Fujitsu WATERSTAGE 112, WATERSTAGE 140, WATERSTAGE 160 Maintenance Document

Page 1
29/01/2010
Waterstage 3 phase
Air/Water Heat Pump
Split System, Single Service 3 phase
112, 140 and 160
Document 1394-1 ~ 29/01/2010
Maintenance
Document
Intended for
professional use
Fujitsu General (Euro) GmbH
Werftstrasse 20
40549 Düsseldorf - Germany
Subject to change without notice
Non contractual document
EN
FR NL DE IT
Page 2
Page 3
29/01/2010
Contents
1 Technical Characteristics ..............................................................................................6
1.1 Specifications .................................6
1.2 Performance Data ..........................6
1.2.1 Rated Performance..........................6
1.2.2 Maximum Stated Performance ........6
1.2.3 Performance Curves for Waterstage
112................................................................7
1.2.4 Performance Curves for Waterstage
140................................................................7
1.2.5 Performance Curves for Waterstage
160................................................................8
1.3 Hydraulic Characteristics ...............8
1.4 Refrigeration Diagram.................... 9
2 Installation Rules..........................................................................................................10
2.1 Heat Pump ...................................10
2.1.1 Outdoor Units.................................10
2.1.2 Hydraulic Unit.................................11
2.2 Control Terminal...........................12
2.2.1 Room Unit ......................................12
2.2.2 User Interface ................................ 12
2.3 Electrical Connections .................14
2.3.1 Installation Precautions .................14
2.3.2 Electrical Connection Overview..... 14
2.3.3 Hydraulic Unit Connection Diagram16
3 Getting Started..............................................................................................................17
3.1 Checks .........................................17
3.1.1 Outdoor Unit...................................17
3.1.2 Hydraulic Unit.................................17
3.1.3 Hydraulic System ...........................17
3.1.4 Electrical System ...........................17
3.1.5 Refrigeration System .....................17
3.2 Settings ........................................18
3.3 Operating Modes..........................18
3.3.1 Manual Adjustment........................ 18
3.3.2 Auto Adapt Adjustment.................. 20
3.4 Control of Electric Backups.......... 20
3.5 Domestic Hot Water..................... 20
3.5.1 Principle of Operation.................... 21
3.6 Test Mode ....................................21
3.6.1 Sensor and Input Test Mode .........21
3.6.2 Output Test Mode.......................... 22
4 Faults .............................................................................................................................23
4.1 Fault List.......................................23
4.1.1 Hydraulic Unit Fault........................23
4.1.2 Outdoor Unit Fault..........................25
4.2 Outdoor Unit Clearing...................26
4.2.1 Failures with Error Code ................26
4.2.2 Failures With No Error Code..........48
4.3 Sensor Values..............................52
4.3.1 Outdoor Unit Temperature
Sensors.......................................................52
4.3.2 Hydraulic Unit Temperature
Sensors.......................................................52
4.4 Service parts information..............53
4.4.1 Service parts information 1 :
Compressor ................................................ 53
4.4.2 Service parts information 2 : Inverter
compressor................................................. 54
4.4.3 Service parts information 3 : Outdoor
unit electronic expansion valve (EEV,
EEV(INJ))....................................................55
4.4.4 Service parts information 4 : Outdoor
unit solenoid valve (SV).............................. 56
4.5 Operating Limits........................... 57
5 Failures..........................................................................................................................58
5.1 Hydraulic, Electric and Refrigeration
Systems ...................................................58
5.1.1 Hydraulic System ...........................58
5.1.2 Electrical System ...........................59
5.1.3 Refrigeration System ..................... 60
5.2 Compressor Operating Checks.... 62
5.3 Refrigeration Circuit Leak Test ....62
5.4 Troubleshooting ........................... 62
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Heat Pump, Split System, Single Service, 3 phase
4 Maintenance Document 1394-1
6 Control Settings............................................................................................................63
6.1 General ........................................ 63
6.2 Function Table ............................. 63
6.3 Adjustment Function Details ........ 69
6.3.1 Date and Time Functions.............. 69
6.3.2 User Interface Functions............... 71
6.3.3 Time Program Functions (heating circuit
1 & 2, DHW, cooling).................................. 73
6.3.4 Heating Circuit 1 & 2 Functions .... 74
6.3.5 Cooling Circuit 1 Functions ........... 82
6.3.6 DHW Functions ............................. 89
6.3.7 Swimming Pool Functions............. 92
6.3.8 Heat Pump Functions ....................92
6.3.9 DHW Tank Functions ....................93
6.3.10 Configuration Functions................. 95
6.3.11 Error Functions ..............................97
6.3.12 Maintenance / Special Operating Mode
Functions .................................................. 101
6.3.13 Input / Output Testing Functions .103
6.3.14 Status Functions.......................... 104
6.3.15 Generator Diagnosis Functions...109
6.3.16 Consumer Diagnosis Functions...110
7 Annual Maintenance Services ...................................................................................113
7.1 Hydraulic Circuit......................... 113
7.2 Outdoor unit ............................... 113
7.3 Electrical .................................... 113
7.4 Operating checks....................... 113
8 Connection Diagrams.................................................................................................114
8.1 Connection Diagram of Hydraulic
Unit..........................................................114
8.2 Connection Diagram of Outdoor
Unit.........................................................115
9 Disassembly Process of Outdoor Unit......................................................................116
9.1 Appearance................................ 116
9.2 Service panel removal ...............116
9.3 Insulation sheet removal ............116
9.4 Main PCB removal .....................117
9.5 INVERTER, PFC, FILTER, and
CAPACITOR PCB removal.................... 117
9.5.1 INVERTER PCB removal............ 118
9.5.2 PFC PCB removal....................... 118
9.5.3 FILTER PCB removal.................. 118
9.5.4 CAPACITOR PCB removal......... 119
9.6 FAN MOTOR removal................ 120
9.7 TOP PANEL removal .................120
9.8 PIPE COVER FRONT removal.. 120
9.9 RIGHT PANEL removal ............. 121
9.10 REACTOR removal....................121
9.11 THERMISTOR removal ............. 121
9.11.1 HEAT EXCHANGER (OUT)
THERMISTOR .......................................... 121
9.11.2 EXPANSION VALVE THERMISTOR 121
9.12 SOLENOID COIL removal......... 122
9.12.1 4WAY VALVE .............................. 122
9.12.2 INJECTION..................................122
9.13 EEV COIL removal .................... 122
9.13.1 MAIN............................................122
9.13.2 INJECTION..................................122
9.14 PRESSURE SENSOR removal. 122
9.15 COMPRESSOR removal........... 123
9.16 Precautions for exchange of
refrigerant-cycle-parts ........................... 125
10 Spare Parts..................................................................................................................126
11 Accessories.................................................................................................................127
11.1 DHW kit...................................... 127
11.2 Swimming pool kit...................... 127
11.3 2nd circuit kit.............................. 127
11.4 Room Sensor............................. 127
11.4.1 Room thermostat......................... 127
11.4.2 Remote control............................ 129
11.5 Boiler connection kit................... 130
11.6 Cooling kit.................................. 130
11.7 High flow rate circulation pump
kit............................................................130
11.8 Heat exchanger for swimming
pool.........................................................130
11.9 DHW tank .................................. 130
11.10 Balancing vessel........................ 130
11.11 External connect kit ................... 130
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 5
12 Related Documents .................................................................................................... 131
12.1 Quick-Start Procedure................131
12.2 Startup Checklist........................132
12.3 Settings Sheet............................134
12.4 Startup Data Sheet .................... 135
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Heat Pump, Split System, Single Service, 3 phase
6 Maintenance Document 1394-1
1 Technical Characteristics
1.1 Specifications
Heating system operating limits
WATERSTAGE
112
WATERSTAGE
140
WATERSTAGE
160
Exterior temp mini/maxi °C -20/+35 Initial max heating water temperature
- Floor heating system °C 45
- Low temperature radiator °C 60 Flow min heating water temperature °C 8
1.2 Performance Data
1.2.1 Rated Performance
HEAT PUMP
WATERSTAGE
112
WATERSTAGE
140
WATERSTAGE
160
P
out
(kW) 11,2 14,00 16,00
Pin (kW) 2,51 3,22 3,72
+ 7°C/ + 35°C
- HCF COP 4,46 4,35 4,30
P
out
(kW) 11,2 14,00 15,00
Pin (kW) 3,92 5,15 5,55
- 7°C/ + 35°C
- HCF COP 2,86 2,72 2,70
P
out
(kW) 10,5 13,1 15,1
Pin (kW) 2,9 3,7 4,42
+ 7°C/ + 45°C
- LT Radiators COP 3,62 3,54 3,42
P
out
(kW) 10,5 13,1 14,5
Pin (kW) 4,16 5,39 6,38
- 7°C/ + 45°C
- LT Radiators COP 2,52 2,43 2,27
1.2.2 Maximum Stated Performance
HEAT PUMP
WATERSTAGE
112
WATERSTAGE
140
WATERSTAGE
160
P
out
(kW) 20,26 21,91 23,39
Pin (kW) 5,06 5,75 6,5
+ 7°C/ + 35°C
- HCF COP 4,00 3,81 3,60
P
out
(kW) 17,09 18,67 20,20
Pin (kW) 5,04 5,67 6,43
+ 7°C/ + 45°C
- LT Radiators COP 3,39 3,29 3,14
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Maintenance Document 1394-1 7
1.2.3 Performance Curves for Waterstage 112
1.2.4 Performance Curves for Waterstage 140
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Heat Pump, Split System, Single Service, 3 phase
8 Maintenance Document 1394-1
1.2.5 Performance Curves for Waterstage 160
1.3 Hydraulic Characteristics
HEAT PUMP
WATERSTAGE
112
WATERSTAGE
140
WATERSTAGE
160
Connection diameter 1’’ – 25.4 mm (male) Exchanger tank volume (L) 25 Expansion vessel volume (L) 8 Max pressure water circuit (Bar) 3 Max flow rate (l/h) 2400 3000 3400 Min flow rate (l/h) 1200 1500 1700 Min Delta T (°C) 4 Max Delta T (°C) 8
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Maintenance Document 1394-1
9
1.4 Refrigeration Diagram
TH C: Compressor temperature sensor TH
D
: Discharge temperature sensor
TH HM: Outdoor exchanger middle temperature sensor
TH
HO
: Outdoor exchanger outlet temperature sensor TH O: Outdoor temperature sensor TH
PI
: Exchanger temperature sensor
Water heat exchanger
Heat exchanger
Compressor
with
Injection port
Compressor
with
Injection port
4-
Way
valve
Strainer
Strainer
Pressure sensor
Expansion Valve
Outdoor Unit
Hydraulic Unit
Pressure check valve
Expansion vessel
Air bleeding valve
Circulation pump
Heating unit (Floor
heating, radiator, etc)
Supply/drain port
Pressure safety valve
Pressure gauge
Hot water column sensor
Hot water return sensor
Injection
expansion valve
TH
HO
TH
O
TH
D
TH
PI
TH
C
Expansion valve
inlet thermistor
Strainer
Buffer tank
Auxiliary heater
Accumulator
Injection circuit
S
olenoid valve
Solenoid valve
Injection
expansion valve
Injection
expansion valve
TH
HM
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Heat Pump, Split System, Single Service, 3 phase
10 Maintenance Document 1394-1
2 Installation Rules
2.1 Heat Pump
2.1.1 Outdoor Units
In snowy areas: raise the outdoor unit by a height equal to the maximum height of snow cover plus 20cm.
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 11
2.1.2 Hydraulic Unit
Minimum clearance dimensions must be provided around the appliance as shown on the drawing, to enable the machine to be serviced.
> Warning! <
Maintain a distance of at least 20 cm between
the unit and the ceiling to allow replacement of
heaters.
The Hydraulic Unit should be installed in such a way that the distance between the module and the outdoor unit is within the authorized range.
Beware of any flammable gas near the heat pump during its installation, especially when it requires brazing. In addition, the devices are not explosion­proof and therefore, they must not be installed in an explosive atmosphere.
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Heat Pump, Split System, Single Service, 3 phase
12 Maintenance Document 1394-1
2.2 Control Terminal
2.2.1 Room Unit
The room thermostat gives the user access to the following basic functions:
Adjustment of the room temperature setting by simply turning the knob
Selection of the heating mode
Switching to comfort temperatures by simply
actuating the occupancy switch.
In addition, the room thermostat shows the user the following information:
the current temperature
the heating mode
the presence of a fault, when displaying the
symbol
2.2.2 User Interface
DHW function Select heating mode
Display information
Confirm setting
Activate cooling mode, off if cooling option is not available
Reset key
Navigation and adjustment
Exit menu
Outdoor sensor: 2 x 0.5² cable Service
plug (
BSB)
Select heating mode
Room temperature setpoint control knob
Occupancy key / day ni
g
ht switch
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 13
Select heating mode
Auto mode
:
The temperature is controlled automatically:
- Heating mode according to time program
- Automatic summer/winter changeover
Continuous operating modes
or :
The temperature setpoint is maintained:
-
: Heating to the comfort setpoint
-
: Heating to the reduced setpoint Heating with no time program, no summer/winter automatic changeover
Protection mode
: The installation is maintained at the frost protection temperature, on condition that the heat pump supply voltage is not interrupted.
Activate cooling mode (off if option
is not available):
Cooling mode The "Cooling" mode adjusts the room temperature according to the time program. Cooling mode properties:
- Manual cooling mode
- Cooling mode according to time program
- Temperature setpoint according to "Comfort setpoint cooling"
- Protective functions active
- Summer/winter auto changeover active
- Summer compensation
DHW Function
This key stops or allows the production of DHW and activates the "boost" mode, which allows the nominal temperature to be reached at any time, regardless of the time program. Electric auxiliaries are activated if necessary be to reach the DHW temperature setpoint. In general they are not activated for daytime boosting at the reduced temperature setpoint, as long as the temperature remains below 43°C. On: DHW is produced according to the time program Off ---: no DHW is produced, the frost protection function is active
To start the boost function keep the key pressed for 3 seconds. DHW production comes "on" again when the nominal setpoint has been reached.
Adjust comfort setpoint temperature
The comfort setpoint is adjusted directly by turning the knob, the value must be confirmed with the OK key.
Adjustment of the reduced setpoint will be described in detail in the "control settings" section.
Display information
The information key displays various items of information.
Error message symbol.
This symbol appears whenever there is a fault in the installation. Press the info key for details.
Symbol for maintenance or special operating
mode, press the info key for details.
RESET
Reset symbol.
Keep the key pressed less than 3s for a reset: this resets all error messages. This function must not be used in normal operating conditions.
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Heat Pump, Split System, Single Service, 3 phase
14 Maintenance Document 1394-1
2.3 Electrical Connections
2.3.1 Installation Precautions
All machines in the ATW Split System Inverter range are designed to operate at 3x400V 50Hz. Power supplies must be compliant with NFC 15-100. The power supply contract must be able to cover not only the power of the unit but also the sum of powers of all the devices likely to operate at the same time.
Protections will be of the omnipolar, D curve circuit breaker type, with a contact opening distance of at least 3 mm. Lines will be made of HO7 RNF cable or similar. Provide a 300 mA maximum, differential protection line-end in compliance with the current standards. Under no circumstances (including during startup periods) may the voltage across the unit drop below 198V or rise above 264V. Do not use a power outlet as the power supply.
> Warning ! <
Cable cross-sections and protection ratings
are given for information only. The installation
technician should always check that these components are in line with the maximum
current ratings and the standards applied on
the installation premises
2.3.2 Electrical Connection Overview
Block diagram of electrical connections for a simple installation: one zone, no boiler backup or DH W
Two connections to the electrical panel:
Heat pump general power supply on the outdoor unit
Electric auxiliary power supply on the Hydraulic Unit
Interconnection between the Hydraulic Unit and the outdoor unit. Connection of the outdoor sensor and the room thermostat.
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 15
Hydraulic Unit Connection
Outdoor Unit Connection The wiring of all Waterstage outdoor units is as follows:
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Heat Pump, Split System, Single Service, 3 phase
16 Maintenance Document 1394-1
2.3.3 Hydraulic Unit Connection Diagram
* If the control device does not provide a potential-free contact, the contact must be relayed to create equivalent wiring. In all cases, please refer to the instruction manuals for the external components (load limiting device, power meters) to create the wiring. ** If several fault inputs are required, they are to be wired in series (they must be of the normally-open type).
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 17
3 Getting Started
3.1 Checks
3.1.1 Outdoor Unit
Unit is secured to a stable surface
Unit is raised in regions of regular snowfall
Distances to potential obstacles or hazards are
maintained
A condensate drain line is connected
3.1.2 Hydraulic Unit
Unit is secured to a stable surface
There is enough space for maintenance around the
unit
There is free access to the unit
There are no leaks
3.1.3 Hydraulic System
Check the conformity of connections
The use of flexible connections is recommended
The system must be flushed
Check the expansion vessel pre-charging (1 bar)
Check the system's pressure and purge
Check that the pump(s) is/are not locked
3.1.4 Electrical System
Check the conformity of connections (per NFC
15100)
Check that the lines are protected (two C curve circuit breakers for "heat pump" and "auxiliaries", lines must be separate)
Differential protection is required (up to 300 mA).
Check that connections are properly tightened
(flexible wire tips)
Check the main power supply voltage and make sure the polarity is correct
Find out what type of contract has been subscribed with the power company (load shedding)
3.1.5 Refrigeration System
Make sure connections are compliant (diameters, minimum and maximum lengths)
Flare fittings must be properly made
Use only HFC-specific tools and materials (POE oil,
etc.)
For welding, use silver welding (40% min.) under nitrogen flux
Comply with the refrigerant handling legislation
Conduct a nitrogen pressure leak test (~ 25 bar)
Pump-down is required (preferably using a
vacuometer)
Open both valves on the outdoor unit (first the liquid valve then the gas valve)
Supplement if necessary (according to the tables in the instructions)
Check fittings for tightness
Check that pipes are correctly insulated and
fastened
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Heat Pump, Split System, Single Service, 3 phase
18 Maintenance Document 1394-1
3.2 Settings
Depending on their associated functions, the control settings are not accessed at the same level. There are 4 levels of access:
U: end-user level I: commissioning level (installer start-up) S: engineer level (specialist) C: OEM level (manufacturer)
To get to the level of access desired:
Press OK: you are now on the main menu
Press the info key for 3s (pressing continuously)
To select the desired level, turn the control knob
Press OK to confirm: this takes you back to the
main menu, with the rights associated to that level. If you exit the main menu by returning to the main page, the access level goes back to U (end-user level)
To adjust the various settings:
From the main menu, after obtaining the desired level
turn the control knob to scroll the menu
When the desired menu appears, press OK to
confirm
Turn the control knob to adjust the setting
Press OK to confirm the setting
If not setting has been made for 8 minutes, the screen automatically returns to the basic display.
3.3 Operating Modes
Heat pumps are controlled according to the heating curve principle, i.e., the setpoint temperature of the heating circuit water is adjusted as a function of the outdoor temperature.
In heating mode, the choice of the heating curve best suited to the machine's operating conditions can be made automatically by the machine (auto-adapt) or adjusted manually by the installation technician (Settings 720, 721 and 726).
3.3.1 Manual Adjustment
During installation the heating curve must be defined according to the emitters and the home's insulation.
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 19
20
30
40
50
60
70
-20,0-15,0-10,0-5,00,05,010,015,020,0
Outdoor Temperature (°C)
Heating Flow Temperature (°C)
0,25
0,5
0,75
1
1,25
1,5
1,75
2
Heating Curves
Graph 1: Heating Curves
The heating curves shown above refer to a 20°C room temperature setpoint. The heating curve slope (setting 720) determines the impact of outdoor temperature variations on heating flow temperature variations. The steeper the slope, the higher will be the increase in the heating circuit water flow temperature which occurs when the outdoor temperature increases slightly.
The heating curve offset (setting 721) changes the flow temperature of all curves, without the slope being modified.
The corrective actions in case of discomfort are listed in the following table:
Feeling of discomfort Corrective action By mild weather By cold weather Heating curve slope Offset
Too cold Too warm Decrease Increase Too cold OK Decrease Increase Too cold Too cold OK Increase OK Too warm Decrease OK OK OK OK OK OK Too cold Increase OK Too warm Too warm OK Decrease Too warm OK Increase Decrease Too warm Too cold Increase Decrease
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Heat Pump, Split System, Single Service, 3 phase
20 Maintenance Document 1394-1
3.3.2 Auto Adapt Adjustment
When this function has been activated (setting 726) the heating curve is automatically adjusted, and therefore, there is no need to change the slope or offset of the heating curve. In order for the auto adapt feature to be operational:
a room sensor must be connected
the room influence parameter must be set
between 1 and 99 (setting 750) (depending on the system, the room sensor may influence the heating curve adjustment to a greater or lesser extent)
the room in which the room sensor is installed must not contain any thermostatic valves. If it does, these valves must be fully opened.
This function may cause some feeling of discomfort. This is because in order for the function to be valid, the system needs time to stabilize, which can take more or less time depending on the weather conditions. In general it takes at least a week, without the room temperature setpoint being changed, for the auto-adaptive control to be operational.
3.4 Control of Electric Backups
H 3
EX 4 EX 5 EX 6
Outdoor
Unit Fault
Load-shedding (EJP) Off-peak/peak
hours
External fault
(369)
(370)
0 V 230 V 230 V 0 V 230 V 0 V 230 V
EJP lock signal (l 2920)
"released"
"locked"
HEAT PUMP
OFF
ON ON OFF ON ON ON OFF
DHW auxiliary
ON (1)
ON OFF OFF ON OFF ON OFF
1st stage elec. auxiliary
ON (2)
ON OFF OFF ON ON ON OFF
2nd stage elec. auxiliary
ON (2)
ON OFF OFF ON ON ON OFF
Boiler backup
ON (2)
ON ON ON ON ON ON OFF
(1) subject to authorization by EX5 (2) provided the outdoor temperature is less than the setting on "2884 or 3700" (+2° from the beginning)
3.5 Domestic Hot Water
The heat pump may be connected to a combined heating device (heat exhanger + electric auxiliaries) for domestic hot water. DHW handling requires a DHW kit. This kit includes a 3-way selection valve and a temperature sensor.
Warning: the maximum DHW temperature reached with the heat pump does not exceed 60°C. Therefore, the tank must be equipped with an electric auxiliary, especially for legionella protection cycles.
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 21
3.5.1 Principle of Operation
DHW production starts when the temperature inside the tank is 7°C less than the setpoint temperature. The setpoint can be either a "reduced" or a "nominal" setpoint, depending on time program 4. During the programmed time periods it is the nominal setpoint which is active, and outside of these periods it is the reduced setpoint which is active. Thus, to avoid accidental DHW charge boosting outside of the nominal time periods, we recommend having a reduced setpoint as low as possible in order to avoid the starting of DHW production outside the programmed time period.
T
reduced
: the temperature outside the time period. This DHW temperature can be reached with the heat pump alone. This requires that the temperature does not exceed 35°C.
T
nominal
: the temperature within time period 4, which is approached first with the heat pump then with the electric auxiliaries or the boiler backup (if necessary).
Both of these temperatures are
adjustable (settings 1610 and 1612).
If the installation's power supply contract includes a Peak/Off-Peak rate subscription, the heaters will be controlled by the power rates and T
nominal
will be
reached only during Off-Peak Hours. This requires
that input E5 is wired as shown on Figure 1: Typical Wiring of External
Devices.
If no special power supply contract has been subscribed to, or if the DHW input is not wired, T
nominal
will be reached according to time program 4 / DHW. The T
nominal
temperature can thus be reached at any time, including during the day. During the day, DHW has priority over heating, however, DHW production is controlled by cycles which regulate the times allocated to heating and to DHW production in case of simultaneous demands.
A DHW boost function is available on the user interface front panel. This DHW boost enables the DHW to be heated up to T
nominal
at any time during the day. The boost function is automatically cancelled after a given time (which can be configured). The boost function can be used only if DHW programming has been performed. If the DHW is in nominal mode (nominal T) the boost function is obviously inoperative. Legionella protection cycles can be programmed.
3.6 Test Mode
3.6.1 Sensor and Input Test Mode
LINE SENSOR INPUT WATERSTAGE
7730 B9 Outdoor temperature
7820 BX1 DHW temperature
7823 BX4 Heat pump flow temperature
7824 BX5 Heat pump return temperature
7830 BX21 (1) Circuit 1 flow T if 2 circuits (or sw pool)
7831 BX22 (1)
7832 BX21 (2)
7833 BX22 (2)
7841 H1 defrost information
7846 H2 swimming pool operation (if optional)
7855 H3 outdoor unit fault (370)
7914 EX4 Auxiliary load-shedding (EJP)
7915 EX5 Peak/Off-peak rates
7916 EX6 External fault (369)
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Heat Pump, Split System, Single Service, 3 phase
22 Maintenance Document 1394-1
3.6.2 Output Test Mode
LINE OUTPUT WATERSTAGE
7700 QX23 (1) Circuit 1 heating pump or swimming pool selection valve
QX21 (1) Open mixing valve 1
QX22 (1) Close mixing valve 1
QX1
QX2 DHW heating circuiting pump (if connected)
QX3 Circuit 2 heating pump
QX4 DHW selection valve
QX5 Boiler selection valve (or heater 1)
QX6 Boiler (or heater 2)
QX23 (2)
QX21 (2)
QX22 (2)
QX7 DHW electrical auxiliary
7710 UX Output test UX %
7711 UX Voltage signal UX
7721 DO 1 Heating (or cooling) mode
7722 DO 2 Outdoor unit operation
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 23
4 Faults
4.1 Fault List
4.1.1 Hydraulic Unit Fault
Faults which occur on the Hydraulic Unit are shown by the symbol
. Press the info key for details on the cause of the fault. The following information is displayed:
Description of the error
Location of the error (sensor or contact)
Reset. Depending on its type, the fault can be
manually or automatically deleted:
Manual delete: the text displayed when pressing
the info key shows "reset ?". Press OK once, the yes flashes; press again to confirm deletion of the fault.
Faults whose deletion is automatic are
automatically reset.
Heat pump op: shows whether or not the heat pump operates despite the fault.
Reset
No.: Designation of error
Location
(connection)
Manual Auto
HP op
10: Outdoor sensor B9 No No Yes 33: Heat pump flow temp sensor error B21 No No Yes 44: Heat pump return temp sensor error B71 No No per diagram 50: DHW temp sensor B3 No No Yes 60: Room sensor 1 No No Yes 65: Room sensor 2 No No Yes 105: Maintenance message No No Yes 121: HC1 flow temp not reached No No Yes 122: HC2 flow temp not reached No No Yes 127: Legionella protection temp not reached No No Yes
369: External fault (safety component)
No
370: Outdoor unit fault* Yes Yes No
* A fault in the outdoor unit is indicated by LED located on the Hydraulic Unit interface board.
LED display
LED 2 (green) LED 1(red)
Fault description
1 Flash 1 Flash Communication error between Hydraulic Unit and Outdoor unit. 4 Flashes 1 Flash Heat pump capacity signal error (Open or short). 4 Flashes 2 Flashes Hydraulic Unit heat-exchange thermistor Error. 6 Flashes 3 Flashes Inverter error. 6 Flashes 4 Flashes Active filter error.
PFC error. 7 Flashes 1 Flash Discharge thermistor error. 7 Flashes 2 Flashes Compressor thermistor error. 7 Flashes 3 Flashes Heat-exchange thermistor (outlet) error.
Heat-exchange thermistor (intermediate) error. 7 Flashes 4 Flashes Outdoor thermistor error. 7 Flashes 7 Flashes Heat sink thermistor (inverter) error.
Heat sink thermistor (P.F.C.) error. 7 Flashes 8 Flashes Expansion valve thermistor error. 8 Flashes 4 Flashes Current sensor error. 8 Flashes 6 Flashes Pressure sensor error.
Pressure switch error. 9 Flashes 4 Flashes Current trip. 9 Flashes 5 Flashes Detection of compressor position error.
Compressor start up error. 9 Flashes 7 Flashes Outdoor unit fan motor error. 10 Flashes 1 Flash Discharge temperature protection. 10 Flashes 3 Flashes Compressor temperature protection. 10 Flashes 5 Flashes Low pressure abnormal. Continuous flashing (1 sec ON / 1 sec OFF) Pump down operation.
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24 Maintenance Document 1394-1
Faults external to the heat pump
Any safety device (e.g. thermostat pressure switch) wired to input Ex6 (E20) allows external problems to be reported and the heat pump to be immediately
stopped. For example, a safety thermostat on the heating floor can be wired to input Ex6 (E20) to avoid excessively high temperatures in the floor.
Figure 1: Typical Wiring of External Devices
If the control unit does not provide a potential-free contact, the contact will have to be relayed to obtain an equivalent wiring.
In any case, you should refer to the manuals for the external devices (e.g. load shedders, electricity meters) to perform the wiring.
Phase
Neutral
Heat pump connecting
blocks
… X5 X6 X7 X8
to inputs Ex4,
Ex5 or EX6
External
device
contact
(e.g. load-
shedder,
electricity
meter
)
Heat pump
H
y
draulic Unit
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Maintenance Document 1394-1 25
4.1.2 Outdoor Unit Fault
When the system is switched back on after a power outage, the Hydraulic Unit may display fault 370 for a few tens of seconds. This is not a serious problem. It simply means that the outdoor unit is running its tests. Once the tests have been completed, the fault should disappear.
If it doesn't, if a fault has occurred on the outdoor unit as indicated by the Hydraulic Unit, you must remove the front (right-hand) facing from the outdoor unit. Faults are coded by LED flashes. Error messages are listed in the table below:
On the outdoor unit
When an error occurs:
- The diode “ERROR” (2) blinks Press once on the switch “ENTER” (SW4)
- The ERROR” (2) diode blinks several times depending on the error’s type
Location of switches and diodes on outdoor unit
LED display on the outdoor unit
LED display
Hydraulic Unit
Diagnosis Clear
Green Red
Outdoor unit
Off Serial reverse transfer error. 1
1 flash 1 flash
1 flash Serial forward transfer error. 2 4 flashes 1 flash 22 flashes Heat pump capacity signal error 4 4 flashes 2 flashes 22 flashes Hydraulic Unit Heat ex. Sensor error 5 6 flashes 3 flashes 18 flashes Inverter error. 20 6 flashes 4 flashes 19 flashes P.F.C. error. 27 7 flashes 1 flash 2 flashes Discharge thermistor error. 7 7 flashes 2 flashes 8 flashes Compressor thermistor error. 11
5 flashes Heat-exchange thermistor (intermediate) error. 12 7 flashes 3 flashes
4 flashes Heat-exchange thermistor (outlet) error. 8 7 flashes 4 flashes 7 flashes Outdoor temperature thermistor error. 9
9 flashes Heat sink thermistor (inverter) error. 10 7 flashes 7 flashes
10 flashes Heat sink thermistor (P.F.C.) error. 13 7 flashes 8 flashes 6 flashes Expansion valve thermistor error. 14 8 flashes 6 flashes 3 flashes Pressure sensor error. 24 9 flashes 4 flashes 13 flashes Current trip (permanent stoppage). 15
14 flashes Detection of compressor position error (permanent stoppage). 33 9 flashes 5 flashes
15 flashes Compressor start up error (permanent stoppage). 17
16 flashes Outdoor unit fan 1 motor error. 9 flashes 7 flashes
17 flashes Outdoor unit fan 2 motor error.
18
10 flashes 1 flash 11 flashes Discharge temperature protection (permanent stoppage). 22 10 flashes 3 flashes 12 flashes Compressor temperature protection (permanent stoppage). 25 10 flashes 5 flashes 20 flashes Low pressure abnormal. 26
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26 Maintenance Document 1394-1
4.2 Outdoor Unit Clearing
This section describes the techniques which can be used to identify the failure.
4.2.1 Failures with Error Code
Clear 1: Serial reverse transfer error
Hydraulic Unit LED:
Green 1 flash / Red 1 flash
Outdoor Unit LED: Off
Probable causes:
Misconnection.
External cause.
Main PCB failure.
Check:
1-1. Stop the system and start it again (disconnection time 1min):
Is the error still displayed?
YES NO
3. Check the power supply voltage:
- Check that an AC 198 – 264 V voltage exists between terminals 1 and 2, L1 and N, L2 and N, L3 and N on the outdoor unit terminal block.
OK
4. Check the serial signal:
- Check the voltage between terminals 2 and 3 of the outdoor terminal block. The voltage must fluctuate between AC 70 V and AC 130 V.
- If it doesn't, replace Main PCB.
OK
1-2. Check for external causes:
- Check the system's overall isolation.
- Check for any equipment generating electromagnetic waves which interfere with the communication between the hydraulic unit and the outdoor unit.
2. Check the connections:
- Check the connection between the hydraulic unit and the outdoor unit.
- Check the connections between the outdoor unit main board and the active filter board.
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Maintenance Document 1394-1 27
Clear 2: Serial forward transfer error
Hydraulic Unit LED:
Green 1 flash / Red 1 flash
Outdoor Unit LED: 1 flash
Probable causes:
Misconnection.
External cause.
Interface PCB failure.
Check:
1-1. Stop the system and start it again (disconnection time 1min):
Is the error still displayed?
YES NO
3. Check the power supply voltage:
- Check that an AC 198 – 264 V voltage exists between terminals 1 and 2, L1 and N, L2 and N, L3 and N on the outdoor unit terminal block.
OK
4. Check the serial signal:
- Check the voltage between terminals 2 and 3 of the outdoor terminal block. The voltage must fluctuate between AC 70 V and AC 130 V.
- If it doesn't, replace Interface PCB.
OK
1-2. Check for external causes:
- Check the system's overall isolation.
- Check for any equipment generating electromagnetic waves which interfere with the communication between the hydraulic unit and the outdoor unit.
2. Check the connections:
- Check the connection between the hydraulic unit and the outdoor unit.
- Check the connections between the outdoor unit main board and the active filter board.
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28 Maintenance Document 1394-1
Clear 4: Heat pump capacity signal error
Hydraulic Unit LED:
Green 4 flashes / Red 1 flash
Outdoor Unit LED: 22 flashes
Probable causes:
Misconnection.
Sensor failure.
Interface PCB failure.
Check:
1. Check connection interface PCB and Heat pump regulator PCB:
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Check resistance value:
3 pin of CN22 – M < 10
OK
3. Replace interface PCB:
If check point 1 and 2 do not improve the symptom, replace Interface PCB.
OK
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Maintenance Document 1394-1 29
Clear 5: Hydraulic Unit Heat exchanger thermistor error
Hydraulic Unit LED:
Green 4 flashes / Red 2 flashes
Outdoor Unit LED: 22 flashes
Probable causes:
Misconnection.
Sensor failure.
Interface PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been removed
- See if the connection is correct
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value. Temperature (°C)
0 5 10 15 20 25 30 35 40 45 50
Resistance (kΩ)
176 134 103 80,3 62,9 49,7 39,6 31,7 25,6 20,8 17,1
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of hydraulic unit and check terminal voltage at thermistor
(DC5.0V)
- If there is no voltage, replace Interface PCB.
OK
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30 Maintenance Document 1394-1
Clear 7: Discharge thermistor error
Hydraulic Unit LED:
Green 7 flashes / Red 1 flash
Outdoor Unit LED: 2 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value:
- Check the resistance value Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (k) 168 130 101 79 63 40 26,3 17,8
Temperature (°C) 60 70 80 90 100 120 Resistance (k) 12,3 8,7 6,3 4,6 3,4 2
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
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Maintenance Document 1394-1 31
Clear 8: Heat-exchange thermistor (outlet) error :
Hydraulic Unit LED:
Green 7 flashes / Red 3 flashes
Outdoor Unit LED: 4 flashes
Probable causes:
Misconnection.
Sensor fault.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistancer value Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance (k) 27,5 20,9 16,1 12,4 9,73 7,67 6,1 3,95
- If the thermistor is faulty, replace it.
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor
(DC5.0V)
- If there is no voltage, replace Main PCB.
OK
OK
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32 Maintenance Document 1394-1
Clear 9: Outdoor temperature thermistor error
Hydraulic Unit LED:
Green 7 flashes / Red 4 flashes
Outdoor Unit LED: 7 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection :
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value. Temperature (°C) -20 -10 -5 0 5 10 15 20 30 40 50 60 70 Resistance (kΩ) 115 62,3 46,6 35,2 26,9 20,7 16,1 12,6 7,97 5,18 3,45 2,36 1,65
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
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Maintenance Document 1394-1 33
Clear 10: Heat Sink Thermistor (inverter) error
Hydraulic Unit LED:
Green 7 flashes / Red 7 flashes
Outdoor Unit LED: 9 flashes
Probable causes:
Misconnection.
Sensor failure.
Inverter PCB failure.
Check:
1. Check the sensor connection :
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value.
Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (k) 15,8 12,2 9,5 7,5 5,9 3,78 2,50 1,69
Temperature (°C) 60 70 80 90 100 120 Resistance (k) 1,17 0,83 0,6 0,44 0,33 0,19
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Inverter PCB.
OK
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34 Maintenance Document 1394-1
Clear 11: Compressor thermistor error
Hydraulic Unit LED:
Green 7 flashes / Red 2 flashes
Outdoor Unit LED: 8 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been removed
- See if the connection is correct
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value. Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (k) 168 130 101 79 63 40 26,3 17,8
Temperature (°C) 60 70 80 90 100 120 Resistance (k) 12,3 8,7 6,3 4,6 3,4 2
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
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Maintenance Document 1394-1 35
Clear 12: Heat-exchange thermistor (intermediate) error
Hydraulic Unit LED:
Green 7 flashes / Red 3 flashes
Outdoor Unit LED: 5 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been disconnected.
- See if the connection is correct.
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance (k) 27,5 20,9 16,1 12,4 9,73 7,67 6,10 3,95
- If the thermistor is faulty, replace it.
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
OK
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36 Maintenance Document 1394-1
Clear 13: Heat sink thermistor (P.F.C.) error
Hydraulic Unit LED:
Green 7 flashes / Red 7 flashes
Outdoor Unit LED: 10 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been removed
- See if the connection is correct
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value. Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (k) 15,8 12,2 9,5 7,5 5,9 3,78 2,50 1,69
Temperature (°C) 60 70 80 90 100
110
120
Resistance (kΩ)
1,17 0,83 0,60 0,44 0,33 0,25 0,19
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
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Maintenance Document 1394-1 37
Clear 14:
Expansion valve thermistor error
Hydraulic Unit LED:
Green 7 flashes / Red 8 flashes
Outdoor Unit LED:
6 flashes
Probable causes:
Misconnection.
Sensor failure.
Main PCB failure.
Check:
1. Check the sensor connection:
- See if the connector has been removed
- See if the connection is correct
- Check for any damage on the sensor cable.
After solving the misconnection problem, switch the heat pump back on.
2. Remove the sensor and check its resistance value :
- Check the resistance value. Temperature (°C) 0 5 10 15 20 30 40 50 Resistance (k) 168 130 101 79 63 40 26,3 17,8
Temperature (°C) 60 70 80 90 100 120 Resistance (k) 12,3 8,7 6,3 4,6 3,4 2
- If the thermistor is faulty, replace it.
OK
3. Check the electronic board voltage:
- Make sure circuit diagram of outdoor unit and check terminal voltage at thermistor (DC5.0V)
- If there is no voltage, replace Main PCB.
OK
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38 Maintenance Document 1394-1
Clear 15: Current trip (permanent stoppage)
Hydraulic Unit LED:
Green 9 flashes / Red 4 flashes
Outdoor Unit LED: 13 flashes
Probable causes:
Connection failure.
Outdoor Heat Exchanger clogged.
Outdoor Fan operation failure.
Compressor failure.
Inverter PCB failure.
Check:
1. Check connections condition in control unit:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
OK
3. Check Outdoor Fan:
- Check Outdoor Fan Motor. (Refer to Clear 18)
If the Fan Motor is failure
,
replace it.
OK
4. Check Compressor:
Refer to “Service parts information 2 : Inverter compressor If it is abnormal, replace compressor.
OK
2. Check Outdoor Heat Exchanger:
- Is there any obstructing the air flow route?
- Is there any clogging of outdoor unit Heat Exchanger?
If clogged, clear the clog.
5. Replace Inverter PCB:
If Check Point 1 ~ 4 do not improve the symptom, replace Inverter PCB.
OK
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Maintenance Document 1394-1 39
Clear 17: Compressor startup error (permanent stoppage)
Hydraulic Unit LED:
Green 9 flashes / Red 5 flashes
Outdoor Unit LED: 15 flashes
Probable causes:
Misconnection of the various electrical components.
Inverter PCB failure.
Compressor failure.
Check:
2. Check Compressor:
Refer to “Service parts information 2 : Inverter compressor If it is abnormal, replace compressor.
3. Replace the electronic board :
- If steps 1 and 2 do not solve the problem, replace Inverter PCB.
OK
1. Check connections condition in control unit:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
OK
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40 Maintenance Document 1394-1
Clear 18: Fan motor error (permanent stoppage)
Hydraulic Unit LED:
Green 9 flashes / Red 7 flashes
Outdoor Unit LED: 16 flashes (fan 1), 17 flashes (fan 2)
Probable causes:
Fan motor failure.
Motor protection.
Main PCB failure.
Check:
1. Check fan rotation:
- Switch off the heat pump and rotate the fan manually.
- If the fan or bearings are faulty, replace them.
2. Check the ambient temperature around the motor:
- Check excessively high temperature around the fan.
Wait until the temperature comes down again and switch the fan back on.
3. Check the main board output voltage:
- On the outdoor unit, check the output voltage (DC) of the following connectors:
Terminals Voltage
1 (red)/ 3 (black) 250 400V
4 (white)/3 (black) 15 ±2V
If the voltage is incorrect, replace Main PCB.
OK
OK
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Maintenance Document 1394-1 41
Clear 20: Inverter error
Hydraulic Unit LED:
Green 6 flashes / Red 3 flashes
Outdoor Unit LED: 18 flashes
Probable causes:
Connection failure.
Main PCB failure.
Inverter PCB failure.
Check:
1. Check connections in control unit:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
2. Replace Main PCB and Inverter PCB:
If Check Point 1 do not improve the symptom, replace Main PCB and Inverter PCB.
OK
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42 Maintenance Document 1394-1
Clear 22: Discharge temperature protection (permanent stoppage)
Hydraulic Unit LED:
Green 10 flashes / Red 1 flashes
Outdoor Unit LED: 11 flashes
Probable causes:
Valve is close.
EEV failure.
Gas leak, less.
Discharge Thermistor failure.
Outdoor Fan operation failure.
Outdoor Heat Exchanger clogged.
Check:
1. Check if gas valve is open:
If it is not open, open it and check the operation.
2. Check EEV and Strainer:
Are EEV and Strainer open?
If EEV or Strainer is defective, replace it.
OK
Cooling mode
1. Check if liquid valve is open:
If it is not open, open it and check the operation.
2. Check EEV and Strainer:
Are EEV and Strainer open?
If EEV or Strainer is defective, replace it.
OK
Heating mode
3. Check if gas leak or less gas:
Measure gas pressure, if there is a leak, correct it.
If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.
OK OK
4. Check Discharge Pipe Thermistor:
- Is it on the holder?
- Is there a cable pinched?
Check characteristics of thermistor (Refer to Clear 7), If defective, replace the thermistor
OK
5. Check Outdoor Heat Exchanger:
- Is there any obstructing the air flow route?
- Is there any clogging of outdoor unit Heat Exchanger?
If clogged, clear the clog.
OK
6. Check Outdoor Fan:
Check Outdoor Fan Motor. (Refer to Clear 18)
OK
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Maintenance Document 1394-1 43
Clear 24: Pressure sensor error
Hydraulic Unit LED:
Green 8 flashes / Red 6 flashes
Outdoor Unit LED: 3 flashes
Probable causes:
Connector connection failure.
Pressure Sensor failure.
Main PCB failure.
Check:
2. Check output voltage of Main PCB :
Check voltage of Main PCB (Measure at Main PCB side connector)
1 pin(Red) - 3 pin(Black) DC5V +/- 5%
If the voltage is not correct, replace Main PCB.
OK
3. Check output voltage of Pressure Sensor
Check voltage of Main PCB (Measure at Main PCB side connector)
2 pin(White) - 3 pIn(Black) Voltage is refer to the following graph.
If the voltage is not correct, replace Presure Sensor.
OK
1. Check connection of the Pressure Sensor:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
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Clear 25: Compressor temperature protection (permanent stoppage)
Hydraulic Unit LED:
Green 10 flashes / Red 3 flashes
Outdoor Unit LED: 12 flashes
Probable causes:
Valve is close.
EEV failure.
Gas leak, less.
Compressor Thermistor failure.
Outdoor Fan operation failure.
Outdoor Heat Exchanger clogged.
Check:
1. Check if gas valve is open:
If it is not open, open it and check the operation.
2. Check EEV and Strainer:
Are EEV and Strainer open?
If EEV or Strainer is defective, replace it.
OK
Cooling mode
1. Check if liquid valve is open:
If it is not open, open it and check the operation.
2. Check EEV and Strainer:
Are EEV and Strainer open?
If EEV or Strainer is defective, replace it.
OK
Heating mode
3. Check if gas leak or less gas:
Measure gas pressure, if there is a leak, correct it.
If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.
OK OK
4. Check compressor temperature Thermistor:
- Is it on the holder?
- Is there a cable pinched?
Check characteristics of thermistor (Refer to Clear 11), If defective, replace the thermistor
OK
5. Check Outdoor Heat Exchanger:
- Is there any obstructing the air flow route?
- Is there any clogging of outdoor unit Heat Exchanger?
If clogged, clear the clog.
OK
6. Check Outdoor Fan:
Check Outdoor Fan Motor. (Refer to Clear 18)
OK
7. Replace Main PCB:
If Check Point 1 ~ 6 do not improve the symptom, replace Main PCB.
OK
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Clear 26: Low pressure abnormal
Hydraulic Unit LED:
Green 10 flashes / Red 5 flashes
Outdoor Unit LED: 20 flashes
Probable causes:
Connector connection failure.
Pressure Sensor failure.
Main PCB failure.
Gas leak, less.
Check:
2. Check output voltage of Main PCB :
Check voltage of Main PCB (Measure at Main PCB side connector)
1 pin(Red) - 3 pin(Black) DC5V +/- 5%
If the voltage is not correct, replace Main PCB.
OK
3. Check if gas leak or less gas
Measure Gas pressure, if there is a leak, correct it.
If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount.
OK
1. Check connection of the Pressure Sensor:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
OK
4. Replace Pressure Sensor
If Check Point 1 ~ 3 do not improve the symptom, replace Pressure Sensor.
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Clear 27: P.F.C. error
Hydraulic Unit LED:
Green 6 flashes / Red 4 flashes
Outdoor Unit LED: 19 flashes
Probable causes:
Connector connection failure.
Main PCB failure.
PFC PCB failure.
Check:
2. Check output voltage of Main PCB :
Check voltage of Main PCB (Measure at Main PCB side connector)
1 pin(brown) - 2 pin(Red) DC5V +/- 5%
If the voltage is not correct, replace Main PCB.
OK
3. Replace PFC PCB
If Check Point 1, 2 do not improve the symptom, replace PFC PCB.
OK
1. Check connections of between Main PCB and PFC PCB:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
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Clear 33: Detection of compressor position error (permanent stoppage)
Hydraulic Unit LED:
Green 9 flashes / Red 5 flashes
Outdoor Unit LED: 14 flashes
Probable causes:
Misconnection.
Inverter PCB failure.
Check:
1. Check connections condition in control unit:
- Check if the terminal connection is loose.
- Check if connector is removed.
- Check if connector is erroneous connection.
- Check if cable is open.
Upon correcting the removed connector or mis-wiring, reset the power.
OK
2. Replace the electronic board :
- If steps 1 do not solve the problem, replace Inverter PCB.
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4.2.2 Failures With No Error Code
Clear 35: No voltage on Hydraulic Unit
Probable causes:
Power supply fault.
External causes.
Faulty electrical components.
Check:
1. Check the installation :
- Is the circuit breaker cut off?
- Check the wiring.
2. Check for external causes on the Hydraulic Unit and outdoor unit (noise or voltage drop):
- Check for any other electrical device on the same electric circuit which might cause a drop in
voltage.
- Check for any current leaks.
- Check for any equipment generating electromagnetic waves which interfere with the
communication between the Hydraulic Unit and the outdoor unit.
3. Check the electrical components:
If all of these checks are unsuccessful, replace Interface PCB.
OK
OK
OK
- Check that a voltage between AC 198 and AC 264 V exists between terminals 1 and 2 on the
Hydraulic Unit terminal block.
NO
- Check Interface PCB for :
o either the fuse (F1). o or the varistor (VA1). Fault: overvoltage - external causes - power supply to be
checked).
- Replace the faulty component (if the varistor is blown, the PCB must be replaced).
YES
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Clear 36: No voltage on outdoor unit
Probable causes:
Power supply fault.
External cause.
Faulty electrical components.
Check:
3. Check the electrical components:
2. Check for external causes on the Hydraulic Unit and outdoor unit (noise or voltage drop) :
- Check for any other electrical device on the same electric circuit which might cause a drop in
voltage.
- Check for any current leaks.
- Check for any equipment generating electromagnetic waves which interfere with the
communication between the Hydraulic Unit and the outdoor unit.
OK
OK
1. Check the installation
- Is the circuit breaker cut off?
- Check the wiring.
NO
If all of these checks are unsuccessful, replace Filter PCB, Main PCB, Inverter PCB and PFC PCB.
OK
- Check that a voltage between AC 198 and AC 264 V exists between terminals 1 and 2 on the
Hydraulic Unit terminal block.
- Check Main PCB (power supply) for :
o either the fuse (F1, F3). o or the varistor (VA1-VA5). Fault: overvoltage - external causes - power supply to be
checked).
- Replace the faulty component (if the varistor is blown, the PCB must be replaced).
YES
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Clear 38: No heat
Probable causes:
Hydraulic Unit error.
Outdoor unit error.
Influence from the outdoor environment.
Misconnections of connectors and cables.
Refrigeration system fault (not enough gas, clogging, dirty filters).
Check:
2. Check the Hydraulic Unit :
- Is the pump operating?
- See if the exchanger is not clogged?
3. Check the outdoor unit:
- Is the fan rotating at high speed?
- Are there any objects blocking the air flow?
- Is the outdoor exchanger clogged?
- Are the valves open?
4. Check the configuration of the room:
- Is the heat pump power suited to the need?
5. Inspect the Hydraulic Unit and outdoor unit installation:
- Check the refrigeration connections (length, diameter)
6. Inspect the refrigeration circuit:
- See if the dehydrator is clogged (there should be no temperature variation between the dehydrator input and output in normal operating conditions).
- Check the electronic expansion valve
- Check the compressor
1. The unit provides heating or cooling
No
Is the cooling kit connected ?
Yes
Check the wiring of the cooling kit control wire
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Maintenance Document 1394-1 51
Clear 39: Abnormal noise
Probable causes:
Abnormal installation (outdoor)
Fan failure
Compressor failure.
Checks:
1. The noise comes from the outdoor unit:
- Is the unit stable?
- Is the protection screen properly mounted?
- Is the propeller broken or distorted?
- Has the propeller screw been lost?
- Is any object blocking the propeller rotation?
OK
- Check for any vibration noise caused by a bolt.
- Check for any sound of contact with a pipe.
OK
- Is the compressor locked?
OK
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4.3 Sensor Values
4.3.1 Outdoor Unit Temperature Sensors
Outdoor Heat Exchanger (outlet), Outdoor Heat Exchanger (middle)
Temperature (°C) -10 -5 0 10 15 20 25 30 Resistance value (kΩ)
27,5
20,9 16,1 12,4 9,73 7,67 6,1 3,95
Outdoor Discharge Pipe / Compressor / Expansion valve inlet
Temperature (°C) 0 5 10 15 20 30 40 50 60 Resistance value (kΩ)
168
130 101 79 63 40 26,3 17,8 12,3
Temperature (°C) 70 80 90 100 120 Resistance value (kΩ)
8,7
6,3 4,6 3,4 2
Outdoor Temperature
Temperature (°C) -20 -10 -5 0 5 10 15 20 30 Resistance value (kΩ)
115
62,3 46,6 35,2 26,9 20,7 16,1 12,6 7,97
Temperature (°C) 40 50 60 70 Resistance value (kΩ)
5,18
3,45 2,36 1,65
Heat sink (INV), Heat sink (PFC)
Temperature (°C) 0 5 10 15 20 30 40 50 60 Resistance value (kΩ)
15,8
12,2 9,5 7,5 5,9 3,78 2,50 1,69 1,17
Temperature (°C) 70 80 90 100 110 120 Resistance value (kΩ)
0,83
0,60 0,44 0,33
0,25
0,19
4.3.2 Hydraulic Unit Temperature Sensors
Heat Exchanger (Condensing sensor)
Temperature (°C) 0 5 10 15 20 25 30 35 40 45 50 Resistance value (kΩ)
176
134 103 80,3 62,9 49,7 39,6 31,7 25,6
20,8 17,1
Outdoor sensor
Temperature (°C) -20 -15 -10 -5 0 5 10 15 20 Resistance value (kΩ)
7,60
5,85
4,60
3,60 2,85 2,30 1,85 1,50 1,20
Temperature (°C) 25 30 35 40 45 Resistance value (kΩ)
1
0,83 0,70 0,58 0,48
Heat pump flow and return sensor – DHW and heating zone 2 sensor – Swimming pool return sensor
Temperature (°C) -15 -10 -5 0 5 10 15 20 25 Resistance value (kΩ)
72,5
55 42 32,5 25 20 15,7 12,5 10
Temperature (°C) 30 35 40 45 50 55 60 65 70 Resistance value (kΩ)
8
6,5 5 4 3,5 3 2,5 2 1,7
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4.4 Service parts information
4.4.1 Service parts information 1 : Compressor
Does not start up
Diagnosis method of compressor (if outdoor unit LED displays error, refer to Failures and clears)
Abnormal noise Stops soon after starting up
Is there open or loose connection cable?
Check connection of compressor, and winding resistance (Refer to the next page).
If there is no failure, the defected of compressor is considered (locked compressor due to clogged dirt or less oil).
Replace compressor
Is there open or loose connection cable?
Is gas pipe valve open ? (Low pressure is too low)
Check if refrigerant is leakin. Recharge refrigerant.
Check if stainer is clogged (Parts information 3)
Check inverter PCB, connection of compressor, and winding resistance (refer to the next page).
If there is no failure, the defected of compressor is considered (Compression part broken or valve defective).
Replace compressor
Check if vibration noise by loose bolt or contact noise of piping is happening.
Defective compressor can be considered (due to inside dirt clogging or broken component).
Replace compressor
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4.4.2 Service parts information 2 : Inverter compressor
Check point 1 : Check connection
Check terminal connection of compressor (Loose or incorrect wiring)
Check connection of inverter PCB (Loose or incorrect wiring)
Check point 2 : check winding resistance
Check winding resistance on each terminal
If the resistance value is 0 or infinite, replace compressor.
Check point 3 : replace inverter PCB If check point 1 and 2 do not improve the symptom, replace Inverter PCB.
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4.4.3 Service parts information 3 : Outdoor unit electronic expansion valve (EEV, EEV(INJ))
Check point 1 : Check connection
Check connection of connector (Loose connector or open cable)
Check point 2 : Check coil of EEV
Remove connector, check each winding resistance of coil.
Read wire Resistance value
White-Red Yellow-Red Orange-Red Blue-Red
46 +/- 4 at 20°C
If resistance value is abnormal, replace EEV.
Check point 3 : Check voltage from main PCB
Remove connector and check voltage (DC12V)
If it does not appear, replace Main PCB.
Check point 4 : Check noise at start up
Turn on power and check operation noise.
If an abnormal noise does not show, replace Main PCB.
Check point 5 : Check opening and closing operation of valve
When valve is closed, it has a temp. (Add period) difference between inlet and outlet.
If it is open, it has no temp. (Add period) difference between inlet and outlet.
There is no refrigerant flow coming to EEV(INJ) while the liquid injection is inactive. Check whether the liquid injection is active before executing check point 5 for EEV(INJ).
Check point 6 : Check stainer
Stainer normally does not have temperature difference between inlet and outlet as shown in 1, but if there is a difference as shown in 2, there is a possibility of inside clogged. In this case, replace stainer.
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4.4.4 Service parts information 4 : Outdoor unit solenoid valve (SV)
Check point 1 : Check connections
Check connection of connector (Loose connector or open cable)
Check point 2 : Check solenoid coil
Remove connector and check if coil is open (normal resistance value of each coil : 1495+/­7%)
If resistance value is abnormal, replace solenoid coil.
Check point 3 : Check voltage from main PCB
Remove connector and check the voltage (AC230V).
If the voltage does not appear, replace Main PCB.
Check point 4 : check opening and closing operation valve
Depending on the injection activity, check if valve is operating normally. (When valve opens, ther is no temperature difference between inlet and outlet)
If the valve closes by removing the connector of the valve which does not close, it is considered to be Main PCB failure. Replace Main PCB.
If it does not closeby removing connector, there is a possibility of (1) clogging by dirt, or (2) deformation by the heat at the time of solenoid valve installation. In this case, replace solenoid valve.
SV
SOLENOID COIL (INJ)
BLUE
BLUE
1 2
1 2
CN104
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4.5 Operating Limits
HEAT PUMP
WATERSTAGE
112
WATERSTAGE
140
WATERSTAGE
160
Min/max OT in heat mode (°C)*** -20/35 Heating floor maximum water temperature (°C)
45
LT radiator maximum water temperature (°C)
60
Min/max OT in cooling mode(°C) 8/43
Cooling floor minimum water temperature (°C)
18
Fan coil minimum water temperature (°C)
8
Water circuit max pressure (Bar) 3 Maximum flow rate (l/h) 2400 3000 3400 Minimum flow rate (l/h) 1200 1500 1700 Refrigerant circ max pressure (kPa) 4,2 Min delta T (°C) 4 Max delta T (°C) 8 Outdoor unit Noise level 1 (dBA)* 53 55 56 Outdoor unit Noise level 5 (dBA)** 39 41 42
Outdoor unit air flow rate (m3/h)
3100 x 2
* Acoustic pressure level reading at 1m, in open field, on a reflecting plane. ** Acoustic pressure level reading at 5m, in open field, on a reflecting plane t. *** When the outdoor temperature continuously exceeds 35°C, DHW heating is done by the water heater heating element.
Available Hydraulic Pressures and Flow Rates
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5 Failures
5.1 Hydraulic, Electric and Refrigeration Systems
5.1.1 Hydraulic System
If the installation is fitted with a heating floor, the most common failures are those listed below:
FAILURE CASES CONSEQUENCES SOLUTIONS
APPLIED BY
Flow pressure too high clean filter or desludge Installer
1- Clogged filter* or sludge in system
T too high (>7) clean filter or desludge Installer
Zero flow pressure
change pump with warranty if pump is faulty
Service station
current too high (rotor locked)
change pump with warranty if pump is faulty
Service station
zero current (winding cut off)
change pump with warranty if pump is faulty
Service station
2- Pump out of order
pump stuck release with a screwdriver
Installer
Pipe leak. Pipe under warranty if faulty
Service station
3-Leak Low level in expansion vessel
On collector, isolate heating circuits to determine which heating circuit is perforated.
Leak in heating circuit. Floor again.
Installer
On collector, check heating circuit flow/return temps (infrared thermometer)
Clear with test pump
4- Clogged heating circuit (crushed pipe)
Very high difference between floor flow/return temp
If no clogged heating circuit, check for crushing with infrared camera
Call the installer's or floor coverer's responsibility into question
Service station
5- Misbalance
Very high difference between floor flow/return temp
Rebalance Installer
6- Floor undersized or charge losses too high
Very high difference between floor flow/return temp
On collector, check heating circuit flow/return temps (infrared thermometer)
Call the installer's responsibility into question
Installer or Service station
* Not required and not shown on the device.
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5.1.2 Electrical System
Outdoor Unit Overvoltage
Check for possible causes in the list below (this list is not exhaustive):
Problem with the compressor
PFC board
Inverter board
Main board
Faulty power relay
Steps to be followed before performing any work on the Inverter module:
First switch off the system using the circuit breaker at the head of the line.
Remove the unit cover and then remove the Inverter module cover.
Measure the voltage at the condenser terminals. You should find a value of 5 Vdc or less.
Inspection of the Power Transistor Module (Inverter board)
Disconnect the compressor relay and the condenser connection. Measure the resistance value at the points shown on the illustration, and then compare the values observed with those in the table.
Multimeter Resistor
1 MOhm or more
Terminal block
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5.1.3 Refrigeration System
Unit produces no heat
The unit remains in continuous scanning mode.
Initial checks:
Check the settings Are the data sent by the user interface received by the heat pump?
Hydraulic unit
electronic circuit
sending data to
outdoor unit ?
Compressor
running ?
Operating pressure
OK ?
4-way valve
switching ?
Expansion correct ?
Inspect refrigeration
lines (clogging)
Hydraulic unit electronic system faulty
Inspect PCB
Charge to balance
Problem solved?
Servicing complete
Valve coil faulty ?
Change
expansion valve
Change coil
Change 4-way valve
after testing
No
Yes
No
Yes
Yes
No
No
No
No
Yes
Yes
No
Yes
Yes
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Outdoor unit does not defrost
Is condensation drain properly discharged (outdoor unit directly on the ground)?
Are the auxiliaries powered?
In boiler backup mode, is the boiler authorized?
In very cold areas, a fusing resistance value is
recommended.
Is the installation regularly subject to micro-
outages of power (frequent outages on the mains power system may also cause defrosting problems)?
Is there a peak day clearing (EJP) outage on the
installation?
Does the heat pump regularly switch to high pressure safety mode?
If this occurs at low temperatures (< 5 °C), we recommend checking that the water pump is operating properly.
Is the charge correct (refer to the temperature/pressure curve)?
Insufficient charging will result in frequent icing. Overcharging will result in frequently switching to
HP safety mode.
(If you still have doubts as to the charge, perform the charging with an electronic scale).
Outdoor unit defrosting is controlled by the exchanger sensor and the controller board.
If the defrost sensor is not iced up while the rest of the exchanger is, then:
Move the sensor between the exchanger blades
to a place where the exchanger is iced up.
If all these points have been checked, replace the
outdoor controller board.
Note:
Outdoor unit defrosting is controlled by the exchanger sensor and the controller board. If no frosting is observed and no anomaly is otherwise noted, the sensor and board must be inspected and the faulty part will have to be replaced.
Defrosting
a. Defrost beginning conditions
62’ < t < 240’
Start of heat mode
(Compressor ON)
Cumulative compressor operating time
Defrost
(No defrost for 10 min)
1st defrost Subsequent defrosts
240’ < t 17’ < t < 62’ 240’ < t 35’ < t < 240’
O Exch T
-9°C
O Exch T
-5°C
O Exch T
-3°C
O Exch T
-10°C
O Exch T
-3°C
OT – O Exch T >5°C
O Exch T : outdoor unit exchanger temperature OT : outdoor temperature t : Cumulative compressor operating time
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b. Defrost ending conditions
With all models, defrosting stops if the exchanger temperature is above 10 °C or if the defrosting time is over 15 minutes).
Crankcase heater
When the outdoor exchanger temperature is below
-5°C and the heating mode has been stopped for 30 minutes, the compressor windings are powered and maintain the compressor temperature.
When operation has started and the temperature becomes higher than -3°C, heating stops.
5.2 Compressor Operating Checks
Using a multimeter set to mega ohm, check that the resistance value across the windings is identical irrespective of the phase (between U and V, V and W, W and U). This value should be approx. 1 Ohm.
Check that resistance between each phase and the earth is infinite. The result should be clear (you should not see the displayed value increasing slowly up to a value greater than the multimeter maximum rating).
5.3 Refrigeration Circuit Leak Test
The new regulation requires annual leak testing of installations with a refrigerant charge higher than 2kg.
Leak testing is to be performed with an approved detector that has been appropriately calibrated.
5.4 Troubleshooting
The heat pump is not operating at all (no illuminated indicator):
Are the power supply voltage and frequency
normal?
Is the connection to mains correct?  Have all the connectors been properly inserted?  Are the fuses on the outdoor unit still operating?
If not, change the bad fuse(s).
Is the connection between the outdoor unit and
the Hydraulic Unit correct? Do you read 230V AC between terminals 1 and 2 of the Hydraulic Unit terminal block?
Do you read 230V AC at the transformer primary
on the Hydraulic Unit? If not, change the board.
Is there any voltage on the transformer
secondary on the Hydraulic Unit? If not, check
the thermal fuse. If the fuse is good, the error comes from the board.
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6 Control Settings
6.1 General
The settings described below are those which can be modified by the user. We wish to remind you that changing the settings below may cause the heat pump to behave in an undesirable way. A testing period should be conducted before the permanent settings of the heat pump are confirmed. This may require a number of changes to be made by the installer.
There are 4 access levels:
U: end-user level I: commissioning level (installer start-up) S: engineer level (specialist) C: OEM level (manufacturer) (not available)
6.2 Function Table
COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
Time of day and date
1 U Hour/minutes 00:00…23:59 2 U Day/month 01.01…31.12 3 U Year 1900…2099 5 S Start of summertime 01.01…31.12 25.03 6 S End of summertime 01.01…31.12 25.10
Operator section
20 U Language English
22 S Info
Temporarily / Permanent
Temporarily
26 S Operation lock Off/on Off 27 S Programming lock Off/on Off 28 I Direct adjustment Auto/confirm Confirm
40* I Used as
Room unit 1 Room unit 2 Room unit P User interface 1 User interface 2 User interface P Operating unit
Room unit 1
42* I Assignement device 1 44 I Operation HC2
Commonly with HC1
46 I Operation HCP
Commonly with HC1
48* I Operator occupancy button
None Heating circuit 1 Heating circuit 2 Shared
None
54* I Readjustment room sensor 70 S Software version
Time prog heating circuit 1
500 U Preselection
Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun
Mon-Sun
501 U 1st phase on 00:00…--:-- 6:00 502 U 1st phase off 00:00…--:-- 22:00 503 U 2nd phase on 00:00…--:-- --:-­504 U 2nd phase off 00:00…--:-- --:-­505 U 3rd phase on 00:00…--:-- --:-­506 U 3rd phase off 00:00…--:-- --:-­516 U Default values No/yes No
Time prog heating circuit 2
520 U Preselection
Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun
Mon-Sun
521 U 1st phase on 00:00…--:-- 6:00 522 U 1st phase off 00:00…--:-- 22:00
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COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
523 U 2nd phase on 00:00…--:-- --:-­524 U 2nd phase off 00:00…--:-- --:-­525 U 3rd phase on 00:00…--:-- --:-­526 U 3rd phase off 00:00…--:-- --:-­536 U Default values No/yes No
Time program 4 / DHW
560 U Preselection
Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun
Mon-Sun
561 U 1st phase on 00:00…--:-- 00:00 562 U 1st phase off 00:00…--:-- 05:00 563 U 2nd phase on 00:00…--:-- --:-­564 U 2nd phase off 00:00…--:-- --:-­565 U 3rd phase on 00:00…--:-- --:-­566 U 3rd phase off 00:00…--:-- --:-­576 U Default values No/yes No
Time program 5 / Cooling circuit
600 U Preselection
Mon-Sun ¦ Mon-Fri ¦ Sat - Sun ¦ Mon ¦ Tue ¦ Wed ¦Thu ¦ Fri ¦ Sat ¦Sun
Mon-Sun
601 U 1st phase on 00:00…--:-- 8:00 602 U 1st phase off 00:00…--:-- 20:00 603 U 2nd phase on 00:00…--:-- --:-­604 U 2nd phase off 00:00…--:-- --:-­605 U 3rd phase on 00:00…--:-- --:-­606 U 3rd phase off 00:00…--:-- --:-­616 U Default values No/yes No
Holidays heating circuit 1
641 U Preselection Period 1…8 Period 1 642 U Start 01.01…31.12 643 U End 01.01…31.12 648 U Operating level
Frost protection ¦ Reduced Frost protection
Holidays heating circuit 2
651 U Preselection Period 1…8 Period 1 652 U Start 01.01…31.12 653 U End 01.01…31.12 658 U Operating level
Frost protection ¦ Reduced Frost protection
Heating circuit 1
710 U Comfort heating setpoint
Reduced temp to 35°C
20°C
712 U Reduced setpoint 18°C 714 U Frost protection setpoint
4°C to Reduced temp
8°C
716 S Comfort setpoint max 20°C…35°C 28°C 720 I Heating curve slope 0,1…4 0,5 721 I Heating curve displacement -4,5°C…4,5°C 0°C 726 I Heating curve adaptation Off, on Off 730 I Summer/winter heating limit 8°C…30°C 18°C 732 S 24-Hour heating limit -10°C…10°C -3°C
740 S
Flow temp setpoint min (for fan convectors)
8°C… 95°C 8°C
741 S Flow temp setpoint max 8°C… 95°C 55°C Floor heating system = 50 °C / Higher temperature radiator = 65 °C 750 S Room influence 1%...100% 20% 790 S Optimum start control max 0…360min 120 min 791 S Optimum stop control max 0…360min 120 min 800 S Reduced setpoint increase start -30°C…10°C --­801 S Reduced setpoint increase end -30°C…10°C -5°C 830 S Mixing valve boost 0…50°C 0
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COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
834 S Actuator running time 30…873s 240s 850 I Floor curing function 0…5 Off 851 I Floor curing setpoint manually 0°C…95°C 25°C 856 I Floor curing day current 0…32 857 I Floor curing days completed 0…32 900 S Optg mode changeover
Protection mode
Cooling circuit 1
901 U Operating mode
Off … automatic
Off
902 U Comfort cooling setpoint 17…40 24°C
907 U Release
24h/day Heating circuit time pgm Time program 5
Time program 5
908 I Flow temp setp at OT 25°C 6…35°C 20°C 909 I Flow temp setp at OT 35°C 6…35°C 16°C 912 I Cooling limit at OT 8…35°C 24°C 913 S Lock time after end of heating 8…100h 24h 918 S Summer comp start at OT 20…50°C 26°C 919 S Summer comp end at OT 20…50°C 40°C 920 S Summer comp setp increase 1…10°C 4°C 923 S Flow temp setp min at OT 25°C 6…35°C 18°C 924 S Flow temp setp min at OT 35°C 6…35°C 18°C 928 S Room influence 1…100% 80% 932 S Room temperature limitation 0,5…4°C 0,5°C 938 S Mixing valve decrease 0…20°C 0°C 941 S Actuator running time 30…873s 240s
945 S Mixing valve in heating mode
Control Open
Control
946 S Lock time dewpoint limiter 10…600min 60min 947 S Flow temp setp incr hygro 1…20°C 10°C 948 S Flow setp incr start at r.h. 0…100% 60% 950 S Flow temp diff. dewpoint 0…5°C 2°C
963 S With prim contr/system pump
No Yes
No
969 S Optg mode changeover
None ; Off ; Automatic
Off
Heating circuit 2
1010 U Comfort heating setpoint
Reduced temp to 35°C
20°C
1012 U Reduced setpoint 18°C 1014 U Frost protection setpoint
4°C to Reduced temp
8°C
1016 S Comfort setpoint max 20…35°C 28°C 1020 I Heating curve slope 0,1…4 0,5 1021 I Heating curve displacement
-4,5°C…4,5°C
0°C 1026 S Heating curve adaptation Off, on Off 1030 I Summer/winter heating limit 8°C…30°C 18°C 1032 S 24-Hour heating limit -10°C…10°C -3°C
1040 S
Flow temp setpoint min (for fan convectors)
8°C… 95°C 8°C
1041 S Flow temp setpoint max 8°C… 95°C 55°C Floor heating system = 50 °C / Higher temperature radiator = 65 °C 1050 S Room influence 1%...100% 20% 1090 S Optimum start control max 0…360min 120 min 1091 S Optimum stop control max 0…360min 120 min 1100 S Reduced setpoint increase start -30…10°C --­1101 S Reduced setpoint increase end -30…10°C -5°C 1130 S Mixing valve boost 0…50°C 0°C 1134 S Actuator running time 30…873s 240s 1150 I Floor curing function 0…5 0 1151 I Floor curing setpoint manually 0°C…95°C 25°C
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COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
1156 I Floor curing day current 0…32 1157 I Floor curing days completed 0…32 1200 S Optg mode changeover
Protection mode
Domestic hot water
1610 U Nominal setpoint Thc…65°C 50°C 1612 U Reduced setpoint 8°C….Thc 25°C
1620 I Release
24h/day Heating circ time pgms Time program 4/DHW Off-peak rate 4: Time pgm 4/DHW or Off-peak rate
Time program 4/DHW
1640 I Legionella function
Off Periodic Fixed day in week
Off
1641 I Legionella funct periodically 1 to 7 7 1642 I Legionella funct weekday Mon,…Sun Saturday 1644 I Legionella funct time 00:00…23:50 --:-­1645 I Legionella funct setpoint 55°C…95°C 65°C 1646 I Legionella funct duration 10min…360min 30 1647 I Legionella funct circ pump On/off On
1660 I Circulation pump release
Time program 3/HCP DHW release Time program 4/DHW
DHW release
Swimming pool
2056 U Setpoint source heating 8…80 22
Heat pump
2844 S Switch-off temp max 8°C… 100°C 55°C Floor heating system = 55 °C / Higher temperature radiator = 65 °C 2882 S Release integr electric flow 0… 500°Cmin 100°Cmin 2884 S Release el flow at OT -30°C…30°C 2°C 2910 S Release above OT ---/-30°C…30°C --­2920 S With electrical utility dock Lock/release Released
Supplementary source
3700 S Release below outside temp -50…50°C 2°C 3705 S Overrun time 0...120min 20 3720 S Switching integral 0… 500°Cmin 100°Cmin
DHW storage tank
5020 S Flow setpoint boost 0…30°C 5°C 5024 S Switching differential 0…20°C 7°C 5030 S Charging time limitation 10…600min 90 min
5060 S El imm heater optg mode
Substitution Summer Always Cooling mode
Substitution
5061 S Electric immersion heater release
24h/day DHW release Time program 4/DHW
DHW release
Configuration
5700 I Preselection 1 to 12 1
5711 S Cooling circuit 1
Off 4-pipe system 2-pipe system
Off
5870 S Combi storage tank No/yes No
5987 S Cont type input EX4
Normally-closed contact (NC) Normally-opened contact (NO)
NO
5989 S Cont type input EX5
Normally-closed contact (NC) Normally-opened contact (NO)
NC
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Maintenance Document 1394-1 67
COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
6046 I Function Input H2
HC+DHW op mode change HC op mode change HC1 op mode change HC2 op mode change Error/alarm msg Dewpoint monitoring Pool release
Dewpoint
monitoring
6047 I Contact type H2
Normally closed Normally open
Normally open 6048 S Function value Contact H2 0…130°C 45°C
6100 S Readjustm outside sensor -3…3°C 0°C 6120 S Frost protection for the plant On/off On 6205 S Reset to default parameters No/yes No 6220 S Software version 0…99 0
Errors
6711 U Reset HP No/yes No 6740 S Flow temp 1 alarm 10…240min --­6741 S Flow temp 2 alarm 10…240min --­6745 S DHW charging alarm 1…48h --­6746 S Flow temp cooling 1 alarm 10…240min --­6800 S History 1 Date/time/code 6802 S History 2 Date/time/code 6804 S History 3 Date/time/code 6806 S History 4 Date/time/code 6808 S History 5 Date/time/code 6810 S History 6 Date/time/code 6812 S History 7 Date/time/code 6814 S History 8 Date/time/code 6816 S History 9 Date/time/code 6818 S History 10 Date/time/code
Service / special operation
7070 S HP interval 1..240 months --­7071 S HP time since maint 0..240 months 0 7072 S Max starts compr1/hrs run 0,1…12 --­7073 S Cur starts compr1/hrs run 0…12 0 7076 S Diff condens max/week 1…250 --­7077 S Cur diff condens max/week 0…250 0 7078 S Diff condens min/week 1…250 --­7079 S Cur diff condens min/week 0…250 0 7090 S DHW storage tank interval 1…240 --­7091 S DHW stor tank since maint 0…240 0 7141 U Emergency operation On/off Off 7142 S Emergency operation function type Manual/auto Manual 7150 I Simulation outside temp -50…50°C --­7181 I Phone no. responsibility 1 0…255 7183 I Phone no. responsibility 2 0…255
Input / output test
7700 I Relay test
No test All OFF Relay output QX23 module 1 Relay output QX21 module 1 Relay output QX22 module 1 Relay output QX1 Relay output QX2 Relay output QX3 Relay output QX4 Relay output QX5 Relay output QX6 Relay output QX23 module 2 Relay output QX21 module 2 Relay output QX22 module 2 Relay output QX7
No test
7710 I Output test UX 0…100% ---%
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Heat Pump, Split System, Single Service, 3 phase
68 Maintenance Document 1394-1
COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
7711 I Voltage signal UX 0…10volt 0 volt
7720 I Digital output test
No test All OFF Digital output DO1 Digital output DO2
No test
7721 I Digital output DO1
Cooling mode Heating mode
Heating mode
7722 I Digital output DO2 On/off Off 7730 I Outside temp B9 -50…50°C 0°C 7820 I Sensor temp BX1 -28…350°C 0°C 7823 I Sensor temp BX4 -28…350°C 0°C 7824 I Sensor temp BX5 -28…350°C 0°C 7830 I Sensor temp BX21 module 1 -28…350°C 0°C 7831 I Sensor temp BX22 module 1 -28…350°C 0°C 7832 I Sensor temp BX21 module 2 -28…350°C 0°C 7833 I Sensor temp BX22 module 2 -28…350°C 0°C 7841 I Contact state H1 Open/closed Open 7846 I Contact state H2 Open/closed Open 7855 I Contact state H3 Open/closed Open 7914 I Input Ex4 0/230V 0 7915 I Input Ex5 0/230V 0 7916 I Input Ex6 0/230V 0
State of plant
8000 I State heating circuit 1 0 8001 I State heating circuit 2 0 8003 I State DHW 0 8004 I State cooling circuit 1 0 8006 I State heat pump 0 8011 I State swimming pool 0 8022 I State supplementary source 0 8050 I History 1 Date/time/code 8052 I History 2 Date/time/code 8054 I History 3 Date/time/code 8056 I History 4 Date/time/code 8058 I History 5 Date/time/code 8060 I History 6 Date/time/code 8062 I History 7 Date/time/code 8064 I History 8 Date/time/code 8066 I History 9 Date/time/code 8068 I History 10 Date/time/code
Diagnostics heat source
8402 I El imm heater 1 flow Off/on Off 8403 I El imm heater 2 flow Off/on Off 8406 I Condenser pump Off/on Off 8410 U Return temp HP 0…140°C 0°C 8411 U Setpoint HP 0…140°C 0°C 8412 U Flow temp HP 0…140°C 0°C 8413 U Compressor modulation 0…100% 0% 8425 I Temp diff condenser -50…140°C 0°C 8454 S Locking time HP 0…2730h 00:00:00 8455 S Counter number of locks HP 0…65535 0 8456 S Hours run el flow 0…2730h 00:00:00 8457 S Start counter el flow 0…65535 0
Diagnostics consumers
8700 U Outside temperature -50…50°C 0°C 8701 U Outside temp min -50…50°C 50°C 8702 U Outside temp max -50…50°C -50°C 8703 I Outside temp attenuated -50…50°C 0°C 8704 I Outside temperature composite -50…50°C 0°C
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1
96
COMMAND
LINE
ACCESS
LEVEL
FUNCTION SETTING RANGE
FACTORY
SETTING
8730 I heating circuit pump 1 Off/on 0 8731 I Heating circ mix valve 1 open Off/on 0 8732 I Heat circ mix valve I close Off/on 0
C°02 C°050 1 pmet mooR U 0478
8741 U Room setpoint 1 4…35°C 20°C
C°05 C°0410 1 pmet wolF U 3478 8744 U Flow temp setpoint 1 0…140°C 50°C 8756 U Flow temperature cooling 1 0…140°C 0°C 8757 U Flow temperature setpoint cooling 1 0…140°C 0°C 8760 I Heating circuit pump 2 Off/on 0 8761 I Heat circ mix valve 2 open Off/on 0 8762 I Heat circ mix valve 2 close Off/on 0 8770 U Room temp 2 0…50°C 20°C 8771 U C°02 C°534 2 tnioptes mooR 8773 U Flow temp 2 0…140°C 50°C 8774 U Flow temp setpoint 2 0…140°C 50°C 8820 I DHW pump Off/on 0 8821 I Electric immersion heater DHW Off/on 0 8830 U DHW temp 1 0…140°C 0°C 8831 U DHW temp setpoint 5…80°C 50°C 8840 S Hours run DHW pump 0…2730h 00:00:00 8841 S Start counter DHW pump 0…2730h 0 8842 S Hours run el DHW 0…2730h 00:00:00 8843 S Start counter el DHW 0…65535 0 8900 U Swimming pool temp 0…140°C 0°C 8901 U Swimming pool setpoint 0…80°C 22°C 8950 I Common flow temp 0…140°C 0°C 8951 I Common flow temperature setpoint 0…140°C 0°C 8957 I Common flow setp refrig 0…140°C 0°C 9031 I Relay output QX1 Off/on 0 9032 I Relay output QX2 Off/on 0 9033 I Relay output QX3 Off/on 0 9034 I Relay output QX4 Off/on 0 9035 I Relay output QX5 Off/on 0 9036 I Relay output QX6 Off/on 0 9037 I Relay output QX7 Off/on 0 9050 I Relay output QX21 module 1 Off/on 0 9051 I Relay output QX22 module 1 Off/on 0 9052 I Relay output QX23 module 1 Off/on 0 9053 I Relay output QX21 module 2 Off/on 0 9054 I Relay output QX22 module 2 Off/on 0 9055 I Relay output QX23 module 2 Off/on 0
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Heat Pump, Split System, Single Service, 3 phase
70
tnemucoD ecnanetniaM 1394-1
6 End of summertime
NOTE: Summer time/winter time change Dates have been set for changing to summer time or to winter time. The time changes automatically from 2am (winter time) to 3am (summer time) or from 3am (summer time) to 2am (winter time) on the first Sunday following the respective date.
6.3 Adjustment Function Details
6.3.1 Date and Time Functions
The controller has an annual clock which contains the time, the day of the week and the date.
In order for the function to operate, the time and date must be set properly on the clock.
LINE NO. PROGRAMMING LINE
1 Hour/minutes 2 Day/month 3 Year 5 Start of summertime
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 71
6.3.2 User Interface Functions
LINE NO. PROGRAMMING LINE
20 Language 22 Info 26 Operation lock 27 Programming lock 28 Direct adjustment
Info (22):
Temporary: After pressing the Info key, the information display returns to the basic "predefined" display after 8 minutes or when pressing the operating mode key.
Permanent: After pressing the Info key, the information display returns to the "new" standard display after a maximum of 8 minutes. The last selected information value is shown in the new basic display.
Operation lock (26):
If the operating lock is activated, the following control
elements can no longer be adjusted: Heating circuit mode, DHW mode, room temp comfort setpoint (knob), occupancy key.
Programming lock (27):
If the programming lock is activated, the setting
values are displayed but may no longer be changed.
Temporary Suspension of Programming The programming lock can be temporarily deactivated at programming level. To do this, simultaneously press the OK and ESC keys for at least 3 seconds. The temporary suspension of the programming lock remains in effect until you exit the programming.
Permanent Suspension of Programming First perform a temporary suspension, then cancel "Programming lock" on line 27.
Direct adjustment (28):
Automatic Save Correction of the setpoint with the knob is adopted without a particular confirmation (timeout) or by pressing the OK key.
Confirm save Correction of the setpoint with the knob will be adopted only after pressing the OK key.
Used as (40):
LINE NO. PROGRAMMING LINE
40*
Used as
(Room unit 1 / Room unit 2 / Room unit P / Operator unit1 ¦ Operator unit 2 ¦ Operator unit P ¦ Service unit)
* applies only to room central units C75
This line allows adjusting the use of the user interface. According to use, other settings will be required under "Heating circuit assignment". If several user interfaces are used, operation of each device can be defined selectively. o If several user interfaces are used, each device address may be used only once. o The user interface mounted to the Hydraulic Units is set in the factory as operating device 1 (line
40) which has an effect on all heating circuits (line
42) and can be configured only on command lines 44, 46, 48.
Depending on how the device is used (line 40), the following adjustments can be made for assignment to the heating circuits with the following effects:
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Heat Pump, Split System, Single Service, 3 phase
72 Maintenance Document 1394-1
Programming line
40 42 44 46 48 54 Room unit 1 Heating circuit 1 X
Heating circuits 1 and 2 X X X
Heating circuits 1 and P X X X All HCs Room unit 2 Room unit P Operator unit 1 Heating circuit 1 Heating circuits 1 and 2 X X Heating circuits 1 and P X X All HCs X X X Operator unit 2 Operator unit P Operating unit
Room unit 1 The user interface controls the heating circuits which are authorized on line 42 "Room unit 1 assignment" and which have been activated accordingly in the base unit.
Room unit 2 The user interface only controls heating circuit 2.
User interface / operating unit The user interface controls the heating circuits that have been activated in the base unit.
Note:
with this setting, no room temperature is
saved or transmitted by the user interface.
Heating Circuit Assignment
LINE NO. PROGRAMMING LINE
42* Assignment device 1 44 Operation HC2 46 Operation HCP 48* Operator occupancy button 54* Readjustment room sensor 70 Software version
* applies only to room central units C75
Unit 1 assignment
As unit 1 (setting 40), action of the respective user interface can be assigned either to heating circuit 1 or to both heating circuits. The second option is necessary particularly when there are 2 heating circuits and only one room unit.
Operation HC2
Depending on the setting of line 40, the operating action (operating mode key or knob) can be defined either on room unit 1, on the user interface or on the operating unit for heating circuit 2.
Commonly with HC1 The control for heating circuits 1 and 2 is shared.
Independently Action of the control is called on the display whenever use is made of the operating key or the knob.
Operation HCP
According to command line 40, the control action (operating mode key or knob) can be defined either on room unit 1, on the user interface, or on the operating unit for heating circuit P.
Commonly with HC1 The control for heating circuits 1 and 2 is shared.
Independently Changes in the operating mode or adjustment of the nominal temperature setpoint must be made in the programming.
Readjustment room sensor
The room sensor indication can be corrected.
Software version
The indication shows the current version of the user interface.
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 73
6.3.3 Time Program Functions (heating circuit 1 & 2, DHW, cooling)
Several control programs are available for the heating circuits and the production of DHW. They are initiated in "Automatic" mode and control the change in temperature levels (and therefore the associated setpoints, reduced and comfort) via the adjusted changeover times.
Enter changeover times:
Changeover times can be adjusted in a combined way, i.e., identical times for several days or distinct times for certain days. Preselecting groups of days (e.g., Mon...Fri and Sat...Sun) having the same changeover times makes adjustment of the changeover program considerably shorter.
Changeover Points
Line no. HC1 HC2 4/DHW 5
Programming line
500 520 560 600 Preselection
(Mon-Sun / Mon-Fri / Sat – Sun / Mon...Sun)
501 521 561 601 1st phase On 502 522 562 602 1st phase Off 503 523 563 603 2nd phase On 504 524 564 604 2nd phase Off 505 525 565 605 3rd phase On 506 526 566 606 3rd phase Off
Standard Program
Line no. Programming line
516, 536, 576, 616 Default values
(No /Yes)
All time programs can be reset to factory settings. Each time program has its own command line for this reset action.
In this case, individual settings will be lost!
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74 Maintenance Document 1394-1
Holidays:
Line no. HC1 HC2
Programming line
642 652 Start 643 653 End 648 658 Operating level
The holiday program enables changing the heating circuits over to a selected operating level according to the date (calendar).
Important !
The holiday program can be used only in the automatic mode.
6.3.4 Heating Circuit 1 & 2 Functions
Operating Mode
For heating circuits there are several functions available which can be individually adjusted for each heating circuit.
The programming lines for the 2nd heating circuit are displayed only if an extension module has been connected to the controller.
Operation of heating circuits 1 and 2 is directly controlled via the operating mode key.
Setpoint Values
Line no. HC1 HC2
Programming line
710 1010 Comfort heating setpoint 712 1012 Reduced setpoint 714 1014 Frost protection setpoint 716 1016 Comfort setpoint max
Room Temperature:
Room temperature can be set according to different setpoint values. Depending on the selected mode, these setpoints are activated and provide different temperature levels in the rooms.
The ranges of configurable setpoints are defined by their interdependencies, as shown in the graph below.
Frost protection:
The protection mode automatically prevents an excessively sharp drop in room temperature.
In this case the control adopts the frost protection room setpoint.
Comfort setpoint
Reduced setpoint
Frost prot. setpoint
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 75
Heating Curve
Line no. HC1 HC2
Programming line
720 1020 Heating curve slope 721 1021 Heating curve displacement 726 1026 Heating curve adaptation
Heating curve slope:
Based on the heating characteristic, the controller computes the flow temperature setpoint which will be used for controlling the flow temperature in consideration of atmospheric conditions. Different settings can be used to adapt the heating characteristic so that the heating capacity, and therefore the room temperature, will match the individual needs.
The colder the outdoor temperature, the greater the extent to which the slope will modify the flow temperature. In other words, the slope should be corrected if the room temperature shows a difference when the outdoor temperature is low, but not when it is high.
o Increase the setting: The flow temperature is increased mainly when the outdoor temperatures are low. o Decrease the setting: The flow temperature is lowered mainly when the outdoor temperatures are low.
Warning:
The heating curve is adjusted in relation to a room temperature setpoint of 20°C. If the room temperature setpoint is modified, the flow temperature setpoint is automatically recomputed. This will not modify the setting and amounts to automatically adapting the curve.
20
30
40
50
60
70
-20,0-15,0-10,0-5,00,05,010,015,020,0
Outdoor Temperature (°C)
Heating Flow Temperature (°C)
0,25
0,5
0,75
1
1,25
1,5
1,75
2
Heating Curves
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Heat Pump, Split System, Single Service, 3 phase
76 Maintenance Document 1394-1
Heating curve displacement
The curve shift (offset) modifies the flow temperature in a general and even manner over the full range of outdoor temperature. In other words, the shift should be corrected when the room temperature is generally too high or too low.
Heating curve adaptation
Adaptation enables the controller to automatically adapt the heating curve to the present conditions. This correction may only be activated or deactivated. In the latter case, there is no need to correct the slope and shift.
Information:
To ensure operation, the following requirements must be met:
- A room sensor must be connected.
- The "room influence" parameter must be
set between 1 and 99.
- The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.
- Operation of this function requires an adaptation period which can take more or less time (approx. 1 week) depending on weather conditions and on the stability of the room temperature setpoint.
Eco Functions
Line no. HC1 HC2
Programming line
730 1030 Summer/winter heating limit 732 1032 24-Hour heating limit
Summer/winter heating limit
The summer/winter heating limit switches the heating on or off through the year according to the temperature ratio. Changeover is performed automatically when in automatic mode and thus avoids the user having to turn the heating on or off. Changing the input value makes the respective annual periods (summer/winter) shorter or longer.
- If the value is increased: Changing to winter operating mode is advanced, changing to summer mode is delayed
- If the value is decreased: Changing to winter mode is delayed; changing to summer mode is advanced.
Information:
This function does not work in "Continuous Comfort temperature" mode. (Sunlight) The controller displays "ECO". The outdoor temperature is attenuated to take the building's dynamics into account.
Example:
Sum/win heating limit + 1°C Sum/win heating limit Sum/win heating limit - 1°C
Attenuated outdoor T
Days
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Heat Pump, Split System, Single Service, 3 phase
Maintenance Document 1394-1 77
24-Hour heating limit
The 24-hour heating limit is used to switch the heating on and of in the course of the day, depending on the outside temperature.This function is used mainly during intermediate seasons (spring and fall) to react rapidly in case of fluctuating temperatures.
Thus, in the following example the changeover temperature will be 18°C, computed as follows:
Comfort heating setpoint (710) 22°C 24-Hour heating limit (732) -3°C Changeover temperature (710 – 732) Heating off
=19°C
Differential (Fixed) -1°C Changeover temperature Heating on =18°C
Changing the input value makes the respective heating periods shorter or longer.
- If the value is increased: changeover to heating mode is advanced; changeover to ECO is delayed.
- If the value is decreased: changeover to heating mode is delayed; changeover to ECO is advanced.
Information:
This function will not work in "Continuous Comfort temperature" mode. The display will show "ECO". The outdoor temperature is attenuated to take the building's thermal dynamics into account.
Flow temperature setpoint
Line no. HC1 HC2
Programming line
740 1040 Flow temp setpoint min (for fan convectors) 741 1041 Flow temp setpoint max
This limitation allows to define a range for the orders to start. When instructed to start the heating circuit reaches the threshold, this record remains
permanently at the maximum or minimum, even if the heat demand continues to increase or decrease.
Room Influence
Line no. HC1 HC2
Programming line
750 1050 Room influence
Control types:
When using a room temperature sensor there are 3 different types of control to choose from.
SETTING CONTROL TYPE
- - - % Simple control according to outdoor conditions *
1...99 % Control according to outdoor conditions with room influence * 100 % Control according to room temperature only
* Requires the connection of an outdoor sensor
Simple control according to outdoor conditions
The flow temperature is computed via the heating curve according to the averaged outdoor temperature. This type of control requires proper adjustment of the heating curve, as the control does not take the room temperature into account for this adjustment.
Control according to outdoor conditions with room influence
The difference between the room temperature and the setpoint value is measured and taken into account for temperature control. This enables taking into account possible heat inputs and ensures a more even room temperature.
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78 Maintenance Document 1394-1
The influence of the difference is defined as a percentage. The better the installation in the reference room (accurate room temperature, correct installation location, etc.) the higher will be the value that can be set.
Example:
Approx 60%: the reference room is appropriate Approx 20 %: the reference room is inappropriate
Information:
Activation of the function requires taking into account the following requirements:
- A room sensor must be connected.
- The "room influence" parameter must be set
between 1 and 99.
- The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.
Control according to room temperature only
The flow temperature is adjusted according to the room temperature setpoint, the current room temperature and its evolution. A slight increase in room temperature, for example, causes an immediate drop in the flow temperature.
Information:
Activation of the function requires taking into account the following requirements:
- A room sensor must be connected.
- The "room influence" parameter must be set
to 100%. The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. If present in the room, these valves must be fully open.
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Maintenance Document 1394-1 79
Optimisation at switch-on and switch-off
Line no. HC1 HC2
Programming line
790 1090 Optimum start control max 791 1091 Optimum stop control max
Optimum start control max
The change in temperature levels is optimised in such a way as to reach the comfort setpoint during changeover times.
Optimum stop control max
The change in temperature levels is optimised in such a way as to reach the comfort setpoint -1/4 °C during changeover times.
Reduced Setpoint Increase
Line no. HC1 HC2
Programming line
800 1100 Reduced setpoint increase start 801 1101 Reduced setpoint increase end
This function is used mainly in heating installations that do not have high supplies of power (e.g. low energy homes). In that case, when outdoor temperatures are low, adjusting the temperature would be too long.
Increasing the reduced setpoint prevents excessive cooling of the rooms in order to shorten the temperature adjustment period when changing over to the comfort setpoint.
Comfort set
p
oint(710)
Reduced set
p
oint(712)
Begin increase
(
800
)
End increase
(
801
)
Averaged OT
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Heat Pump, Split System, Single Service, 3 phase
80 Maintenance Document 1394-1
Mixing Valve Control
Line no. HC1 HC2
Programming line
830 1130 Mixing valve boost 834 1134 Actuator running time
Mixing valve boost
The controller adds the increase set here to the current flow setpoint and uses the result as the temperature setpoint for the heat generator.
Actuator running time
For 3-position control the valve servomotor travel time can be adjusted. With a 2-position servomotor, the adjusted travel time is inoperative.
Controlled floor drying function
Line no. HC1 HC2
Programming line
850 1150 Floor curing function 851 1151 Floor curing setpoint manually 856 1156 Floor curing day current 857 1157 Floor curing days completed
This function is used in the controlled drying of floors. It adjusts the flow temperature to a temperature profile. Drying is performed by floor heating via the heating circuit with a mixing valve or with a pump.
"Controlled floor curing" function
Off: The function is deactivated.
Heating operational (Fh): The first part of the temperature profile is automatically completed.
Heating "ready for occupancy" (Bh) The second part of the temperature profile is handled automatically..
Heating "ready for occupancy" / Heating operational
The full temperature profile (1st and 2nd part) is performed automatically.
Manual No temperature profile is performed, but the control is performed according to the "manual controlled drying setpoint". The function is automatically terminated after 25 days
Important
o The standards and directions of the building contractor must be followed! o This function will not work properly unless the installation has been adequately made (hydraulics, electricity, settings). Otherwise, the floors to be dried may be damaged! o The function may be prematurely interrupted by setting it to Off.
o The maximum flow temperature limitation remains active.
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"Manual controlled curing" setpoint
The flow temperature setpoint for the "Manual" controlled floor drying function can be adjusted separately for each heating circuit.
Current controlled curing setpoint
Displays the current flow temperature setpoint for the controlled floor drying function
Current day of controlled curing
Displays the current day of the controlled floor drying function
Important:
After a power outage, the installation resumes the controlled drying function as it was when the outage occurred.
Operating Mode Changeover
Line no. HC1 HC2
Programming line
900 1200 Optg mode changeover
(None / Frost protection mode / Reduced / Comfort / Automatic)
In case of an external changeover via input H2 (on the extension module only) the operating mode to which the changeover will be performed must be previously defined.
Heating Circuit Frost Protection
The heating circuit frost protection is continuously
activated (protection mode
) and is not adjustable.
Heating circuit frost protection in heating mode
If the flow temperature is below 5°C, the controller initiates the production of heat and starts the heating pumps, regardless of the current heating mode.
If the flow temperature rises again above 7°C, the controller waits another 5 minutes, and then stops the production of heat and the heating pumps.
Heating circuit frost protection in cooling mode
See Cooling mode
Days
Heat pump flow tem
p
Fh
Bh
X : Starting day
Fh + Bh
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82 Maintenance Document 1394-1
6.3.5 Cooling Circuit 1 Functions
The cooling sequence is automatically started when the room temperature is higher than the comfort setpoint in cooling mode (line 902). The cooling function must be activated (command line 901 = Auto) and is triggered by the programming clock (Command line 907). The cooling sequence is interrupted as soon as heating circuit 1 indicates a need for heat or in the presence of a heat demand signal from a DHW circuit or other heating circuit (only if cooling is active).
The controller measures the current room temperature and compares it with the room temperature setpoint to compute the flow temperature setpoint. If the temperature is not low enough the heat pump is started to provide cooling (reversed control of the mixing valve).
The following settings apply to the hydraulic circuit in zone 1 (HC1). If there is a second zone, this zone can be cooled with the setting 963 which will connect the pump directly to zone 2. This will require setting the "Mixing valve sub-cooling" parameter (938) to a suitable value in order for both zones to be adequately cooled according to the available emitters.
WARNING:
Cooling mode is prohibited on all radiators, heating­only floors, or any emitters not intended for this purpose.
Operating Mode
Line no. Programming line
901 Operating mode
(Off / Automatic)
The cooling key on the user interface enables switching between operating modes.
Off: The cooling function is deactivated.
Automatic: The cooling function is automatically activated by the time program (command line 907), the holiday program, the occupancy key, or according to the need.
Comfort cooling setpoint
Line no. Programming line
902 Comfort cooling setpoint
In cooling mode the room temperature control follows the comfort setpoint adjusted under this setting. The cooling comfort setpoint can be displayed with a knob on the room unit.
In summer the comfort setpoint is gradually increased in relation to the outdoor temperature (see lines 918-
920).
Release:
Line no. Programming line
907 Release
(24h/day / heating circuit time pgm / Time program 5)
The "Release" setting determines the time program according to which cooling is released.
24h/day: Cooling is continuously activated (24h/day).
heating circuit time program: Cooling is activated according to the heating circuit time program.
Time program 5: Cooling is released according to time program 5.
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Cooling Characteristic
Line no. Programming line
908 Flow temp setp at OT 25°C 909 Flow temp setp at OT 35°C
The controller computes the flow temperature required for a given averaged outdoor temperature based on the cooling characteristic. This is defined by two reference points (flow setpoint at 25°C and at 35°C).
Flow temp setp at OT 25°C
This is the cooling flow temperature required when the averaged outdoor temperature is 25°C, without summer compensation.
Flow temp setp at OT 35°C
This is the cooling flow temperature required when the averaged outdoor temperature is 35°C, without summer compensation.
The cooling characteristic is adjusted for a 25°C room temperature setpoint. If the room temperature setpoint is changed the curve will automatically adapt.
Eco
Line no. Programming line
912 Cooling limit at OT 913 Lock time after end of heating
Cooling limit at OT
If the composite outdoor temperature is higher than the cooling limit, cooling is released. If the composite outdoor temperature falls at least 0.5°C below the cooling limit, cooling is locked.
Lock time after end of heating
To avoid a quick start of cooling after termination of heating, the cooling function is locked for a time period which can be adjusted with this setting. The lock time starts when there is no valid heating demand from heating circuit 1. Heating demands from heating circuits 2 or P are ignored.
Information:
Switching off and switching on again the mode selection key causes the lock time to be interrupted
25°C 35°C
909
908
Averaged OT
Flow temp set
p
oint
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84 Maintenance Document 1394-1
Summer Compensation
Line no. Programming line
918 Summer comp start at OT 919 Summer comp end at OT 920 Summer comp setp increase
In summer the "cooling comfort setpoint" (902) is gradually increased according to the outdoor temperature. This saves on cooling power and prevents the differences between the ambient temperature of the room and the outdoor temperature being too high.
The resulting "room temperature setpoint" (cooling) can be viewed in the Info section.
Summer compensation start at OT
Summer compensation starts to be active from the outdoor temperature defined here. If the outdoor temperature continues to rise, the comfort setpoint will be gradually increased.
Summer compensation end at OT
At this outdoor temperature the summer compensation reaches its peak efficiency (920). If the outdoor temperature continues to rise, it will no longer influence the comfort setpoint.
Summer compensation setpoint increase
This setting defines the highest value to which the comfort setpoint can be increased.
918
919
902
920
OT
Comfort set
p
oint
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Flow Setpoint Limitation
Line no. Programming line
923 Flow temp setp min at OT 25°C 924 Flow temp setp min at OT 35°C
It is possible to assign a lower limit to the cooling flow temperature. The limitation line will be defined by two reference points. In addition the resulting flow setpoint will have a lower limit and may not be less than 5 °C.
Flow temp setp min at OT 25°C
Determines the lowest flow temperature for a composite outdoor temperature of 25°C.
Flow temp setp min at OT 35°C
Determines the lowest flow temperature for a composite outdoor temperature of 35°C.
Warning:
If no outdoor temperature is available, the controller will use the "Min. flow setpoint at OT= 35°C" parameter.
Room Influence
Line no. Programming line
928 Room influence
When using a room temperature sensor there are 3 different types of control to choose from.
SETTING CONTROL TYPE
- - - % Simple control according to outdoor conditions *
1...99 % Control according to outdoor conditions with room influence * 100 % Control according to room temperature only
* Requires the connection of an outdoor sensor
Simple control according to outdoor conditions
The flow temperature is obtained from the composite outdoor temperature on the basis of the cooling characteristic.
This type of control requires the cooling curve to be properly adjusted, as the control does not take the room temperature into account for this adjustment.
25°C 35°C
924
923
Averaged OT
Flow temp set
p
oint
Flow temp set
p
oint
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Control according to outdoor conditions with room influence
The difference between the room temperature and the setpoint value is measured and taken into account for temperature control. This enables taking into account possible heat inputs and ensures a more even room temperature. Thus the differences with the room temperature are taken into account and the room temperature becomes more stable. The influence of the difference is defined as a percentage. The better the installation in the reference room (accurate room temperature, correct installation location, etc.) the higher will be the value that can be set.
Example:
Approx 60%: the reference room is appropriate
Approx 20 %: the reference room is inappropriate
Activation of the function requires taking into account the following requirements:
A room sensor must imperatively be connected.
The "room influence" parameter must be set between 1 and 99.
The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. Any thermostatic valves present in the rooms must be fully open.
Control according to room temperature only
The flow temperature is adjusted according to the room temperature setpoint, the current room temperature and its evolution. A slight increase in room temperature, for example, causes an immediate drop in the flow temperature.
Activation of the function requires taking into account the following requirements:
A room sensor must imperatively be connected.
The "room influence" parameter must be set to 100%.
The reference room (where the room sensor is installed) must not contain adjusted thermostatic valves. Any thermostatic valves present in the rooms must be fully open.
Room Temperature Limitation
Line no. Programming line
932 Room temperature limitation
The "room temperature limitation" function enables shutting off the cooling circuit pump if the room temperature falls below the adjusted room temperature setpoint (with summer compensation line
920) by more than the adjusted differential.
The cooling circuit pump is reinitiated as soon as the room temperature rises again above the current room temperature setpoint.
If the room temperature limitation function is active, no cooling demand will be transmitted to production.
The function is deactivated if:
no room temperature sensor is available
"Room influence limit." = ---
"Room influence" (928) = --- (simple control
according to outdoor conditions)
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Mixing Valve Control
Line no. Programming line
938 Mixing valve cooling offset 941 Actuator running time 945 Mixing valve in heating mode
Mixing valve cooling offset
The cooling demand issued by cooling circuit 1 to production is reduced by the adjusted value.
If there is a second zone, this reduction should enable the second zone to be cooled. To achieve this result, the sub-cooling must be determined in accordance with the type of emitter and the parameter 963 "With prim control/prim pump" must be set to "yes" to switch on the pump for the second zone.
Example:
Configuration How the configuration affects control Zone 1: Heating/cooling floor Zone 2: Fan coils
938 = 10°C, with 924 = 18°C 963 = yes
with a 35°C outdoor temperature the flow setpoint will be 18°C – 10°C i.e. 8°C while in the first zone (HCF) it will be 18°C
through action of the mixing valve Zone 1: Heating/cooling floor Zone 2: HCF
938 = 0°C, with 924 = 18°C 963 = yes
with a 35°C outdoor temperature the flow
setpoint will be 18°C in both zones
WARNING:
If these settings are not chosen properly the heat pump may stop automatically due to the flow temperature being too low. A safety mechanism is triggered at 6°C to protect the exchanger from freezing.
Actuator running time
For the 3-position servomotor used, it is possible to adjust the travel time. With a 2-position servomotor, the adjusted travel time is inoperative.
Mixing valve in heating mode
Determines the position of mixing valve 1 (Y1 / Y2) during heating operation is activated.
This parameter is inoperative in installations where heating and cooling circuits are hydraulically separate. Control:
the valve controls in heating and cooling mode. Open:
the valve controls in cooling mode, and is open
in heating mode.
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Dewpoint Monitoring
Line no. Programming line
946 Lock time dewpoint limiter 947 Flow temp setp incr hygro 948 Flow setp incr start at r.h. 950 Flow temp diff. dewpoint
These settings are useful only when a dewpoint sensor (hygrostat). is used.
Lock time dewpoint limiter
As soon as the dewpoint sensor detects condensation, it closes its contact and switches off the cooling process. When the contact reopens the "dewpoint sensor lock time" period begins. Cooling will resume only after this time period has elapsed. The dewpoint sensor must be assigned to input H2 as "Dewpoint sensor".
Flow temp setp incr hygro
To avoid condensation due to an excessively high humidity level in the room, a fixed increase in flow temperature can be obtained by means of a hygrostat. As soon as the humidity exceeds the value set on the hygrostat, the hygrostat closes its contact and activates the flow temperature increase defined here.
The hygrostat must be assigned to an Hx input as "Flow temp setpoint increase by hygrostat".
Flow setp incr start at r.h.
To avoid condensation caused by an excessively high humidity level in the room, a gradual increase in flow temperature can be performed by means of a humidity measurement 0... 10 V. If the room's relative humidity exceeds the value "Beginning of flow temp increase at relative humidity", the flow setpoint is gradually increased. The increase beginning (line 948) and the maximum increase (line
947) can be adjusted. The humidity sensor must be assigned to an H2 input as "room relative humidity 10V".
Flow temp diff. dewpoint
The relative humidity of the ambient air and the corresponding room temperature are used to compute the dewpoint temperature. To prevent condensation forming on the surfaces, the value adjustable on line 950 determines the lower limit of the flow temperature above the dewpoint temperature.
This function can be deactivated with the setting - - - . The humidity sensor must be assigned to an H2 input as "Room relative humid. 10V" and a room temperature sensor is required (input H2 as "Room temperature 10V" or "room unit").
948
100%
947
Relative humidit
y
Flow temp setpoint increase
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With prim controller/system pump
Line no. Programming line
963 With prim contr/system pump
(no / yes)
This setting specifies whether the cooling circuit is supplied from the primary controller or from the primary pump (depending on the installation). It can also be used to provide cooling to the second zone.
Warning:
In the case of a radiator or any other emitter which does not support the cooling mode in zone 2, this setting must remain on "No".
Optg mode changeover
Line no. Programming line
969 Optg mode changeover
(none / Off / Automatic)
In case of an external change via inputs H2 the operating mode to which the changeover will be performed must be previously defined
6.3.6 DHW Functions
The control sets the DHW temperature, according to the time program or continuously, to the desired setpoint. The priority of DHW charging over room heating is adjustable in this case.
The controller has a configurable legionella function designed for protection against legionella in the storage tank and the pipes. The circulation pump is controlled according to the current time program and operating mode.
Setpoint value
Line no. Programming line
1610 Nominal setpoint 1612 Reduced setpoint
The DHW is heated to various setpoint values. These setpoints are active according to the selected
operating mode and allow the desired temperatures to be reached in the DHW storage tank.
Important:
For optimal operation we recommend reducing the setpoints to the lowest value. Setpoints which are too high may interfere with heating and cause some discomfort. In this case DHW/Heating changeover cycles may successively occur.
If DHW charge boosting is not desired during the day, we recommend adjusting the reduced temperature setpoint to 15°C. Full charging will occur during the night at the nominal temperature.
DHW reduced setpoint
Nominal setpoint DHW max setpoint
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Release
Line no. Programming line
1620 Release
(24h/day / Heating circ time pgm / Time program 4/DHW / Low-tariff/ Time pgm 4/DHW or Low-tariff)
24h/day
(Not recommended)
Regardless of the time programs, the temperature of the domestic hot water is continuously maintained at the DHW nominal setpoint temperature.
Example:
Heating circuit time programs:
(Not recommended)
Depending on the heating circuit time programs, the DHW setpoint is changed between the DHW temperature nominal setpoint and the DHW
temperature reduced setpoint. The first switch-on point of each phase is advanced by one hour each time.
Example:
Time program 4 / DHW:
(Recommended)
Time program 4 of the local controller is taken into account for the DHW mode. The changeover between DHW nominal setpoint and DHW reduced
setpoint occurs on the changeover times of this program. Thus, domestic hot water charging takes place independently from the heating circuits.
Low tariff
Released when the low tariff input is active (Input Ex5)
Time pgm 4/DHW or low tariff
Released when DHW program 4 is set to "Nominal" or if the low tariff input is active.
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DHW mode Holiday
status
Release
(settings 1620)
Time pgm
status (Pgm 4)
Low tariff
status
(Ex5)
DHW mode level
Off x x x x Frost protection On Yes x x x Frost protection On No … x … On No Low tariff (OPK) x Inactive Reduced On No Low tariff (OPK) x Active Nominal On No Time pgm 4 or OPK Nominal Inactive Nominal On No Time pgm 4 or OPK Reduced Inactive Reduced On No Time pgm 4 or OPK Nominal Active Nominal On No Time pgm 4 or OPK Reduced Active Nominal
x = indifferent
Information:
Release by low tariff input always triggers forced DHW charging
If the low tariff input EX5 has not been configured and release via OPK has nevertheless been set, the DHW level will either continuously remain on reduced or will follow time program 4.
Legionella Function
Line no. Programming line
1640 Legionella function 1641 Legionella funct periodically 1642 Legionella funct weekday 1644 Legionella funct time 1645 Legionella funct setpoint 1646 Legionella funct duration 1647 Legionella funct circ pump
Legionella function:
Periodic The legionella function occurs repeatedly according to the adjusted periodicity (command line 1641).
Fixed weekday The legionella function can be activated on a fixed day of the week (command line 1642). With this setting, heating up to the legionella setpoint occurs on the scheduled day of the week, regardless of the storage tank temperatures during the previous period.
Legionella function circulation pump:
The DHW circulation pump can be activated during the period of time the legionella function is performed.
Important:
During the period of time legionella function is carried out, there is a risk of scalding when opening the taps.
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Circulation Pump
Line no. Programming line
1660 Circulation pump release
Circulation pump release
The "DHW release" setting switches on the circulation pump when DHW production is released.
6.3.7 Swimming Pool Functions
Line no. Programming line
2056 Setpoint source heating
The controller enables a swimming pool to be heated by the heat pump. An individual setpoint can be set by means of parameter 2056, which appears when the swimming pool function is activated by parameter 6046 being set to "Swimming pool release".
Use of input H2 requires an extension to be connected to the control. If an extension already exists (e.g. for a second zone) then the pool extension switches must always be addressed as "module2" and the additional heating circuit zone must be addressed as "module 1".
6.3.8 Heat Pump Functions
Line no. Programming line
2844 Switch-off temp max 2882 Release integr electric flow 2884 Release el flow at OT 2910 Release above OT 2920 With electrical utility dock
Switch-off temp max
If the flow or the return temperature exceeds the maximum switch off temperature, the compressor will be switched off.
Release integr electric flow
After the release of the 1st stage (K25), the controller compares the temperature measured with the point of engagement and forms an integral and includes a possible deficit of heat. Once the value of the integral reaches the maximum value (2882), the 2nd stage is engaged (Stop K25, K26 regulates). The controller continuously compares the temperature measured at the point of engagement and new features to the deficit of heat in the full release. When the full release reaches the value set (2882), the 3rd stage of the heater is triggered (K25 and K26 regulates fixed).
Flow elec. release at OT
The heater will be activated only if the attenuated outdoor temperature is below the temperature set here.
Warning:
If this setting is too low, there may be a feeling of discomfort due to the fact that the heat pump is unable to meet the heating requirements alone at low
outdoor temperatures, and heaters are not switched on.
Release above OT
The heat pump is released only when the composite outside temperature lies above the value set here. Below this outside temperature level, the amount of heat required must be delivered by some other heat source.
With electrical utility dock
This setting relates to input Ex4 (load-shedding or peak day clearing) and allows the electric heaters to be locked as follows:
Locked: The heat pump and all electric heaters are locked, both heat pump stages and the DHW tank electric auxiliary. Only the boiler backup, if installed, continues to operate
Released The heat pump operates and all electric heaters are locked, both heat pump stages and the DHW tank electric auxiliary. The boiler backup, if installed, continues to operate.
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6.3.9 DHW Tank Functions
DHW charging at the nominal setpoint temperature (1610) always takes place in two stages. In the first stage, only the heating pump heats the DHW tank. The power supplied during this time is at its peak. Then, when the heat pump is no longer able to supply
enough heat to reach the setpoint value, it switches on the DHW tank auxiliary if authorised. The auxiliary will be cut off when charging is complete. While the DHW tank charging process via the electric auxiliary is finishing, the heat pump resumes heating.
Charging Control
Line no. Programming line
5020 Flow setpoint boost 5024 Switching differential 5030 Charging time limitation
Flow setpoint boost :
The DHW demand made to the generator is comprised of the current DHW setpoint plus the adjustable setpoint boost.
Switching differential :
If the DHW temperature is lower than the current setpoint minus the differential set here, the DHW charging process is launched. It ends when the temperature reaches the current setpoint.
Information: Forced charging is triggered on the first DHW release of the day. Charging is also launched when the DHW temperature is within the differential, and as long as it is not less than 1K above the setpoint.
Charging time limitation
During charging, the room heating (depending on the charging priority defined on line 1630 and on the hydraulic circuit) may be stopped or insufficient. Therefore it is often advisable to limit the charging process timewise to enable heating.
If "- - -" has been selected the charging time limitation will be deactivated. The DHW will be heated to the nominal setpoint, even if the room heating has not received enough power in the meantime.
If a value between 10 and 600 is selected, charging will be suspended after the time period set in minutes, and will remain suspended over that time before resuming. The generator power remains available in the meantime to heat the room. This cycle is repeated until the DHW nominal setpoint has been reached.
Information:
When the room heating is stopped (summer mode, economy function, etc.), DHW charging remains active, regardless of the setting.
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Heater
Line no. Programming line
5060 El imm heater optg mode 5061 Electric immersion heater release
El imm heater optg mode
Substitution The heater performs DHW charging as soon as the heat pump is stopped or becomes inoperative, or if the heat pump has finished charging without reaching the setpoint. The DHW tank heater switch-on point is calculated so as to optimise the changeover level. If the DHW temperature falls below the current setpoint (1610 or 1612) minus the differential (5024) the heat pump will resume operation.
Summer When all heating circuits change to summer mode, the heater performs DHW charging starting on the next day. The heat pump therefore stays off in summer mode. Production of DHW by the heat pump will resume only if at least one heating circuit changes over to heating mode. In that case, the heater operating mode is the same as described in the "Substitution" setting.
Always DHW charging is always carried out by means of the heater.
Cooling mode When the heat pump operates in cooling mode, it is possible to specify whether a DHW charging is to be carried out via the heater, without cooling being interrupted. The DHW is prepared by the heater, if the heat pump is in cooling mode or is not available (e.g. out of order).
Information:
The DHW mode selection key also acts on the heater. In order for DHW charging to take place, the DHW key must be on.
Electric immersion heater : release
24h/day The heater is continuously active regardless of time programs.
DHW release The heater is controlled according to "DHW release".
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Time program 4/DHW Time program 4/DHW of the local controller is taken into account for the heater.
Information:
Switch-on will actually be in effect only if the heater is able to operate according to the "heater operating mode" setting.
6.3.10 Configuration Functions
When an installation is started up, the hydraulic diagram presetting for that installation must be entered.
Presettings
Line no. Programming line
5700 Preselection
Cooling Circuit 1
Line no. Programming line
5711 Cooling circuit 1 (Off / 4-pipe system / 2-pipe system)
Off
The cooling circuit is deactivated.
4-pipe system:
Not compatible with the Waterstage heat pump. This setting relates to passive cooling.
2-pipe system:
Activates the heat pump cooling mode. However, the cooling kit must have been previously connected.
Warning:
If the cooling kit has not been connected and the cooling mode is activated the heat pump will behave abnormally and might cause some unwanted discomfort. Information: Switching on the cooling mode causes the menu '"Cooling circuit 1" to appear.
Combi storage tank
Line no. Programming line
5870 Combi storage tank
Cont type input EX
Line no. Programming line
5987 Cont type input EX4 5989 Cont type input EX5
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Input H2 Function
Input H2 is available only on the control extension module. No more than two extension modules can be fitted into an installation. In this case the settings on
contact H2 will be assigned to the module with address 1. Only one function can be assigned to input H2 even if there are two modules.
Line no. Programming line
6046 Function Input H2 6047 Contact type H2 6048 Function value Contact H2
Function Input H2
Operating mode changes:
o Heating circuits The operating mode for the heating circuit(s) is changed via terminal H2 (e.g. telephone contact) to protection mode.
o Domestic hot water Domestic hot water charging lock is active only with setting 1 (heating circuits + DHW). All temperature demands from heating circuits and DHW are ignored. Frost protection is active during this time.
Error/alarm message The closing of input H2 causes an internal error message from the controller.
Dewpoint sensor A dewpoint sensor can be connected to input H2 to detect condensation. If it responds, the cooling circuit is immediately switched off. The cooling circuit is reactivated only if the sensor goes off after the adjustable lock time (line 946) has elapsed.
Swimming pool release This function enables the swimming pool to be directly heated with the boiler and pump H2 via an external device (e.g. manual switch).
Direct charging always requires release on input H2. For configuration: set input H2 to "Swimming pool release" and wire the contact.
Warning:
If there are two extension modules (e.g.: 2
nd
zone + pool) the second zone module have the address 1 and the pool module must have the address 2 because contact H2 enabling the swimming pool mode must be wired to the address 1.
Contact type H2
Normally closed The contact is normally closed and must be open to activate the selected H2 function.
Normally open The contact is normally open and must be closed to activate the selected H2 function.
Function value Contact H2
The function value contact H2 is operated only when the parameter 6046 is setting on “release swimming pool”. This function allows to set the temperature of the water which goes on the swimming pool heat exchanger.
Sensor Corrections
Line no. Programming line
6100 Readjustm outside sensor
The outdoor temperature measuring value can be corrected within a range of +/- 3 K.
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Installation Frost Protection
Line no. Programming line
6120 Frost protection for the plant
According to the outdoor temperature, the heating circuit pump and the condenser pump are switched on although there is no demand for heat
Miscellaneous
Line no. Programming line
6205 Reset to default parameters 6220 Software version
Reset to default parameters :
All parameters can be reset to factory settings, except when it comes to the following pages: Time and date, User interface and all time programs, as well as the operating hours and the various counters.
Software version:
The software version represents the controller software status at the time the unit is being produced. It is printed on the back of the unit. The first two digits represent the software version, and the third is the revision number (e.g. 01.0)
6.3.11 Error Functions
When a fault occurs, the symbol appears and it is possible to display an error message in the Info section by pressing the Info key.
The display shows what caused the fault.
Reset (unlock) Heat Pump
Line no. Programming line
6711 Reset HP
This line is used to clear the heat pump error messages. The predetermined switch-on delay in case of a failure is therefore ignored, which avoids waiting periods during servicing / troubleshooting.
This option should not be used in normal operating conditions.
Outdoor temperature
Pump Diagram
Continuously ON Set to ON for 10 min, approx. every 6 hours. Continuously off
ON Periodically ON OFF
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Fault Indication Function
Line no. Programming line
6740 Flow temp 1 alarm 6741 Flow temp 2 alarm 6745 DHW charging alarm 6746 Flow temp cooling 1 alarm
The difference between the setpoint value and the current temperature value is monitored. Any difference which continues after the set time period has elapsed will trigger an error message.
Fault History
Line no. Programming line
6800 to 6818 Time stamp and history of faults 1 -10
The controller saves the last 10 faults which have occurred to a non volatile memory. Any new entry will delete the oldest entry from the memory. A fault code and a time are saved for each fault.
Error Code List
Designation of error
The error designations in the table below are displayed in plain text on the user interface.
Location
The sensor or contact associated to the error message.
Reset
Reset is either automatic or manual, depending on the type of error (see table below with error messages).
Manual reset
Errors which are displayed in the Info section and accompanied by the "Reset?" question can be manually reset. Press the "OK" key once, "yes" flashes on the display. Press the "OK" key again to confirm the "yes" and the error will be reset.
Automatic reset
Automatic clearing occurs after a previously set time (OEM setting) has elapsed. After this timeout (6 hours by default) has elapsed, the controller will attempt to reset the error. If "Number" appears in the table, it is possible to define how many times the fault can be reset before the heat pump is declared out of order.
Heat pump operation
Shows whether or not the heat pump can continue to operate when the error occurs.
Yes
The heat pump continues to operate despite the error message.
No
The error interrupts operation of the heat pump.
No with glycol water
This error stops glycol water heat pumps, but does not prevent operation of water or air heat pumps.
No with water
This error stops water heat pumps, but does not prevent operation of glycol water heat pumps
No with air
This error stops air heat pumps, but does not prevent operation of water heat pumps or glycol water heat pumps.
Per diagram
The heat pump will be stopped according to the current installation diagram.
Alarm messages
Errors are ranked by priority. From priority 5 onward (i.e. priority levels 5 - 9) the alarm messages used in remote control (OCI) are sent. In addition, the alarm relay is switched on.
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Table of error messages which can be displayed:
Reset
No. Designation of error Location
Manual Automatic
HP oper. Priority
0: No fault 10: Outdoor sensor B9 No No Yes 6 30: Flow sensor 1 B1 No No Yes 6 31: Cooling flow sensor 1 B16 No No Yes 6 32: Flow sensor 2 B12 No No Yes 6 33: Heat pump flow temp sensor error
B21 No No Yes 6
44: Heat pump return temp sensor
error
B71 No No per diagram 6
50: DHW temp sensor 1 B3 No No Yes 6 60: Room sensor 1 No No Yes 6 65: Room sensor 2 No No Yes 6 76: Special sensor 1 BX No No Yes 3 83: BSB wire short-circuit No No Yes 8 84: BSB, address collision No No Yes 3 85: Radio communication error No No Yes 8 98: Extension module 1 No No Yes 8 99: Extension module 2 No No Yes 8 100: 2 master clocks on bus No No Yes 3 102: Clock without running supply
No No Yes 3
105: Maintenance message No No Yes 5 121: HC1 flow temp too low No No Yes 6 122: HC2 flow temp too low No No Yes 6 126: DHW charge monitoring No No Yes 6 127: Anti-legionella temperature No No Yes 6 134: Heat pump alarm summary E20 Yes Number * No 9 138: No heat pump control sensor
No Yes No 1
146: Sensor / control device configuration
No No Yes 3
171: Alarm contact 1 activated No No Yes 6 172: Alarm contact 2 activated H2 No No Yes 6 176: Hydraulic pressure 2 too high
H2 No No Yes 6
177: Hydraulic pressure 2 too low
H2 No No No 6
178: HC1 safety thermostat No No Yes 3 179: HC2 safety thermostat No No Yes 3 201: Frost alarm B21/71 Yes No No 9 243: Swimming pool sensor B13 No No Yes 6 325: BX/ext unit: same sensors No No Yes 3 327: Ext modules: same functions
No No Yes 3
329: Ext modules/mixing grp: same functions
No No Yes 3
330: BX1 no function No No Yes 3 331: BX2 no function No No Yes 3 332: BX3 no function No No Yes 3 333: BX4 no function No No Yes 3 334: BX5 no function No No Yes 3 335: BX21 no function No No Yes 3 336: BX22 no function No No Yes 3 357: cooling circuit flow temp not reached
No No Yes 6
359: no cooling valve Y21 No No Yes 3
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Reset
360: no process reversing valve Y22
No No Yes 3
364: Heat pump cooling system error
No No Yes 3
369: External fault No 370: Outdoor unit fault No
Number* If such statuses or events occur for the first time, they will not directly generate a fault message, but only a status message.
Only if the anomaly occurs repeatedly over a predefined time period and at a given frequency (number) will an error message be generated.
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