Fujitsu AR 7, AR 18, AR 9, AR 24, AR 12 Installation Manual

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AIR CONDITIONER INDOOR UNIT Slim Duct Type
INSTALLATION MANUAL
For authorized service personnel only.
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Contents
1.1. IMPORTANT! Please Read Before Starting ...........2
1.2. Special precautions ................................................ 2
2. ABOUT THIS PRODUCT .............................................. 3
2.1. Precautions for using R410A refrigerant ................ 3
2.2. Special tools for R410A ..........................................3
2.3. For authorized service personnel only. .................. 3
2.4. Accessories ............................................................ 4
2.5. Optional parts ......................................................... 5
3. GENERAL SPECIFICATIONS ...................................... 5
3.1. Type of copper pipe and insulation material ........... 5
3.2. Additional materials required for installation...........5
3.3. Operating range ..................................................... 5
4. ELECTRICAL REQUIREMENT ..................................... 6
5. SELECTING THE MOUNTING POSITION ................... 6
6. INSTALLATION WORK ................................................. 7
6.1A. Installation dimensions
(Ceiling concealed type) ...................................... 7
6.1B. Installation dimensions (Wall mounted type/
Floor standing concealed type) ...........................7
6.2A. Install the unit (Ceiling concealed type) ............... 7
6.2B. Install the unit (Wall mounted type/
Floor standing concealed type) .........................10
7.
PIPE INSTALLATION .................................................. 12
7.1. Selecting the pipe material ................................... 12
7.2. Pipe requirement .................................................. 12
7.3. Flare connection (Pipe connection)...................... 12
7.4. Installing heat insulation ....................................... 13
8. INSTALLING DRAIN PIPES ........................................ 14
8.1A. When drain pump is used .................................. 14
8.1B. When drain pump is not used
(Natural drainage) .............................................. 14
8.2. Install the drain pipe ............................................. 15
9.1. INDOOR UNIT SIDE ............................................ 17
10. REMOTE CONTROLLER SETTING ........................... 18
10.1. Installing the remote controller ........................... 18
10.2. Setting the dip switches .....................................19
10.3. Function setting .................................................. 19
10.4. Jumper wire setting ............................................ 22
10.5. Test run .............................................................. 22
11. SPECIAL INSTALLATION METHODS ......................... 23
12. OPTIONAL PARTS ..................................................... 23
12.1. External input and external output .....................23
12.2. Remote sensor (Optional parts) ......................... 24
12.3. IR Receiver Unit (Optional parts) ....................... 24
13. ERROR CODES ......................................................... 25
14. CUSTOMER GUIDANCE ............................................ 26
PART No. 9374342419-02
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All Fujitsu General products are manufactured to metric units and tolerances. United States customary units are provided for reference only. In cases where exact dimensions and tolerances are required, always refer to metric units.
1. SAFETY PRECAUTIONS
1.1.
IMPORTANT! Please Read Before Starting
When Transporting
Be careful when picking up and moving the indoor and out­door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu­minum fi ns on the air conditioner can cut your fi ngers.
When Installing...
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and effi ciently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all danger, warning, and caution no­tices given in this manual.
WARNING:
CAUTION:
• Hazard alerting symbols
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury and the potential for product or property dam­age.
Electrical
Safety / alert
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
...In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and fl oors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents wa­ter damage and abnormal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the fl are method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the are and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before opening the refrigerant valves.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
1.2. Special precautions
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PER­SONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this sys­tem. Carefully refer to the wiring diagram and these instruc­tions when wiring. Improper connections and inadequate earthing (grounding) can cause accidental injury or death.
Earth (Ground) the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheat­ing at connection points and a possible fi re hazard.
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When Servicing
Turn the power OFF at the main circuit breaker panel before opening the unit to check or repair electrical parts and wiring.
Keep your fi ngers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
• After installation, explain correct operation to the customer, using the operating manual.
WARNING
Never touch electrical components immediately after the power supply has been turned off. Electrical shock may occur. After turning off the power, always wait 5 minutes or more before touching electrical components.
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2. ABOUT THIS PRODUCT
2.1.
Precautions for using R410A refrigerant
The basic installation work procedures are the same as conventional refrigerant (R22) models. However, pay careful attention to the following points:
• Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models, some of the piping and installation and service tools are special. (See the fol­lowing table.) Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping and fl are nuts with the R410A piping and fl are nuts.
• Models that use refrigerant R410A have a different charg­ing port thread diameter to prevent erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check beforehand. [The charging port thread diameter for R410A is 1/2 inch.]
• Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant (R22) models. Also, when storing the piping, securely seal the opening by pinch­ing, taping, etc
• When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose composi­tion is stable.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil is less than 0.0014 oz/10 m (33 ft). Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior sur­face). Otherwise, the expansion value or capillary tube may become blocked with contaminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materi­als. Thicknesses of copper pipes used with R410A are as shown in the table. Never use copper pipes thinner than that in the table even when it is available on the market.
WARNING
Do not use the existing (for R22) piping and fl are nuts.
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause failure, injury, etc. (Use the special R410A materials.)
When installing and relocating the air conditioner, do not mix gases other than the specifi ed refrigerant (R410A) to enter the refrigerant cycle.
• If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value and cause failure, injury, etc.
2.3. For authorized service personnel only.
2.2. Special tools for R410A
Tool Name Contents of Change
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been
Gauge Manifold
Charge Hose
Vacuum Pump
Gas Leakage
Detector
changed. It is recommended the gauge with seals 30 in. Hg to 768 psi for high pressure. 30 in. Hg to 551 psi for low pres­sure.
To increase pressure resistance, the hose material and base size were changed.
A conventional vacuum pump can be used by installing a vacuum pump adapter.
Special gas leakage detector for HFC refrigerant R410A.
WARNING
For the air conditioner to operate satisfactorily, install it as outlined in this installation manual.
Connect the indoor unit and outdoor unit with the air conditioner piping and cords available from your local distributor. This installation manual describes the correct connections using the installation set available from your local distributor.
Installation work must be performed in accordance with national wiring standards by authorized personnel only.
Do not turn on the power until all installation work is complete.
CAUTION
This installation manual describes how to install the
indoor unit only. To install the outdoor unit, refer to the installation manual included with the outdoor unit.
• Be careful not to scratch the air conditioner when handling it.
• After installation, explain correct operation to the customer, using the operating manual.
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2.4. Accessories
WARNING
For installation purposes, be sure to use the parts supplied by the manufacturer or other prescribed parts. The use of non-prescribed parts can cause serious accidents such as the unit to fall, water leakage, electric shock, or fi re.
The following installation parts are furnished. Use them as required.
Keep the Installation Manual in a safe place and do not discard any other accessories until the installation work has been completed.
Do not discard any accessories needed for installation until the installation work has been completed.
Name and Shape Q’ty Application
Operating Manual
Name and Shape Q’ty Application
Filter (Small)
2
(AR7/9/
12/24)
Filter (Big)
Drain Hose
Hose Band
2
(AR18)
1
(AR24)
1
For installing drain pipe 3/4 in. (O.D. 1-1/16 in.)
For installing drain hose
Installation Manual
Installation Template
Washer
Coupler Heat Insulation (Large)
1
(This book)
1
For positioning the indoor unit
1
For installing indoor unit
8
For indoor side pipe joint (Large pipe)
1
Drain Hose Insulation B
Wired Remote Controller
Remote Controller Cable
Tapping Screw (M4 × 16 mm)
1
Insulates the drain hose
1
1
For connecting the remote controller
1
For installing the remote controller
2
Coupler Heat Insulation (Small)
Cable Tie
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1
Small
3
Large 4
For indoor side pipe joint (Small pipe)
For power supply and remote controller cable binding.
For fixing the coupler heat insulation.
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2.5. Optional parts
Description Model No. Application
Wireless Remote Controller
Wired Remote Con­troller
Simple Remote Con­troller
IR Receiver Unit UTY-LRHUM
Remote Sensor Unit UTY-XSZX
External Control Set UTD-ECS5A
UTY-LNHUM
UTY-RNNUM
UTY-RSNUM
For air conditioner operation
For air conditioner operation
For air conditioner operation
For the wireless remote controller
Room temperature sensor
For control input/ output port
CAUTION
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks.
Use heat insulation with heat resistance above 248 °F. (Reverse cycle model only)
In addition, if the humidity level at the installation lo­cation of the refrigerant piping is expected to exceed 70%, install heat insulation around the refrigerant pip­ing. If the expected humidity level is 70-80%, use heat insulation that is 9/16 in. (15 mm) or thicker and if the expected humidity exceeds 80%, use heat insulation that is 13/16 in. (20 mm) or thicker.
If heat insulation is used that is not as thick as speci­fied, condensation may form on the surface of the insulation. In addition, use heat insulation with heat conductivity of 0.045 W/(m•K) or less (at 68 °F).
3. GENERAL SPECIFICATIONS
This INSTALLATION MANUAL briefl y outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system be­fore beginning.
3.1.
Type of copper pipe and insulation material
Copper tubing for connecting the outdoor unit to the indoor unit and insulation material is available for purchase locally. When you purchase them, please specify the following.
• Deoxidized annealed copper pipe for refrigerant piping as:
CAUTION
Refer to the Installation Manual for the outdoor unit for description of allowable pipe length and height difference.
MODEL
AR7/9/12 1/4 in. (6.35 mm) 3/8 in. (9.52 mm)
AR18 1/4 in. (6.35 mm) 1/2 in. (12.70 mm) AR24 1/4 in. (6.35 mm) 5/8 in. (15.88 mm)
• Use pipe with water-resistant heat insulation.
• All Fujitsu General products are manufactured to metric units and tolerances. United States customary units are pro­vided for reference only. In cases where exact dimensions and tolerances are required, always refer to metric units.
Liquid Pipe Gas Pipe
Diameter
3.2.
Additional materials required for installation
A. Refrigeration (armored) tape B. Insulated staples or clamps for connecting wire (See your
local electrical codes.) C. Putty D. Refrigeration lubricant E. Clamps or saddles to secure refrigerant piping
3.3. Operating range
Cooling/Dry Mode Heating Mode Temperature About 64 to 90 °F About 60 to 88 °F Humidity About 80% or less
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4.
ELECTRICAL REQUIREMENT
Always make the air conditioner power supply a special branch circuit and provide a special switch and receptacle. Do not extend the power cable.
WARNING
Refer to local codes for acceptable cable type.
Cable Cable size Remarks
Connection cable 14 AWG
3 cable + Earth (Ground)
1Φ 208/230 V
Max. Cable Length: Limit voltage drop to less than 2%. In­crease cable gauge if voltage drop is 2% or more.
5.
SELECTING THE MOUNTING POSITION
Correct initial installation location is important because it is diffi cult to move unit after it is installed.
WARNING
Install the air conditioner in a location which can with­stand a load of at least 3 times the weight of the main unit and which will not amplify sound or vibration. If the installation location is not strong enough, the indoor unit may fall and cause injuries.
MODEL
Withstandable weight
(Unit weight x 3*) AR 7/9/12 120 Lbs (54kg)
AR 18 153 Lbs (69kg)
AR 24 179 Lbs (81kg)
CAUTION
Do not install the unit near a source of heat, steam, or ammable gas.
Install the unit where drainage does not cause any trouble.
Install the indoor unit, outdoor unit, power supply cable, and remote controller cable at least 40 in. (1 m) away from a television or radio receivers. The purpose of this is to prevent TV reception interference or radio noise. (Even if they are installed more than 40 in. (1 m) apart, you could still receive noise under some signal conditions.)
If children under 10 years old may approach the unit, take preventive measures so that they cannot reach the unit.
• Decide the mounting position with the customer as follows:
(1) Install the indoor unit on a place having a suffi cient strength
so that it withstands against the weight of the indoor unit.
(2) The inlet and outlet ports should not be obstructed; the air
should be able to blow all over the room. (3) Leave the space required to service the air conditioner. (4) A place from where the air can be distributed evenly
throughout the room by the unit. (5) Install the unit where connection to the outdoor unit is easy. (6) Install the unit where the connection pipe can be easily
installed. (7) Install the unit where the drain pipe can be easily installed. (8) Install the unit where noise and vibrations are not amplifi ed. (9) Take servicing, etc., into consideration and leave the spaces.
Also install the unit where the fi lter can be removed.
*In accordance with UL standards.
CAUTION
Do not install the unit in the following areas:
• Area with high salt content, such as at the seaside. It will deteriorate metal parts, causing the parts to fail or the
unit to leak water.
• Area fi lled with mineral oil or containing a large amount of splashed oil or steam, such as a kitchen.
It will deteriorate plastic parts, causing the parts to fail or
the unit to leak water.
• Area that generates substances that adversely affect the equipment, such as sulfuric gas, chlorine gas, acid, or alkali.
It will cause the copper pipes and brazed joints to corrode,
which can cause refrigerant leakage.
• Area that can cause combustible gas to leak, contains suspended carbon fibers or flammable dust, or volatile infl ammables such as paint thinner or gasoline.
If gas leaks and settles around the unit, it can cause a fi re.
• Area where animals may urinate on the unit or ammonia may be generated.
Do not use the unit for special purposes, such as storing food, raising animals, growing plants, or preserving precision devices or art objects. It can degrade the quality of the preserved or stored objects.
Do not install where there is the danger of combustible gas leakage.
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6. INSTALLATION WORK
6.1A. Installation dimensions (Ceiling concealed type)
Provide a service access for inspection purposes. Do not place any wiring or illumination in the service space, as they will impede service.
Installation Dimensions
Strong and durable ceiling
unit: in. (mm)
6.1B.
Installation dimensions (Wall mounted type/Floor standing concealed type)
The wall mounted type/floor standing concealed type re­quires a temperature correction setting. Perform this in “10.3. Function setting”.
unit: in. (mm)
Left side
1 (10) or less
1 (10) or less
Right side (PIPE side)
Left side
4 (100) or more
10 (240) or more
1 (20) or more
1 (20) or more
Service access Ceiling
Indoor unit
12 (300) or more
12 (300) or more
9ft (2500) or more
Floor
(When no ceiling)
Adjust the wind direction in the room depending on the shape of blow out opening.
Service access
Unit
Control box
12 (300) or
4 (100) or
12 (300) or
more
Service space
more
more
Right side
6 (150) or more
Left side
6 (150) or more
4 (100) or more
4 (100) or more
Strong and durable oor
Strong and durable oor
6.2A. Install the unit (Ceiling concealed type)
Install the air conditioner in a location which can withstand a load do at least 5 times the weight of the main unit and which will not amplify sound or vibration. If the installation location is not strong enough, the indoor unit may fall and cause injuries.
If the job is done with the panel frame only, there is a risk that the unit will come loose. Please take care.
6.2A.1. UNIT INSTALLATION EXAMPLE (CEILING CONCEALED TYPE)
Connect the locally purchased duct.
(1) Inlet side
• Connect the duct to the locally purchased inlet fl ange.
• Connect the fl ange to the body with the locally purchased
tapping screws.
• Wind the inlet flange connecting to the duct with the
aluminum tape etc. to avoid the air discharge.
12 (300) or more
12 (300) or more
WARNING
Grill
Inlet air
Strong and
durable oor
Right side (PIPE side)
Grill
Inlet air
Strong and
durable oor
1 (20) or more
1 (20) or more
1 (20) or more
1 (20) or more
6 (150) or more
Duct
6 (150) or more
CAUTION
When the duct is connected to inlet side, remove contained lter and surely attach locally purchased fi lter at inlet opening.
(2) Outlet side
• Connect the duct with adjusting inside of outlet fl ange.
• Wind the outlet flange connecting to the duct with the
aluminum tape etc. to avoid the air discharge.
• Insulate the duct to avoid the dew condensation.
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CAUTION
Check that duct work does not exceed the range of external static pressure of equipment.
Make sure to insulate ducts to avoid condensation.
Make sure to insulate between ducts and walls if metal ducts are used.
Please explain handling and washing methods of locally purchased materials to the customer.
To prevent people from touching the parts inside the unit, be sure to install grilles on the inlet and outlet ports. The grilles must be designed in such a way that cannot be removed without tools.
When connecting the duct to the outlet port of the indoor unit, be sure to insulate the outlet port and the installation screws to prevent water from leaking around the port.
AR7/9/12/18 Model
• Set the static pressure outside the unit to 0.36 in. WG or less (the allowable range is between 0 and 0.36 in. WG).
AR24 Model
• Set the static pressure outside the unit to 0.2 in. WG or less (the allowable range is between 0 and 0.2 in. WG).
Replace the cover as follows.
• Remove the screws, and then remove cover and fan guard.
• Install the cover with the screws as shown in the following illustration.
Model Screw
AR7/9/12 9
AR18 11 AR24 13
Side Inlet - Side Outlet
Insulation material (Field supply)
Aluminum tape
Flange (Field supply)
Air
Duct (Field supply)
Intake grille
(Field supply)
Side Inlet - Side Outlet (Duct)
Insulation material (Field supply)
Aluminum tape
Flange (Field supply)
Air
Duct (Field supply)
Intake grille
(Field supply)
Bottom Inlet - Side Outlet
Duct (Field supply)
Air
Air
Flange (Field supply)
Aluminum tape
Tapping screw for ange connection
(M4 x 10 mm /
Field supply)
Air
Screw
Cover
Fan guard
CAUTION
All items removed (cover, fan guard, screws) must be reinstalled.
Intake grille (Field supply)
Air
Outlet side
unit: in. (mm)
Inlet side
4-5/16
(109)
P7-7/8 (200)
2-3/4
(70)
5-1/8 (130)
unit: in. (mm)
AR7/9/12 AR18 AR24
A 25-9/16 (650) 33-7/16 (850) 41-5/16 (1050)
P7-7/8 (200) × 2
B
= 15-3/4 (400)
P7-7/8 (200) × 3
= 23-5/8 (600)
P7-7/8 (200) × 4
= 31-1/2 (800)
1 (25)
3/4
(19)
7-13/16
1
(25)
1-3/8 (35)
9/16 (15)
7/16
7/16
(198)
(11)
(11)
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6.2A.2. INSTALL THE FILTERS
• Install the fi lters to the unit.
6.2A.4. FIX THE UNIT
(1) Hang the unit
• Use hanger bolts of size M8 or M10 (5/16 or 3/8 in.).
Hanger
Hanger bolt
Nut A (Field supply)
Washer (Ac­cessories)
Nut B (Field supply)
Filter (Accessories)
AR7/9/12/18: 2 fi lters AR24: 3 fi lters
Unit
Filter
6.2A.3. DRILLING HOLES FOR BOLTS AND IN­STALLING THE BOLTS
• Using the installation template, drill holes for bolts (4 holes).
Installation template
Drilling position for bolts
Hanger bolt
Nut A (Field supply)
Washer (Ac­cessories)
Nut B (Field supply)
*:
It might become diffi cult to open and shut the Cover /control
Hanger
Unit
13/16 in. (20 mm) length
Cover
box cover when the length exceeds 13/16 in. (20 mm).
(2) Leveling Base horizontal direction leveling on top of the unit.
Ceiling
Level gauge
Air
(377 mm)
14-13/16 in.
A
unit: in. (mm)
AR7/9/12 AR18 AR24
A 28-7/8 (734) 36-3/4 (934) 44-5/8 (1134)
OK
PROHIBITED
1 in. (10 mm) or less
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Level gauge
Air
CAUTION
Leave a space of 4 in. (100 mm) or more between the inlet port and the ceiling.
Fasten the unit securely with Nuts A and B.
6.2B. Install the unit (Wall mounted type/ Floor standing concealed type)
WARNING
Install the air conditioner in a location which can withstand a load do at least 5 times the weight of the main unit and which will not amplify sound or vibration. If the installation location is not strong enough, the indoor unit may fall and cause injuries.
If the job is done with the panel frame only, there is a risk that the unit will come loose. Please take care.
6.2B.1. UNIT INSTALLATION EXAMPLE
(Wall
mounted type/Floor standing concealed type)
Connect the locally purchased duct.
(1) Inlet side
• Connect the duct to the locally purchased inlet fl ange.
• Connect the fl ange to the body with the locally purchased tapping screws.
• Wind the inlet fl ange connecting to the duct with aluminum tape etc. to avoid the air discharge.
CAUTION
When duct is connected to inlet side, remove fi lter provided with unit and attach locally purchased fi lter at return air grille or in return duct.
(2) Outlet side
• Connect the duct to outlet fl ange.
• Wind the outlet flange connecting to the duct with aluminum tape etc. to avoid the air discharge.
• Insulate the duct to avoid condensation.
CAUTION
Check that duct work does not exceed the range of external static pressure of equipment.
Make sure to insulate ducts to avoid condensation.
Make sure to insulate between ducts and walls if metal ducts are used.
Please explain handling and washing methods of locally purchased materials to the customer.
To prevent people from touching the parts inside the unit, be sure to install grilles on the inlet and outlet ports. The grilles must be designed in such a way that cannot be removed without tools.
When connecting the duct to the outlet port of the indoor unit, be sure to insulate the outlet port and the installation screws to prevent water from leaking around the port.
AR7/9/12/18 Model
• Set the static pressure outside the unit to 0.36 in. WG or less (the allowable range is between 0 and 0.36 in. WG).
AR24 Model
• Set the static pressure outside the unit to 0.2 in. WG or less (the allowable range is between 0 and 0.2 in. WG).
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• Remove the screws, and then remove cover and fan guard.
• Install the cover with the screws as shown in the following illustration.
Model Screw
AR7/9/12 9
AR18 11 AR24 13
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6.2B.2. INSTALL THE FILTERS
• Install the fi lters (Accessories) to the unit.
AR7/9/12/18: 2 fi lters AR24: 3 fi lters
6.2B.3. INSTALL THE UNIT
• To prevent overturning, attach the unit to the fl oor or the wall.
• To avoid vibration of the unit, install vibration isolation pad between the unit and the fl oor or the wall.
Leveling Level unit before attaching to fl oor or wall.
Level gauge
Filter
Unit
Filter
OK
1 in. or less
(10 mm)
Level gauge
PROHIBITED
1 in. or less
(10 mm)
CAUTION
Fasten the unit securely with Nuts A and B.
PROHIBITEDOK
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7. PIPE INSTALLATION
CAUTION
Be careful that foreign matter (oil, water, etc.) does not enter the piping with refrigerant R410A models. Also, when storing the piping, securely seal the openings by pinching, taping, etc.
While brazing the pipes, be sure to purge with dry nitrogen gas.
7.1. Selecting the pipe material
CAUTION
Do not use existing pipes.
Use pipes that have clean external and internal sides without any contamination which may cause trouble during use, such as sulfur, oxide, dust, cutting waste, oil, or water.
It is necessary to use seamless copper pipes. Material : Phosphor deoxidized seamless copper pipes It is desirable that the amount of residual oil is less than 40 mg/10 m (33 ft).
Do not use copper pipes that have a collapsed, deformed, or discolored portion (especially on the interior surface). Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
Improper pipe selection will degrade performance. As an air conditioner using R410A incurs pressure higher than when using conventional refrigerant, it is necessary to choose adequate materials.
7.2. Pipe requirement
CAUTION
Refer to the Installation Manual of the outdoor unit for description of the length of connecting pipe or for difference of its elevation.
• Use pipe with water-resistant heat insulation.
CAUTION
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks. Use heat insulation with heat resistance above 248°F. (Reverse cycle model only) In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70 %, install heat insulation around the refrigerant piping. If the expected humidity level is 70-80 %, use heat insulation that is 9/16 in. (15mm) or thicker and if the expected humidity exceeds 80 %, use heat insulation that is 13/16 in. (20mm) or thicker. If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation. In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 68°F).
7.3. Flare connection (Pipe connection)
WARNING
Tighten the flare nuts with a torque wrench using the specifi ed tightening method. Otherwise, the fl are nuts could break after a prolonged period, causing refrigerant to leak and generate a hazardous gas if the refrigerant comes into contact with a fl ame.
Thicknesses of copper pipes used with R410A are as shown in the table.
Never use copper pipes thinner than those indicated in the table even if they are available on the market.
Thicknesses of Annealed Copper Pipes (R410A)
Pipe Outside Diameter [in. (mm)] Thickness [in. (mm)]
1/4 (6.35) 0.032 (0.80)
3/8 (9.52) 0.032 (0.80) 1/2 (12.70) 0.032 (0.80) 5/8 (15.88) 0.039 (1.00) 3/4 (19.05) 0.047 (1.20)
7.3.1. Flaring
• Use special pipe cutter and fl are tool exclusive for R410A.
(1)
Cut the connection pipe to the necessary length with a pipe cutter.
(2)
Hold the pipe downward so that cuttings will not enter the
pipe and remove any burrs.
(3)
Insert the fl are nut (always use the fl are nut attached to the indoor and outdoor units respectively) onto the pipe and perform the fl are processing with a fl are tool. Use the special R410A flare tool, or the conventional flare tool. Leakage of refrigerant may result if other fl are nuts are used.
(4)
Protect the pipes by pinching them or with tape to pre­vent dust, dirt, or water from entering the pipes.
En-12
Page 13
Check if [L] is fl ared uniformly
Wid
oss
flats
and is not cracked or scratched.
Die
A
Pipe
Pipe Outside Diameter [in.
(mm)]
1/4 (6.35)
Dimension A [in.
(mm)]
Flare Tool for R410A,
Clutch Type
Dimension B
[in. (mm)]
3/8 (9.1)
-00.4
3/8 (9.52) 1/2 (13.2)
1/2 (12.70) 5/8 (16.6)
0 to 0.020 (0 to 0.5) 5/8 (15.88) 3/4 (19.7) 3/4 (19.05) 15/16 (24.0)
When using conventional fl are tools to fl are R410A pipes, the dimension A should be approximately 0.020 in. (0.5 mm) more than indicated in the table (for fl aring with R410A fl are tools) to achieve the specifi ed fl aring. Use a thickness gauge to measure the dimension A.
Width across
th acr
ats
Pipe Outside
Diameter [in. (mm)]
Width Across Flats of
Flare Nut [in. (mm)]
1/4 (6.35) 11/16 (17)
3/8 (9.52) 7/8 (22) 1/2 (12.70) 1 (26) 5/8 (15.88) 1-1/8 (29) 3/4 (19.05) 1-7/16 (36)
7.3.2. Bending pipes
If pipes are shaped by hand, be careful not to collapse them.
Do not bend the pipes in an angle more than 90°.
When pipes are repeatedly bend or stretched, the material will harden, making it diffi cult to bend or stretch them any more.
Do not bend or stretch the pipes more than 3 times.
CAUTION
To prevent breaking of the pipe, avoid sharp bends.
If the pipe is bent repeatedly at the same place, it will break.
7.3.3. Pipe connection
CAUTION
Be sure to install the pipe against the port on the indoor unit correctly. If the centering is improper, the flare nut cannot tighten smoothly. If the fl are nut is forced to turn, the threads will be damaged.
Do not remove the flare nut from the indoor unit pipe until immediately before connecting the connection pipe.
Hold the torque wrench at its grip, keeping it at a right angle with the pipe, in order to tighten the fl are nut correctly.
Tighten the fl are nuts with a torque wrench using the specifi ed tightening method. Otherwise, the fl are nuts could break after a prolonged period, causing refrigerant to leak and generate a hazardous gas if the refrigerant comes into contact with a ame.
CAUTION
Connect the piping so that the control box cover can easily be removed for servicing when necessary.
In order to prevent water from leaking into the control box, make sure that the piping is well insulated.
When the fl are nut is tightened properly by your hand, hold the body side coupling with wrench, then tighten with a torque wrench. (See the following table for the fl are nut tight- ening torques.)
Tighten with 2 wrenches.
Holding spanner
Torque wrench
Indoor unit pipe (Body side)
Flare nut
Connection pipe
Flare Nut [in. (mm)] Tightening Torque [lbf·ft (N·m)]
1/4 (6.35) dia. 11.8 to 13.3 (16 to 18)
3/8 (9.52) dia. 23.6 to 31.0 (32 to 42) 1/2 (12.70) dia. 36.1 to 45.0 (49 to 61) 5/8 (15.88) dia. 46.5 to 55.3 (63 to 75) 3/4 (19.05) dia. 66.4 to 81.1 (90 to 110)
7.4. Installing heat insulation
Install the heat insulation material after performing a refriger­ant leak check (see the Installation Manual for the outdoor unit for details).
7.4.1. COUPLER HEAT INSULATION
• Insulate with the coupler heat insulation (Accessories) around the gas pipe and liquid pipe at indoor unit.
• After installing the coupler heat insulation, wrap both ends with vinyl tape so that there is no gap.
• After affi xing the coupler heat insulation, secure it with 2 cable ties (large), one on each end of the insulation.
• Make sure that the cable ties overlap the heat insulation pipe.
Coupler heat insulation (Acces­sories)
Cable tie (Large) (Accessories)
After checking for gas leaks (refer to the Installation Manual of the outdoor unit), perform this section.
Install heat insulation around both the large (gas) and small (liquid) pipes. Failure to do so may cause water leaks.
Cover this portion with heat insulation.
Heat insulation
CAUTION
En-13
Page 14
8. INSTALLING DRAIN PIPES
WARNING
Do not insert the drain piping into the sewer where sulfurous gas occurs. (Heat exchange erosion may occur)
Insulate the parts properly so that water will not drip from the connection parts.
Check for proper drainage after the construction by using the visible portion of transparent drain port and the drain piping nal outlet on the body.
CAUTION
Do not apply adhesive agent on the drain port of the body. (Use the attached drain hose and connect the drain piping)
8.1A. When drain pump is used
• Use general hard polyvinyl chloride pipe ø 3/4 in. (19 mm) [I.D.], ø 1-1/16 in. (27 mm) [O.D.].
• Do not perform a rise, trap and air bleeding.
• Provide a downward gradient (1/100 or more).
• Provide supporters when long pipes are installed.
• Use an insulation material as needed, to prevent the pipes from freezing.
• Install the pipes in a way that allows for the removal of the control box.
Gap of 5 to 6ft (1.5 to 2 m)
Locally arranged pipe
Max. 11-13/16 in. (300 mm)
Horizontal or upward gradient
[O.D.1-1/16 in. (27 mm)] or more
27-9/16 in. (700 mm) or less
GOOD
Air bleeding
Supporter
Rise
8.1B.
When drain pump is not used (Natural drainage)
CAUTION
Set “Drainage function setting (JM1)” in “10.4. Jumper wire set­ting.” Drain pump cannot be used if it is installed in wall mounted type/ oor standing concealed type.
If the drain pump is not used, please replace with the drain cap.
Ceiling concealed type
Wall mounted type /
Floor standing concealed type
• Use general hard polyvinyl chloride pipe ø 3/4 in. (19 mm) [I.D.], ø 1-1/16 in.(27 mm) [O.D.] .
• Do not perform a rise, trap and air bleeding.
• Provide a downward gradient (1/100 or more).
• Provide supporters when long pipes are installed.
• Use an insulation material as needed, to prevent the pipes from freezing.
• Install the pipes in a way that allows for the removal of the control box.
(1) Ceiling concealed type
Gap of 5 to 6ft (1.5 to 2 m)
Downward gradient
0.10-0.19 in.
(2.5-5.0 mm)
Supporter
3-15/16 in. (100 mm) or more
Trap
PROHIBITED
Observe the following procedures to construct centralized drain pipe fi ttings.
[O.D.1-5/16 in. (33 mm)] or more
Downward gradient 1/100 or more
27-9/16 in. (700 mm) or less
En-14
Locally arranged pipe
[O.D.1-1/16 in. (27 mm)] or more
GOOD
Air bleeding
Trap
Rise
PROHIBITED
Observe the following procedures to construct centralized drain pipe fi ttings.
[O.D.1-5/16 in. (33 mm)] or more
Downward gradient 1/100 or more
Page 15
(2)
Wall mounted type / Floor standing concealed type
Downward gradient 0.10-
0.19 in. (2.5-5.0 mm)
3-15/16 in. (100 mm) or more
[O.D.1-1/16 in. (27 mm)] or more
(2) Be sure to connect Drain pipe with adhesive (polyvinyl
chloride) so that there is no leakage.
Applying area of adhesive
3/16 in. (4 mm) or less
Joint pipe (Field supply)
Drain pipe [3/4 in. (19 mm) O.D.1-1/16 in. (27 mm)] (Field supply)
Locally arranged pipe
GOOD
Air bleeding
Trap
Rise
PROHIBITED
Observe the following procedures to construct centralized drain pipe fi ttings.
[O.D.1-5/16 in. (33 mm)] or more
Downward gradient 1/100 or more
8.2. Install the drain pipe
(1) Be sure to use supplied Drain hose 1 and Hose band 2
Hose band
2
Drain hose
1
Drain hole
Hard PVC side
CAUTION
Do not connect to the Drain hole with adhesive. Using adhesive may cause damage and water leaks.
(3) After installing the Drain hose 1, check if the drainage is
smooth.
CAUTION
To prevent excessive force on Drain hose 1, avoid bends or twists. (To bend or twist may cause water leaks.)
(4) After checking for drainage, attach the Drain hose
insulation B 3 to insulate, following the instructions as in the fi gures.
To avoid space with Drain hose 1 and Hose band 2, press fi rmly the Drain hose insulation B 3.
Ensure there is no space.
3
Drain hose
insulation B
• STEP1~STEP3
Butt the insulation against the unit.
Unit
Hose band
3/16 in. (4 mm) or less
13/16 in. (20 mm)
1
Drain hose
2
Fasten the Hose band horizontal against earth (ground).
The Hose band side of the Drain hose
at the position where
2
must be positioned at the right
1
as in the fi gure.
2
Hose band
STEP 1
Press fi rmly
STEP 2
Slit
Press fi rmly
Slit
Press fi rmly
En-15
Page 16
Slit
Press fi rmly
9. ELECTRICAL WIRING
Press fi rmly
Roll the in­sulation over the joint.
STEP 3
• FINISH Check that there is no gap between the unit and the drain
hose insulation.
• When drain pump is used. (Ceiling concealed type only)
Do not cover the panel window.
• When drain pump is not used. (Natural drainage)
WARNING
Before starting work, check that power is not being supplied to the indoor unit and outdoor unit.
Match the terminal board numbers and connection cord colors with those of the outdoor unit or branch box. Erroneous wiring may cause burning of the electric parts.
Connect the connection cords rmly to the terminal board. Imperfect installation may cause a re.
Always fasten the outside covering of the connection cord with the cable clip. (If the insulator is chafed, electric leakage may occur.)
Always connect the earth (ground) wire.
(1) Use ring terminals with insulating sleeves as shown in the
following fi gure to connect to the terminal block.
(2) Securely clamp the ring terminals to the wires using an
appropriate tool so that the wires do not come loose. Use the specifi ed wires, connect them securely, and fasten
(3)
them so that there is no stress placed on the terminals.
(4)
Use an appropriate screwdriver to tighten the terminal screws.
Do not use a screwdriver that is too small, otherwise, the
screw heads may be damaged and prevent the screws from being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise,
the screws may break.
(6) See the table 1 for the terminal screw tightening torques.
Do not cover the control box cover.
Note: Check for drainage
Pour about 1 liter of water from the position shown in the dia­gram or from the airfl ow outlet to the dew tray. Check for any abnormalities such as strange noises and whether the drain pump functions normally.
CAUTION
Make sure the drain water is properly drained.
Strip 6/16 in. (10 mm)
Screw with special washer
Wire
Use ring terminals and tighten the terminal screws to the specied torques, otherwise, abnormal overheating may be produced and possibly cause heavy damage inside the unit.
Ring terminal
Terminal board
Terminal block
Ring terminal
Wire
WARNING
Sleeve
Screw with special washer
Ring terminal
Table 1
Tightening Torque
M4 screw 11 to 16 lbf·in (1.2 to 1.8 N·m)
En-16
Page 17
9.1. INDOOR UNIT SIDE
(1) Remove the control box cover from the control box.
Cover
Cable tie (Small) (Accessories)
Remote controller cable
Screw
(2) Cable connection
• Connect the connection cable to the terminal board.
• Connect the remote controller cable to the terminal board.
• Fix the remote controller cable to the control box cover with a nylon clamp.
Remote controller cable
1: Red 2: White 3: Black
Cable tie (Small)
(Accessories)
Conduit (Field supply)
Earth (Ground)
Power supply
cable
φ7/8 in. (22.2 mm)
Conduit (Field supply)
Conduit (Field supply)
Power supply cable
(3) Wiring system diagram
INDOOR UNIT SIDE
UNIT
DISCONNECT SWITCH (Field
supply)
INDOOR
TERMINAL
Remote controller line
14AWG (Inter-unit) Power lines
Power line
Control line
Earth (Ground) line
OUTDOOR UNIT
or BRANCH BOX
Disconnect Switch - Field supplied if required by local code. Select the correct capacity of disconnect switch according to
the load.
CAUTION
Tighten the indoor unit connection cable and power supply indoor and outdoor unit, branch box terminal board connections fi rmly with the terminal board screws. Faulty connection may cause a fi re.
If the indoor unit connection cable and power supply are wired incorrectly, the air conditioner may be damaged.
Connect the indoor unit connection cable by matching the numbers of the outdoor, branch box and indoor units terminal board numbers as shown in terminal label.
Earth (Ground) both the indoor, outdoor and branch box units by attaching a earth (ground) cable.
Unit shall be earthed (grounded) in compliance with the applicable local and national rules.
WARNING
Disconnect switch for over current protection given in the system diagram is to be installed between the indoor unit and the outdoor unit, branch box.
CAUTION
Be sure to refer to the previous diagram for do correct fi eld wiring. Wrong wiring causes malfunction of the unit.
Check local electrical rules and also any specific wiring instructions or limitations.
En-17
Page 18
10. REMOTE CONTROLLER SETTING
.
CAUTION
When detecting the room temperature using the remote controller, please set up the remote controller accord­ing to the following conditions. If the remote controller is not located prop­erly, the correct room temperature will not be detected, and thus abnor­mal conditions like “not cooling” or “not heating” will occur even if the air-conditioner is running normally.
• Locate where an average temperature for the room being air conditioned will be sensed.
• Do not locate where it may be directly exposed to the outlet air from the air-conditioner.
• Locate out of direct sunlight.
• Locate away from the infl uence of other heat sources.
Do not touch the remote controller PC board and PC board parts directly with your hands.
Do not wire the remote controller cable together with or parallel to the connection cables, and power supply ca­ble of the INDOOR UNIT, OUTDOOR UNIT, and BRANCH BOX. It may cause erroneous operation.
When installing the bus wire near a source of electro­magnetic waves, use shielded wire.
Do not set the DIP switches, either on the air condi­tioner or the remote controller, in any way other than indicated in this manual that is supplied with the air conditioner. Doing so may result in improper operation.
Temperature sensor
Hole
Cable tie (Small)
[Example]
1. Red
Box
Rear case
4-3/4 (120)
2. White
3. Black
CAUTION
When connecting the remote controller wires, do not overtighten the screws.
Remote control­ler cable
Connector
Screws
4-3/4 (120)
11/ 16
(17)
10.1. Installing the remote controller
Open the operation panel on the front of the remote control­ler, remove the 2 screws indicated in the following fi gure, and then remove the front case of the remote controller.
When installing the remote controller, remove the connector from the front case. The wires may break if the connector is not removed and the front case hangs down. When installing the front case, connect the connector to the front case.
Front case
SET BACK
Screws
(back side)
Connector
Rear case
When remote controller cable is concealed (1) Conceal the remote controller cable. (2) Pass the remote controller cable through the hole in the
rear case and connect the remote controller cable to the remote controller terminal board specifi ed in fi gure.
(3) Clamp the remote controller cable sheath with the cable
tie as shown in fi gure. (4) Cut off the excess cable tie. (5) Install the rear case to the wall, box, etc., with 2 screws
gure.
En-18
(45.3)
1-13/16
1-3/16
Hole
(30)
3/16 (4.5)
1-5/16
(33.5)
7/8
(23)
5/16
(8)
3/16 (4.5)
5/8
(15.3)
2-1/2 (63.5)
3-5/16 (83.5)
1/2
(12.5)
(4.5)
1/4
(6)
3/16
Hole ×2
Hole ×3
unit: in. (mm)
CAUTION
Install the remote controller wires so as not to be touched directly with your hand.
Do not touch the remote controller PC board and PC board parts directly with your hands.
Page 19
10.2. Setting the dip switches
Set the remote controller DIP switches.
[Example]
Front case (back side)
OFF
1 2 3 4 5 6
DIP switch 1
SW state
OFF ON
Invalidity Validity
Cannot be used. (Do not change)
Dual remote controller setting * Refer to "DUAL REMOTE
CONTROLLERS" in "11. SPECIAL INSTALLATION METHODS".
Use prohibited. (Do not change)
Use prohibited. (Do not change)
Use prohibited. (Do not change)
Memory backup setting * Set to ON to use batteries
for the memory backup. If batteries are not used, all of the settings stored in mem­ory will be deleted if there is a power failure.
DIP­Switch 1
NO.
SW
1
SW
2
SW
3
SW
4
SW
5
SW
6
ON
ON
(★ Factory setting)
Detail
(2) Press the SET BACK button to select the indoor unit num-
ber.
SET BACK
SUMOTUWETH FR
SA
Unit number of INDOOR UNIT
(3) Press the Set time ( ) buttons to select the function
number.
SUMOTUWETH FR
SA
Function number
(4) Press the SET TEMP. buttons ( ) ( ) to select the setting
value. The display fl ashes as shown to the right during setting
value selection.
10.3. Function setting
This procedure changes the function settings used to control the indoor unit according to the installation conditions. Incor­rect settings can cause the indoor unit to malfunction. This procedure should be performed by authorized installation or service personnel only.
Perform the Function Setting according to the installation con­ditions using the remote controller. (Refer to the indoor unit installation manual for details on the function numbers and setting values.)
(1) Press the SET TEMP. buttons ( ) ( ) and FAN button
simultaneously for more than 5 seconds to enter the func-
tion setting mode.
SUMOTUWETH FR
SA
SUMOTUWETH FR
SA
Setting value
(5) Press the TIMER SET button to confi rm the setting.
Press the TIMER SET button for a few seconds until the set­ting value stops fl ashing. If the setting value display changes or if “- -” is displayed when the fl ashing stops, the setting value has not been set correctly. (An invalid setting value may have been selected for the indoor unit.)
(6) Repeat steps 2 to 5 to perform additional settings.
Press the SET TEMP. buttons (
) ( ) and FAN button simultaneously again for more than 5 seconds to cancel the function setting mode. In addition, the function setting mode will be automatically canceled after 1 minute if no operation is performed.
(7) After completing the FUNCTION SETTING, be sure to turn
off the power and turn it on again.
En-19
Page 20
10.3.1. Function Details
Filter sign
Select appropriate intervals for displaying the fi lter sign on the indoor unit according to the estimated amount of dust in the air of the room. If the indication is not required, select "No indication" (03).
(... Factory setting)
Function
Number
11
Setting
Value
00 Standard (400 hours) 01 Long interval (1000 hours) 02 Short interval (200 hours) 03 No indication
Setting Description
Static pressure
Select the appropriate static pressure according to the instal­lation conditions.
Function
Number
26
Range of static pressure is different by model.
Model Name Range of Static Pressure
ARU7RLF
ARU9RLF ARU12RLF ARU18RLF ARU24RLF 0 to 0.2 in. WG (0 to 50 Pa)
Setting
Value
00 0 in. WG (0 Pa) 01 0.04 in. WG (10 Pa) 02 0.08 in. WG (20 Pa) 03 0.12 in. WG (30 Pa) 04 0.16 in. WG (40 Pa) 05 0.20 in. WG (50 Pa) 06 0.24 in. WG (60 Pa) 07 0.28 in. WG (70 Pa) 08 0.32 in. WG (80 Pa) 09 0.36 in. WG (90 Pa)
31
0 to 0.36 in. WG (0 to 90 Pa)
(... Factory setting)
Setting Description
0.1 in. WG (25 Pa) [Standard]
Auto restart
Enable or disable automatic restart after a power interruption.
(... Factory setting)
Function
Number
40
* Auto restart is an emergency function such as for power
outage etc. Do not attempt to use this function in normal operation. Be sure to operate the unit by remote controller or external device.
Setting
Value
00 Enable 01 Disable
Setting Description
Room temperature sensor switching
(Only for Wired remote controller) When using the Wired remote controller temperature sensor,
change the setting to "Both" (01).
(... Factory setting)
Function
Number
42
00: Sensor on the indoor unit is active. 01: Sensors on both indoor unit and wired remote controller
are active.
* Remote controller sensor must be turned on by using the
remote controller
Setting
Value
00 Indoor unit 01 Both
Setting Description
Remote controller custom code
(Only for wireless remote controller) The indoor unit custom code can be changed. Select the appropriate custom code.
(... Factory setting)
Function
Number
44
Setting
Value
00 A 01 B 02 C 03 D
Setting Description
External input control
"Operation/Stop" mode or "Forced stop" mode can be selected.
Function
Number
46
Setting
Value
00 Operation/Stop mode 01 (Setting prohibited) 02 Forced stop mode
(... Factory setting)
Setting Description
Room temperature sensor switching (Aux.)
To use the temperature sensor on the wired remote controller only, change the setting to "Wired remote controller" (01). This function will only work if the function setting 42 is set at "Both" (01)
(... Factory setting)
Function
Number
48
Setting
Value
00 Both 01 Wired remote controller
Setting Description
Setting record
Record any changes to the settings in the following table.
Setting Setting Value
Filter sign Static pressure Auto restart Room temperature sensor switching Remote controller custom code External input control Room temperature sensor switching (Aux.)
After completing the Function Setting, be sure to turn off the power and turn it on again.
En-20
Page 21
10.3.2. Temperature Correction
NOTE:
When changing Function 95, perform this setting before other Room temp. control settings (Function 30, 31, 92, 93). If Function 95 is not set fi rst, Room temperature control set- tings (Function 30, 31, 92, 93) will be reset and you must re­do them again.
Heat Insulation condition (building insulation)
Heat insulation conditions differ according to the installed en­vironment. Standard insulation "00" allows system to rapidly respond to the cooling or heating load changes. High insulation "01" is when the heat insulation structure of the building is high and does not require system to rapidly re­spond to cooling or heating load changes. When High insulation "01" is selected;
• Overheating (overcooling) is prevented at the start-up.
• All room temp. control settings (Function 30, 31, 92, 93) will reset to No correction [0.0°F (0.0°C)].
(... Factory setting)
Function
Number
95
Setting
Value
00 Standard insulation 01 High insulation
Setting Description
Room temperature control for indoor unit sensor
Depending on the installed environment, correction of the room temperature sensor may be required. Select the appropriate control setting according to the in­stalled environment. The temperature correction values show the difference from the Standard setting "00" (manufacturer's recommended value).
* When Function 95-01(High insulation) is set, the Standard
setting "00" will be the same as No correction "01" [0.0°F (0.0°C)].
Function
Number
30
(For
cooling)
heating)
In case of Slim duct type and Floor/Ceiling type models: In fl oor console installations, select “01”.
31
(For
Setting
Value
00 Standard setting* 01 No correction 0.0°F (0.0°C) 02 -1°F (-0.5°C) 03 -2°F (-1.0°C) 04 -3°F (-1.5°C) 05 -4°F (-2.0°C) 06 -5°F (-2.5°C) 07 -6°F (-3.0°C) 08 -7°F (-3.5°C) 09 -8°F (-4.0°C) 10 +1°F (+0.5°C) 11 +2°F (+1.0°C) 12 +3°F (+1.5°C) 13 +4°F (+2.0°C) 14 +5°F (+2.5°C) 15 +6°F (+3.0°C) 16 +7°F (+3.5°C) 17 +8°F (+4.0°C)
(... Factory setting)
Setting Description
More
Cooling
Less
Heating
Less
Cooling
More
Heating
Room temperature control for wired remote con­troller sensor
Depending on the installed environment, correction of the wire remote temperature sensor may be required. Select the appropriate control setting according to the in­stalled environment. To change this setting, set Function 42 to Both "01", and Function 48 to Wired remote controller "01". Ensure that the Thermo Sensor icon is displayed on the re­mote controller screen.
(... Factory setting)
Function
number
92
(For
cooling)
heating)
93
(For
Setting
value
00 No correction 0.0°F (0.0°C) 01 No correction 0.0°F (0.0°C) 02 -1°F (-0.5°C) 03 -2°F (-1.0°C) 04 -3°F (-1.5°C) 05 -4°F (-2.0°C) 06 -5°F (-2.5°C) 07 -6°F (-3.0°C) 08 -7°F (-3.5°C) 09 -8°F (-4.0°C) 10 +1°F (+0.5°C) 11 +2°F (+1.0°C) 12 +3°F (+1.5°C) 13 +4°F (+2.0°C) 14 +5°F (+2.5°C) 15 +6°F (+3.0°C) 16 +7°F (+3.5°C) 17 +8°F (+4.0°C)
Setting description
More
Cooling
Less
Heating
Less
Cooling
More
Heating
Setting record
Record any changes to the settings in the following table.
Setting Setting Value
Heat Insulation condition (building insulation)
Room temperature control for in­door unit sensor
Room temperature control for wired remote controller sensor
After completing the Function Setting, be sure to turn off the power and turn it on again.
Cooling Heating Cooling Heating
En-21
Page 22
SETTING THE ROOM TEMPERATURE DETECTION LOCATION
The location of the sensor detecting the room temperature can be selected from the following 2 examples. Choose the best location depending on the installing condition. Refer to “10.3. Function setting”.
A. Indoor unit sensor setting (factory setting)
The room temperature is detected by the indoor unit tem­perature sensor. When using this function, the “Room tem­perature sensor switching (Function number: 42)” is set at “Indoor unit (00)”
(1) When the THERMO SENSOR button is pressed, the lock
display fl ashes because the function is locked at the factory.
A
Indoor unit
F
F
(2) Fan delay setting (JM3)
It is a function to delay the stop of cooling fan when the air conditioner is stopped.
(... Factory setting)
JM3 Fan Delay
Connect Invalid
Disconnect Valid
• Switching position
Jumper wires
JM3
JM2
JM1
B. Indoor unit/remote controller sensor setting
The temperature sensor of both the indoor unit and the re­mote controller is used to detect the room temperature. When using this function, the “Room temperature sensor switching (Function number: 42)” is set at “Both (01)”
(1) Activate the sensor switching function as described in
“Room temperature sensor switching (Function number:
42).”
(2) Press the THERMO SENSOR button for 5 seconds or
more to select the temperature sensor of the indoor unit or the remote controller.
B
Indoor unit
F
F
10.4. Jumper wire setting
(1) Drainage function setting (JM1)
If contained drain pump is not used, set the drainage function to “Invalid” in the drainage function switching.
• If contained drain pump is not use:
When used under “WALL MOUNTED TYPE/FLOOR STANDING CONCEALED TYPE”. When used in natural drainage under “CEILING CON­CEALED TYPE”.
(... Factory setting)
JM1 Drainage Function
Connect Valid
Disconnect Invalid
• JM2 setting forbidden
10.5. Test run
CAUTION
Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection.
CHECK ITEMS
(1)
Is operation of each button on the remote controller normal? (2) Does each lamp light normally? (3) Do the airfl ow direction louvers operate normally? (4) Is the drain normal? (5)
Is there any error noise and vibration during operation?
• Do not operate the air conditioner in test run for a long time.
[OPERATION METHOD]
• For the operation method, refer to the operating manual. (1) Stop the air conditioner operation. (2)
Press the MODE button and the FAN button simultane-
ously for 2 seconds or more to start the test run.
Test run display
(3) Press the START/STOP button to stop the test run. If “C0” appears on the unit number display, there is a remote
controller error. Refer to the installation manual included with the remote controller.
Unit Number Error Code Content
Incompatible indoor unit is connected
Indoor unit  remote con­troller communication error
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[Using the wireless remote controller for test run] (Option)
• For the operation method, refer to the operating manual.
The outdoor unit may not operate depending on the room temperature. In this case, press the test run button on the wireless remote controller unit while the air conditioner is running. (Point the transmitter section of the wireless remote controller toward the air conditioner and press the test run button with the tip of a ball-point pen and so on.)
Transmitter section
12. OPTIONAL PARTS
WARNING
Refer to local codes for acceptable cable type.
12.1. External input and external output
Connection methods
• Wire modifi cation Remove insulation from wire attached to wire kit connector.
Remove insulation from fi eld supplied cable. Use crimp type insulated butt connector to join fi eld cable and wire kit wire.
Test run button
To end test operation, press the wireless remote controller START/STOP button.
(When the air conditioner is run by pressing the test run
button, the OPERATION indicator lamp and TIMER indica­tor lamp will simultaneously fl ash slowly.)
11. SPECIAL INSTALLATION METHODS
CAUTION
When setting DIP switches, do not touch any other parts on the circuit board directly with your bare hands.
Be sure to turn off the main power.
DUAL REMOTE CONTROLLERS
• 2 separate remote controllers can be used to operate the indoor units.
The timer and self-diagnosis functions cannot be used on the secondary units.
(1) Wiring method (indoor unit to remote controller)
Indoor unit
Remote controller cable
Insulated connection
Cable (Field supply)
Output terminal (CN103)
Input No Voltage terminal (CN102)
Option parts External input/output wire
Primary unit
Remote controller
Secondary unit
(2) Remote controller DIP switch 1 setting Set SW2 on the remote controller DIP switch 1 according
to the following table.
Number of Remote
Controllers
Primary Unit Secondary Unit
SW2 SW2
1 (Normal) OFF
2 (Dual) OFF ON
Cable tie (Small)
(Accessories)
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12.2. Remote sensor (Optional parts)
12.3. IR Receiver Unit (Optional parts)
Connection method
• Connection terminals
Remote sensor terminal (CN8)
• Wiring arrangement
Connection method
• Connection terminals
Receiver unit terminal (CN13)
• Wiring arrangement
Cable tie
Cable tie
• Remove the existing connector and replace it with the remote
sensor connector (ensure that the correct connector is used).
• The original connector should be insulated to ensure that it
does not come into contact with other electrical circuitry.
Setting for room temperature correction When a remote sensor is connected, set the function setting
of indoor unit as follows.
• Set Function Number “30” (Room temperature control for cooling) to “00” (Factory setting)
• Set Function Number “31” (Room temperature control for heating) to “02”
• Use 7 pins for receiver unit cable.
At fi rst, connect the receiver unit cable to the Receiver unit terminal (CN13).
Cable tie
Avoid covering the air inlet
Power supply cable
Avoid touching the ceiling with the wiring
Ceiling
with the wiring.
Do not bind the power supply cable and other cables together.
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13. ERROR CODES
If you use a wired remote controller, error codes will appear on the remote controller display. If you use a wireless remote con­troller, the lamps on the IR receiver unit will output error codes by way of blinking patterns. See the lamp blinking patterns and error codes in the following table. An error display is displayed only during operation.
Error Display
Operation
Lamp
(green)
Timer Lamp
(orange)
ECONOMY
Lamp
(green)
(1) (1)
(1) (2)
(1) (5) (2) (1) (2) (2) (2) (3)
(2) (4)
(3) (2) Indoor unit (3) (5) Indoor unit (4) (1) Indoor unit (4) (2) Indoor unit (5) (1) Indoor unit (5) (3) Indoor unit (5) (15) Indoor unit (6) (2) Outdoor unit (6) (3) Outdoor unit
(6) (4) Outdoor unit
(6) (5) Outdoor unit (6) (10) Outdoor unit (7) (1) Outdoor unit (7) (2) Outdoor unit
(7) (3) Outdoor unit
(7) (4) Outdoor unit (7) (5) Outdoor unit (7) (7) Outdoor unit
(8) (2) Outdoor unit
(8) (3) Outdoor unit (8) (4) Outdoor unit
(8) (6) Outdoor unit
(9) (4) Outdoor unit
(9) (5) Outdoor unit
(9) (7) Outdoor unit
(9) (9) Outdoor unit (10) (1) (10) (3) (10) (5)
(13) (2) Branch box
•Display mode : 0.5s ON / 0.5s OFF, ( ) : Number of fl ashing, : 0.1s ON / 0.1s OFF
Wired
Remote
Controller
Error Code
Mode DESCRIPTION Remark
Communication
Communication
Communication Function setting Function setting Function setting
Function setting
Serial communication error Remote controller communi-
cation error Scan error
Initial setting error Indoor unit capacity error Connection disabled (series error)
Connection unit number er­ror
Indoor unit main PCB error Manual auto switch error Room error Indoor unit Heat Ex. sensor error Indoor unit fan motor 1 error Water Drain error Indoor unit error Outdoor unit main PCB error Inverter PCB error
Active fi lter error, PFC circuit error
IPM error Display panel error Discharge thermistor error Compressor thermistor error
Outdoor unit Heat Ex. Sen­sor error
Outdoor thermistor error Suction Gas thermistor error Heat sink thermistor error
Sub-cool Heat Ex. gas thermistor error
Liquid pipe thermistor error Current sensor error
Pressure sensor error
Trip detection Compressor motor control
error Outdoor unit fan motor 1 error
4-way valve error Refrigerant system Refrigerant system Refrigerant system
Discharge temperature 1 error
Compressor temperature error
Pressure error 2
Unit fl ow divider error
When the indoor unit cannot receive the signal from the branch unit
When the branch unit cannot receive the signal from the indoor unit
•Wired remote controller communication error
Check operation incompletion error (normally, operation disabled)
•Wiring mistake
•Indoor unit capacity error
•Combination error
•Connection unit number error (indoor unit)
•Connection unit number error (branch unit)
•Indoor unit PCB Model information error
•Manual auto switch error
•Inlet thermistor error
•Indoor unit Heat Ex. Middle thermistor error
•Main fan motor lock error
•Main fan motor revolution speed error
•Drain pump error
•Indoor unit error
•Outdoor unit PCB Model information error
•Outdoor unit PCB microcomputer communication error
•Inverter error
•Voltage error stoppage permanently
•Voltage error (can restore)
•Over current protected operation stoppage permanently
•PFC hardware error
•Trip terminal L error
•Microcomputers communication error
•Discharge thermistor 1 error
•Compressor thermistor 1 error
•Outdoor unit Heat Ex. liquid thermistor error
•Outdoor thermistor error
•Suction Gas thermistor error
•Heat sink thermistor error
•Sub-cool Heat Ex. gas inlet thermistor error
•Sub-cool Heat Ex. gas outlet thermistor error
•Liquid pipe thermistor 1 error
•Current sensor 1 error (stoppage permanently)
•Discharge pressure sensor error
•Suction pressure sensor error
•High pressure switch 1 error
•Trip detection
•Rotor position detection error (stoppage permanently)
•Duty error
•4-way valve error
•Discharge temperature 1 error
•Compressor 1 temperature error
•Low pressure error
•EEPROM access error
•Equipment type information error
•Serial communication error to outdoor unit
•Branch units serial communication error
•Serial communication error to indoor unit
•Liquid pipe thermistor error
•Gas pipe thermistor error
•Expansion valve full closure operation error
•Remote controller communication error
•Branch unit error
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[Troubleshooting at the remote controller LCD]
This is possible only on the wired remote controller.
[Self-diagnosis]
If an error occurs, the following display will be shown. (“Er” will appear in the set room temperature display)
Error code
EX. Self-diagnosis
14. CUSTOMER GUIDANCE
Explain the following to the customer in accordance with the operating manual:
(1) Starting and stopping method, operation switching,
temperature adjustment, timer, air fl ow switching, and other remote controller unit operations.
(2) Air fi lter removal and cleaning, and how to use the air louvers. (3) Give the operating manual to the customer. (4) If the wireless remote controller custom code is changed from
A to B, C, or D, it will change back to A when the batteries in the remote controller are replaced. Explain to the customer how to program the wireless remote controller for the correct custom code.
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