Fujitsu AOYS24LDL, ASYB24LDC, AOYS24LDC Service Manual

Page 1
SPLIT TYPE ROOM AIR CONDITIONER
WALL MOUNTED TYPE
Indoor unit Outdoor unit
ASYB24LDC AOYS24LDC
ASYB24LDC AOYS24LDL
CONTENTS
SPECIFICATIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
ERROR CONTENTS
DISASSEMBLY ILLUSTRATION
PARTS LIST
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1
2
3
4
5INDOOR PCB CIRCUIT DIAGRAM
8OUTDOOR PCB CIRCUIT DIAGRAM
13
14
20
22ACCESSORIES
Page 2
SPECIFICATIONS
INDOOR UNIT
ASYB24LDC
NOISE LEVEL
HIGH
Cool 49 dB / Heat 48 dB
OUTDOOR UNIT
COOLING CAPACITY
HEATING CAPACITY
ELECTRICAL DATA
POWER SOURCE
FREQUENCY
RUNNING CURRENT
INPUT WATTS
E.E.R.
COP
MOISTURE REMOVAL
AIR CIRCULATION HIGH
COOLING
HEATING
COOLING
HEATING
COOLING
HEATING
COMPRESSOR
AOYS24LD_
7.10 kW
8.10 kW
230 V
50Hz
9.7 A
9.8 A
2.21 kW
2.24 kW
3.21 kW/kW
3.62 kW/kW
3.0 L/hr
1,170 m3/hr
INDOOR UNIT
MED
LOW
QUIET
OUTDOOR UNIT
Cool 43 dB / Heat 42 dB
Cool 38 dB / Heat 37 dB
Cool 33 dB / Heat 33 dB
Cool 52 dB / Heat 54 dB
REFRIGERANT CHARGE (R410A)
Pipe Length
FULL CHARGE
ADDITIONAL CHARGE
15 m
20 m
25 m
30 m
1,600 g
1,700 g
1,800 g
1,900 g
20 g / m
TYPE
DISCRIMINATION
REFRIGERANT R410A
FAN MOTOR
POWER SOURCE
HIGH
MED
INDOOR UNIT
LOW
QUIET
COOL
OUTDOOR UNIT
HEAT
DIMENSIONS
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
Hermetic type, 4 pole,
DC inverter motor, Scroll
5CS160XAA23
1,600 g
230 V
1,380 r.p.m.
1,170 r.p.m.
980 r.p.m.
860 r.p.m.
1,000 r.p.m.
1,050 r.p.m.
320 x 998 x 228 mm
578 x 790 x 315 mm
WEIGHT
INDOOR UNIT Gross / Net
OUTDOOR UNIT
Gross / Net
18 kg / 14 kg
48 kg / 44 kg
12006.10.18
Page 3
OUTLINE AND DIMENSIONS
Unit : mm
INDOOR UNIT
320
OUTDOOR UNIT
998
508
48
347
20
540
125
228
320
66790
315
578
10
22006.06.26
Page 4
REFRIGERANT SYSTEM DIAGRAM
3-Way valve
Muffler
Compressor
Heat exchanger
( INDOOR )
2-Way valve
4-Way valve
Strainer
Expansion valve
Sub-accumulator
Strainer
Cooling Heating
Heat exchanger ( OUTDOOR )
Strainer
Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 5/8" (15.88 mm)
32006.10.05
Page 5
CIRCUIT DIAGRAM
INDOOR UNIT
CONTROLLER PCB ASSY
5 4
RED
7 6 5 4 3 2
RED
1
TM4
TM1
1 2 3
3
CN13
2 1
2 1
CN3
2 1
CN1
5 4 3
CN6
2 1
7 6 5 4 3
CN11 2 1
TM2
RED
PIPE TEMP. THERMISTOR
BLACK BLACK
ROOM TEMP. THERMISTOR
CN201
INDICATO PCB ASSY
TERMINAL
3
3
2
2
1
1
7 6 5 4 3 2 1
BLACK
WHITE
THERMAL FUSE 102
TEST
WHITE
BLACK
BLACK
WHITE WHITE WHITE
WHITE WHITE WHITE
W5
BLUE
1
1
YELLOW
2
2
WHITE
3
3
BLACK
4
4
CN10
5
5
RED
6
6
BLUE
6
6
PINK
5
5
4
4
YELLOW
3
3
CN8
ORANGE
2
2
RED
1
1
BLUE
6
6
PINK
5
5
YELLOW
4
4
ORANGE
3
3
CN5
2
2
RED
1
1
F M
FAN MOTOR
STEP MOTOR
M
( DIFFUSER )
STEP MOTOR
M
( UP / DOWN )
CN40CN42
2
1
3 456 7 8 9
2
1
2
123 456
1
RED
RED
BROWN
2
1
2
1
CN303 CN301
GREEN
BROWN
YELLOW
ORANGE
123 456 7 8 9 123 456 7 8 9
2
1
3 4
10
2
1
9
7 8
BLUE
GRAY
BLACK
PURPLE
W306
W307
3 4
10
WHITE
WHITE
10 10
BLACK
CAPACITOR
PCB
BLUE
5
5
PINK
4
4
YELLOW
3
3
ORANGE
CN2
2
2
RED
1
1
BLUE
4
4
RED
3
3
YELLOW
2
2
CN19
WHITE
1
1
2
GREEN
1
2
1
WHITE
YELLOW
2
1
STEP MOTOR
M
( RIGHT / LEFT )
54
3
5
4
3
RED
BLUE
5
4
3
I P M
W
V
SWITCH
TM303
U
TM304
TM305
RED
WHITE
BLACK
W302
W301
W17
W16
TM102
TM101
V
BLUE
YELLOW
U
W
W8
W13
W7
W12
BLACK
RED
BROWN
ORANGE
COMPRESSORC M
AIR CLEAN UNIT
OUTDOOR UNIT
CN400CN200
2
1
3 4
2
1
3 4
RED
BROWN
YELLOW
ORANGE
123 456 123 456
CN11
L0
N2
PURPLE
N1
WHITE
ACTPM
P
-
L2 L1
+
CHOKE COIL
W29
W28
1
POWER SUPPLY PCB
CONTROLLER PCB
CN1 CN110
TM600
2
1 1 2
WHITE
CN100
WHITE
TM601
123 123
GRAY
WHITE
BLACK
2
W9
W21
W20
CN62
CN61
CN60
CN500
CN700
CN801
BLACK
W3
W17
W19
W18
W2
W1
BLUE
2
2
BLUE
1
1
BLACK
212
BLACK
1
BROWN
212
BROWN
1
BLACK
3
3
2
2
BLACK
1
1
WHITE
6
6
YELLOW
5
5
ORANGE
4
4
BLUE
3
3
BROWN
2
2
RED
1
1
BROWN
6
6
YELLOW
5
5
WHITE
4
4
BLACK
3
3
2
2
RED
1
1
RED
W4
FUSE 25A-250V
GREEN
BLACK
WHITE WHITE
TERMINAL
OUTDOOR TEMP. THERMISTOR
PIPE TEMP. THERMISTOR
DISCHARGE TEMP. THERMISTOR
4-WAY
4WV
VALVE
PMV
EXPANSION VALVE
F M
FAN MOTOR
BLACKBLACK
4
321
(L)5(N)
TO POWE SUPPLY
42006.10.05
Page 6
PCB Circuit Diagrams
not available at time of publication
Page 7
ERROR CONTENTS
Error
Operation LED
Display
Timer LED
Error
Serial signal error Normal
Indoor unit thermistor error 2 flash
Outdoor unit thermistor error
3 flash
2 flash
3 flash
4 flash
5 flash
8 flash
2 flash
3 flash
2 flash
3 flash
4 flash
8 flash
2 flash
Serial signal (reverse) error, at operation start up
Serial signal (reverse) error, during oeration
Serial signal (forward) error, at operation start up
Serial signal (forward) error, during operation
Wired remote controller error
Indoor temperature thermistor open / short
Heat exchanger middle thermistor open / short
Discharge thermistor open / short
Heat exchanger thermistor open
Outdoor temperature thermistor open / short
Compressor temperature thermistor open / short
Forced automatic SW welded
3 flash
Indoor unit control error
Outdoor unit control error
Indoor fan motor error 6 flash
Refrigerant cycle error 7 flash 3 flash
4 flash
5 flash
4 flash
7 flash
8 flash
2 flash
3 flash
5 flash
6 flash
2 flash
3 flash
2 flash
Main relay welded
Power interruption error
VDD permanent stop protection
reverse VDD permanent stop protection
Current trip error
CT abnormal
Compressor location detection error
Outdoor unit fan drive system abnormal
Abnormal lock
Abnormal rotation
Discharge Temperature abnormal
Cooling high pressure abnormal rise
Optional function error
Model information error
5 flash
2 flash
8 flash 3 flash
4 flash
0.1 sec on/off 0.1 sec on/off
Pressure switch trouble
Active filter voltage trouble (second time)
Active filter voltage trouble (first time)
PFC circuit error
Model information error
132006.05.15
Page 8
DISASSEMBLY ILLUSTRATION
INDOOR UNIT
7
54
5
4
1
6
4
5
2
2006.10.18 14
60
2
Page 9
2006.10.13 15
35
31
32
INDOOR UNIT
34
36
33
28
27
29
9
30
8
Page 10
2006.10.13 16
INDOOR UNIT
26
22
23
10
Page 11
INDOOR UNIT
43
7
38
37
39
53
41
42
40
55
46
48
52
47
172006.10.13
Page 12
OUTDOOR UNIT
14
33
60
12
13
19
24
37
32
10
38
8
5
50
22
53
21
54
51
39
52
20
35
3
1
6
18
34
36
16
7
4
182006.10.26
Page 13
OUTDOOR UNIT
43
44
40
46
45
55
41
42
192006.10.13
Page 14
PARTS LIST
INDOOR UNIT
Ref Descriprion Part No
1 Front Panel 9314991042 2 Intake Grille Assy 9315336071 4 Air Filter 9315014016 5 Clamper Grille 9306755010 6 Receiver Window 9315010018 7 Air Cleaner Assy 9313148041 8 Crossflow Fan Assy 9315024015 9 Bearing C Assy 9306628017
10 Casing Assy 9315331014 22 R and L Louver 9311997016 23 Spacer B 9312441013 26 Drain Cap 9367677009 27 Evaporator Assy 9315347015 28 Evaporator Assy B 9315349019 29 Connection Pipe Assy 9315354013 30 Distributor Assy 9315350015
31 Water Seal 9315251015 32 Evaporater Holder R 9314994012 33 Evaporater Holder L 9314995019 34 Rear Bracket 9315022011 35 Filter Guide 9315013019 36 Filter Guard 9315411013 37 Controller PCB Assy 9707090154 38 Control Box 9314996016
39 Control Cover 9314997013 40 Motor Case 9314998010 41 Terminal Earth 9315028013 42 DC Brushless Motor 9602163014 43 SWITCH MICRO 9900286026 46 Motor, Step 9900384029 47 Motor, Step 9900384036 48 Motor, Step 9900139063
52 Gear A 9309994003 53 Terminal 9900385019 54 Air Clean Filter 9313275013 55 Indicator PCB Assy 9707210019 60 Front Panel Total Assy 9315335104
--- Remote Controller 9315027122
202006.10.13
Page 15
OUTDOOR UNIT
Ref Parts No.Description
1 9309230064Top Panel Assy 3 9314809019Cabinet Sub Assy 4 9308884015Blow Grill 5 9309236028Cabinet Right Assy 6 9308885012Fan Ring 7 9308880017Grip 8 9309237032Switch Cover Assy
10 99001630134-Way Valve
12 9315303011Condenser Assy B 13 9315302014Condenser Assy 14 313728262708Thermistor Spring A 16 9309909014Propeller Fan 18 9313432027Motor Bracket Assy 19 Separater 9315213013 20 9315296023Base Assy 21 93154140143-Way Valve Assy
22 93130620192-Way Valve Assy 24 9307271014Cord Clamp 32 9900057039Expansion Valve Coil 33 9703516108Outdoor Temp. Thermistor 34 9602110018DC Brushless Motor 35 9315297013 36 9315210012Emblem Rear 37 9704220059Heat Exchanger Thermistor
Compressor Assy
38 9704219091Discharge Thermistor 39 9970055010Solenoid 40 9707121209Inverter PCB Assy 41 9707128055Capacitor PCB Assy 42 9707129052Power PCB Assy 43 9707125054TR PCB Assy 44 9703457012ACTPM 46 0600086039Fuse
45 0500158072Fuse Holder 50 9315310019Pulse Motor Valve Assy 51 9315308016Joint Pipe (3 Way Valve) Assy 52 9315304018Pipe (Condenser Outlet) Assy 53 9315305015Pipe (Condenser Inlet) Assy 54 9315312013Discharge Pipe Assy 55 Chock Coil 9900366018 60 Protective Net 9315033017
212006.10.13
Page 16
ACCESSORIES
Name and Shape Part No.
Wall hook bracket
9315023018
Remote control
Remote control unit holder
9305642045
9315027122
Battery (penlight)
Cloth tape
Tapping screw (big)
Tapping screw (small)
Air cleaning filter
Drain pipe
0600185534
9310519004
0700076046
0700019036
9313275013
9301102000
222006.10.13
Page 17
0610G3163
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