• Be sure to read this Manual thoroughly before installation.
• The warnings and precautions indicated in this Manual
contain important information pertaining to your safety. Be
sure to observe them.
• Hand this Manual, together with the Operating Manual to
the customer.
Request the customer to keep them on hand for future
use, such as for relocating or repairing the unit.
This mark indicates procedures which, if
WARNING!
improperly performed, might lead to the
death or serious injury of the user.
• Request your dealer or a professional installer to install the
unit in accordance with this Manual.
An improperly installed unit can cause serious accidents
such as water leakage, electric shock, or fi re.
If the unit is installed in disregard of the instructions in the
Installation Manual, it will void the manufacturer’s warranty.
• Do not turn ON the power until all work has been completed.
Turning ON the power before the work is completed can
cause serious accidents such as electric shock or fi re.
• If refrigerant leaks while work is being carried out, ventilate
the area.
If the refrigerant comes in contact with a fl ame, it produces a
toxic gas.
• Installation work must be performed in accordance with
national wiring standards by authorized personnel only.
WARNING
• To install a unit that uses the R410A refrigerant, use
dedicated tools and piping materials that have been
manufactured specifi cally for R410A use.
Because the pressure of the R410A refrigerant is
approximately 1.6 times higher than the R22, failure to use
dedicated piping material or improper installation can cause
rupture or injury.
Furthermore, it can cause serious accidents such as water
leakage, electric shock, or fi re.
Tool nameContents of change
• Pressure is huge and cannot be
measured with a conventional gauge.
To prevent erroneous mixing of other
refrigerants, the diameter of each port
Gauge manifold
has been changed.
It is recommended to use a gauge
manifold with a high pressure display
range –0.1 to 5.3 MPa and a low
pressure display range –0.1 to 3.8 MPa.
• To increase pressure resistance, the
Charging hose
hose material and base size were
changed.
• A conventional vacuum pump can be
Vacuum pump
used by installing a vacuum pump
adapter.
This mark indicates procedures which,
CAUTION!
if improperly performed, might possibly
result in personal harm to the user, or
damage to property.
2. ABOUT THE UNIT
2.1. Precautions for using the R410A
refrigerant
WARNING
• Do not introduce any substance other than the prescribed
refrigerant into the refrigeration cycle.
If air enters the refrigeration cycle, the pressure in the
refrigeration cycle will become abnormally high and cause
the piping to rupture.
• If there is a refrigerant leakage, make sure that it does not
exceed the concentration limit.
If a refrigerant leakage exceeds the concentration limit, it can
lead to accidents such as oxygen starvation.
• Do not touch refrigerant that has leaked from the refrigerant
pipe connections or other area. Touching the refrigerant
directly can cause frostbite.
• If a refrigerant leakage occurs during operation, immediately
vacate the premises and thoroughly ventilate the area.
If the refrigerant comes in contact with a flame, it produces a
toxic gas.
Gas leakage
detector
• Special gas leakage detector for HFC
refrigerant R410A.
2.3. Accessories
WARNING
• For installation purposes, be sure to use the parts supplied
by the manufacturer or other prescribed parts.
The use of non-prescribed parts can cause serious accidents
such as the unit to fall, water leakage, electric shock, or fi re.
• The following installation parts are furnished. Use them as
required.
• Keep the Installation Manual in a safe place and do not
discard any other accessories until the installation work has
been completed.
Do not discard any accessories needed for installation until
the installation work has been completed.
En-2
Page 3
Name and ShapeQ’tyApplication
Operating Manual
1
Name and ShapeQ’tyApplication
Binder
Medium
For power supply and
transmission and remote
3
control cable binding.
Large4For fixing the coupler
heat insulation.
Installation Manual
Installation
template
Hanger
Tapping screw
(M4 × 10mm)
Special nut A
(Large flange)
(This book)
1
For positioning the indoor
unit
1
For suspending the
indoor unit
4
For installing the hanger
8
For suspending the
indoor unit from ceiling
4
Filter
Wire
1
2
3
4
5
Insulation
(Outlet)
Joint hose
Band
Drain hoseinsulation B
2
(AR7/9)
3
(AR12/14/18)
Use for static pressure
under 25 Pa.
1
2
For outlet flange
(Small)
2
(Large)
For connecting the drain
pipe
1
For fixing the joint hose
1
To insulate the joint hose
1
Special nut B
(Small flange)
For suspending the
indoor unit from ceiling
4
For fixing the indoor unit
on the floor.
Coupler
heat insulation
For indoor side pipe joint
(Large pipe)
(Large)
1
Coupler
heat insulation
For indoor side pipe joint
(Small pipe)
(Small)
1
2.4. Optional parts
The following options are available.
• DRAIN PUMP UNIT: UTR-DPB241 (P/N 9034087001)
When installing, please refer to the installation manual of
each optional part.
3. INSTALLATION WORK
3.1. Selecting an installation location
Especially, the installation place is very important for the split
type air conditioner because it is very diffi cult to move from
place to place after the fi rst installation.
WARNING
• Select installation locations that can properly support the
weight of the indoor. Install the units securely so that they do
not topple or fall.
En-3
Page 4
CAUTION
• Do not install the unit in the following areas:
• Area with high salt content, such as at the seaside.
It will deteriorate metal parts, causing the parts to fall or the
unit to leak water.
• Area fi lled with mineral oil or containing a large amount of
splashed oil or steam, such as a kitchen.
It will deteriorate plastic parts, causing the parts to fall or
the unit to leak water.
• Area that generates substances that adversely affect the
equipment, such as sulfuric gas, chlorine gas, acid, or
alkali.
It will cause the copper pipes and brazed joints to corrode,
which can cause refrigerant leakage.
• Area that can cause combustible gas to leak, contains
suspended carbon fibers or flammable dust, or volatile
infl ammables such as paint thinner or gasoline.
If gas leaks and settles around the unit, it can cause a fi re.
• Area where animals may urinate on the unit or ammonia
may be generated.
• Do not use the unit for special purposes, such as storing
food, raising animals, growing plants, or preserving precision
devices or art objects.
It can degrade the quality of the preserved or stored objects.
• Do not install where there is the danger of combustible gas
leakage.
• Do not install the unit near a source of heat, steam, or
fl ammable gas.
• Install the unit where drainage does not cause any trouble.
• Install the indoor unit, outdoor unit, power supply cable,
transmission cable, and remote control cable at least 1 m
away from a television or radio receivers. The purpose of this
is to prevent TV reception interference or radio noise.
(Even if they are installed more than 1 m apart, you could still
receive noise under some signal conditions.)
• If children under 10 years old may approach the unit, take
preventive measures so that they cannot reach the unit.
• Decide the mounting position with the customer as
follows:
(1) Install the indoor unit on a place having a suffi cient strength
so that it withstands against the weight of the indoor unit.
(2) The inlet and outlet ports should not be obstructed; the air
should be able to blow all over the room.
(3) Leave the space required to service the air conditioner.
(4) A place from where the air can be distributed evenly
throughout the room by the unit.
(5) Install the unit where connection to the outdoor unit is easy.
(6) Install the unit where the connection pipe can be easily
installed.
(7) Install the unit where the drain pipe can be easily installed.
(8) Install the unit where noise and vibrations are not amplifi ed.
(9) Take servicing, etc., into consideration and leave the spaces.
Also install the unit where the fi lter can be removed.
The fl oor standing concealed type requires a temperature
correction setting. Perform this in “7. FIELD SETTING”.
Left side
Right side
(PIPE side)
Inlet
air
En-4
Strong and durable fl oor
150 mm
※1
or more
※1
400mm or more when drain from drain pipe
400 mm
or more
30 mm
or more
30 mm
or more
Page 5
3.3A. Installation the unit (Ceiling
concealed type)
WARNING
• Install the air conditioner in a location which can withstand
a load do at least fi ve times the weight of the main unit and
which will not amplify sound or vibration. If the installation
location is not strong enough, the indoor unit may fall and
cause injuries.
• If the job is done with the panel frame only, there is a risk that
the unit will come loose. Please take care.
3.3A.1. UNIT INSTALLATION EXAMPLE (CEILING
CONCEALED TYPE)
Side Inlet - Side Outlet
3.3A.2. INSTALL THE FILTERS
• Install the fi lters to the unit.
Filter (Accessories)
Duct (Field supply)
Intake grill (Field supply)
Air
Bottom Inlet - Side Outlet
Replace the cover as follows.
• Remove the 4 tapping screws, and then remove cover.
• Install the cover with the 4 tapping screws as shown in the
illustration below.
Tapping screw
Cover
Duct (Field supply)
AR07/09: 2 fi lters
AR12/14/18: 3 fi lters
Unit
Filter
3.3A.3. DRILLING HOLES FOR BOLTS AND
INSTALLING THE BOLTS
• Using the installation template, drill holes for bolts (4
holes).
Installation template
Intake grill (Field supply)
Air
CAUTION
• To prevent people from touching the parts inside the unit, be
sure to install grilles on the inlet and outlet ports. The grilles
must be designed in such a way that cannot be removed
without tools.
• When connecting the duct to the outlet port of the indoor unit,
be sure to insulate the outlet port and the installation screws
to prevent water from leaking around the port.
• Set the static pressure outside the unit to 50 Pa or less (the
allowable range is between 0 and 50 Pa).
AR07/09 models
Air
596
390
Drilling position
for bolts
AR12/14/18 models
Air
390
886
En-5
Page 6
3.3A.4. INSTALLING THE HANGERS
• Fasten the hanging bolts to the ceiling and install special
nuts A and B.
• Install the hangers (Accessories) to the unit (4 places).
Hanger
If using the right drain port
OK
NO GOOD
10 mm or less
Air
• Hang the unit.
Pass the hanging bolts through the hangers (4 places).
Hanger (Accessories)
Tapping screw
(Accessories)
Hanger bolt Hanger
Special nut A
(Accessories)
Unit
If using the left drain port
10 mm or less
Level
Air
OKNO GOOD
10 mm or less
3.3B. Install the unit (Floor standing
concealed type)
OKNO GOOD
Special nut B
(Accessories)
CAUTION
• Leave a space of 100 mm or more between the inlet port and
the ceiling.
• Fasten the unit securely with Special units A and B.
3.3A.5. LEVELING
Base horizontal direction leveling on top of the unit.
Ceiling
Level
Right drain port Left drain port
CAUTION
• To prevent people from touching the parts inside the unit, be
sure to install grilles on the inlet and outlet ports. The grilles
must be designed in such a way that cannot be removed
without tools.
• When connecting the duct to the outlet port of the indoor unit,
be sure to insulate the outlet port and the installation screws
to prevent water from leaking around the port.
• Set the static pressure outside the unit to 50 Pa or less (the
allowable range is between 0 and 50 Pa).
3.3B.1. INSTALL THE FILTERS
• Remove the 4 tapping screws, and then remove cover.
• Install the cover with the 4 tapping screws as shown in the
illustration below.
Tapping screw
Cover
En-6
Page 7
• Install the fi lters (Accessories) to the unit.
3.3B.3. DRILLING HOLES FOR BOLTS AND
INSTALLING THE BOLTS
• Drilling position for bolts.
Filter
AR07/09: 2 fi lters
AR12/14/18: 3 fi lters
Unit
Filter
3.3B.2. INSTALLING THE HANGERS
• Install the hangers (Accessories) to the unit (4 places).
AR07/09 models
596 mm
AR12/14/18 models
886 mm
CAUTION
Secure with an M10 anchor bolts. If securing the unit to the
fl oor is diffi cult, fi rst build a stand or platform.
• Bolt dimensions
M10
30 to 50 mm
3.3B.4. INSTALL THE UNIT
• Fix the unit.
Install the unit and fasten with special nut B.
170 mm
170 mm
Hanger
Special nut B
(Accessories)
Unit
3.3B.5. LEVELING
Base horizontal and vertical direction leveling on top of the
unit.
Left drain port
Right drain port
En-7
Page 8
If using the right drain port
If using the left drain port
NO GOOD
10 mm or less
10 mm or less
Thicknesses of Annealed Copper Pipes (R410A)
Pipe outside diameter [mm (in.)]Thickness [mm]
6.35 (1/4)0.80
9.52 (3/8)0.80
12.70 (1/2)0.80
15.88 (5/8)1.00
NO GOODOK
19.05 (3/4)1.20
4.2. Pipe requirement
CAUTION
• Refer to the Installation Manual of the outdoor unit for
description of the length of connecting pipe or for difference
of its elevation.
OK
• Use pipe with water-resistant heat insulation.
4. PIPE INSTALLATION
CAUTION
• Be more careful that foreign matter (oil, water, etc.) does
not enter the piping than with refrigerant R410A models.
Also, when storing the piping, securely seal the openings by
pinching, taping, etc.
• While welding the pipes, be sure to blow dry nitrogen gas
through them.
4.1. Selecting the pipe material
CAUTION
• Do not use existing pipes.
• Use pipes that have clean external and internal sides without
any contamination which may cause trouble during use,
such as sulfur, oxide, dust, cutting waste, oil, or water.
• It is necessary to use seamless copper pipes.
Material : Phosphor deoxidized seamless copper pipes
It is desirable that the amount of residual oil is less than
40 mg/10 m.
• Do not use copper pipes that have a collapsed, deformed,
or discolored portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube may
become blocked with contaminants.
• Improper pipe selection will degrade performance. As an air
conditioner using R410A incurs pressure higher than when
using conventional refrigerant, it is necessary to choose
adequate materials.
•
Thicknesses of copper pipes used with R410A are as
shown in the table.
•
Never use copper pipes thinner than those indicated in the
table even if they are available on the market.
CAUTION
• Install heat insulation around both the gas and liquid pipes.
Failure to do so may cause water leaks.
Use heat insulation with heat resistance above 120 °C.
(Reverse cycle model only)
In addition, if the humidity level at the installation location
of the refrigerant piping is expected to exceed 70 %, install
heat insulation around the refrigerant piping. If the expected
humidity level is 70-80 %, use heat insulation that is 15 mm
or thicker and if the expected humidity exceeds 80 %, use
heat insulation that is 20 mm or thicker. If heat insulation
is used that is not as thick as specifi ed, condensation may
form on the surface of the insulation. In addition, use heat
insulation with heat conductivity of 0.045 W/(m·K) or less (at
20 °C).
4.3. Flare connection (Pipe connection)
WARNING
• Tighten the flare nuts with a torque wrench using the
specifi ed tightening method. Otherwise, the fl are nuts could
break after a prolonged period, causing refrigerant to leak
and generate a hazardous gas if the refrigerant comes into
contact with a fl ame.
4.3.1. Flaring
• Use special pipe cutter and fl are tool exclusive for R410A.
(1)
Cut the connection pipe to the necessary length with a
pipe cutter.
(2)
Hold the pipe downward so that cuttings will not enter the
pipe and remove any burrs.
(3)
Insert the fl are nut (always use the fl are nut attached to
the indoor and outdoor units respectively) onto the pipe
and perform the fl are processing with a fl are tool. Use
the special R410A flare tool, or the conventional flare
tool. Leakage of refrigerant may result if other fl are nuts
are used.
(4)
Protect the pipes by pinching them or with tape to
prevent dust, dirt, or water from entering the pipes.
En-8
Page 9
Check if [L] is flared uniformly
and is not cracked or scratched.
L
Dimension B
-00.4
[mm]
9.1
Die
Pipe outside
diameter
[mm (in.)]
6.35 (1/4)
B
A
Pipe
Dimension A [mm]
Flare tool for R410A,
clutch type
9.52 (3/8)13.2
12.70 (1/2)16.6
0 to 0.5
15.88 (5/8)19.7
19.05 (3/4)24.0
When using conventional fl are tools to fl are R410A pipes,
the dimension A should be approximately 0.5 mm more
than indicated in the table (for fl aring with R410A fl are tools)
to achieve the specifi ed fl aring. Use a thickness gauge to
measure the dimension A.
Pipe outside
diameter [mm (in.)]
Width across flats
of Flare nut [mm]
6.35 (1/4)17
9.52 (3/8)22
12.70 (1/2)26
15.88 (5/8)29
19.05 (3/4)36
• Tighten the flare nuts with a torque wrench using the
specifi ed tightening method. Otherwise, the fl are nuts could
break after a prolonged period, causing refrigerant to leak
and generate a hazardous gas if the refrigerant comes into
contact with a fl ame.
When the fl are nut is tightened properly by your hand, hold
the body side coupling with a separate spanner, then tighten
with a torque wrench. (See the table below for the fl are nut
tightening torques.)
Route the pipe as shown in the illustration below.
• CEILING CONCEALED TYPE
Control box cover
4.3.2. Bending pipes
•
If pipes are shaped by hand, be careful not to collapse
them.
•
Do not bend the pipes in an angle more than 90°.
•
When pipes are repeatedly bend or stretched, the material
will harden, making it diffi cult to bend or stretch them any
more.
•
Do not bend or stretch the pipes more than three times.
CAUTION
• To prevent breaking of the pipe, avoid sharp bends.
• If the pipe is bent repeatedly at the same place, it will break.
4.3.3. Pipe connection
CAUTION
• Be sure to apply the pipe against the port on the indoor unit
correctly. If the centering is improper, the fl are nut cannot be
tighten smoothly. If the fl are nut is forced to turn, the threads
will be damaged.
• Do not remove the fl are nut from the indoor unit pipe until
immediately before connecting the connection pipe.
• Hold the torque wrench at its grip, keeping it in the right
angle with the pipe, in order to tighten the fl are nut correctly.
OK
Pipe
NO GOOD
• FLOOR STANDING CONCEALED TYPE
OKOK
CAUTION
• Connect the piping so that the control box cover can easily
be removed for servicing when necessary.
• In order to prevent water from leaking into the control box,
make sure that the piping is well insulated.
NO GOOD
En-9
Page 10
4.4. Installing heat insulation
5. INSTALLING DRAIN PIPES
Install the heat insulation material after performing a
refrigerant leak check (see the Installation Manual for the
outdoor unit for details).
4.4.1. COUPLER HEAT INSULATION
• Insulate by the coupler heat insulation (Accessories)
around the gas pipe and liquid pipe of indoor side.
• After installing the coupler heat insulation, wrap both end
with vinyl tape so that there is no gap.
• After affi xing the coupler heat insulation, secure it with two
binders (large), one on each end of the insulation.
• Make sure that the binders overlap the heat insulation
pipe.
Coupler heat
insulation
(
Accessories
Binder (Large)
(
Accessories
• After checking for gas leaks (refer to the Installation Manual
of the outdoor unit), perform this section.
• Install heat insulation around both the large (gas) and small
(liquid) pipes. Failure to do so may cause water leaks.
Cover this portion with
)
heat insulation.
Heat insulation
)
CAUTION
Use general hard polyvinyl chloride pipe and connect it with
adhesive (polyvinyl chloride) so that there is no leakage.
Always heat insulate the indoor side of the drain hose.
Use a drain pipe that matches the size of the drain hose
(Table A).
• Do not perform a rise, trap and air bleeding.
• Provide a downward gradient (1/100 or more).
• Provide supporters when long pipes are installed.
• Use an insulation material as needed, to prevent the pipes
from freezing.
• Install the pipes in a way that allows for the removal of the
control box.
Table A
O.D.
Drain pipe32 mm(VP25)
• CEILING CONCEALED TYPE
Outlet air
fl ow
OK
Arrange the drain hose
lower than this port.
OK
Drain hose
1.5 to 2 m
NO GOODNO GOOD Rise
Trap
Supporter
Air bleeding
NO GOOD
• FLOOR STANDING CONCEALED TYPE
4.4.2. INSULATION (OUTLET)
When not using the air outlet duct, install the insulation
(outlet) on the air outlet fl ange. (Fig. A)
Install the small pieces of insulation (outler/small) on the
1
left and right sides of the air outlet fl ange.
Install the large pieces of insulation (outler/large) on the
2
upper and lower sections of the air outlet fl ange.
Fig. A
Insulation (Outlet)
(Small)
(Accessories)
1
2
A
Insulation (Outlet)
(Large)
(Accessories)
Failure to install the insulation may cause water leaks.
1
2
CAUTION
View B
View A
0 mm
0 mm
0 mm
0 mm
NO GOOD
• Installation method of Joint hose
CAUTION
• Be sure to connect the pipes for drainage without leakage.
• To avoid condensation and dripping, always insulate the
indoor drain pipe.
(1) Be sure to use supplied Joint hose 1 and Band 2
(When using the Drain hole on the other side of the unit,
installation work is the same.)
0 mm
Rise
NO GOODOK
En-10
Page 11
2
Band
Joint hose
1
(4) After checking for drainage, attach the Drain hose
insulation B 3 to insulate, following the instructions as in
the figures.
To avoid space with Joint hose 1 and Band 2, press
firmly the Drain hose insulation B 3.
Drain
hole
Hard PVC side
(2) Be sure to insert Joint hose 1 to the very end of the Drain
pan of the unit with no space.
Applying
Ensure there
is no space.
Drain pan
1
Joint hose
area of
adhesive
4 mm or less
Joint pipe
(Field supply)
Drain pipe (VP25)
(Field supply)
2
Band
Ensure thereis
no space.
Butt the insulation
against the unit.
STEP 1
3
Drain hose
Control box
Press firmly.
insulation B
Slit
Fasten the Band 2 at the position where the
screw is vertical.
The screw must be positioned at the rightside of
the Joint hose
1
as in the figure.
CAUTION
Do not connect to the Drain hole with adhesive. Using
adhesive may cause damage and water leaks.
(3) After installing the Joint hose 1, check if the drainage is
smooth.
Downward
gradient
2.5-5.0mm
OK
NO GOOD
Slit
Press
firmly.
STEP 2
Press
firmly.
Roll the insulation
over the joint.
STEP 3FINISH
•
When using the drain port on the left side of the unit, remove
the drain cap and install it to the right side drain port.
Drain cap
Unit
CAUTION
To prevent excessive force on Joint hose 1, avoid bends or
twists. (To bend or twist may cause water leaks.)
CAUTION
Make sure the drain water is properly drained.
En-11
Page 12
6. ELECTRICAL WIRING
WARNING
• Electrical work must be performed in accordance with this
Manual by a person certifi ed under the national or regional
regulations. Be sure to use a dedicated circuit for the unit.
An insuffi cient power supply circuit or improperly performed
electrical work can cause serious accidents such as electric
shock or fi re.
• Before starting work, check that power is not being supplied
to the indoor unit and outdoor unit.
• For wiring, use the prescribed type of cables, connect them
securely, making sure that there are no external forces of the
cables applied to the terminal connections.
Improperly connected or secured cables can cause serious
accidents such as overheating the terminals, electric shock,
or fi re.
• Securely install the electrical box cover on the unit.
An improperly installed electrical box cover can cause
serious accidents such as electric shock or fire through
exposure to dust or water.
• Install sleeves into any holes made in the walls for wiring.
Otherwise, a short circuit could result.
• Use the included connection cables and power cables or
ones specifi ed by the manufacturer. Improper connections,
insuffi cient insulation, or exceeding the allowable current can
cause electric shock or fi re.
• Do not modify the power cables, use extension cables,
or use any branches in the wiring. Improper connections,
insuffi cient insulation, or exceeding the allowable current can
cause electric shock or fi re.
• Match the terminal block numbers and connection cable
colors with those of the outdoor unit. Erroneous wiring may
cause burning of the electric parts.
• Securely connect the connection cables to the terminal
board. In addition, secure the cables with wiring holders.
Improper connections, either in the wiring or at the ends of
the wiring, can cause a malfunction, electric shock, or fi re.
• Always fasten the outside covering of the connection cable
with the cable clamp. (If the insulator is chafed, electric
leakage may occur.)
• Install a ground leakage breaker. In addition, install the
ground leakage breaker so that the entire AC main power
supply is cut off at the same time. Otherwise, electric shock
or fi re could result.
• Install a ground leakage breaker.
If a ground leakage breaker is not installed, it may cause
electric shock or fi re.
• Always connect the ground cable.
Improper grounding work can cause electric shocks.
• Install the remote control cables so as not to be direct
touched with your hand.
• Perform wiring work in accordance with standards so that the
air conditioner can be operated safely and positively.
• Connect the connection cable fi rmly to the terminal board.
Imperfect installation may cause a fi re.
CAUTION
• Ground the unit.
Do not connect the ground cable to a gas pipe, water pipe,
lightning rod, or a telephone ground cable.
Improper grounding may cause electric shock.
• Do not connect power supply cables to the transmission or
remote control terminals, as this will damage the product.
• Never bundle the power supply cable and transmission cable
together. Bundling these cables together will cause miss
operation.
• When handling PCB, static electricity charged in the body
may cause malfunction of the PCB. Follow the cautions
below:
• Establish a ground for the indoor and outdoor units and
peripheral devices.
• Cut power (breaker) off.
• Touch metal part of the indoor and outdoor units for more
than 10 seconds to discharge static electricity charged in
the body.
• Do not touch terminals of parts and patterns implemented
on PCB.
6.1. Electrical requirement
Voltage rating230 V
Operating range198 - 264 V
Recommended
cable size
2
)
(mm
Power supply
cable
Transmission
cable
Remote control
cable
2.5
0.33
0.33
*: Use shielded cable in accordance with local rules for
POWER SUPPLY REMOTE CONTROLPOWER SUPPLY REMOTE CONTROL
POWER SUPPLY
INDOOR UNIT
BREAKERBREAKER
REMOTE
CONTROL UNIT
(SLAVE)
6.3. Unit wiring
• Before attaching the cable to terminal block.
6.3.1 Power supply cable
20 mm
INDOOR UNIT
TRANSMISSION
POWER SUPPLY
REMOTE
CONTROL UNIT
Screw with
Cable
special washer
Cable end
(Loop)
Terminal block
WARNING
Cable
Screw with
special washer
Cable end
(Loop)
• When using solid core cables, do not use the ring terminal. If
you use the solid core cables with the ring terminal, the ring
terminal's pressure bonding may malfunction and cause the
cables to abnormally heat up.
B. For strand wiring
(1) Use ring terminals with insulating sleeves as shown in the
fi gure below to connect to the terminal block.
(2) Securely clamp the ring terminals to the cables using an
appropriate tool so that the cables do not come loose.
(3) Use the specifi ed cables, connect them securely, and fasten
them so that there is no stress placed on the terminals.
(4) Use an appropriate screwdriver to tighten the terminal
screws.
Do not use a screwdriver that is too small, otherwise, the
screw heads may be damaged and prevent the screws from
being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise, the
screws may break.
(6) See the table for the terminal screw tightening torques.
(7) Please do not fi x two power supply cables with one screw.
Earth cable
30 mm
Power supply cable
A. For solid core wiring
(1) To connect the electrical terminal, follow the below diagram
and connect after looping it around the end of the cable.
(2) Use the specifi ed cables, connect them securely, and fasten
them so that there is no stress placed on the terminals.
(3) Use an appropriate screwdriver to tighten the terminal
screws.
Do not use a screwdriver that is too small, otherwise, the
screw heads may be damaged and prevent the screws from
being properly tightened.
(4) Do not tighten the terminal screws too much, otherwise, the
screws may break.
(5) See the table for the terminal screw tightening torques.
(6) Please do not fi x two power supply cables with one screw.
Strip 25 mm
Loop
Strip 10 mm
Cable
Screw with
special washer
Ring terminal
Terminal block
WARNING
Ring terminal
Cable
Sleeve
Screw with
special washer
Ring
terminal
• Use ring terminals and tighten the terminal screws to the
specifi ed torques, otherwise, abnormal overheating may be
produced and possibly cause heavy damage inside the unit.
Tightening torque
M4 screw
(Power supply /L , N , GND)
1.2 to 1.8 N·m
(12 to 18 kgf·cm)
En-13
Page 14
6.3.2 Transmission and Remote control cable
6.4. Connection of wiring
25 mm
Shielded
cable (No fi lm)
70 mm
Transmission cable
20 mm
Remote control cable
• Connect remote control and transmission cables as shown
in Fig. A.
Fig. A
Screw
(1) Remove the control box cover from the control box.
(2) Connect the connection cable.
Control box
Control box cover
Remove the 4 screws and
the control box cover from
the control box.
Screw
Terminal block
Cable
• Tighten the terminal screws to the specified torques,
otherwise, abnormal overheating may be produced and
possibly cause heavy damage inside the unit.
Cable of the
same caliber: OK
WARNING
Cable of the different
caliber: NO GOOD
Tightening torque
M3.5 screw
(Transmission /X1, X2)
(Remote control /Y1, Y2, Y3)
CAUTION
• To peel the fi lm from the lead cable, use a dedicated tool that
will not damage the conductor cable.
• When installing a screw on the terminal block, do not cut the
cable by overtightening the screw. On the other hand, an
undertightened screw can cause faulty contact, which will
lead to a communication failure.
0.8 to 1.0 N·m
(8 to 10 kgf·cm)
Binder (Medium)
(
Accessories
Remote control cable
L, N: Power supply
cable
X1, X2: Transmission
cable
Y1: Red
Y2: White
Y3: Black
6.5. Air fl ow changing
When using the unit with external static pressure under 25
Pa, the connector must be replaced as explained below.
Replacement method (see Fig. B)
(1) Remove the Wire (Type A) connector from Wire (Fan
motor).
(2) Remove the Wire (Type A) connector from CN4 of the
PCB.
(3) Insert the Wire (Type B) connector into CN4 of the PCB.
(4) Insert the Wire (Type B) connector into Wire (Fan motor).
Fig. B
CN4Wire
Wire
(Fan motor)
)
En-14
Page 15
External Static Pressure and Required Connector Type
TypeAB
External
static
25 – 50 Pa0 – 25 Pa
pressure
Wire
1
2
3
4
5
6
1 Purple
2 Pink
3 Blue
4 Red
5 White
1
2
3
4
5
1 Blue
2 Purple
3 Pink
4 White
5 Black
6 Black
Remark
Factory setting
(Standard static
pressure)
Accessories
(Low static pressure)
Rotary switch
Example: “0”
Rotary switch
Example: “0”
Setting
Dip switch “SET 3”
Setting
range
SW1SW2SW3SW
4
Type of switch
7. FIELD SETTING
• Refer to the following three items for setting the FIELD
SETTING address. The respective settings are included below.
(1) IU AD, REF AD SW settings ... This section
(2) Remote control settings .......... Refer to the wired
or wireless remote
control manual for
detailed setting information. (Set IU AD,
REF AD SW to 0)
(3) Automatic address settings ..... Refer to the indoor unit
manual for detailed
setting information.
(Set IU AD, REF AD
SW to 0)
CAUTION
• Be sure to turn OFF the power before performing the fi eld
setting.
7.1. Setting the address
Manual address setting method
• If the receiver unit is attached, the indoor unit address and
the refrigerant circuit address can also be set up through
the wirelessremote controller.
Indoor unit
address
0–63
Setting
example
2
IU AD × 10IU AD × 1
Refrigerant
circuit
0–99
address
(1) Indoor unit address
Rotary switch (IU AD × 1)
Rotary switch (IU AD × 10)
When connecting multiple indoor units to one refrigerant
system, set the address at IU AD SW as shown in the Table A.
(2) Refrigerant circuit address
Rotary switch (REF AD × 1)...Factory setting “0”
Rotary switch (REF AD × 10)...Factory setting “0”
In the case of multiple refrigerant systems, set REF AD SW
as shown in the Table A for each refrigerant system.
Set to the same refrigerant circuit address as the outdoor
unit.
Setting
example
63
Factory setting “0”
...
...
REF AD × 10
Factory setting “0”
REF AD × 1
• If working in an environment where the wireless remote
controller can be used, the addresses can also be set
using the remote controller.
• If setting the addresses using the wireless remote
controller, set the indoor unit address and refrigerant circuit
address to “00”.
(For information on setting using the wireless remote
controller.)
CAUTION
• Use an insulated screwdriver to set the dip switches.
Do not set the indoor unit address (IU AD SW) at 64 to 99.
It may result failure.
(3) Remote controller address
Rotary switch (RC AD SW)...Factory setting “0”
When connecting multiple indoor units to one standard wired
remote controller, set the address at RC AD SW in sequence
from 0.
Setting
Remote
controller
address
Setting
range
0–15
Type of switch
Setting
example
0
RC AD
7.2. Custom code setting
Selecting the custom code prevents the indoor unit mix-up.
(Up to 4 codes can be set.)
Perform the setting for both the indoor unit and the remote
controller.
Indoor
unit
Remote
controller
Confusion
• Custom code setting for indoor unit
Set the DIP SW SET 3 SW1, SW2 referring to the Table B.
.
.
.
Table B
Custom code
A (Factory setting)BCD
DIP SW
SET3 SW1
DIP SW
SET3 SW2
OFFONOFFON
OFFOFFONON
Code change
A B C D
A B C D
SW1SW2SW3SW
Dip switch “SET3”
4
ON
OFF
Example
Indoor unit
RC AD SW
If 4 indoor units are connected.
Indoor unitIndoor unitIndoor unit
RC AD SW
0
1
RC AD SW
2
Remote
controller
RC AD SW
Address
RC AD SW
Address
01234567
01234567
89ABCDEF
89101112131415
En-16
RC AD SW
3
7.3. Fuction setting
• FUNCTION SETTING can be performed with the wired
or wireless remote control.
(The remote control is optional equipment)
• Refer to the wired or wireless remote control manual
for detailed setting information. (Set IU AD, REF AD
SW to 0)
• Refer to “7.1. Setting the address” for indoor unit address and refrigerant circuit address settings.
• Turn the power of the indoor unit ON before starting
the setting.
* Turning on the power indoor units initializes EEV, so
make sure the piping air tight test and vacuuming
have been conducted before turning on the power.
* Also check again to make sure no wiring mistakes
were made before turning on the power.
Page 17
Function details
8. TEST OPERATION
Function
Filter
indicator
interval
Filter
indicator
action
Cool air
tem-
perature
trigger
Hot air
tem-
perature
trigger
Auto
restart
External
control
Error
report
target
Function
number
11
13
30
31
40
46
47
Setting
number
00Default
01Longer
02Shorter
00Enable
01Disable
Display
only on
02
central
remote
control
00Default
01 Adjust (1)
02 Adjust (2)
00Default
01 Adjust (1)
02 Adjust (2)
03 Adjust (3)
00Enable
01Disable
00 Start/Stop
Emergency
01
stop
00All
Display
only on
01
central
remote
control
Default
Adjust the fi lter cleaning
○
interval notifi cation. If the noti-
fi cation is too early, change to
setting 01. If the notifi cation is
too late, change to setting 02.
○
Enable or disable the fi lter
indicator. Setting 02 is for use
with a central remote control.
Adjust the cool air trigger tem-
○
perature. To lower the trigger
temperature, use setting 01.
To raise the trigger temperature, use setting 02.
Adjust the hot air trigger
○
temperature. To lower the trigger temperature by 6 degrees
C, use setting 01. To lower
the trigger temperature by 4
degrees C, use setting 02. To
raise the trigger temperature,
use setting 03.
Enable or disable automatic
system restart after a power
outage.
○
Allow an external controller
to start or stop the system,
○
or to perform an emergency
shutdown.
* If an emergency shutdown is
performed from an external
controller, all refrigerant
systems will be disabled.
○
Change the target for reporting errors. Errors can either
be reported in all locations, or
only on the wired remote.
Details
8.1. Test operation using PCB (Outdoor
unit)
• Refer to the Installation Manual for the outdoor unit if
the PCB for the outdoor unit is to be used for the test
operation.
8.2. Test operation using Remote
Controller
• Refer to the Installation Manual for the remote control unit
to perform the test operation using the wireless remote
control unit.
• When the air conditioner is being test run, the OPERATION
and TIMER indicators fl ash slowly at the same time.
9. CHECK LIST
Pay special attention to the check items below when
installing the indoor unit(s). After installation is complete, be
sure to check the following check items again.
CHECK ITEMS
Has the indoor unit been
installed correctly?
Has there been a check
for gas leaks (refrigerant
pipes)?
Has heat insulation work
been completed?
Does water drain easily
from the indoor units?
Is the voltage of the
power source the same
as that indicated on the
label on the indoor unit?
Are the wires and pipes
all connected completely?
Is the indoor unit
grounded?
Is the connection cable
the specified thickness?
Are the inlets and outlets
free of any obstacles?
After installation is
completed, has the proper
operation and handling
been explained to the
user?
If not performed
correctly
Vibration, noise,
indoor unit may drop
No cooling, No heating
Water leakage
Water leakage
No operation, heat or
burn damage
No operation, heat or
burn damage
Short circuit
No operation, heat or
burn damage
No cooling, No heating
CHECK
BOX
En-17
Page 18
10. ERROR CODES
If you use a wired type remote control, error codes will
appear on the remote control display. If you use a wireless
remote control, the lamp on the photodetector unit will
output error codes by way of blinking patterns. See the lamp
blinking patterns and error codes in the table below.
Abnormal display
OPERATION
lamp (green)
(1) (2)
(1) (4)
(1) (6)
(3) (1)
(3) (2)
(4) (1)
(4) (2)
(5) (1)
TIMER
lamp
(orange)
FILTER
lamp
(red)
Wired
Remote
Controller
Error code
Abnormal
contents
Remote control
abnormal
communication
Anomalous network
communications
Abnormal parallel
communication
Abnormal power
frequency
Abnormal model
information /
abnormal EEPROM
accession
Abnormal room
temperature
thermistor
Abnormal indoor
heat exchanger
temperature
thermistor
Abnormal indoor
fan motor
(5) (3)Abnormal drainage
(9) (15)
Display mode
: 0.1s ON / 0.1s OFF
( ) : Number of fl ashing
Wired Remote Controller Display
For details on marking the ERROR CODES, please refer
to the Manual of “IR Receiver Unit” or “Wired Remote
Controller”.