Fujitsu AUXG36LRLB, RCG30LRLB, AUXG30LRLB, AUXG54LRLB, RCG36LRLB Service Instruction

...
SPLIT TYPE ROOM AIR CONDITIONER
Cassette type
Models Indoor unit Outdoor unit
AUXG30LRLB AUXG36LRLB AUXG45LRLB AUXG54LRLB
AO*G30LBTA AO*G36LBTA AO*G45LBTA
INVERTER
INSTRUCTION
R410A
AO*G54LBTA
RCG30LRLB RCG36LRLB RCG45LRLB RCG54LRLB
ROG30LBTA ROG36LBTA ROG45LBTA ROG54LBTA
CONTENTS
1. SPECIFICATIONS
1. DESCRIPTION OF EACH CONTROL OPERATION
1-1 COOLING OPERATION............................................................................................
1-4 AUTO CHANGEOVER OPERATION........................................................................
1-5 INDOOR FAN CONTROL.........................................................................................
1-7 OUTDOOR FAN CONTROL
1-6. AIR FLOW DIRECTION CONTROL...................
......................................................................................
...................................................................
1-8 COMPRESSOR CONTROL......................................................................................
01-01
1-2 HEATING OPERATION.............................................................................................
01-02
1-3 DRY OPERATION......................................................................................................
01-03
01-04
01-06
01-09
01-11
01-10
1-9 TIMER OPERATION CONTROL...............................................................................
01-13
1-10 ELECTRONIC EXPANSION VALVE CONTROL......................................................
01-17
1-11 TEST OPERATION CONTROL...............................................................................
01-17
1-12 PREVENT TO START FOR 3 MINUTES (3 MINUTES ST)....................................
01-17
1-13 4-WAY VALVE EXTENSION SELECT....................................................................
01-17
1-14 AUTO RESTART.....................................................................................................
01-18
1-15 PUMP DOWN..........................................................................................................
01-18
1-16 COMPRESSOR PREHEATING...............................................................................
01-20
1-17 10°C HEAT OPERATION........................................................................................
01-20
1-21 VARIOUS PROTECTIONS......................................................................................
01-24
1-22 LOW NOISE OPERATION .......................................................................................
01-27
1-24 HUMAN SENSOR(OPTION) ...................................................................................
01-28
1-20 OFF DEFROST OPERATION CONTROL...............................................................
01-23
1-19 DEFROST OPERATION CONTROL.......................................................................
01-21
1-18 ECONOMY OPERATION........................................................................................
01-20
1-23 PEAK CUT OPERATION .........................................................................................
01-28
1-25 DRAIN PUMP OPERATION............. .........................................................................
01-29
2-1 ERROR DISPLAY......................................................................................................
2. TROUBLE SHOOTING
2-2 TROUBLE SHOOTING WITH ERROR CODE
..........................................................
2-3 TROUBLE SHOOTING WITH NO ERROR CODE
....................................................
2-4 SERVICE PARTS INFORMATION
............................................................................
02-01
02-29
02-03
02-34
1-26 DESCRIPTION OF DISPLAY UNIT .........................................................................
01-30
1 . DESCRIPTION OF EACH CONTROL OPERATION
R410A
INVERTER
Cassette type
1-1. COOLING OPERATION
1-1-1 COOLING CAPACITY CONTROL
A sensor (room temperature thermistor) built in the indoor unit will usually perceive difference or variation between a set temperature and present room temperature, and controls the operation frequency of the compressor. * If the room temperature is 6.0°C higher than a set temperature,
the compressor operation frequency will attain to maximum performance.
* If the
room temperature is 1.0°C lower than a set temperature, the compressor
will be stopped.
* When the room temperature is between +6.0°C to -1.0°C of the setting temperature, the compressor frequency is controlled within the range shown in Table1. However, the maximum frequency is limited in the range shown in Fig.1 based on the fan speed mode and the outdoor temperature.
minimum frequency
maximum frequency
16rps 90rps
30,36LBTA
16rps 100rps
45LBTA
16rps 110rps
54LBTA
Hi Me Lo Qu
72rps
65rps 50rps
44rps 39rps
59rps 50rps
50rps 44rps
35rps
39rps
39rps
A zone B zone C zone D-F zone
30,36LBTA
( Table 1 : Compressor Frequency Range )
( Fig. 1 : Limit of Maximum Frequency based on Outdoor Temperature )
01-01
93rps 93rps 78rps 73rps
56rps 47rps
75rps 75rps
68rps 68rps
68rps 56rps
29rps
44rps 44rps 44rps
A zone B zone C zone D-F zone
Fan speed mode
Outdoor air temperature
A zone
B zone
C zone
D zone
E zone
F zone
When the room temperature rises
When the room temperature drops
36°C
32°C
21°C
12°C
2°C
34°C
30°C
19°C
10°C
0°C
45LBTA
72rps 59rps 50rps 39rps
100rps 100rps 85rps 76rps
62rps 50rps
78rps 78rps
73rps 73rps
73rps 62rps
29rps
44rps 44rps 44rps
A zone B zone C zone D-F zone
54LBTA
01-02
1-2. HEATING OPERATION
A sensor (room temperature thermistor) built in the indoor unit will usually perceive difference or variation between a set temperature and present room temperature, and controls the operation frequency of the compressor.
* If the room temperature is lower 6.0°C than a set temperature,
the compressor operation frequency will attain to maximum performance.
* If the room temperature is higher 1.0°C than a set temperature, the compressor
will be stopped.
* When the room temperature is between +1.0°C to -6.0°C of the setting temperature,
the compressor frequency is controlled within the range shown in Table2.
( Table 2 : Compressor Frequency Range )
minimum frequency
maximum frequency
16rps 90rps
30,36LBTA
16rps 110rps
45,54LBTA
MODEL
1-3. DRY OPERATION
1-3-1 INDOOR UNIT CONTROL
The compressor rotation frequency shall change according to set temperature and room temperature variation which the room temperature sensor of the indoor unit has detected as shown in the Table 3.
( Table 3 : Compressor frequency )
( Fig.2 : Compressor Control based on Room Temperature )
01-03
Ts : Setting temperature
Ts+0.5°C
Ts+1.5°C
Operating frequency
39rps
X zone
J
30,36LRLB
zone
0rps
44rps
0rpsY zone
Room Room temperature temperature
X zone
J zone
Y zone
Ts-1.5°C
Ts-0.5°C
( Fig.3 : Indoor Fan Control )
10 30 60 360 120 360 120 10 30 (sec)
OFF
S-Lo
Lo
OFF
Setting air flow
Compressor
ON
45,54LRLB
1-4. AUTO CHANGEOVER OPERATION
01-04
When the air conditioner is set to the Auto mode by remote controller, operation starts in the optimum mode from among the Heating, Cooling, and Monitoring mode. During operation, the optimum mode is automatically switched in accordance with temperature changes. The temperature can be set between 18°C and 30°C in 0.5°C (wireless and 2WIRE remote controller) Or 1.0°C(3WIRE remote controller) steps.
When operation starts, indoor fan and outdoor fan are operated for around 1 minutes. Room temperature and outdoor temperature are sensed, and the operation mode is selected in accordance with the table below. <Monitoring mode>
( Table 4 : Operation mode selection table )
Room temperature (TR)
TR> Ts+2°C
Ts+2°C TR Ts -2°C
*Middle zone
TR < Ts -2°C Heating
When the compressor was stopped for 6 consecutive minutes by the temperature control function after the Cooling or Heating mode was selected at above, operation is switched to Monitoring and the operation mode is selected again.
When the middle zone is selected on the predetermining of the operation mode, the operation mode before the changing to the monitor mode is selected.
1
2
3
1
( Fig.4 : Outdoor temperature zone selection )
Cooling
Operation mode
Temperature
25
°C and over
25°C under
Heating
Cooling
Mode
*If it's Middle zone, operation mode of indoor unit is selected as below.
(1). Same operation mode is selected as outdoor unit.
If outdoor unit is operating in Cooling and Heating mode, indoor unit will be operated by the same operation mode.
(2). Selected by the outdoor temperature.
If outdoor unit is operating in other than Cooling and Heating mode, indoor unit will be operated according to the outdoor temperature as below.
TR : Room temperature Ts : Setting temperature
01-05
START
Room temp.
Ts+2
°C?
COOLING OPERATIONHEATING OPERATION
YES
Auto change over is
second or more?
NO
NO
YES
NO
NO
AUTO CHANGEOVER operation flow chart
TS : Setting temperature
Room temp.
Ts -2
°C?
Thermostat remains
in OFF state for 6 minutes or
longer?
System stops
or operation command other than
auto changeover operation?
NO
Thermostat remains
in OFF state for 6 minutes or
longer?
System stops
or operation command other than
auto changeover operation?
Middle zone
NO
NO
Operation mode of
outdoor unit : Cooling?
YES
NO
Operation mode of outdoor unit
: Heating?
YES
NO
YES
Outdoor temperature<
25°C?
NO
YES
YES
YES
NO
YES
YES
Operation mode
before the monitor mode is
cooling mode?
Monitor mode
1-5. INDOOR FAN CONTROL
1. Fan speed
( Table 5 : Standard of Indoor Fan Speed )
2. FAN OPERATION
*The following fan speed is a standard value.
The airflow can be switched in 5 steps such as AUTO, QUIET, LOW, MED, HIGH, while the indoor fan only runs. When [AUTO] is selected, the indoor Fun motor runs MED.
01-06
Operation mode
Air flow
mode
HIGH
MED+
LOW
Heating
Quiet
Cooling
560
420
300
420
270
470
530
660
430
660
560
510
430
300
430
270
510
600
700
470
700
590
530
470
300
470
270
530
630
HIGH
MED
LOW
Quiet
*Soft Quiet
S-Lo
FAN
Dry
3. COOLING OPERATION
Switch the airflow [AUTO], and the indoor fan motor will run according to a room temperature, as shown in Fig.5. On the other hand, if switched in [HIGH] ~ [LOW], the indoor motor will run at a constant airflow of [COOL] operation modes LOW, MED, HIGH,as shown in Table 5.
( Fig.5 : Airflow change - over ( Cooling : AUTO ) )
When the room temperature rises
When the room temperatu
re drops
TR : Room temperature Ts : Setting temperature
TR-Ts > 2°C
=
1°C > TR-Ts
2°C > TR-Ts > 1°C
=
TR-Ts > 2.5°C
=
1.5°C > TR-Ts
2.5°C > TR-Ts > 1.5°C =
HIGH mode
MED mode
LOW mode
*1
*1 : Contains a condition to the following
When the operation mode is set to AUTO mode at the start of operation. When the setting temperature was changed. When the operation mode was changed to COOLING mode. When the airflow mode was changed to AUTO mode.
Speed (rpm)
30LRLB 36LRLB 45LRLB
560
420
470
510
MED
510
560
590
Cool air prevention
300
300 300
54LRLB
740
480
740
630
570
480
300
480
270
570
680
630
300
*Note, during Economy operation and operation mode is FAN, the air flow is 1 step downs. (Hi > Me, Me > Lo, Lo > Quiet, Quiet > Soft Quiet)
4. HEATING OPERATION
Switch the airflow [AUTO], and the indoor fan motor will run according to a room temperature, as shown in Fig.6.
On the other hand, if switched in [HIGH] ~ [LOW], the indoor motor will run at a constant airflow of [HEAT] operation modes LOW, MED, HIGH as showin in the Table 5.
6. DRY OPERATION
Refer to the Table 5 During the dry mode operation, the fan speed setting can not be changed.
01-07
Indoor heat exchanger t
emperature
( Fig.6 : Airflow change - over ( Heating : AUTO ) )
TR-Ts > -1.0°C
=
-2.0°C > TR-Ts
1.0°C > TR-Ts > -2.0°C =
TR-Ts > -1.5°C
=
-2.5°C > TR-Ts
-1.5°C > TR-Ts > -2.5°C =
LOW mode
MED mode
HIGH mode
5. COOL AIR PREVENTION CONTROL (Heating mode)
The maximum value of the indoor fan speed is set as shown in Fig.7, based on the detected temperature by the indoor heat exchanger sensor on heating mode. When the compressor does not operate, the indoor fan motor operates [S-Lo] or [Stop] mode.
( Fig.7 : Cool Air Prevention Control )
Cool air prevention
S-Lo
42°C
30°C
34°C
Indoor heat exchanger temperature rises
Indoor heat exchanger temperature drops
Hi
*Me+ or setting fan mode
*Lo or setting fan mode
*Lo or setting fan mode
*Lo or setting fan mode
39°C
37°C
37°C
32°C
24°C
*Lower speed is selected.
42°C
30°C
34°C
Indoor heat exchanger temperature rises
Indoor heat exchanger temperature drops
Hi
*Me+ or setting fan mode
*Lo or setting fan mode
39°C
37°C
37°C
32°C
24°C
*Lower speed is selected.
13 min. later
01-08
Compressor
ON
OFF
Indoor fan Setting air flow
OFF
10 30 60 180 60 180 60 10 30
(sec)
S-Lo
480rpm
( Fig 8 : Indoor Fan Control)
7. FAN CONTROL FOR ENERGY SAVING
When the air flow setting except AUTO mode, the indoor fan motor will run as shown in Fig.8.
( Factory setting)
Setting Description Function Number Setting Value
Disable
Enable
Remote controller
49
02
00
01
00 : When the outdoor unit is stopped, the indoor unit fan operates continuously following the setting on the remote controller.
01 : When the outdoor unit is stopped, the indoor unit fan operates intermittently at a very low speed. 02 : Enable or disable this function by remote controller setting.
Set to “00”or “01”when connecting a remote controller that cannot set the Fan control for energy saving function or connecting a network converter.
To confirm if the remote controller has this setting, refer to the operating manual of each remote controller.
8. DEFROST OPERATION
When the defrost operation starts, the indoor fan runs according to cool air prevention control for 20 seconds. And the fan is stopped if 20 seconds have passed. When 60 seconds have passed after defrost operation is released, the fan runs according to cool air prevention control.
To independently can be set the airflow pattern of each louver as this image.
Individual control
All louver control
This function is given priority to overall louver control. But this function is release during the following operation.
Cold air prevention control
Monitor mode on the auto change over operation
Defrost operation
*When the 2 wire remote controller is disconnected, clear the individual setting. Otherwise, this setting can’t change.
All louver operation
*Setting of the wireless remote controller is not displayed on the wired remote controller.
*The setting louver of the individual control function cannot be controlled.
Cooling mode standard position: 2
Dry mode standard position: 2
When the mode is selected, the standard louver position of the each mode is set.
Monitor mode position: 2
Heating standard position Model 30,36 : 4 / Model 45,54 : 3
The air direction range will change as follows:
Use the wired remote controller to set this function. This function is only available by 2 wire remote controller.
(Fig.11 : Air Direction Range)
(Fig.10 : Independent louver control image)
01-09
1-6. AIR FLOW DIRECTION CONTROL
1-7. OUTDOOR FAN CONTROL
1. Outdoor Fan Motor
Following table shows the fan speed of the outdoor unit.
*
The outdoor fan speed changes in the range mentioned above depending on the compressor frequency and outdoor temperature. (When the compressor frequency and outdoor temperature increase, the outdoor fan speed also changes to the higher speed. When the compressor frequency and outdoor temperature decrease, the outdoor fan speed also changes to the lower speed.)
*
It runs at 500rpm for 20 seconds after starting up the outdoor fan. However, the fan operates at 200rpm when the initial rotation speed is 300rpm or less.
01-10
( Table 6 : Fan speed of the outdoor unit )
900/ 800/ 620/ 550/ 500/ 450/ 400/ 320/ 300/ 250/ 200
900/ 850/ 800/ 620/ 550/ 450
900/ 850/ 800/ 620/ 550/ 450
850/ 800/ 620/ 550/ 500/ 450/ 400/ 320/ 300/ 250/ 200
Cooling
Heating
30LBTA
850(800)/ 780(750)/ 750(700)/ 540(520)/ 360(340)/ 290(270)/ 480(0)/ 400(0)/ 350(0)/ 280(0)
Upper fan(Lower fan)
45,54LBTA
After operating the defrost control function on heating mode except economy operation, its speed becomes 900 (Lower:880) rpm regardless of the compressor speed. However, it returns to the normal speed control when the defrosting operation does not function for 240 minutes after releasing the defrost operation or when the outdoor temperature sensor detection value becomes higher than 5
*
The compressor and the fan start-up at the same time, and the fan stops after the compressor stops and 60 seconds has passed.
*
The fan doesn't operates fan 10 seconds after the fan stops.
*
36LBTA
900(880)/ 850(830)/ 780(750)/ 720(700)/ 570(550)/ 500(480)/ 370(350)/ 300(280)/ 220(200)
rpm
°C.
MODEL
1-8. COMPRESSOR CONTROL
2. OPERATION FREQUENCY CONTROL AT START UP
The compressor frequency soon after the start-up is controlled as shown in Fig.9.
(Fig.9 : Compressor Control at Start-up)
30
60
47
60
120 180
(rps)
Upper
limit
speed
(sec)Elapsed time
30
60
47
60
180
(rps)
Upper
limit
speed
(sec)Elapsed time
< Normal start-up Coolling/ Dry >
<Immediate start-up after power-ON / Heating>
240
30,36LBTA
1. OPERATION FREQUENCY RANGE
The operation frequency of the compressor is different based on the operation mode as shown in Table 7.
Coolin/Dry/Heating
Min
Max
(Table 7 : Compressor Operation Frequency Range)
30,36LBTA
16rps 90rps
01-11
MODEL
01-12
Upper limit speed
Elapsed time
Elapsed time
Ta : Outdoor temperature Tc : Compressor temperature
< Normal start-up >
90
39
57
68
85
180 420 480
(sec)
(rps)
Condition
Mode: Cooling
Mode: Heating
Tc > 15
Below 3 hours from comp stop
°C
Mode: Heating
Ta > 10
Below 3 hours from comp stop
3 hours longer from comp stop
°C
Ta > 10
°C
3 hours longer from comp stop
Ta < 10
°C
Tc < 15
°C
Mode: Heating
Ta < 10
Below 3 hours from comp stop
°C
Tc < 15
°C
Upper limit speed
200 700 840 1,010
(sec)
(rps)
39
57
68
85
Condition
Condition
=
=
=
Upper limit speed
90 210 270 300
(sec)
(rps)
39
57
68
85
1. OPERATION FREQUENCY RANGE
The operation frequency of the compressor is different based on the operation mode shown in Table 8.
Cooling i gnitaeH
Min Max
Min Max
(Table 8 : Compressor Operation Frequency Range)
16rps 100rps 45LBTA
54LBTA
16rps 110rps
16rps 110rps 16rps 110rps
2. OPERATION FREQUENCY CONTROL AT START UP
The compressor frequency soon after the start-up is controlled as shown in Fig.10.
(Fig.10 : Compressor Control at Start-up)
45,54LBTA
< Immediate / under specific conditions start-up>
MODEL
1-9. TIMER OPERATION CONTROL
1. ON / OFF TIMER
OFF timer : When the clock reaches the set time, the air conditioner will be turned off.
Operation mode
Stop mode
Set time of timer
ON timer : When the clock reaches the set time, the air conditioner will be turned on.
Operation mode
Stop mode
Set time of timer
The weekly timer allows up to two ON and OFF time to set up per day.
Use this timer function to set operating time for each day of the week.
Operation mode
The operating time can be set in 30 min increments only. The OFF time can be carried over to next day. The ON timer and the OFF timer functions cannot be set with using the weekly timer.
Both ON and OFF time must be set.
2. WEEKLY TIMER
2-1. WEEKLY TIMER
Stop mode
Stop mode
Stop mode
Operation mode
Operation mode
Set time
Set time Set time Set time
01-13
UTY-RNR*Z1(2 wire remote controller)
1-9-1 Wired Remote Controller
ON / TIMER
*3 wire remote controller can be connected
If 3 wire remote controller is connected, set the DIP-SW on the controller PCB
Refer to the installation manual for detailed.
Sleep timer Timer 10°C heat operation
If used in combination with wireless and wired remote controller, the following function is limited.
OFF / TIMER WEEKLY TIMER
01-14
The DAY OFF setting is only available for days for which weekly settings already exist.
The DAY OFF setting can only be set one time. The DAY OFF setting is cancelled automatically after the set day has passed.
Normal
Next day setting
If the operating time carries over to the next day (during a next day setting), the effective DAY OFF range will be set as shown below.
2-2. DAY OFF setting
Stop mode
Stop mode
Operation mode
Stop mode
Operation mode
Preceding day Next day
DAY OFF
Stop mode
Stop mode
Operation mode
Stop mode
Operation mode
DAY OFF
Setting day
Preceding day Next daySetting day
01-15
AR- REJ1E
1. ON / OFF TIMER
OFF timer : When the clock reaches the set time, the air conditioner will be turned off.
Operation mode
Stop mode
Set time of timer
ON timer : When the clock reaches the set time, the air conditioner will be turned on.
Operation mode
Stop mode
Set time of timer
2. PROGRAM TIMER
ON / TIMER OFF / TIMER
PROGRAM TIMER
SLEEP TIMER
The program timer allows the OFF timer and ON timer to be used in combination one time.
Operation mode
Operation will start from the timer setting (either OFF timer or ON timer) whichever is closest to the clock's current timer setting. The order of operations is indicated by the arrow in the remote control unit's display.
SLEEP timer operation cannot be combined with ON timer operation.
Stop mode
Stop mode
Stop mode
Operation mode
Operation mode
Set time
Set time Set time Set time
1-9-2 Wireless Remote Controller (OPTION)
01-16
3. SLEEP TIMER
If the sleep timer is set, the room temperature is monitored and the operation is stopped automatically. If the operation mode or the set temperature is change after the sleep timer is set, the operation is continued according to the changed setting of the sleep timer from that time ON.
Set temperature rises
( Ts : Set temperature )
Stop of operation
Set temperature lowers
( Ts : Set temperature )
Ts
Stop of operation
In the COOLING operation mode
When the sleep timer is set, the setting temperature is increased 1 degC. It increases the setting temperature another 1 degC after 1 hour. After that, the setting temperature is not changed and the operation is stopped at the time of timer setting.
Ts
+1°C
+2°C
-2°C
-1°C
-4°C
-3°C
Set
60min
In the HEATING operation mode
When the sleep timer is set, the setting temperature is decreased 1 degC. It decreases the setting temperature another 1 degC every 30 minutes. Upon lowering 4 degC, the setting temperature is not changed and the operation stops at the time of timer setting.
Set
30min
60min
90min
1-10. ELECTRONIC EXPANSION VALVE CONTROL
The most proper opening of the electronic expansion valve is calculated and controlled under the present operating condition based on the following values. The compressor frequency, the temperatures detected by the discharge temperature sensor and the outdoor temperature sensor.
The pulse range of the electronic expansion valve control is 53 ~ 480 pulses (Cooling) and 40 ~ 480 pulses (Heating).
The pulse range of the electronic expansion valve control is 53 ~ 480 pulses (Cooling) and 53 ~ 480 pulses (Heating).
At the time of supplying the power to the outdoor unit, the initialization of the electroni
c
expansion valve is operated (528 pulses are input to the closing direction).
The compressor won't enter operation status for 3 minutes after the compressor is stopped, even if any operation is given.
At the time when the air conditioner is switched from the cooling mode to heating mode, the compressor is stopped, and the 4-way valve is switched in 3 minutes later after the compressor stopped.
1-12. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST )
1-13. 4-WAY VALVE EXTENSION SELECT
01-17
30,36LBTA
45,54LBTA
1-11. TEST OPERATION CONTROL
Touch the [Test run] in the “Maintenance” screen.
The “Test Run” screen is displayed. Touch [OK] to return to the Maintenance screen, and start the test run. The test run will automatically end is approximately 60 min. If you wish to cancel the test run before it is complete, return to the “Monitor Mode screen”, and touch the On/Off button.
(Installer password* is required.)
*If the password has been changed from the default setting “0000”, please contact the installer.
With Wired Remote Controller
Under the condition where the air conditioner runs, press the TEST RUN button, and the test operation control mode will appear. During test running, the Operation LED and Timer LED of the air conditioner body blinks simultaneously. Set the test operation mode, and the compressor will continue to run regardless of whether the room temperature sensor detects. The test operation mode is released if 60 minutes have passed after setting up the test operation.
With Wireless Remote Controller
01-18
1-15. PUMP DOWN For Model 30,36
When the power was interrupted by a power failure, etc. during operation, the operation contents at that time are memorized and when power is recovered, operation is automatically resumed with
the memorized operation contents. When the power is interrupted and recovered during timer operation, timer operation is canceled, but only setting time is memorized.
[Operation contents memorized when the power is interrupted]
Operation mode
Air flow direction (Swing setting)
Individual air flow direction (Swing setting)
Human sensor auto saving (setting/timer)
Human sensor auto off (setting/timer)
Energy saving setting
Set temperature
Set air flow
Timer mode and timer time (Set by wireless remote controller)
10°C HEAT (Wireless remote controller is in use)
Each central setting
ECONOMY
1-14. AUTO RESTART
1-15. PUMP DOWN For Model 45,54
01-19
WARNING
Never touch electrical components such as the terminal blocks except the button on the display board. It may cause a serious accident such as electric shock.
During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant piping. Do not remove the connection pipe while the compressor is in operation with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
CAUTION
Perform the pump down operation before disconnecting any refrigerant pipe or electric cable.
Collect refrigerant from the service port or the 3-way valve if pump down cannot be performed.
In case of a group control system installation, do not turn the power off pump down is completed in all outdoor units. (Group control system installation described in “SPECIAL INSTALLATION METHODS” in the installation manual of the indoor unit.)
Please check the refrigerant circuit for any leaks before starting the pump down operation. Do not proceed with the pump down operation if there is no refrigerant left in the circuit due to bent or broken piping.
Operate “PUMP DOWN” button on the display board in the manner described below.
LED display part
Button part
14.1. Preparation for pump down
Confirm that the power is off, and then open the service panel.
14.2. Pump down procedure
(1) Check the 3-way valves (both the liquid side and gas side) are opened.
(2) Turn the power on.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
●○○ ○○○○○
Sign “○”: Lights off, “●”: Lights on
(3) Press “PUMP DOWN” button for 3 seconds or more after 3 minutes after power on.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
●○● ○○●●●
Sign “○”: Lights off, “●”: Lights on LED display lights on as shown in the above figure, and the fans and the
compressor start operating.
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compressor will stop, then start again in about 3 minutes.
(4) LED display will change as shown below about 3 minutes after the compressor
starts. Fully close the 3-way valve on the liquid pipe side at this stage.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
●○● ○○○●●
Sign “○”: Lights off, “●”: Lights on
If the valve on the liquid pipe side is not closed, the pump down cannot be performed.
(5) When LED display changes as shown in the below figure, close the 3-way valve on
the gas pipe side tightly.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
●○● ○○○○●
Sign “○”: Lights off, “●”: Lights on
If the valve on the gas pipe side is not closed, refrigerant may flow into the piping after the compressor stops.
Step (5)
Closing direction
Step (4)
Hexagon wrench
Liquid pipe
Gas pipe
Closing direction
(6) LED display changes after 1 minute as shown in the figure below.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
●○● ○○○○○
Sign “○”: Lights off, “●”: Lights on Fans and compressor stop automatically.
If the pump down is successfully completed (the above LED display is shown), the outdoor unit remains stopped until the power is turned off.
(7) Turn the power off.
POWER/
MODE
ERROR
PUMP
DOWN
LOW
NOISE
PEAK
CUT
(L1) (L2) (L3) (L4) (L5) (L6)
○○○ ○○○○○
Sign “○”: Lights off
PUMP DOWN is completed.
(Note)
To stop pump down, press the “PUMP DOWN” button again. To start the pump down again after the compressor is automatically stopped due to an error, turn the power off and open the 3-way valves. Wait 3 minutes, turn the power on and start the pump down again.
When starting the operation after completion of the pump down, turn the power off, and then open the 3-way valves. Wait 3 minutes, turn the power on and perform a test run in the “COOL” operation mode.
If an error occurs, recover the refrigerant from service port.
1-16. COMPRESSOR PREHEATING
When the outdoor temperature is lower than 20°C and the all operation mode has been stopped for 30 minutes, power is applied to the compressor and the compressor is heated. (By heating the compressor, warm air is quickly discharged when operation is started.) When operation was started and when the outdoor temperature rises to 26°C or greater, preheating is ended.
1-17. 10°C HEAT OPERATION
The 10°C HEAT operation The 10°C HEAT The 10°C HEAT
operation can be set by the wireless remote controller.
functions by pressing 10°C HEAT button on the remote controller.
operation is almost the same operation as below settings.
Mode Heating
Setting temperature 10°C
Fan mode AUTO
( Table9 )
1-18. ECONOMY OPERATION
The ECONOMY operation functions by pressing ECONOMY button on the remote controller. The ECONOMY operation is almost the same operation as below settings.
Mode Cooling/ Dry Heating
Target temperature Setting temp.+1°C Setting temp.-1°C
( Table10)
01-20
1-19. DEFROST OPERATION CONTROL
1. CONDITION OF STARTING THE DEFROST OPERATION
Integratingdefrost
(Constant monitoring)
If the compressor continuous operation time is less than 10 minutes, the OFF number of the compressor is counted. If any defrost operated, the compressor OFF count is cleared.
2. CONDITION OF THE DEFROST OPERATION COMPLETION
Defrost operation is released when the conditions becomes as shown in Table 14.
( Table 14 : Condition of defrost release )
Release Condition
Outdoor heat exchanger temp. is higher than 12°C or Compressor operation time has passed 15 minutes.
The defrost operation starts as shown in the following Table 11, 12, and 13.
From 2nd and later
defrost after
starting operation
Less than 35 minutes More than 35 minutes
Does not operate
Compressor integrating operation time
( Table 11 : Condition of 1st defrost operation)
1st defrost
after
starting operation
Compressor integrating operation time
Less than 22 minutes More than 22 minutes More than 62 minutes
Does not operate
Outdoor heat exchanger temp.
Below -9°C
Outdoor heat exchanger temp.
Below -10°C
Outdoor heat exchanger temp.
Below -5°C
More than 240 minutes
( For long continuous operation )
Less than 10 minutes
( For
intermittent operation )
Compressor integrating operation time
Outdoor heat exchanger temp.
Below -3°C
OFF count of the compressor
40 times
( Table 13 : Condition of Integrating defrost operation)
( Table 12 : Condition of 2nd defrost operation)
01-21
01-22
3. Defrost Flow Chart
The defrosting shall proceed by the integrating operation time, outdoor temperature and outdoor heat exchanger temperature as follows.
(Not defrosted for 10 minutes)
Heating operation start : Compressor ON
Outdoor heat exchanger temp.: Over 12°C
or
Compressor ON time: Maximum 15 minutes
Defrost end
Compressor integrating operation: Over 22 minutes
Compressor integrating operation: Over 62 minutes
Outdoor heat exchanger temp.: Below - 9°C
Outdoor heat exchanger temp.: Below - 5°C
Compressor integrating operation: Over 35 minutes
2nd and later defrost
Compressor : OFF Outdoor fan motor : OFF 30 sec later 4-way valve : OFF 36 sec later compressor : ON
Compressor integrating operation: Over 240 minutes
Integrating defrost
(Constant monitoring)
Defrost Indicator: [Operation lamp] 7 sec ON / 2 sec OFF
Defrost start
Outdoor heat exchanger temp.: Below - 10°C
Outdoor heat exchanger temp.: Below - 3°C
Compressor OFF count : 40 times
1st defrost
1-20. OFF DEFROST OPEARTION CONTROL
01-23
1. OFF DEFROST OPERATION CONDITION
When operation stops in the [Heating operation] mode, if frost is adhered to the outdoor unit heat exchanger, the defrost operation will proceed automatically. In this time, if indoor unit operation lamp flashes slowly (7 sec ON / 2 sec OFF), the outdoor unit will allow the heat exchanger to defrost, and then stop.
In heating o
peration, the outdoor heat exchanger temperature is less than -4°C, and
compressor operation integrating time lasts for more than 30 minutes.
OFF Defrost Flow Chart
Heating operation stop
Outdoor heat exchanger temp. : Below -4°C and Compressor integrating operation : Over 30 minutes
Defrost start
Defrost Indicator: [Operation lamp] 7 sec ON / 2 sec OFF
Outdoor heat exchanger temp. : Over 12°C
or
Compressor ON time : Maximum 15 minutes
Defrost end
2. OFF DEFROST RELEASE CONDITION
Release Condition
Outdoor heat exchanger temp. is higher than 12°C or Compressor operation time has passed 15 minutes.
( Table 15 : OFF Defrost Release Condition )
OFF defrost operation is released when the conditions becomes as shown in Table 15.
1-21. VARIOUS PROTECTIONS
1. DISCHARGE GAS TEMPERATURE OVERRISE PREVENTION CONTROL
The discharge gas thermosensor (discharge thermistor : Outdoor side) will detect discharge gas temperature.
When the discharge temperature becomes higher than Temperature ,the compressor frequency is decreased 10rps(30,36) 14rps(45,54), and it continues to decrease the frequency for 10/14rps every
120 seconds until
the temperature becomes lowe
r than Temperature .
When the discharge temperature becomes lower than Temperature , the control of the compressor frequency is released.
When the discharge temperature becomes higher than Temperature ,the compressor is stopped and the indoor unit LED starts blinking.
(Table16 : Discharge Temperature Over Rise Prevention Control / Release Temperature)
01-24
The compressor frequency is controlled so that the outdoor unit input current does not exceeds the current limit value that was set up with the outdoor temperature. The compressor frequency returns to the designated frequency of the indoor unit at the time when the frequency becomes lower than the release value.
2. CURRENT RELEASE CONTROL
30LBTA 36LBTA
104°C 101°C 110°C
Temperature
Temperature
Temperature
30,36LBTA
45,54LBTA
[ Heating ]
T0 : Outdoor Temperature
[ Cooling ]
T0 (Control / Release)
9.0A / 8.5A
10.0A / 9.5A
12.5A / 12.0A
14.5A / 14.0A
50°C
46°C
40°C
T0 : Outdoor Temperature
[ Cooling ]
T0 (Control / Release)
9.0A / 8.5A
10.0A / 9.5A
13.0A / 12.5A
16.5A / 16.0A
50°C
46°C
40°C
T0 : Outdoor Temperature
T0 (Control / Release)
10.0A / 9.5A
11.5A / 11.0A
14.5A / 14.0A
14.5A / 14.0A
17°C
12°C
C
[ Heating ]
T0 : Outdoor Temperature
T0 (Control / Release)
10.0A / 9.5A
11.5A / 11.0A
16.0A / 15.5A
18.0A / 17.5A
17°C
12°C
C
45,54LBTA
(Table 17 : Current Release Operation Value / Release Value)
(Control / Release)
[Heating]
900/880rpm 850/830rpm 780/750rpm 720/700rpm 570/550rpm 500/480rpm 370/350rpm 300/280rpm 220/200rpm
20°C < Ta
=
14.5A/14.0A
16.5A/16.0A
19.5A/19.0A
Outdoor unit fan speed (UP / LO)
Ta < 12°C
12°C < Ta < 20°C
=
Ta : Outdoor Temperature
MODEL
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