wiper blade to the toner hopper.

(S

ee P

hot

o 8)

R

emo

e the wip

v
NOTE: Do not remove the foam from the
waste hopper. The foam helps prevent

oner fr

t

om leaking out from behind the

wiper blade.

er blade.

Fuji Xerox P-880 Technical Instructions 3

Photo 9

Photo 10

S

tep 9

Dump out the toner from the waste
hopper. Clean the hopper using dry
compressed air or a vacuum.

Step 10

Apply padding powder to the wiper
blade. Reinstall the blade and the
two screws that hold the wiper blade in
position. (See Photo 9)

Step 11

Clean the PCR cradles using a swab and
alcohol. (See Photo 10)

Notes

Photo 11

hoto 12

P

Photo 13

Step 12

Reinstall the PCR. (See Photo 11)

Step 13

A

pply padding powder to the drum and

install the drum. (See Photo 12)

Step 14

lide the drum axle back through the

S
drum starting from the small gear side of
the drum.

(See Photo 13)

N

eed help with a particular remanu-

facturing problem?

Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900

4 Fuji Xerox P-880 Technical Instructions

Notes

Photo 14

Photo 15

Photo 16

Step15

Rotate the drum 4-5 revolutions to ensure
the drum turns freely. Use a lint free cloth

o wipe off the padding powder from the

t
PCR. (See Photo 14)

Step 16

Set the waste hopper aside in a protected
area.

Step 17

Set the toner hopper up on its back.
(See Photo 15) Remove the three Philips
screws holding the toner hopper gear
end cap.

ap.

c

(See Photo 16) Remove the end

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Photo 17

Photo 18

ep 18

St

Slide the toner hopper agitator drive gear
off its alignment post.

(See Photo 17)

Step 19

otate the mag roller axle so the flat side

R
is facing up. (See Photo 18)

Fuji Xerox P-880 Technical Instructions 5

Photo 19

Photo 20

Photo 21

S

tep 20

Slide the mag roller axle out away from
the toner hopper. (See Photo 19)

Step 21

With the non-gear side of the mag roller
free from the toner hopper, pull the axle
out from the contact end of the toner
hopper.

(See Photo 20)

Step 22

Remove the mag roller bushing from the
non-gear side of the toner hopper.
Remove the drive gear and the bearing
from the other end of the mag roller.

(See Photo 21)

NOTE: Clean the mag roller using dry
compressed air. Then use a lint free cloth
and a mag roller cleaner. The mag roller
bushing may be worn to the point to
where it must be replaced. If you plan on
reusing the bushing and bearing, clean
them using a lint free cloth and alcohol.

Notes

Photo 22

Photo 23

Step 23

Remove the two screws holding the doc­tor blade. (See Photo 22) Remove the doc­t

or blade and clean using dry com­pressed air then using a lint free cloth and
alcohol.

TE:The silicone on the blade maybe

NO

worn to the point to were it would need

e. For the best print quality I

eplac

e r

o b

t

er

ecommend r

r

eplacing the blade af

t

every cycle.

Step 24

Remove the fill plug. See Photo # 23

ep 25

St

Clean out the toner hopper using dry
compressed air or a vacuum.

N

eed help with a particular remanu-

facturing problem?

Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900

6 Fuji Xerox P-880 Technical Instructions

Notes

Photo 24

Photo 25

Photo 26

Step 26

Using a small flat blade screwdriver

elease the clip that holds the toner seal

r
exit port plug.

(See Photo 24)

Step 27

Push the seal exit port plug out from the
toner hopper from the inside.

(See Photo 25)

Step 28

Clean the seal area using a swab and alco­hol. (See Photo 26)

Photo 27

o 28

hot

P

Remove the backing of the seal and apply
the seal to the toner hopper.

(See Photo 27)

Step 29

lide the seal pull tab through the seal

S
exit port plug. Reinstall the seal exit port
plug.

o 28)

hot

ee P

(S

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Fuji Xerox P-880 Technical Instructions 7

Photo 29

Photo 30

Photo 31

S

tep 30

Reinstall the doctor blade and the two
screws that hold the doctor blade.

See Photo 29)

(

Step 31

Place the mag roller bearing, bushing and
drive gear back onto the mag roller. Install
the contact end of the mag roller into the
toner hopper.

(See Photo 30)

Step 32

With the flat part of the mag roller axle
up,slide the mag roller back into position.

(See Photo 31)

Notes

Photo 32

Photo 33

Rotate the mag roller axle so the flat
area is facing the open area of the toner
hopper.

(See Photo 32)

ep 33

St

Install the toner hopper agitator drive
gear on

to the alignment post.

(See Photo 33)

N

eed help with a particular remanu-

facturing problem?

Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900

8 Fuji Xerox P-880 Technical Instructions

Common Problems
and Solutions:

1. Problem: Light print on the
top half of the page.

Solution: The cartridge spring
on the end of the cartridge is
either missing or the spring’s
tension is too weak. Replace or
install the spring.

Problem: Leaky toner from

2.
behind the wiper blade.

Solution: If the foam was
removed from behind the
wiper blade toner will leak out.
Place a flat sheet of foam
between the wiper blade and
the waste hopper.

Photo 34

Photo 35

Photo 36

Step 34

Place the endplate onto the end of the
toner hopper making sure the half
mooned shaped mag roller axle fits into

he recessed area on the endplate.

t

(See Photo 34)

Reinstall the three screws that hold the
endplate.

(See Photo 35)

Step 35

Fill the toner hopper with 640 grams of
toner.

Step 36

Apply a bead of toner across the mag
roller for testing. Rotate the mag roller 4­5 revolutions to ensure the toner is even
across the mag roller.

Step 37

Place the waste hopper flat on the work­bench with the handles toward you.Align
the toner hopper so the tension spring
will rest in the recessed area on the waste
hopper.

(See Photo 36)

aphics (FG) is a distributor of compatible

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e G

utur

F

emen

eplac

r
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or spon­sorship is to be implied between FG and any OEM.

ts and products for imagining

t par

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Instructions for another engine?

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Photo 37

Photo 38

Step 38

Install the cartridge pins in both ends of
the cartridge.

(See Photo 37 & 38)

Step 39

Place the tension spring back on the end
of the cartridge. (See Photo 39)

ep 40

St

Test the cartridge.

o 39

hot

P

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