Fujitsu Siemens Computers PRIMERGY TX150 S3 Service Supplement Manual

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PRIMERGY

PRIMERGY TX150 S3 Server System

Service Supplement

Susanne Däschlein Fujitsu Siemens Computers GmbH München 81730 München e-mail: email: manuals@fujitsu-siemens.com Tel.: (089) 61001155 Fax: (++49) 700 / 372 00000

Sprachen: En

Edition February 2005

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Comments… Suggestions… Corrections…

The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs.

Fax forms for sending us your comments are included in the back of the manual.

There you will also find the addresses of the relevant User Documentation Department.

Certified documentation according to DIN EN ISO 9001:2000

To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000.

cognitas. Gesellschaft für Technik-Dokumentation mbH

www.cognitas.de

Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers.

This manual is printed on paper treated with chlorine-free bleach.

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Introduction

Procedure

Safety notes

Replacement routines

Appendix

Index

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Contents

1Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Overview of the documentation . . . . . . . . . . . . . . . . . . 1

1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . . . 4

2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 13

4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.1 Floorstand model . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.1.2 Removing the front cover . . . . . . . . . . . . . . . . . . . . 13

4.1.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.2.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.2.2 Removing the rack front cover . . . . . . . . . . . . . . . . . . 14

4.2 Replacing the operating panel module . . . . . . . . . . . . . 15

4.3 Replacing the floppy disk drive . . . . . . . . . . . . . . . . . 16

4.4 Replacing the system fan . . . . . . . . . . . . . . . . . . . . 18

4.5 Replacing the standard PS . . . . . . . . . . . . . . . . . . . 19

4.6 Replacing the Power backplane . . . . . . . . . . . . . . . . . 20

4.7 Replacing the SCSI backplane . . . . . . . . . . . . . . . . . 22

4.8 Replacing the SATA backplane . . . . . . . . . . . . . . . . . 23

4.9 Replacing the IDTEMP combo . . . . . . . . . . . . . . . . . 24

4.10 Replacing the intrusion switches . . . . . . . . . . . . . . . . 26

4.11 Replacing the processor . . . . . . . . . . . . . . . . . . . . . 28

4.12 Replacing the system board . . . . . . . . . . . . . . . . . . . 33

5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.1 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.1.1 Operating panel board . . . . . . . . . . . . . . . . . . . . . . 37

5.1.2 SCSI backplane . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.1.3 SATA backplane . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.1.4 Power backplane . . . . . . . . . . . . . . . . . . . . . . . . . 40

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Service Supplement

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1 Introduction

The PRIMERGY TX150 S3 Server is an Intel-based server for medium-sized networks and large companies. The s erver is suitab le f or use as a fi le server as well as an application, information, or Internet server. It is available as a floorstand or rack model. The floorstand model can be converted to a rack model using an optional conversion kit.

1.1 Overview of the documentation

Concept and target groups

This Service Supplement completes the information given in the Operating Manual, the Options Guide and the Technical Manual of the system board.

The activities described in this manual may only be performed by service personnel.

Service CD

Service partners of Fujitsu Siemens can order a Service CD. On the CD the following manuals are available in pdf format:

– The “Security” manual – The Operating Manual for PRIMERGY TX150 S3 – The Technical Manual for the system board D1979 – The Options Guide for PRIMERGY TX150 S3 – The Service Supplement PRIMERGY TX150 S3 – The “BIOS Setup” manual

Service Supplement 1

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Overview of the documentation Introduction

Information/procedure Manual

Detailed safety notes Safety Features and technical data of the server Operating Manual Installation and operation, among other things:

– External ports – Operation – Configuration of the server – Installation of the rack mounting kit

Troubleshooting Installation/removal of all hot-plug components:

– hot-plug power supply units – hot-plug hard disk drives

Information about the system board:

– Features of the system board

Technical Manual

– Board layout – Jumper settings –LED displays – Replacing the battery

Table 1: Overview of the documentation TX150 S3

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Introduction Overview of the documentation

Information/procedure Manual

Extensions and upgrades:

I For some components only the installation

routine is described in the Options Guide. Removing this components proceed in reverse order.

– Extending/replacing the main memory – Installing accessible drives, like CD/DVD-ROM

drive etc. – Installing the hard disk extension box – Installing controller in the PCI slots – Installing RemoteView components – Installing the external SCSI interface – Conversion standard PS to hot-plug PS – Converting from the floorstand model to the

rack model Cabling Replacement routines:

– Replacing the operating panel – Replacing the floppy disk drive – Replacing the system fan – Replacing the standard PS – Replacing the Power backplane – Replacing the SCSI backplane – Replacing the SATA backplane – Replacing the IDTEMP Combo – Replacing the intrusion switches – Replacing the processor – Replacing the system board

Options Guide

Service Supplement

Board layout BIOS setup BIOS Setup

Table 1: Overview of the documentation TX150 S3

Service Supplement 3

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Notational conventions Introduction

1.2 Notational conventions

The following notational conventions are used in this manual:

Text in italics indicates commands, menu items or software programs. „Quotation marks“ indicate names of chapters and terms that are being

emphasized.

Ê describes activities that must be performed in the order

shown.

V CAUTION! pa y particular attention to texts marked with this symbol.

Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data.

I indicates additional information, notes and tips.

Table 2: Notational conventions

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2Procedure

V CAUTION!

The actions described in these instructions should only be performed by service personnel.

Ê First of all please familiarize yourself with the safety instructions in the

section chapter “Safety notes” on page 7 et seqq. .

Ê Ensure that all required man uals (see Service CD) are avail able, printing out

the PDF files if necessary . You will defini tely need the Operating Manual f or the server, the Options Guide f or the server and the T echnical Man ual for the system board.

Ê Shut down the server correctly, switch it off, pull out the power plug, and

open the server as described in the chapter “Replacement routines” on page 13 et seqq. .

Ê Replace the defective component as described in the relevant chapter.

I Procedures which are identical for the floorstand and rack models are

only described for the floorstand model.

Ê Close the server. Ê Connect the cables. Ê Connect the server to the power outlet. Ê Start the operating system. Ê If necessary, configure the server as required.

This procedures are described in the Operating Manual.

Service Supplement 5

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3 Safet y notes

I The following safety notes are also provided in the “Safety” manual.

This device complies with the relevant safety regulations for data processing equipment.

V CAUTION!

The actions described in these instructions should only be performed by service personnel.

Before operating the device

V CAUTION!

● During installation and before operating the device, observe the

instructions on environmental conditions for your device.

● If the de vice is brought in from a c old environment, condensation ma y

form both inside and on the outside of the machine. Wait until the device has acclimatized to room temperature and is

absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed.

● Transport the device only in the original packaging or in packaging

that protects it from knocks and jolts.

Installation and operation

V CAUTION!

● If the rack model is integrated in an installation that receives power

from an industrial (public) power supply network with the IEC309 connector, the (pub lic) power supply protection must comply with the requirements for the non-industrial (pub lic) power supply networks for the type A connector.

● The server automatically sets itself to a voltage in the range of

100 V to 240 V. Make sure that your local voltage i s within this range.

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Safety notes

● This device has a specially approved power cable and must only be

connected to a grounded insulated socket.

● Ensure that the power socket on the device or the grounded wall

outlet is freely accessible.

● The ON/OFF button does not disconnect the device from the mains

voltage. To disc onnect the line vol tage completely, remove the po wer plug(s) from the grounded insulated socket(s).

V CAUTION!

● Alwa y s connect the de vice and the attached peripherals to the same

power circuit. Otherwise y ou run the risk of losing data if, for e xample, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

● Data cables to peripheral devices must be adequately shielded.

● To the LAN wiring the requirements apply in accordance with the

standards EN 50173 and EN 50174-1/2. As minimum requirement the use of a protected LAN line of category 5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit Ethernet is considered. The requirements of the specification ISO/IEC 11801 are to be considered.

● Route the cables in such a way that they do not form a potential

hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual.

● Never connect or disconnect data transmission lines during a storm

(lightning hazard).

● In emergencies (e.g. damaged casing, controls or cables, penetration

of liquids or foreign matter), s witch off the device immedi ately , remov e the power plug and contact your sales outlet or customer service team.

● Proper operation of the device (in accordance with IEC 60950/

EN 60950) is only ensured if the casing is completely ass embled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression).

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● Only install system expansions that satisfy the requirements and

rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expansions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet.

V CAUTION!

● The components or parts marked with a warning label (e.g. lightning

symbol) may only be opened, remo ved or exchanged by authorized, qualified personnel. The hot-plug power supply units are exceptions to this rule.

● The warranty expires if the device is damaged during the installation

or replacement of system expansions.

● You ma y only set those resolutions and refresh rates specified in the

„Technical data“ section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre.

Safety notes

Batteries

V CAUTION!

● Incorrect replacement of batteries may lead to a risk of explosion. The

batteries may only be replaced with identical batteries or with a type recommended by the manufac turer (see the T echnical Man ual for the system board).

● Do not throw batteries into the trash can. They must be disposed of

in accordance with local regulations concerning special waste.

● The battery must be disposed of i n accordance with local regulat ions

concerning special waste.

● Replace the lithium battery on the system board in accordance with

the instructions in the Technical Manual for the system board.

Service Supplement 9

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Safety notes

● All batteries containing pollutants are marked with a symbol (a

crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive f or the classification as a pollutant:

Cd Cadmium Hg Mercury Pb Lead

Notes on handling CDs and CD-/DVD-ROM drives

V CAUTION!

● Use only CDs in proper condition in the CD-/D VD-ROM driv e of your

server to prevent data loss, damage to the device and injuries.

● Theref ore , chec k each CD for damage, crac ks , breakage etc. before

inserting it in the drive.

Please note that any additional labels applied may change the mechanical properties of a CD and cause imbalance.

Damaged and imbalanced CDs can break at high driv e speeds (data loss).

Under certain conditions sharp-edged pieces of broken CDs can penetrate the cov er of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck).

I You protect the CD-/DVD-ROM drive and prevent mechanical damage,

as well as premature wearing of the CDs, by observing the following suggestions:

– Only insert the CDs in the drive when needed and remo v e them after

use. – Store the CDs in suitable sleeves. – Protect the CDs from exposure to heat and direct sunlight.

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Note about the laser

Safety notes

The CD-/D VD-ROM drive

is classified for

laser class 1according to IEC 60825-1.

V CAUTION!

The CD-/DVD-ROM drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into this laser beam is dangerous.

Never remove parts of the CD-/DVD-ROM drive assembly!

Modules with electrostatic-sensitive components:

Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label:

Figure 1: ESD label

When you handle components fitted with ESDs, y ou must observe the f ollowing points under all circumstances:

● Remov e the power plug from the power sock et bef ore inserting or removing

components containing ESDs.

● You must always discharge yourself of static charges (e.g. by touching a

grounded object) before working.

● The equipment and tools you use must be free of static charges.

● Only touch the components at the positions highlighted in green (touch

points).

● Do not touch any exposed pins or conductors on a component.

● Use a grounding cable designed for this purpose to connect yourself to the

system unit as you install components.

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Safety notes

● Place all components on a static-safe base.

I You will find a detailed description for handling ESD components in the

relevant European or international standards (DIN EN 61340-5-1, ANSI/ESD S20.20).

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4 Replacement routines

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

4.1 Preparation

4.1.1 Floorstand model

I Y ou wil l find a detailed description of ’Opening the server’ and ’Removing

the front cover’ in the Options Guide TX150 S3.

4.1.1.1 Opening the server

Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the sever, press the on/off

switch.

Ê Pull all power connectors out of the power outlets. Ê If required, remove the lock on the side cover. Ê Unlock the server. Ê Loosen the two screws at the server’s rear side. Ê Push back the left-hand side cover approxiate 2 cm. Ê Remove the left-hand side cover.

4.1.1.2 Removing the front cover

Remove the front cover when making the following replacements: – Replacing the operating panel – Replacing the floppy disk drive – Replacing the intrusion switches

Ê Push the drive cover up as far as possible. Ê Remove the hard disk cover.

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Preparation Replacement routines

Ê Disengage the three tabs on the left side one after the other and rotate the

front cover outward about 2 cm.

Ê Press the two hooks on the right side inward and pull out the front cover

frontward.

4.1.2 Rack model

I Y ou wil l find a detailed description of ’Opening the server’ and ’Removing

the rack front cover’ in the Options Guide TX150 S3.

Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the server, press the on/off

button.

Ê Pull all power connectors out of the power outlets.

4.1.2.1 Opening the server

Ê Loosen the f our kn urled screws and pull the s erver as far as possible out of

the rack.

Depending on how accessible the server is in the rack cabinet, it can make sense to remove it from the cabinet. You will find a detailed description in the Options Guide or the Operating Manual.

Ê Loosen the two screws at the server’s rear side. Ê Push back the top cover approxiate 2 cm. Ê Remove the top cover.

4.1.2.2 Removing the rack front cover

Remove the rack front cover when making the following replacements: – Replacing the operating panel – Replacing the floppy disk drive – Replacing the intrusion switches

Ê Remove two screws on either side. Ê Remove the rack front cover to the front. Ê Disengage the three tabs on the top side one after the other and pull out the

plastic front cover frontward about 2 cm.

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Replacement routines Replacing the operating panel module

Ê Press the two hooks on the bottom side downward and pull out the plastic

front cover frontward.

4.2 Replacing the operating panel module

Ê Open the server and remove the front cover / rack front cover as described

in the section “Preparation” on page 13.

Figure 2: Removing the operating panel module

Ê Press the two metal tongues of the EasyClick rails inw ard (1) until the locking

mechanism is released. Ê Pull the operating panel module forw ard out of its mounting location (2) until

you can remove the ribbon cable and the USB cable from the operating

panel board. Remove the two cables. Ê Pull the operating panel module out of its bay as far as it is possible to get

access to the cable tie.

Ê Thread the two cables through the cable tie. Ê Take the operating panel module out of its bay. Ê Push the new operating panel module into its bay as far as it is possible to

have access to the cable tie.

Ê Thread the two cables through the cable tie. Ê Push the operating panel module into its bay as far as it is possible to plug

the cables.

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Replacing the floppy disk drive Replacement routines

Ê Connect the ribbon cable and the USB cable to the operating panel board

(see the board layout on page 37).

Ê Push the operating panel module into the housing until it engages. Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

4.3 Replacing the floppy disk drive

Ê Open the server and remove the front cover / rack front cover as described

in the section “Preparation” on page 13.

Ê Remove the power cable and the floppy cable at the rear side of the floppy

disk drive.

Figure 3: Removing the floppy disk drive with

Ê Remov e the two scre ws (1) that attach the drive holder to the housing front

side.

Ê Pull the drive holder out of the server (2).

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Replacement routines Replacing the floppy disk drive

Figure 4: Removing the floppy disk drive from the holder

Ê Remov e two screws (1) on each side and tak e the floppy disk drive out of the

drive holder. Ê Position the new floppy disk drive in the drive holder and fasten it with two

screws on each side.

Ê Push the drive holder with the floppy disk drive in its bay. Ê Fasten the drive holder with two screws to the housing. Ê Reconnect all cables. Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

Service Supplement 17

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Replacing the system fan Replacement routines

4.4 Replacing the system fan

Ê Open the server as described in the section “Preparation” on page 13.

Figure 5: Removing the system fan

Ê Pull the cable off the system fan (1). Ê Press on the clip (2) from behind and remove the system fan (3).

Figure 6: Installing the system fan

Ê Place the new system f an in the bay (1). The proper fan position can best be

judged from the outside at the rear side of the server. When doing so, make sure the fan clip (a) engages properly.

Ê Connect the cable to the system fan (2). Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

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Replacement routines Replacing the standard PS

4.5 Replacing the standard PS

Ê Open the server as described in the section “Preparation” on page 13.

I You can replace the power supply without removing the adapter plate.

Ê Disconnect all power cab les fro m the system board and the drives (see the

cabling plans in the Appendix of the Options Guide).

Figure 7: Removing the screws

Ê Remove the four screws of the standard power supply (see the circles).

Service Supplement 19

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Replacing the Power backplane Replacement routines

Figure 8: Taking out the standard PS

Ê Slide the standard power suppl y somewhat tow ard the inside (1) to detach it

from the adapter plate and take the standard power supply out toward the side (2).

Ê Push the new power supply into the bay. Take care not to trap the cables. Ê Fasten the power supply with four screws to the adapter plate. Ê Connect all power cabl es to the system board and the drives (see the cabling

plans in the Appendix of the Options Guide).

Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

4.6 Replacing the Power backplane

The Power backplane is mounted on the PS cage. The power cables are permanently connected to the Power backplane.

Ê Open the server as described in the section “Preparation” on page 13. Ê Push the green latch of the hot-plug power supply unit upward and pull the

power supply unit simultaneously out of the PS cage using the handle (see also the Operating Manual).

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Replacement routines Replacing the Power backplane

Ê If a second hot-plug power supply unit has been installed, remove this one

in the same way (if there is a dummy cover instead of a second hot-plug

power supply unit, this can remain in place).

I The Power backpl ane in the floorstand model is positioned directly under

the top cover and it makes sense to lay the server on a table with the uncovered side facing upward. Place the server in such a way that the feet can project over the edge.

Ê Remove all power cables from the system board and the drives (see the

cabling plans in the Appendix of the Options Guide).

Figure 9: Removing the Power backplane

Ê Remove the knurled screw (see the circle). Ê Push the P ower backplane downward (see direction of the arrow) until it gets

out of the three bolts of the PS cage. Take out the Power backplane. Ê Insert the new P ower bac kplane and push the P ower bac kplane upward until

the three bolts of the PS cage engage.

Ê Fasten the Power backplane with the knurled screw in the PS cage. Ê Plug the power cab les on the system board and the drives (see the cabling

plans in the Appendix of the Options Guide).

Ê Reinstall the hot-plug power supply unit(s). Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

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Replacing the SCSI backplane Replacement routines

4.7 Replacing the SCSI backplane

The SCSI backplane is mounted on the hard disk cage. It is not necessary to remove the hard disk cage before replacing the SCSI backplane.

Ê Open the server as described in the section “Preparation” on page 13. Ê Remov e all the hot-plug hard disk drives (f or a description see the Operating

Manual).

V CAUTION!

Check if all hard disk drives are uniquely identified so that you can reinsert them into their original bays.

Figure 10: Disconnecting cables

Ê Take the I2C cable out of the green cable clamp and remov e the cable clamp

(1).

Ê Pull out the connectors of the power cable (2), the SCSI cable (3) and the

C cable (4) from the SCSI backplane.

Ê Remove the four screws (two at each side) that fasten the SCSI backplane

holder to the hard disk cage.

Ê Take the SCSI backplane together with the holder out of the server. Be

careful with the isolation foil positioned on the rear side of the SCSI backplane.

Ê Remove the isolation foil and lift the SCSI backplane from the holder. Ê Insert the new SCSI backplane in the holder. Ê Position the isolation foil.

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Replacement routines Replacing the SATA backplane

Ê Fasten the SCSI backplane holder using the four screws on the hard disk

cage.

Ê Attach the connectors of the SCSI cable , the po wer cab le and the I

to the SCSI backplane (see the figure 10 on page 22).

Ê Attach the green cable clamp to the connect or of the I

cable in the cable clamp.

Ê Reinstall all hot-plug hard disk drives. Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

C cable and place the

C cable

4.8 Replacing the SATA backplane

The SATA backplane is mounted on the hard disk cage. It is not necessary to remove the hard disk cage before replacing the SATA backplane.

Ê Open the server as described in the section “Preparation” on page 13. Ê Remov e all the hot-plug hard disk drives (for a desc ription see the Operating

Manual).

V CAUTION!

Check if all hard disk drives are uniquely identified so that you can reinsert them into their original bays.

4 x

Figure 11: Disconnecting cables

Ê Take the I2C cable out of the green cable clamp and remov e the cable clamp

(1).

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Replacing the IDTEMP combo Replacement routines

Ê Pull out the connectors of the power cab le (2), the f our SATA cables (3) and

the I

C cable (4) from the SATA backplane.

Ê Remove the four screws (two at each side) that fasten the SATA backplane

holder to the hard disk cage.

Ê Take the SATA backplane together with the holder out of the server. Be

careful with the isolation foil positioned on the rear side of the SATA backplane.

Ê Remove the isolation foil and lift the SATA backplane from the holder. Ê Insert the new SATA backplane in the holder. Ê Position the isolation foil. Ê Fasten the SATA backplane holder using the four screws on the hard disk

cage.

Ê Attach the connectors of the four SATA cables, the power cable and the I

cable to the SATA backplane (see the figure 11 on page 23).

Ê Attach the green cable clamp to the connector of the I

C cable and place the

cable in the cable clamp.

Ê Reinstall all hot-plug hard disk drives. Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

4.9 Replacing the IDTEMP combo

This board includes two important system components: – EEPROM for the chassis ID and ident number of the server – temperature sensor for monitoring the environment temperature

The current temperature values and EEPROM data are transmitted to the system board via the connected I2C bus. The IDTEMP combo must be correctly installed in order: – to monitor the temperature correctly, – to enable the server management to display the correct system picture, – to install the server using ServerStart.

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Replacement routines Replacing the IDTEMP combo

V CAUTION!

The IDTEMP combo may not be changed because of the information which is in the EEPROM to identify the system. If the combo is defective, a spare part must be ordered specially by

specifying the ident number (see the type label). The IDTEMP combo is situated on a separate holder under the hard disk cage . Ê Open the server as described in the section “Preparation” on page 13.

Figure 12: Removing the holder

Ê Push the holder in direction of the arrow. Ê Take out the holder carefully. Ê Remove the green cable clamp from the connector of the I Ê Remove the I

C cable from the connector on the IDTEMP combo.

Ê Remove the IDTEMP combo from the holder. Ê Plug the new IDTEMP combo in the holder. Ê Plug the I

Service Supplement 25

C cable on the connector on the IDTEMP combo.

C cable.

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Replacing the intrusion switches Replacement routines

Ê Plug the green cable clamp on the connector of the I2C cable. Ê Insert the holder in a slight angle. Make sure that the cables are routed as

shown in figure 12 on page 25.

Ê Push the holder in direction of the front side until the holder engage in the

bottom of the chassis.

Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

4.10 Replacing the intrusion switches

In the floorstand model two intrusion detection switches monitor the removing of the left side cover and the hard disk cover. In the rack model only one intrusion switch is active, this one monitors the removing of the top cover.

One switch is situated at the left (floorstand model) or the top (rack model) side of the hard disk cage, the other switch at the front cover beneath the hard disk cage. The two i ntrusion detection s witc hes are serially connected on one ca ble and have to be replaced in pairs.

Ê Open the server and remove the front cover / rack front cover as described

in the section “Preparation” on page 13.

Ê Remove the IDTEMP combo with its holder as shown in figure 12 on

page 25.

26 Service Supplement

Page 33

Replacement routines Replacing the intrusion switches

Figure 13: Removing screws and intrusion switch 1

Ê Remove the two screws (see the arrows) and take out the intrusion switch.

Figure 14: Removing the screws and intrusion switch 2

Ê Remove the two screws (1) and take out the intrusion switches inward (2). Ê Pull the first removed intrusion switch out of the cable clamp.

Service Supplement 27

Page 34

Replacing the processor Replacement routines

Ê Remov e the intrusion switch cable from the connector on the system board

(see also the Technical Manual of the system board).

V CAUTION!

Note the cable routing.

Ê Plug the new intrusion switch cable to the connector on the system board. Ê Route the intrusion switch cable. Ê Position the intrusion switch with the three wires on the front cover and

fasten it with two screws.

Ê Insert the intrusion switch with the two wires in its holder and fasten the

switch with two screws.

Ê Reinsert the IDTEMP combo with its holder as shown in figure 12 on

page 25.

Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

4.11 Replacing the processor

V CAUTION!

Processors are modules which can react extremely s ensitively to electrostatic discharges and which must therefore alw ays be handl ed with care. After a processor has been remov ed from its protectiv e sleev e or from its socket, place it with its smooth side down on a non-conducting, antistatic surface. Never push a processor over a surface.

Ê Open the server as described in the section “Preparation” on page 13.

28 Service Supplement

Page 35

Replacement routines Replacing the processor

Figure 15: Removing the heat sink

Ê Loosen the four screws in a crossover pattern. Ê Loosen the heat sink by turning it back and forth and then lift it out. Ê Remove the residual thermal paste from the underside of the heat sink. Ê Clean the underside of the heat sink using a lint-free cloth.

Service Supplement 29

Page 36

Replacing the processor Replacement routines

Figure 16: Removing an old processor

Ê Press down the lever (1) and unhook it. Ê Fold up the frame.

Ê Lift the installed processor carefully out of the socket (2).

Figure 17: Inserting a new processor

Ê Remove the protective cap from the bottom side of the new processor. Ê Position the new processor over the socket and then carefully press it into

the socket (1).

V CAUTION!

The processor can only be installed in one particular direction. Note the marking on one of the corners. To av oid damaging the pins or the processor, do not fo rce it into the socket.

30 Service Supplement

Page 37

Replacement routines Replacing the processor

Figure 18: Fixing the processor

Ê Fold down the frame (1).

V CAUTION!

The processor holder must fall do wn by itself . Do not close with f orce, because soldering pads may be damaged.

Ê Press the lever slowly downward (2) until it is hooked in again (3). Ê Apply a small amount of thermal paste to the upper side of the new

processor.

Ê Ensure a thin and even distribution of the thermal paste.

Service Supplement 31

Page 38

Replacing the processor Replacement routines

Figure 19: Position of the holes to fasten the heat sink

Ê Position the heat sink carefully on the processor.

V CAUTION!

The heat sink must be positioned in the way that a wide side of the heat sink is in direction of the system fan to enable the air flow through the ribs.

Ê Position the screws in the holes carefully, making sure they are upright.

32 Service Supplement

Page 39

Replacement routines Replacing the processor

Figure 20: Mounting the heat sink

Ê Tighten the four screws crosswise. Follow the following steps:

1. T urn screw no .1 two/three turns, then will be no tension on the processor when tightening the next screws.

2. Tighten screws no. 2, 3 and 4 in this order.

3. Tighten screw no.1 finally.

Tighten all screws as far as they will go with a torque of 0.6 NM.

Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

Service Supplement 33

Page 40

Replacing the system board Replacement routines

4.12 Replacing the system board

Ê Open the server as described in the section “Preparation” on page 13. Ê Lay the server on a table with the uncovered side facing upward. Place the

server in such a way that the feet can project over the edge.

Ê Remove all external cables. Ê Remove all controllers from their slots (for a description see the Operating

Manual and the Options Guide). Tak e note of the slots of the controllers and the cabling.

Ê Remove the system fan (see the section “Replacing the system fan” on

page 18).

Ê Remove the processor (see the section “Replacing the processor” on

page 28).

Ê Remove the memory modules (for a description see the Options Guide). Ê Remove all cables which may be connected to the system board.

34 Service Supplement

Page 41

Replacement routines Replacing the system board

1110

Figure 21: Removing the screws

Ê Remove the eleven screws from the system board. Ê Lift the system board slightly using the socket of PCI slot 5, thereby you lift

the system board out of the centre rings of the spacer bolts.

Ê Carefully lift the system board (using both hands) out of the chassis in a

slight angle. Thereby you pull the connectors out of the connector panel.

V CAUTION!

Always take the system board with both hands!

Never lift the system board one-sided or at the heat sink, because the solder connections between the socket and the system board come under tension and increase the risk of damage and malfunction!

Don’t damage the EMI springs to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures.

Ê Place the removed and the new system board on an antistatic surface.

Service Supplement 35

Page 42

Ê Remove the protective plastic cover from the processor socket of the new

system board and fit it onto the socket of the defective system board which will be sent back to spares.

I Returned system boards without this cover probably have to be

scrapped.

Ê Check the settings on the new system board (for a description see the

Technical Manual of the system board).

Ê Insert the system board by holding it at a slight angle. Slide the connectors

into the connector panel.

Ê Lower the system board carefully into the chassis. Ê Adjust the system board. If necessary adjust the position of the system

board with a gentle twisting motion.

I When the system board is in the right position, the centre rings engage

Ê Fasten the system board with the eleven screws.

with the holes indicated. The centre rings are placed under the screw positions 1 and 5.

Ê Reconnect the cables to their original connectors (see also the c abling plans

in the Options Guide).

Ê Install the memory modules (for a description see the Options Guide). Ê Install the processor (see the section “Replacing the processor” on

page 28).

Ê Install the system fan (see the section “Replacing the system fan” on

page 18).

Ê Install all controllers in their former slots (f or a description see the Operating

Manual and Options Guide).

Ê Close the server and connect all power plugs (for a detailed description see

the Options Guide).

Ê Connect all external cables.

V CAUTION!

After installing the new system board, it is necessary to update the BIOS to ensure proper operation (for a description see the BIOS Manual).

Page 43

5 Appendix

5.1 Board layout

I The board layout of the system board is described in the Technical

Manual of the system board D1979.

5.1.1 Operating panel board

Part number: A3C40050401

1 Connector operating panel cable 2 Connector USB cable

I The operating panel board is included in the spare part „operating panel

module“ (C26361-K644-Z331).

Service Supplement 37

Page 44

Board layout Appendix

5.1.2 SCSI backplane

Part number: A3C40020516 You will find the SCSI backplane with 4 slots for hard disk modules on the hard

disk cage. The termination is done by the SCSI backplane

SCSI ID3

SCSI ID 2

1 X 5 SC SI input connector 4 LEDs 2 X6 Power connector 5 SCA connect ors (ID0 to ID3) 3 X 7 SM B connector (i²C bus)

SCSI ID 1

SCSI ID 0

The LEDs are made visible at the front side of the mounting frames via light conductors, which are situated at the mounting fr ames of the drives. You will find the description of the LEDs in the Operating Manual TX150 S3.

38 Service Supplement

Page 45

Appendix Board layout

5.1.3 SATA backplane

Part number: A3C40040589 You will find the SATA backplane with 4 slots for SAT A hard disk modules located

on the hard disk cage.

1I2C bus connector (X11) 5 not used (Program con nec t or) 2 SMB connector (I 3 Jumper FW Run (X13)

jumper is not set

4 Connector power supply ( X 9) 8 SATA connectors for hard disk drives

The LEDs are made visible on the front side of the mounting frames via light conductors, which are situated at the mounting frames of the drives. Th e signal of the LEDs is the same as for SCSI hard disk drives. The controlling of the LEDs does only work if a driver has been loaded.

Service Supplement 39

C bus, X10) 6 LEDs

7 Connectors to SATA controller (HDD0

- HDD3)

Page 46

Board layout Appendix

5.1.4 Power backplane

Part number: A3C40052762

1 Connector power supply m odule 1 2 Connector power supply m odule 2

40 Service Supplement

Page 47

Index

ESD (devices sensitiv e to electrostatic

discharge) 11

floppy disk drive 16

IDTEMP combo 24 intrusion detection switches 26

light-emitting diode (LED) 11 lithium battery 9

meaning of the symbols 4

notational conventions 4 note about the laser 11

operating panel board 37 operating panel module 15

Power backplane 20, 40 processor 28

SATA backplane 23, 39 SCSI backplane 22, 38 standard PS 19 system board 33

target group 1

Service Supplement 41

Page 48

Page 49

Fujitsu Siemens Computers GmbH User Documentation 81730 München Germany

Fax: (++49) 700 / 372 00000

email: manuals@fujitsu-siemens.com http://manuals.fujitsu-siemens.com

Submitted by

Comments on PRIMERGY TX150 S3

Server System

Comments

Suggestions

Corrections

✁

Page 50

Page 51

Fujitsu Siemens Computers GmbH User Documentation 81730 München Germany

Fax: (++49) 700 / 372 00000

email: manuals@fujitsu-siemens.com http://manuals.fujitsu-siemens.com

Submitted by

Comments on PRIMERGY TX150 S3

Server System

Comments

Suggestions

Corrections

✁

Page 52

Page 53

PRIMERGY

PRIMERGY TX150 S3 Server System

Options Guide

Susanne Däschlein Fujitsu Siemens Computers GmbH München 81730 München e-mail: email: manuals@fujitsu-siemens.com Tel.: (089) 61001155 Fax: (++49) 700 / 372 00000 U41604-Z156-1-76 Sprachen: En

Edition January 2005

Page 54

This manual is printed on paper treated with chlorine-free bleach.

Comments… Suggestions… Corrections…

The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs.

Fax forms for sending us your comments are included in the back of the manual.

There you will also find the addresses of the relevant User Documentation Department.

Certified documentation according to DIN EN ISO 9001:2000

cognitas. Gesellschaft für Technik-Dokumentation mbH www.cognitas.de

All hardware and software names used are trademarks of their respective manufacturers.

Page 55

Introduction

Procedure

Safety notes

Preparation

Main memory

Accessible drives

Controller in the PCI slots

RemoteView components

External SCSI interface

Conversion standard PS to hot-plug PS

Continued

Page 56

Page 57

Converting from the floorstand model to the rack model

Completion

Appendix

Abbreviations, Related publications and Index

Page 58

Page 59

U41604-Z156-1-76 Options Guide

Contents

1Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Overview of the documentation . . . . . . . . . . . . . . . . . . 1

1.2 Extensions and conversions . . . . . . . . . . . . . . . . . . . . 2

1.3 Notational conventions . . . . . . . . . . . . . . . . . . . . . . . 4

2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 Floorstand model . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.2 Removing the front cover . . . . . . . . . . . . . . . . . . . . 14

4.1.3 Removing the hard disk cover . . . . . . . . . . . . . . . . . . 15

4.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.2 Removing the rack front cover . . . . . . . . . . . . . . . . . . 19

5Main memory . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1 Equipping rules . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 Extending/replacing the main memory . . . . . . . . . . . . . 22

6 Accessible drives . . . . . . . . . . . . . . . . . . . . . . . 25

6.1 Installing an accessible 5.25-inch drive . . . . . . . . . . . . . 25

6.2 Installing the hard disks extension box . . . . . . . . . . . . . 29

7 Controller in the PCI slots . . . . . . . . . . . . . . . . . . . 31

7.1 Installing a controller . . . . . . . . . . . . . . . . . . . . . . . 32

7.2 PCI slot assembling . . . . . . . . . . . . . . . . . . . . . . . 34

8 RemoteView components . . . . . . . . . . . . . . . . . . . 35

8.1 RemoteView Service Board S2 LP . . . . . . . . . . . . . . . 35

9 External SCSI interface . . . . . . . . . . . . . . . . . . . . 39

9.1 Installing the external SCSI interface . . . . . . . . . . . . . . 39

10 Conversion standard PS to hot-plug PS . . . . . . . . . . . 41

11 Converting from the floorstand model to the rack model . . 53

12 Completion . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

12.1 Floorstand model . . . . . . . . . . . . . . . . . . . . . . . . 59

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Options Guide U41604-Z156-1-76

Contents

12.1.1 Attaching the hard disk cover . . . . . . . . . . . . . . . . . . . 59

12.1.2 Attaching the front cover . . . . . . . . . . . . . . . . . . . . . 60

12.1.3 Closing the server . . . . . . . . . . . . . . . . . . . . . . . . . 61

12.2 Rack model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

12.2.1 Attaching the rack front cover . . . . . . . . . . . . . . . . . . 62

12.2.2 Closing the server . . . . . . . . . . . . . . . . . . . . . . . . . 64

13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.1 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.1.1 SCSI version . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.1.2 SATA version . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Related publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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U41604-Z156-1-76 Options Guide 1

1 Introduction

The PRIMERGY TX150 S3 Server is an Intel-based server for medium-sized networks and large companies. The server is suitable for use as a file server as well as an application, information, or Internet server. It is available as a floorstand or rack model. The floorstand model can be converted to a rack model using an optional conversion kit.

1.1 Overview of the documentation

I PRIMERGY manuals are available in PDF format on the ServerBooks CD

which is supplied in the ServerView Suite package for every server system.

These PDF files can also be downloaded free of charge from the Internet: at http://manuals.fujitsu-siemens.com you will find an overview page with the online documentation available on the Internet. You can go to the PRIMERGY Server documentation by clicking on “intel based Servers”.

Concept and target groups

This Options Guide shows you how you can expand and upgrade the server.

I The Operating Manual for the server describes how you install/remove

the hot-plug components.

The activities described in this manual may only be performed by technicians, service personnel or technical specialists.

Additional documentation about the server

The PRIMERGY TX150 S3 documentation comprises the following additional manuals:

– The “Security” manual (printed copy always supplied with the server, and

available as a PDF file on the ServerBooks CD supplied)

– The “Guarantee” manual (printed copy always supplied with the server, and

available as a PDF file on the ServerBooks CD supplied)

– The Operating Manual for the PRIMERGY TX150 S3 (PDF available on the

ServerBooks CD supplied)

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2 Options Guide U41604-Z156-1-76

Extensions and conversions Introduction

– The Technical Manual for the system board D1979 (PDF available on the

ServerBooks CD supplied) – The “BIOS Setup” manual (PDF available on the ServerBooks CD supplied) – The “PRIMERGY ServerView Suite - ServerStart” manual (printed copy

always supplied with the server, and available as PDF file on the ServerBooks

CD supplied) – The “Global Array Manager Client Software User’s Guide” (PDF available on

the ServerBooks CD supplied) – The “Integrated Mirroring User’s Guide” (PDF available on the ServerBooks

CD supplied)

I You can order a supplementary ServerBooks CD by sending an e-mail to

the following address, quoting your server data:

Reklamat-PC-LOG@fujitsu-siemens.com

Further sources of information:

– Technical Manual on the relevant rack – Manual on the monitor – Manual on ServerView Server Management – Manual on the RemoteView Remote Test and Diagnostics System – Documentation on boards and drives – Documentation on your operating system – Information files on your operating system

(see also “Related publications” on page 79)

1.2 Extensions and conversions

Extension of the main memory

The four slots for the main memory are suitable for DDR1 333/400 MHz (unbuffered) SDRAM memory modules. The organization in two memory banks, 1 and 2, permits rapid memory access with two-way interleaving.

If the memory modules are populated in pairs, each pair must consist of identical memory modules (2-way interleaved mode).

Additional SATA hard disk drives

In the SATA version four bays are available for SATA hard disk drives.

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U41604-Z156-1-76 Options Guide 3

Introduction Extensions and conversions

Additional accessible drives

Three 5.25-inch bays are available for accessible drives. The top side bay is already occupied by a CD/DVD ROM drive.

Hard disks extension box

In the SCSI version the two lower 5.25-inch bays for accessible drives can be used to integrate a hard disks extension box.

The hard disks extension box enables up to three additional HDD modules to be integrated. Each HDD module can accommodate a SCSI hard disk drive with an SCA (Single Connector Attachment) interface and a height of at most 1 inch. The connection to the SCSI backplane is made without cables via the SCA interface. This makes it simple to plug in or pull out the HDD modules. If the server has a RAID controller and the corresponding RAID configuration, defective HDD modules can also be replaced while the system is operating.

Additional controllers in the PCI slots

The system board offers six PCI slots: 2 x PCI-X (64 Bit / 66 MHz), 3 x PCI (32 Bit / 33 MHz) and 1 x PCI-Express x1 slot.

The PCI slot 2 is prepared for Zero Channel RAID (ZCR).

RemoteView Service Board S2 LP

The RemoteView Service Board S2 LP (RSB S2 LP) is a PCI board with a completely independent system, i.e. it has its own operating system with Web server and SNMP agents and can optionally be equipped with an external power supply. The RSB S2 LP permits remote diagnosis for system analysis, remote system configuration and remote restart even in the event of operating system failure or hardware faults. It has its own LAN connection and its own COM port. All the functions of the RSB S2 LP are thus available either via a LAN or modem.

External SCSI interface

If the internal hard disks are connected via a PCI RAID controller, one channel of the on-board controller can also be made available for connecting a peripheral cabinet SX10 via an external SCSI interface.

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4 Options Guide U41604-Z156-1-76

Notational conventions Introduction

Conversion standard power supply to hot-plug power supply

The standard power supply can be replaced by a hot-plug power supply. The hot-plug power supply consists of two power supply modules.

If one power supply module fails, the other power supply module guarantees the unrestricted operation and the defective power supply module can be replaced be replaced while the system is operating (hot-plug).

Conversion of the floorstand model to a rack model

The floorstand model can optionally be converted so that the server can be integrated into the common rack systems.

1.3 Notational conventions

The following notational conventions are used in this manual:

Text in italics indicates commands, menu items or software programs. „Quotation marks“ indicate names of chapters and terms that are being

emphasized.

Ê describes activities that must be performed in the order

shown.

V CAUTION! pay particular attention to texts marked with this symbol.

Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data.

I indicates additional information, notes and tips.

Table 1: Notational conventions

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U41604-Z156-1-76 Options Guide 5

2Procedure

V CAUTION!

The actions described in these instructions should only be performed by technicians, service personnel or technical specialists. Equipment repairs should only be performed by authorized, qualified staff. Any unauthorized opening and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized opening of the device will result in the invalidation of the warranty and exclusion from all liability.

Ê First of all please familiarize yourself with the safety instructions in the

section chapter “Safety notes” on page 7 et seqq. .

Ê Ensure that all required manuals (see “Additional documentation about the

server” on page 1) are available, printing out the PDF files if necessary. You will definitely need the Operating Manual for the server and the Technical Manual for the system board.

Ê Shut down the server correctly, switch it off, pull out the power plug(s), and

open the server as described in the chapter “Preparation” on page 13 et seqq. .

Ê Extend or upgrade your server as described in the relevant chapter.

I The Operating Manual for the server describes how you

install/remove the hot-plug components.

I Procedures which are identical for the floorstand and rack models are

only described for the floorstand model.

Ê Close the server, connect it to the power outlet, and switch it on as described

in the chapter “Completion” on page 59 et seqq. .

Ê Start the operating system and, if necessary, configure it as required (see

the Operating Manual).

Page 66

Page 67

U41604-Z156-1-76 Options Guide 7

3 Safety notes

I The following safety notes are also provided in the “Safety” manual.

This device complies with the relevant safety regulations for data processing equipment.

If you have any questions about where you can set up the device, contact your sales outlet or our customer service team.

V CAUTION!

The actions described in these instructions should only be performed by technicians, service personnel or technical specialists. Equipment repairs should only be performed by authorized, qualified staff. Any unauthorized openings and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized openings of the device will result in the invalidation of the warranty and exclusion from all liability.

Before operating the device

V CAUTION!

● During installation and before operating the device, observe the

instructions on environmental conditions for your device.

● If the device is brought in from a cold environment, condensation may

form both inside and on the outside of the machine. Wait until the device has acclimatized to room temperature and is

absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed.

● Transport the device only in the original packaging or in packaging

that protects it from knocks and jolts.

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8 Options Guide U41604-Z156-1-76

Safety notes

Installation and operation

V CAUTION!

● If the rack model is integrated in an installation that receives power

from an industrial (public) power supply network with the IEC309 connector, the (public) power supply protection must comply with the requirements for the non-industrial (public) power supply networks for the type A connector.

● The server automatically sets itself to a voltage in the range of

100 V to 240 V. Make sure that your local voltage is within this range.

● This device has a specially approved power cable and must only be

connected to a grounded insulated socket.

● Ensure that the power socket on the device or the grounded wall

outlet is freely accessible.

● The ON/OFF button does not disconnect the device from the mains

voltage. To disconnect the line voltage completely, remove the power plug(s) from the grounded insulated socket(s).

V CAUTION!

● Always connect the device and the attached peripherals to the same

power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

● Data cables to peripheral devices must be adequately shielded.

● To the LAN wiring the requirements apply in accordance with the

● Route the cables in such a way that they do not form a potential

hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual.

● Never connect or disconnect data transmission lines during a storm

(lightning hazard).

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U41604-Z156-1-76 Options Guide 9

Safety notes

● In emergencies (e.g. damaged casing, controls or cables, penetration

of liquids or foreign matter), switch off the device immediately, remove the power plug and contact your sales outlet or customer service team.

● Proper operation of the device (in accordance with IEC 60950/

EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression).

● Only install system expansions that satisfy the requirements and

V CAUTION!

● The components or parts marked with a warning label (e.g. lightning

symbol) may only be opened, removed or exchanged by authorized, qualified personnel. The hot-plug power supply units are exceptions to this rule.

● The warranty expires if the device is damaged during the installation

or replacement of system expansions.

● You may only set those resolutions and refresh rates specified in the

„Technical data“ section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre.

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10 Options Guide U41604-Z156-1-76

Safety notes

Batteries

V CAUTION!

● Incorrect replacement of batteries may lead to a risk of explosion. The

batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the technical manual for the system board under “Related publications” on page 79).

● Do not throw batteries into the trash can. They must be disposed of

in accordance with local regulations concerning special waste.

● The battery must be disposed of in accordance with local regulations

concerning special waste.

● Replace the lithium battery on the system board in accordance with

the instructions in the technical manual for the system board (see “Related publications” on page 79).

● All batteries containing pollutants are marked with a symbol (a

crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant:

Cd Cadmium Hg Mercury Pb Lead

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U41604-Z156-1-76 Options Guide 11

Safety notes

Notes on handling CDs and CD-/DVD-ROM drives

V CAUTION!

● Use only CDs in proper condition in the CD-/DVD-ROM drive of your

server to prevent data loss, damage to the device and injuries.

● Therefore, check each CD for damage, cracks, breakage etc. before

inserting it in the drive. Please note that any additional labels applied may change the

mechanical properties of a CD and cause imbalance. Damaged and imbalanced CDs can break at high drive speeds (data

loss). Under certain conditions sharp-edged pieces of broken CDs can

penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck).

I You protect the CD-/DVD-ROM drive and prevent mechanical damage,

as well as premature wearing of the CDs, by observing the following suggestions:

– Only insert the CDs in the drive when needed and remove them after

use. – Store the CDs in suitable sleeves. – Protect the CDs from exposure to heat and direct sunlight.

Note about the laser

The CD-/DVD-ROM drive

is classified for

laser class 1according to IEC 60825-1.

V CAUTION!

The CD-/DVD-ROM drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into this laser beam is dangerous.

Never remove parts of the CD-/DVD-ROM drive assembly!

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12 Options Guide U41604-Z156-1-76

Safety notes

Modules with electrostatic-sensitive components:

Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label:

Figure 1: ESD label

When you handle components fitted with ESDs, you must observe the following points under all circumstances:

● Remove the power plug from the power socket before inserting or removing

components containing ESDs.

● You must always discharge yourself of static charges (e.g. by touching a

grounded object) before working.

● The equipment and tools you use must be free of static charges.

● Only touch the components at the positions highlighted in green (touch

points).

● Do not touch any exposed pins or conductors on a component.

● Use a grounding cable designed for this purpose to connect yourself to the

system unit as you install components.

● Place all components on a static-safe base.

I You will find a detailed description for handling ESD components in the

relevant European or international standards (DIN EN 61340-5-1, ANSI/ESD S20.20).

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4 Preparation

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

4.1 Floorstand model

4.1.1 Opening the server

Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the sever, press the on/off

switch.

Ê Pull all power connectors out of the power outlets. Ê If required, remove the lock on the side cover.

Figure 2: Loosening the screws

Ê Unlock the server (1). Ê Loosen the two screws at the rear side (2). Ê Push back the left-hand side cover approxiate 2 cm (3). Ê Remove the left-hand side cover (4).

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14 Options Guide U41604-Z156-1-76

Floorstand model Preparation

4.1.2 Removing the front cover

Remove the front cover when making the following extensions and upgrades: – Installing further accessible drives – Upgrading the floorstand model to a rack model

Ê Remove the hard disk cover as shown in figure 5 on page 15.

Figure 3: Removing the front cover

Ê Disengage the three tabs (1) on the left side one after the other and rotate

the front cover outward (2) about 2 cm.

Figure 4: Removing the front cover

Ê Press the two hooks (1) on the right side inward and pull out the front cover

frontward (2).

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Preparation Floorstand model

4.1.3 Removing the hard disk cover

Remove the hard disk cover when making the following extensions and upgrades: – Installing further SATA hard disk drives

Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the sever, press the on/off

switch.

Figure 5: Removing the hard disk cover

Ê Unlock the server (1) and remove the key. Ê Push the drive cover up as far as possible (2). Ê Remove the hard disk cover (3 + 4).

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16 Options Guide U41604-Z156-1-76

Rack model Preparation

4.2 Rack model

Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the server, press the on/off

button.

Ê Pull all power connectors out of the power outlets.

4.2.1 Opening the server

Figure 6: Loosening the knurled screws

Ê Loosen the four knurled screws (1) and pull the server as far as possible out

of the rack (2).

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U41604-Z156-1-76 Options Guide 17

Preparation Rack model

Figure 7: Loosening the locking spring

Ê Press in the locking spring (1) on both sides and carefully pull the server

outward (2).

Figure 8: Removing the server from the rack cabinet

Ê Disconnect all cables on the rear of the server. Ê Remove the telescopic rails on the left and right side (three screws).

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18 Options Guide U41604-Z156-1-76

Rack model Preparation

V CAUTION!

At least two people are needed to lift the server out of the rack cabinet.

Ê Lift the server out of the rails and place it on a table, for example.

Figure 9: Loosening the screws

Ê Unlock the top cover by removing the two screws at the rear side (1). Ê Push back the top cover approxiate 2 cm (2). Ê Remove the top cover (3).

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U41604-Z156-1-76 Options Guide 19

Preparation Rack model

4.2.2 Removing the rack front cover

Remove the rack front cover when carrying out the following extension: – Installing further accessible drives

Figure 10: Removing the rack front cover

Ê Remove two screws on either side (1). Ê Remove the rack front cover to the front (2).

Figure 11: Removing the plastic front cover

Ê Disengage the three tabs (1) on the top side one after the other and pull out

the plastic front cover frontward (2) about 2 cm.

Ê Press the two hooks (3) on the bottom side downward and pull out the plastic

front cover frontward (4).

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U41604-Z156-1-76 Options Guide 21

5Main memory

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

The system board supports up to 4 Gbytes of main memory. Four slots (2 slots form a memory bank) are provided for the main memory. Each memory bank can be equipped with 256 Mbyte, 512 Mbyte or 1 Gbyte unbuffered DDR I memory modules.

5.1 Equipping rules

Figure 12: Structure of the main memory in memory banks and memory modules

– Each memory bank is equipped with two memory modules with the same

capacity. Memory access takes place in 2-way interleaved mode.

– The memory module capacity can differ for the various memory banks: e.g.

memory bank 2A/2B can be equipped with two 512 Mbyte memory modules, and memory bank 1A/1B with two 1 Gbyte memory modules.

DIMM 1A

DIMM 2A

DIMM 1B

DIMM 2B

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22 Options Guide U41604-Z156-1-76

Extending/replacing the main memory Main memory

The table below shows the order in which the memory banks must be equipped:

5.2 Extending/replacing the main memory

Ê Open the server as described in the chapter “Preparation” on page 13 et

seqq. .

Figure 13: Removing a memory module

Ê Press the holders on either side of the mounting location concerned outward

(1).

Ê If the mounting location was already equipped: pull the memory module out

of the mounting location (2).

DIMM_1A DIMM_2A DIMM_1B DIMM_2B

single channel

equipped empty empty empty

empty equipped empty empty empty empty equipped empty empty empty empty equipped

dual channel equipped empty equipped empty

empty equipped empty equipped

equipped equipped equipped equipped

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U41604-Z156-1-76 Options Guide 23

Main memory Extending/replacing the main memory

Figure 14: Inserting a memory module

Ê Press the holders on either side of the mounting location concerned

outward.

Ê Insert the memory module in the mounting location (1) until the holders at

the sides engage (2).

Ê Close the server, connect it to the power outlet, and switch it on as described

in the chapter “Completion” on page 59 et seqq. .

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U41604-Z156-1-76 Options Guide 25

6 Accessible drives

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

Three 5.25-inch bays are available for accessible drives. The top side bay is already equipped with a CD/DVD-ROM drive. The two lower bays can also be used to install a hard disks extension box.

6.1 Installing an accessible 5.25-inch drive

The 5.25-inch drives available are magnetic tape drives, CD/DVD-ROM drives and CD/DVD-ROM burners. These drives can be installed in the two free 5.25inch bays.

Ê Open the server and remove the front cover or rack front cover as described

in the chapter “Preparation” on page 13 et seqq. .

I New 5.25-inch drives are supplied without EasyClick rails. Before

installing a new drive you must therefore remove the EasyClick rails from the dummy cover and mount the EasyClick rails on the new drive.

Figure 15: Removing the dummy cover

Ê Press the two metal tongues of the EasyClick rails inward (1) until the locking

mechanism is released.

Ê Remove the dummy cover from the bay (2).

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Installing an accessible 5.25-inch drive Accessible drives

Ê Remove the EasyClick rails from the dummy cover by removing the four

screws on each side.

I Note that there are two M3 screws and two UNC screws on each side.

V CAUTION!

Keep the dummy cover for future use. If you remove the accessible drive again and do not replace it with a new one, the dummy cover must be reinstalled to comply with EMC regulations and to satisfy cooling requirements and fire protection measures.

Figure 16: Attaching the EasyClick rails - DVD-ROM burner

Ê Screw the EasyClick rails onto either side of the new 5.25-inch drive using

two M3x4.5mm screws (1). Use the first hole in each upper row of holes as shown in the figure.

I Keep the remaining screws for future use. The different drives are

fastened using different screws. Starting on the next page, you will find figures which show the attaching of the EasyClick rails for magnetic tape drives.

Ê Push the new drive about halfway into the bay. Ê Connect the data cable to the accessible drive (see the cabling plans in the

Appendix).

Ê Connect the power cable to the accessible drive (see the cabling plans in the

Appendix).

Ê Push the drive fully into the bay until the EasyClick rails latch in place.

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U41604-Z156-1-76 Options Guide 27

Accessible drives Installing an accessible 5.25-inch drive

Ê Attach the front cover or rack front cover, close the server, connect it to the

power outlet, and switch it on as described in the chapter “Completion” on page 59 et seqq. .

You will find in the following figures which holes and screws should be used for the magnetic tape dives.

Figure 17: Attaching the EasyClick rails - magnetic tape drive LTO Ultrium 1HH

Figure 18: Attaching the EasyClick rails - magnetic tape drive LTO Ultrium 2FH

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28 Options Guide U41604-Z156-1-76

Installing an accessible 5.25-inch drive Accessible drives

Figure 19: Attaching the EasyClick rails - magnetic tape drive VXA-2

Figure 20: Attaching the EasyClick rails - magnetic tape drive DDS Gen5

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U41604-Z156-1-76 Options Guide 29

Accessible drives Installing the hard disks extension box

6.2 Installing the hard disks extension box

In the SCSI version the two lower 5.25 inch bays for accessible drives can be used to install a HDD extension box. But it is required that the server is equipped with a 1- or 2-channel RAID controller.

I It is not allowed to operate the hard disks of the HDD extension box

together with the internal hard disks via one common SCSI line.

If the server has a RAID controller and a corresponding RAID configuration, defective hard disk modules can also be exchanged during operation.

Ê Open the server and remove the front cover or rack front cover as described

in the chapter “Preparation” on page 13 et seqq. .

I The hard disks extension box is supplied without EasyClick rails. You

need 8 M3 screws. Before installing a new hard disks extension box you must therefore remove the EasyClick rails from the two dummy covers and mount two of the four EasyClick rails on the hard disks extension box.

Ê Remove the dummy covers from the two lower 5.25-inch bays for accessible

drives: Ê Press the two metal tongues of the EasyClick rails inward (1) until the

locking mechanism is released.

Ê Remove the dummy cover from the bay.

Ê Remove the EasyClick rails from the two dummy covers by removing the four

screws on each side.

I Note that there are two M3 screws and two UNC screws on each side.

V CAUTION!

Keep the dummy covers for future use. If you remove the hard disks

extension box again and do not replace it with new drives, the dummy

covers must be reinstalled to comply with EMC regulations and to

satisfy cooling requirements and fire protection measures.

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30 Options Guide U41604-Z156-1-76

Installing the hard disks extension box Accessible drives

Figure 21: Attaching the EasyClick rails

Ê Screw the EasyClick rails onto either side of the hard disks extension box

using four M3 screws for each rail. Use the holes marked above for this purpose.

Ê Push the hard disks extension box fully into the bay until the EasyClick rails

latch in place.

Ê Connect the power cable plug P2 to the hard disks extension box. Ê Connect the SCSI cable T26139-Y3927-V1 included in the conversion kit to

the SCSI connector on the HDD extension box.

Ê Connect the I

C cable (T26139-Y3718-V601) with the I²C bus connector of

the HDD extension box..

Ê Secure the I

C cable with a green clamp.

Ê Route the SCSI cable and connect it to the SCSI connector on the 1- or

2-channel RAID controller.

Ê Attach the front cover or rack front cover, close the server, connect it to the

power outlet, and switch it on as described in the chapter “Completion” on page 59 et seqq. .

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7 Controller in the PCI slots

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

The system board offers six PCI slots: 2 x PCI-X (64 Bit / 66 MHz), 3 x PCI (32 Bit / 33 MHz) and 1 x PCI-Express x1 slot.

The PCI slot 2 is prepared for Zero Channel RAID (ZCR).

Figure 22: Numbering of the PCI slots

For more information see the Technical Manual of the system board D1979.

PCI slot 64Bit/

32Bit

Frequency

in MHz

Description

1 32 Bit 33 32-Bit PCI bus slot 2 64 Bit 66 64-Bit PCI X bus slot, prepared for ZCR 3 64 Bit 66 64-Bit PCI X bus slot 4 32 Bit 33 32-Bit PCI bus slot 5 32 Bit 33 32-Bit PCI bus slot 6 PCIe x1 bus slot

PCI Slot 5

PCI Slot 4

PCI Slot 1

PCI Slot 2

PCI Slot 3

PCIe Slot 6

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32 Options Guide U41604-Z156-1-76

Installing a controller Controller in the PCI slots

7.1 Installing a controller

Ê Open the server as described in the chapter “Preparation” on page 13 et

seqq. .

Figure 23: Removing the rear cover

Ê Swing the locking swivel in the direction of the arrow (1). Ê Press onto the clip (2) and remove it. Ê Remove the PCI slot’s rear cover (3).

V CAUTION!

Keep the rear cover of the PCI slot for future use. If you remove the controller again and do not replace it with a new one, the rear cover must be reinstalled to comply with EMC regulations and to satisfy cooling requirements and fire protection measures.

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U41604-Z156-1-76 Options Guide 33

Controller in the PCI slots Installing a controller

Figure 24: Installing a controller

Ê Install the controller in the PCI slot and press it carefully into the associated

plug-in location on the system board (1) until it engages properly.

Ê Place the clip on the slot cover in such a way that the pin (a) fits into the hole

of the slot cover (2), and press the clip in the direction of the arrow (3) until it engages.

Ê Swing the locking swivel (4) in its locking position. Ê If required, connect the cables to the controller and other components. Ê Close the server, connect it to the power outlet, and switch it on as described

in the chapter “Completion” on page 59 et seqq. .

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34 Options Guide U41604-Z156-1-76

PCI slot assembling Controller in the PCI slots

7.2 PCI slot assembling

Install first those controllers which request a defined slot. Then install the PCIX controllers, then the PCI66 and at least the PCI33 controllers.

PCI bus type

QuantityPreferred

slot

Forbidden slot

1. Controller for defined slots

RemoteView service board S2 LP 33 1 1 2, 3

2. PCI-X controller

3. PCI 66 MHz controller

LSI MegaRaid Zero Channel 66 1 2 1, 3, 4, 5 LSI MegaRaid Two Channel 66 1 2, 3 1, 2, 4, 5 Emulex LP900SL 66 3 1, 3, 4 2 Qlogic QLA2200 66 3 1, 3, 4 2 Intel Pro 1000MT Dual Port 66 4 2, 3, 4, 5 Intel Pro 1000MT Server 66 4 2, 3, 4, 5

4. PCI 33 MHz controller

Promise TX150 SX4 33 1 2 Eicon Diehl Diva Bri-2M 33 2 5, 4, 3, 1 Eicon S94 33 2 5, 4, 3, 1 Madge MK4 33 4 5, 4, 3, 1 Intel Pro 1000MT Desktop 66 2 4, 5

Table 2: PCI slot assembling

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8 RemoteView components

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

8.1 RemoteView Service Board S2 LP

I How to configure the RSB S2 LP is described in detail in the User Guide

“RemoteView”.

The preferred mounting location for the RSB S2 is PCI slot 1. The RSB S2 LP is connected to the system board via a power and a data cable.

The RSB S2 LP kit contains an external power supply.

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RemoteView Service Board S2 LP RemoteView components

Ê Open the server as described in the chapter “Preparation” on page 13 et

seqq. .

Figure 25: Connecting cables to the RSB S2 LP

Ê Connect the power cable (1) and the data cable (2) to the RSB S2 LP. Ê Install the RSB S2 LP in PCI slot 1 as described in section “Installing a

controller” on page 32.

Figure 26: Connecting cables to the system board

Ê Connect the data cable to the connector IPMB (1) and the power cable to the

connector RSB LP Power (2) on the system board.

PCI Slot 1

BATTERY

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U41604-Z156-1-76 Options Guide 37

RemoteView components RemoteView Service Board S2 LP

Figure 27: Connecting external cables

1 connect to USB port of the server 2 connect to LAN port of the network 3 connect to VGA port of the server 4 connect to VGA port of the monitor

RSB S2 LP

Adapter

Externe Stromversorgung/ external power supply

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38 Options Guide U41604-Z156-1-76

RemoteView Service Board S2 LP RemoteView components

Ê Connect the external cables and the external power supply as shown in

figure 27 on page 37.

Ê Close the server, connect it to the power outlet, and switch it on as described

in the chapter “Completion” on page 59 et seqq. .

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9 External SCSI interface

V CAUTION!

Observe the safety instructions in the chapter “Safety notes” on page 7 et seqq. .

9.1 Installing the external SCSI interface

Ê Open the server as described in the chapter “Preparation” on page 13 et

seqq. .

Figure 28: External SCSI interface

Ê Remove the rear cover of PCI slot 7 and insert the slot cover of the external

SCSI interface in this slot as described in section “PCI slot assembling” on page 34.

Ê Attach the external SCSI interface’s connector to the SCSI channel of the

onboard SCSI controller on the system board (connector SCSI U320).

Ê Close the server, connect it to the power outlet, and switch it on as described

in the chapter “Completion” on page 59 et seqq. .

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