Fujitsu ARYA30LBTU, ARYA36LBTU, AOYA30LBTL, AOYA36LBTL, AOYA30LFTL Service Manual

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SPLIT TYPE AIR CONDITIONER DUCT TYPE (50Hz)
Indoor unit Outdoor unit
ARYA30LBTU
ARYA36LBTU
AOYA30LBTL
AOYA36LBTL
CONTENTS
SPECIFICATIONS
1
DIMENSIONS
. . . . . . . . . . . . . . . . . . . . . . . . .
2
REFRIGERANT SYSTEM DIAGRAM
. . . . .
4
CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . . . . .
5
ERROR CONTENTS
. . . . . . . . . . . . . . . . . .
6INDOOR PCB CIRCUIT DIAGRAM
. . . . . . .
. . . . .
9OUTDOOR PCB CIRCUIT DIAGRAM
13
. . . . . . . . . . . . . . .
15
PARTS (OUTDOOR UNIT)
PARTS (INDOOR UNIT)
. . . . . . . . . . . . .
18
ACCESSORIES
22
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
DIMENSIONS
INDOOR UNIT
Gross / Net
Gross / Net
OUTDOOR UNIT
WEIGHT
POWER SOURCE
Cooling
RUNNING CURRENT
Heating
INPUT WATTS
Cooling
Heating
E.E.R.
Cooling
Heating
STARTING CURRENT
MOISTURE REMOVAL
AIRCIRCULATION OUTDOOR
FAN SPEED
Discrimination
High speed
INDOOR UNIT
Med speed
Low speed
Speed
Discrimination
OUTDOOR UNIT
TYPE
Cooling & Heating
INDOOR UNIT ARYA30LBTU
ARYA36LBTU
OUTDOOR UNIT
AOYA30LBTL AOYA36LBTL
COOLING CAPACITY
HEATING CAPACITY
270 x 1,135 x 700 mm
830 x 900 x 330 mm
47 kg / 40 kg
70 kg / 62 kg
11.6 A
11.7 A
2.65 kW
2.68 kW
3.21 kW/kW
3.73 kW/kW
12.8 A
13.6 A
2.93 kW
3.10 kW
3.21 kW/kW
3.61 kW/kW
15 A
3.0 L/hr
4,000 m3/hr
15 A
MAXIMUM CURRENT
20.0 A
17.0 A
2.5 L/hr
3,600 m3/hr
AIRCIRCULATION INDOOR
2,100 m3/hr2,100 m3/hr
230 V 50 Hz 230 V 50 Hz
MFG-45RVN
1,270 r.p.m.
980 r.p.m.
790 r.p.m.
MFE-36TV
850 r.p.m.
MFG-45RVN
1,270 r.p.m.
980 r.p.m.
790 r.p.m.
Quiet 630 r.p.m. 630 r.p.m.
MFE-36TV
950 r.p.m.
8.5 kW 9.4 kW
10.0 kW
11.2 kW
ELECTRICAL DATA
COMPRESSOR TYPE
DISCRIMINATION
WEIGHT (with oil) STANDARD REFRIGERANT
REFRIGERANT TYPE
R410A
Hermetic type, Inverter,
4 poles, 3 phase,
DC motor, Twin Rotary
5KD240XAD21
2,100 g
16.3 kg
COMPRESSOR AND REFRIGERANT
2008.01.21 1
SPECIFICATIONS
MAX PIPE LENGTH
50 m
MAX PIPE HEIGHT
30 m
Pipe length
20 m
2,100 g
FULL CHARGE
30 m
2,500 g
40 m 2,900 g
50 m
3,300 g
ADDITIONAL CHARGE
40 g/m
NOISE LEVEL
High speed 42 dB
INDOOR UNIT
Med speed 37 dB
Low speed
Cooling
Heating
32 dB
42 dB
37 dB
32 dB
Quiet
29 dB 29 dB
OUTDOOR UNIT
53 dB 54 dB
55 dB 55 dB
Note : Static pressure : 47Pa Duct length : Inlet 1m, Outlet 2m
DIMENSIONS
(Unit : mm)
INDOOR UNIT
1,135
1,177
1,015
138
264 264 264
107
32
114
66
32
54
240
281
168
283
477
700
173
161
40
39
240
132
240
16
121
270
2008.02.04
Drain pipe diameters inside : 35.7 mm outside : 38.1 mm
2
(Unit : mm)
OUTDOOR UNIT
77900
830
21
9
400
33031 12
196
147
170
99
370
650
Air Flow
2008.01.18 3
REFRIGERANT SYSTEM DIAGRAM
3-Way valve (Small)
3-Way valve
(Large)
Strainer
Strainer
Muffler
High pressure switch
Pressure check valve
4-Way valve
Expansion valve
Heat exchanger
( Indoor unit )
Heat exchanger
( Outdoor unit )
Accumulator
Compressor
Refrigerant pipe diameter Liquid : 3/8" (9.52 mm) Gas : 5/8" (15.88 mm)
Cooling
Refrigerant direction
Heating
2008.01.18 4
RED
RED
BROWN
BROWN
BLUE
BLUE
BLACK
BLACK
BROWN
BROWN
BLACK BLACK
WHITE YELLOW ORANGE BLUE BROWN RED
BROWN YELLOW WHITE BLACK
RED RED
BLACKBLACK
GREEN WHITE BLACK WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
GRAY
WHITE
WHITE
RED
WHITE
BLACK
ORANGE ORANGE
BROWN
ORANGE
RED
BLACK
PURPLE
WHITE
BLUE
YELLOW
BROWN
RED
ORANGE
YELLOW
GREEN
BROWN
RED
ORANGE
YELLOW
GREEN
BLUE
PURPLE
GRAY
BLACK
WHITE
BLACK
BROWN
RED
ORANGE
YELLOW
1
2 3 4 56 7 8 9
1
2 3 4 56 7 8 9
1
2 3 4 5
1
2 3 4 5
1
2 3 4 5
1
2 3 4 5
1
2 3 4 56 7 8 9
1
2 3 4 56 7 8 9
1
2
1
2
1
2 3 4
1
2 3 4
1
2
1
2
1
2
1
2
1 2
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
121
2
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
1
2
W4
CN400
CN200CN40CN42
CN303
CN301
W306
W307
TM302
TM301
W17 W16
TM102 TM101
TM303
W TM304
V
TM305
U
W12
W13
W8
W7
R
C
S
L2L1+
-
P
N1
N2
L0
CN11
CN1
CN100
W29 W28 W25 W26
W21W9
W20
W19
W3 W18 W17
W2
W1
CN110
TM600
TM601
CN801
CN700
CN500
CN63
CN65
CN62
CN64
CN90
HIGH PRESSURE SWITCH
COMPRESSOR THERMISTOR
OUTDOOR THERMISTOR
PIPE THERMISTOR
DISCHARGE THERMISTOR
4WV 4-WAY VALVE
PMV
EXPANSION VALVE
F M FAN MOTOR
FUSE 250V 25A
TERMINAL
NL321
POWER SOURCE
CM
COMPRESSOR
POSISTOR
CHOKE COIL
CAPACITOR
PCB ASSY
ACTPM
POWER SUPPLY
PCB ASSY
CONTROLLER
PCB ASSY
( MAIN PCB )
TRANSISTOR
PCB ASSY
( I P M )
2008.01.18 5
INDOOR UNIT
OUTDOOR UNIT
CIRCUIT DIAGRAM
RED WHITE BLACK
RED
WHITE
BLACK
BLACK
BLACK
GRAY
GRAY
YELLOW
BROWN
WHITE BLACK
RED
GREEN
GREEN
WHITE
WHITE
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
1
2 3 4
5 6 7 8 123
1
2 3 4
5 6 7 8 123
1
2 3 4
5 6 7 8 123
1
2 3 4
5 6 7 8 123
1
2 3
1 2 1
2 2
1
1 2
121 2
1
2
2
11 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5
1 2 3 4 5
1 2 3
1 2
1 2 3
1 2 3 4 5 6 7
1 2 3
1 2 3
1 2
CN5
CN7 CN8
CN12CN11CN10
CN9
CN6
CN14
CN13
CN4
CN1
CN3
CN104 CN101
E101 E102
CN102 CN103
CN108
W105 W102 W101
CN106
CN105
THERMISTOR ( ROOM TEMP. )
THERMISTOR ( PIPE TEMP. )
TERMINAL
1 2
3
TO REMOTE CONTROL UNIT
TERMINAL
123
COIL
F M
FAN MOTOR
F101
FUSE
3.15A 250V
CONTROLLER
PCB ASSY
( MAIN PCB )
POWER SUPPLY
PCB ASSY
1 2 3 4 5
CN2
PCB Circuit Diagrams
not available at time of publication
Troubleshooting at the remote control LCD This is possible only on the wired remote control.
If an error occurs, the following display will be shown. ("EE" will appear in the set room temperature display.)
Unit number
Error code
SUMOTUWETH FR
SA
Code Error contents
Indoor signal error
Wired remote controller abnormal
Indoor room temperature sensor error
Indoor heat exchanger temperature sensor (middle) error
Indoor heat exchanger temperature sensor (inlet) error
Float switch operated
Outdoor discharge pipe temperature sensor error
Outdoor heat exchanger temperature sensor (outlet) error
Outdoor temperature sensor error
Compressor temperature sensor error
2-way valve temperature sensor error
3-way valve temperature sensor error
Outdoor heat exchanger temperature sensor (middle) error
Indoor manual auto switch abnormal
Power supply frequency detection error
IPM protection
CT error
Compressor location error
Outdoor fan error
Connected indoor unit abnormal
Outdoor unit computer communication error
Indoor fan abnormal
Discharge temperature error
Exessive high pressure protection on cooling
4-way valve abnormal
Pressure switch abnormal
Compressor temperature error
Active filter abnormal
PFC circuit error
01 13 26 27
00
02
04
28
09
0C
06
0A
15
1d
1E
29
20
2A
17
18
1A
1b
1F
1c
12
0F
24
2c
16
2b
19
25
If "CO" appears in the unit number display, there is a remote control error. Refer to the installation instruction sheet included with the remote control.
2008.01.18 13
ERROR CONTENTS
REMOTE CONTROL UNIT
DANGER
This part (Choke coil) generates high voltages. Never touch this part.
SPECIAL INSTALLATION SETTING
PUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
(1) Press the push-button switch on the circuit board once.
The LED on the circuit board starts flashing (one second ON/one se-cond OFF). This indicates the start of PUMP DOWN operation. When the switch is pressed while the compressor is in operation, PUMP DOWN operation starts automatically. When the switch is pressed while the compressor is in stop, the com-pressor starts to operate automatically, and then move on to PUMP DOWN operation.
(2) PUMP DOWN operation continues for about 1 minute. When PUMP
DOWN operation is completed, the compressor stops automatically. Then close the 2-way valve and 3-way valve immediately.
(3) Turn the power off.
ERROR CONTENTS
1. Make a TEST RUN in accordance with the installation instruction sheet for the indoor unit.
2. OUTDOOR UNIT LEDS
OUTDOOR UNIT
When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to indicate the error. Refer to the following table for the de­scription of each error according to the LED.
CAUTION
Always turn on the power 12 hours prior to the start of the operation in order to ensure compressor protection
LED
FLASH (0.1sec ON/0.1sec OFF)
FLASH (0.5sec ON/0.5sec OFF)
FLASH (2sec ON/2sec OFF)
FLASH (5sec ON/5sec OFF)
FLASH (0.1sec ON/2sec OFF)
FLASH (5sec ON/0.1sec OFF)
Lighting
ERROR CONTENTS
Temperature sensor error
IPM protection
Current trans. error
Outdoor fan error
Compressor rotor position cannot be detected
ACTPM error
Overheat discharge temperature protection
PUMP DOWN SW
2008.01.18 14
8
7
5
4
6
1
9
10
2
3
Insulation
Insulation
Control Box
Insulation
INDOOR UNIT
PARTS
2008.01.18 15
8 Control Cover A Sub Assy
9 Cabinet L Sub Assy
7 Cabinet R Sub Assy
1 Intake Cover Sub Assy
6 Outlet Panel Sub Assy
5 Evaporator Assy
3 Drain Pan Sub Assy
2 Main Panel Sub Assy
10 Intake Frame Assy
4 Drain Cap
-- Thermistor Spring A
Ref. Description Part number
9374516018
9374509010
9374508020
9374512010
9374510016
-- Seal Panel Sub Assy
-- Bracket Pipe Sub Assy
-- Thermo Holder Pipe
-- Distributor Assy
9374515011
9374514014
313714262805
9371325439
-- Coupling Pipe Assy 9371333052
9374518012
9374513017
9374511013
9374216017
9356541007
313728262708
21
23
26
29
24
28
2008.01.18
INDOOR UNIT
16
26 Bracket Motor Assy
22 Sirocco Fan Assy
23 Base Sub Assy
24 Separate Wall Assy
29 Bracket (Eva) R
28 Fan Motor
-- Motor Band
Ref. Description Part number
9374230013
9356531046
9374504015
21 Casing B
-- Bracket (Eva) L
Panel (Control Box)
27 Motor Mount
25 Casing A
9374234011
9374208012
9374210015
9378002012
9374233014
9374228010
9374207015
9602466016
9378031012
-- Cap (Power) 9352173011
22
25
27
--
INDOOR UNIT Control unit
43
45
44
48
49
42
41
47
2008.01.21 17
41 Controller PCB Assy (30)
41 Controller PCB Assy (36)
9707393293
43 Cap (Power) 9352173011
48 Control Box A 9374219018
49 Control Cover B 9374222018
44 One Touch Bush 9374407019
45 Terminal 3P 9703345012
46 Terminal 3P 9306489045
42 Power Supply PCB Assy 9707398069
47 Reactor Assy 9707457018
Room Thermistor 9703299025--
Pipe Thermistor 9703297021
--
-- Remote Control 9372266199
--
-- Wire Assembly 9372714010
Ref. Description Part number
Control Box B 9374220014
9707393309
46
6
8
7
5
2
4
3
1
OUTDOOR UNIT
2008.01.18 18
1 Top Panel Sub Assy 9374417032 2 Front Panel 9374094066 3 Fan Guard 9374330010 4 Grip Side 9374173013 5 Service Panel Sub Assy 9374415052 6 Right Panel Sub Assy 9374416127 7 Emblem Rear 9351355005 8 Valve Cover 9374174010
Ref. Part numberDescription
14
15
12
13
11
OUTDOOR UNIT
2008.01.18 19
15 Propeller Fan Assy 9366378020
14 Fan Motor 9602717019
12 Condenser A Assy 9374433056
13 Separate Wall 9374413188
11 Base Assy 9374166138
Ref. Part numberDescription
24
21
33
32
34
28
31
30
26
25
27
29
23
22
26
OUTDOOR UNIT
2008.01.21 20
Ref.
34 Strainer Assy 9372524015
31 3-Way Valve Assy 9377958013
30 3-Way Valve Assy 9377959010
27 Check Joint Assy 9372802038
25 Compressor Assy 9372558126
21 Accumulator 9385005006
22 4-Way Valve 9900164010
23 Solenoid 9970055034
24 Pressure Switch 9900186012
32 Inlet Pipe (Cond) A Assy 9373461067
26 Accumulator Support Assy 313986353804
33 Outlet Pipe (Cond) A Assy 9374266104
28 Expansion Valve Assy 9370947144
29 Coil (Expansion Valve) 9900057039
Part numberDescription
52
53
54
55
44
45
50
48
49
47
51
43
41
42
46
Connector : White
Connector : Yellow
Connector : Blue
Connector : Red
OUTDOOR UNIT
2008.01.21 21
46 PCB Case Assy 9375316020
41 Inverter Case 9375314019
43 ACTPM 9707592016
50 Thermistor 9704265012
47 Controller PCB Assy (30) 47 Controller PCB Assy (36)
9707667059
48 Power Supply PCB Assy 9707128161
45 Capacitor PCB Assy 9707257021
42 TR PCB Assy (IPM) 9707669039
44 Choke Coil 9900366018
49 Terminal 9900203023
51 Discharge Thermitor 9900461003 52 Thermistor (Outdoor) 9900463007 53 Compressor Thermistor 9900466008 54
Heat Exchanger Thermistor
9900462000
55 Wire (Pressure Switch) 9367595082
9707667066
Ref. Part numberDescription
ACCESSORIES
INDOOR UNIT
Name and Shape
Hanger
Special nut A (large flange)
Special nut B (small flange)
Coupler heat insulation (large)
Coupler heat insulation (small)
Q'ty
4
4
4
1
1
Application
For suspending the indoor unit from ceiling
For suspending the indoor unit from ceiling
For indoor side pipe joint (large pipe)
For indoor side pipe joint (small pipe)
Binder
Drain hose insulation
1
(large)
1
(small)
1
For fixing the drain hose
For fixing the remote controller cord
Insulates the drain hose and vinyl hose
OPTIONAL PARTS
Square flange
Round flange
Model name : UTD-SF045T (P/N 9098180007)
Model name : UTD-RF204 (P/N 9093160004)
Flexible duct
Long-life filter
Model name : UTD-RD202 (P/N 9074165004)
Model name : UTD-LF25NA (P/N9079892004)
Remote sensor
Model name : UTD-RS100 (P/N9072619004)
40 mm
204 mm
1065 mm
L 2 m
507 mm
239 mm
2008.01.21 22
85 mm
195 mm
205 mm
22
5
mm
235 m
m
200 mm
Name and Shape
Q'ty Part numberApplication
Installation
(seal)
1
2
1
OUTDOOR UNIT
For outdoor unit drain piping work (May not be supplied, depending on the model)
For filling in a gap at the entrance of connection cords
Drain pipe
Drain cap
9303029015
313166024302
9374756018
Remote control
1
For air conditioner operation
Remote control cord
(*1)
1
For connecting the remote control
Tapping screw
(ø4 × 16)
2
For installing the remote control
External control set Model name : UTD–ECS5A (P/N 9077359004)
0801G3349
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