FUJITSU PDS5003W-H, PDS5003W-S, PDS5003E-S, PDS5003E-H, PDS5003U-S Service Manual

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PDS5003W-H/S
PDS5004W-S PDS5003E-H/S PDS5003U-H/S
PDS5004E-S
PDS5004U-S
FUJITSU GENERAL Proprietary
Copy Prohibited
A: Main Digital PCB
Left) PCB
Center) PCB
Right) PCB
DISASSEMBLY PROCEDURES
1.Layout of Main PCB
1) Layout of Main PCB.
B: Panel
Drive Power
PCB
C: Data Drive (Upper
D: Data Drive (Upper
E: Data Drive (Upper
PARTS LIST
Ref.no. Description PDS5003W-H PDS5003E-H PDS5003U-H PDS5003W-S PDS5003E-S PDS5003U-S
Packing Pad-Bottom 8112249003
Cabinet Case Front 8112221009 8112484008
Case Rear 8112437004
Electric Fan Motor 8900280003
Optical Filter 8113177008 Filter PCB Assy 8112791007 8112792004 8112791007 8112523004 Audio Connection PCB 8113113006 Audio Main PCB 8113083002 Connection PCB Assy 8113075007 DC/DC PCB Assy 8113081008 I/O PCB Assy 8113073003 Key Switch PCB Assy 8113079005 LED/PHOTO PCB Assy 8113077001 Main Digital PCB Assy 8113339000 Video PCB Assy 8113071009 PDP Unit S141010282 Power Cord VDE 8112527002 ----------- 8112527002 ----------­ UL.CSA ----------- ----------- 8112528009 ----------- ----------- 8112528009 Remote Control Unit 8108442005 8110867001 Panel Glass S141010107 Panel Drive Power PCB (P4) S141009958 Data Drive (Upper Left) PCB (C1) S141009965 Data Drive (Upper Center) PCB (C2) S141009972 Data Drive (Upper Right) PCB (C3) S141009989 Data Drive (Lower Right) PCB (C4) S141009996 Data Drive (Lower Center) PCB (C5) S141010008 Data Drive (Lower Left) PCB (C6) S141010015 Scan Drive Output (Upper) PCB (SU) S141010022 Scan Drive Output (Lower) PCB (SD) S141010039 Scan Drive PCB (SC) S141010046 Sustain Drive PCB (SS) S141010053 Saving Power (Upper/Lower Right) PCB (C7) S141010060 Saving Power (Upper/Lower Left) PCB (C8) S141010077 Power Supply PCB (P1) S141010084 Digital Process and Control PCB (D) S141010091
Packing Carton Top 8112482004
Carton Bottom 8112247009 Packing Joint-D 8108655009 Packing Pad-Top 8112248006
: Same as left
PARTS LIST
Ref.no. Description PDS5004W-S PDS5004E-S PDS5004U-S
Cabinet Case Front 8112484008
Case Rear 8112437004
Electric Fan Motor 8900280003
Optical Filter 8112399005
Filter PCB Assy 8112791007 8112792004
Audio Connection PCB 8113113006
Audio Main PCB 8113083002
Connection PCB Assy 8113113006
DC/DC PCB Assy 8113081008
I/O PCB Assy 8113073003
Key Switch PCB Assy 8113079005
LED/PHOTO PCB Assy 8113077001
Main Digital PCB Assy 8113339000
Video PCB Assy 8113071009
PDP Unit S141010282
Power Cord VDE 8112527002 -----------
UL.CSA ----------- ----------- 8112528009
Remote Control Unit 8110867001
Panel Glass S141010107
Panel Drive Power PCB (P4) S141009958
Data Drive (Upper Left) PCB (C1) S141009965
Data Drive (Upper Center) PCB (C2) S141009972
Data Drive (Upper Right) PCB (C3) S141009989
Data Drive (Lower Right) PCB (C4) S141009996
Data Drive (Lower Center) PCB (C5) S141010008
Data Drive (Lower Left) PCB (C6) S141010015
Scan Drive Output (Upper) PCB (SU) S141010022
Scan Drive Output (Lower) PCB (SD) S141010039
Scan Drive PCB (SC) S141010046
Sustain Drive PCB (SS) S141010053
Saving Power (Upper/Lower Right) PCB (C7) S141010060
Saving Power (Upper/Lower Left) PCB (C8) S141010077
Power Supply PCB (P1) S141010084
Digital Process and Control PCB (D) S141010091
Packing Carton Top 8112482004
Carton Bottom 8112247009
Packing Joint-D 8108655009
Packing Pad-Top 8112248006
Packing Pad-Bottom 8112249003
: Same as left
1.LayoutofMainPCB.(2of3)
F: Data Drive (Lower
Right) PCB
H: Data Drive (Lower
Left) PCB
K: Scan
Drive
G: Data Drive (Lower
Center) PCB
I: Scan Drive Output (Upper)
J: Scan Drive Output (Lower)
L: Sustain
Drive
PCB
M: Saving Power
(Upper/Lower Left)
PCB
N: Saving Power (Upper/Lower Right)
Main PCB
1. Layout of Main PCB (3 of 3)
O: Power
Supply PCB
Q: Audio
P: Digital
Process and Control
2. Removing the Video PCB
* The Video PCB can be removed without moving the Rear Case.
1) Remove the 2 circled screws.
2) Pull out the Video PCB Unit from the Plasmavision.
3) Remove 5 screws from the Video PCB Unit.
4) Remove the Video PCB Assy.
3. Removing the PFC PCB
1) Remove the Rear Case.
2) Remove the 2 screws and PFC cover.
3) Disconnect the circled connector.
4) Remove the 5 screws and PFC PCB.
* View after PFC PCB removed.
4. Removing the Main Digital PCB (1 of 3)
1) Remove the Rear Case.
2) Remove the Video Unit.
3) Remove the DC/DC PCB.
4) Remove the 3 screws and I/O PCB.
4. Removing the Main Digital PCB (2 of 3)
5) Disconnect the circled connector.
6) Remove the 12 screws and Main Digital Unit.
7) Remove the shield.
8) Turn over the Main Digital PCB.
4. Removing the Main Digital PCB (3 of 3)
9) Remove the Connection PCB.
* View after Main Digital PCB removed.
5. Removing the PDP Unit (1 of 3)
1) Remove the 28 screws and Rear Case.
2) Remove the 5 screws and 2 connectors.
3) Remove the Panel and PCBs together from
Front Case. (Lift the bottom of the Front Case.)
* View of removal of the Panel and PCBs from the Front Case.
5. Removing the PDP Unit (2 of 3)
4) Disconnect the circled connector.
5) Remove the PFC PCB.
6) Remove the 7 screws.
7) Remove the 2 screws.
8) Disconnect the circled connector.
5. Removing the PDP Unit (3 of 3)
9) Remove the 4 fans.
10) Remove the 15 screws.
* View after only the PDP Unit removed. * Replace the parts which are already mounted
correctly, when the PDP Unit is replace.
6. Removing the Audio PCB
1) Remove the circled connector.
2) Remove the 4 screws.
* View after Audio PCB removed.
7. Removing the Panel Drive Power PCB
1) Remove the Rear Case.
2) Remove the circled connector.
3) Remove the 6 screws and Panel Drive Power PCB.
* View after Panel Drive Power PCB removed.
8. Removing the Data Drive (Upper Left) PCB
1) Remove the Rear Case.
2) Remove the Fan and Saving Power PCB.
3) Disconnect the circled connector.
4) Remove the 5 screws and Data Drive
(Upper Left) PCB.
* View after Data Drive (Upper Left) PCB removed.
9. Removing Data Drive (Upper Center) PCB
1) Remove the Rear Case.
2) Remove the Fan.
3) Disconnect the circled connector.
4) Remove the 5 screws and Data Drive
(Upper Center) PCB.
* View after Data Drive (Upper Center) PCB removed.
10. Removing the Data Drive (Upper Right) PCB
1) Remove the Rear Case.
2) Remove the Saving Power PCB.
3) Remove the circled connector.
4) Remove the 5 screws and Data Drive (Upper Right) PCB.
* View after Data Drive (Upper Right) PCB removed.
11. Removing the Data Drive (Lower Right) PCB (1 of 3)
1) Remove the Rear Case.
2) Remove the PFC PCB.
3) Disconnect the circled connector.
4) Remove the 8 screws.
5) Remove the 2 screws.
11. Removing the Data Drive (Lower Right) PCB (2 of 3)
6) Remove the circled connector.
7) Remove the 1 screw and Saving Power PCB.
8) Remove the 4 screws and stand support
9) Remove the circled connector.
11. Removing the Data Drive (Lower Right) PCB (3 of 3)
10) Remove the 5 screws and Data Drive (Lower Right) PCB.
* View after Data Drive (Lower Right) PCB removed.
12. Removing the Data Drive (Lower Center) PCB (1 of 2)
1) Remove the Rear Case.
2) Remove the PFC PCB.
3) Disconnect the circled connector.
4) Remove the 10 screws.
5) Disconnect the circled connector.
12. Removing the Data Drive (Lower Center) PCB (2 of 2)
6) Remove the 5 screws and Data Drive
(Lower Center) PCB.
* View after Data Drive (Lower Center) PCB removed.
13. Removing the Data Drive (Lower Left) PCB (1 of 2)
1) Remove the Rear Case.
2) Remove the PFC PCB
3) Disconnect the circled connector.
4) Remove the 10 screws and Saving Power PCB.
5) Remove the 4 screws and stand support.
13. Removing the Data Drive (Lower Left) PCB (2 of 2)
6) Disconnect the circled connector.
7) Remove the 5 screws and Data Drive (Lower
Left) PCB.
* View after Data Drive (Lower Left) PCB removed.
14. Removing the Scan Drive Output (Upper / Lower)
1) Remove the Rear Case.
2) Remove the 6 screws.
3) Disconnect the circled connector.
4) Disconnect the circled connector.
* View after Scan Drive Output (Upper/Lower) PCB removed.
15. Removing the Scan Drive PCB (1 of 2)
1) Remove the Rear Case.
2) Remove the Video Unit.
3) Disconnect the circled connector.
4) Remove the 14 screws and Shield Frame.
15. Removing the Scan Drive PCB (2 of 2)
5) Remove the 6 screws and circled connector.
6) Remove the circled connector.
7) Remove the 9 screws and Scan Drive PCB.
* View after Scan Drive PCB.
16. Removing the Sustain Drive PCB
1) Remove the Rear Case.
2) Remove the circled connector.
3) Remove the 6 screws and Sustain Drive
PCB.
* View after Sustain Drive PCB removed.
17. Removing the Saving Power (Upper Right) PCB
1) Remove the Rear Case.
2) Remove the Fan and circled connector.
3) Remove the 6 screws and Fan plinth.
4) Remove the 1 screws and Saving Power
(Upper Right) PCB.
* View after Saving Power (Upper Right) PCB removed.
18. Removing the Saving Power (Lower Right) PCB
1) Remove the Rear Case.
2) Remove the 2 screws.
3) Remove the circled connector.
4) Remove the 1 screw and Saving Power
(Lower Right) PCB.
* View after Saving Power (Lower Right) PCB removed.
19. Removing the Saving Power (Upper Left) PCB
1) Remove the Rear Case.
2) Remove the 1 screw and Saving Power
* View after Saving Power (Upper Left) PCB removed.
(Upper Left) PCB.
20. Removing the Saving Power (Lower Left) PCB
1) Remove the Rear Case.
2) Remove the 1 screw and Saving Power
* View after Saving Power (Lower Left) PCB removed.
(Lower Left) PCB.
21. Removing the Power Supply PCB (1 of 2)
1) Remove the Rear Case.
2) Remove the Fan.
3) Remove the 3 screws.
4) Disconnect the circled connector.
5) Remove the 9 screws and Power Supply PCB.
21. Removing the Power Supply PCB (2 of 2)
* View after Power Supply PCB.
22. Removing the Digital Process and Control PCB (1 of 2)
1) Remove the Rear Case.
2) Remove the Video Unit.
3) Disconnect the circled connector.
4) Remove the 14 screws and Shield Frame.
22. Removing the Digital Process and Control PCB (2 of 2)
5) Disconnect the circled connector.
6) Remove the 2 screws and Digital Process and Control PCB.
* View after Digital Process and Control PCB.
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