Fujitsu ABY18LBAJ, ABY24LBAJ, AOY18LMAKL, AOY24LMAL Service Manual

CONTENTS
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
OUTLINE AND DIMENSIONS
. . . . . . . . . . . . . . . . . . . .
2
REFRIGERANT SYSTEM DIAGRAM
4
ERROR DISPLAY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
PCB CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . . . . . . . .
13
DISASSEMBLY ILLUSTRATION (Indoor Unit)
. . . . .
14
DISASSEMBLY ILLUSTRATION (Outdoor Unit)
. . . .
21
PARTS LIST (Indoor Unit)
. . . . . . . . . . . . . . . . . . . . . . . .
26
PARTS LIST (Outdoor Unit)
. . . . . . . . . . . . . . . . . . . . . .
28
ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
SPLIT TYPE ROOM AIR CONDITIONER
F L O O R C O N S O L E / U N D E R C E IL IN G DUA L ty pe
Models Indoor unit
Outdoor unit
ABY18LBAJ ABY24LBAJ
AOY18LMAKL AOY24LMAL
SPECIFICATIONS
TYPE
INDOOR UNIT
OUTDOOR UNIT
COOLING CAPACITY
(kW) 5.20
POWER SOURCE
(V)
FREQUENCY
(Hz)
RUNNING CURRENT (Heat)
(A)
INPUT WATTS (Heat)
(kW)
E.E.R. (Heat)
(kW/kW)
MOISTURE REMOVAL
AIR CIRCULATION-Hi
(m /hr)
( /hr)
ELECTRICAL DATA
COMPRESSOR
DIMENSIONS
TYPE
Hermetic type, 4 poles.
DC motor, Twin Rotary
DISCRIMINATION
REFRIGERANT
R410A (g)
POWER SOURCE
(V)
DISCRIMINATION
INDOOR UNIT
HI-SPEED (r.p.m.)
MED-SPEED (r.p.m.)
LO-SPEED (r.p.m.)
DISCRIMINATION
OUTDOOR UNIT
HI- SPEED (r.p.m.)
LO-SPEED (r.p.m.)
INDOOR UNIT
H x W x D (mm) 199 x 990 x 655
OUTDOOR UNIT
FAN MOTOR
WEIGHT
INDOOR UNIT
GROSS / NET (kg)
H x W x D (mm)
GROSS / NET (kg)
OUTDOOR UNIT
1.7
Cool and Heat
ABY18LBAJ
AOY18LMAKL
8.3
1.90
3.26
780
TNB220FPCM
1,500
1,030
890
770
MFB-24JTAT
780
400
MFB-30NTAT
730
450
650 x 830 x 320 900 x 900 x 350
58 / 54
ABY24LBAJ
AOY24LMAL
6.50
230
50
8.7
1.99
3.42
880
TNB220FPCM9
1,850
230
MFA-24JTTMFA-18JTT
1,180
1,040
900
37 / 28
78 / 70
2.5
HEATING CAPACITY
(kW) 6.20 6.80
RUNNING CURRENT (Cool)
(A) 7.4
9.4
INPUT WATTS (Cool)
(kW) 1.70 2.15
E.E.R. (Cool)
(kW/kW)
3.06 3.02
12004.09.08
10 m (33 ft)
15 m (49 ft)
20 m (66 ft)
ADDITIONAL REFRIGERANT
1,500 g (52.9oz)
1,600 g (55.4oz)
1,700 g (60.0oz)
20g (0.71oz) / 1m(3.3ft)
(over 10m)
1.850 g (65.3oz)
2,100 g (74.1oz)
2,350 g (83.0oz)
25 m (82 ft)
1,800 g (63.5oz) 2,600 g (91.7oz)
50g (1.76oz) / 1m(3.3ft)
(over 10m)
FULL CHARGE AMOUNT
REFRIGERANT CHARGE (R410A)
PIPE LENGTH
OUTLINE AND DIMENSIONS
INDOOR UNIT
Unit : mm
990
900
500
655
530
200175
199
(rear view)
22004.08.06
Models : ABY18LBAJ, ABY24LBAJ
OUTDOOR UNIT
Unit : mm
350
320
830
650
12
Air flow
Bottom
603
343
32004.08.06
Model : AOY18LMAKL
Model : AOY24LMAL
804
48 48
350
333 ~ 352
373
11
900
900
30
Packed Valve
(Liquid)
9.52
Packed Valve (Gas)
15.88
REFRIGERANT SYSTEM DIAGRAM
CAPILLARY TUBE
COMPRESSOR
ACCUMULATOR
HEAT COOL
STRAINER
2-WAY VALVE
EXPANSION VALVE
3-WAY VALVE
4-WAY VALVE
OUTDOOR UNIT
INDOOR UNIT
Models : ABY18LBAJ / AOY18LMAKL
ABY24LBAJ / AOY24LMAL
HEAT EXCHANGER
HEAT EXCHANGER
42004.08.06
OUTDOOR UNITINDOOR UNIT
Models : ASY18LBAJ / AOY18LMAKL
52004.08.06
OUTDOOR UNITINDOOR UNIT
Models : ASY24LBAJ / AOY24LMAL
62004.08.06
TERMINAL
(L) (N)
LN31
2
TO POWER SOURCE
FUSE
25A
GREEN
12
12 123 123
12 12
1 2 3 4 5 6
1 2 3 4
1 2 3
1 2 3 4 5 6
1 2 3 4 5 6
7 8 9
1 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3 4 5 6
7 8 9
10
1 2 3 4 5 6 7
SOLENOID COIL
PRINTED CIRCUIT BOARD
(MAIN)
PRINTED CIRCUIT BOARD (POWER)
PRINTED CIRCUIT BOARD (TRANSISTOR)
ACTIVE FILTER MODULE
FUSE
F2 T 3.15A 250V
FUSE
F4 T 5A 250V
COMPRESSOR
ELECTRIC VALVE COIL
THERMISTOR
(OUTDOOR)
THERMISTOR
(PIPE)
THERMISTOR
(DISCHARGE)
BLACK BLACK
WHITE
WHITE
RED
RED
W105
W103
W102
TM1
TM2
TM104
TM101
TM105
TM103 TM102
TM107 TM110
P
N
P N1
L1
L2
W8
W10 W21
W20 W27 W25 W23 W22
W9
W3W2W1W33W31
RED
RED
BLACK
BLACK
BLACK
CN 21
CN 22 CN 23
CN 301
CN 302
CN 303
CN 30
CN 27
CN 14
CN 15
CN 16
CN 407
CN 42 CN 35 CN 34
BLACK
BROWN
BLUE
BROWN BLUE
BLUE
BLUE
ORANGE YELLOW WHITE
RED
RED
RED
BROWN
BROWN
BROWN
BLUE
BLUE
BLUE
GREEN
BLACK
GRAY
VIOLET
VIOLET
ORANGE
ORANGE
ORANGE
YELLOW
YELLOW
BLUE YELLOW
BROWN
BROWN
ORANGE
ORANGE
YELLOW
YELLOW
WHITE
WHITE
WHITE VIOLET
VIOLET
W
U
V
V U
W
FM
FAN MOTOR
FAN CAPACITOR
BLACK
BLACK
BLACK
BLACK
WHITE
RED
BLUE
EV
4WV
RED
GREEN
GRAY
WHITE
WHITE
WHITE
WHITE
CONNECTOR
CONNECTOR
CHOKE
COIL
EMI FILTER 2T
POSISTOR
EARTH
+
-
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM
Models : ABY18LBAJ
ABY24LBAJ
76
77
8
9
10
6
73
25 26 35 34
50
47
27
18
17
16
13
12
11
5
28
29
30
31
32
62
61
53
64
78 79 80
24
23
22
15
14
60
6970
3
1
2
X2
X1
21
20
19
46
45
44
43
48
49
51
52
36
37
38
39
40
63
42
41
59
58
57
56
72
71
33
67
4
7
75
68
74
65
66
55
54
3
2
1
P15
P16
P17
P122
P123
P05
P04
VDD0
VDD1
AVRF0
AVRF1
AVSS
VSS0
VSS1 I C
XT2
P124
P125
P126
P127
P65
P66
P02
P64
P63
P62
P61
P60
P120
P37
P35
P34
P67
P30
P31
P32
P40
P41
P42
P24
P23
RESET
P43
P44
P45
P03
P12 P13 P14
P121
P00
P01
P55
P54
P53
P52
P51
P130
P20
P21
P22
P25
P26
P27
P50
P33
P36
P56
P46
P57
P47
XT1
P131
P72
P71
P70
P11
P10
I O
G
I O
G
C 1
2
4
8
18
14
10
4
3
2
5
1
1087
9
11
6
12 5
13
4
14153
2
5
4
3
2
12
13
14
15
No.1
No.3
No.2
AUTO RESTART
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
ROOM TEMPERATURE CORRECTION ( HEATING OPERATION )
CN9-1
CN9-5
CN9-4
CN9-3
CN9-2
CN1-1
CN1-3
CN1-2
CUSTOM CODE SWITCHING
CUSTOM CODE SWITCHING
CUSTOM CODE SWITCHING
4
3
2
1
8
7
6
5
DO
D I
CK
CS
VCC
NC
NC
GND
CN15-1
CN15-3
CN15-2
CN14-1
CN14-2
CN14-4
CN14-3
CN10-1
CN10-5
CN10-4
CN10-3
CN10-2
CN11-1
CN11-5
CN11-4
CN11-3
CN11-2
CN13-1
CN13-2
CN13-4
CN13-3
CN13-7
CN13-6
CN13-5
CN13-8
+
C41 10/ 25V
5V
12V
CN13 B8B-XASK-1-A DISPLAY BOARD
CN17 B3B-XAKK-1-A
BLACK
CN17-1
CN17-3
CN17-2
L2
L3
L4
1
2
3
+
-
No.3
No.1
No.2
FAN DELEY SWITCHING ( HEATING OPERATION )
FAN TYPE SWITCHING
REMOTE TYPE SWITCHING
7
5
6
+
-
107
1
3
2
2
3
1
8
1 16
14
3
11
6
1916
107
5 12
9
4 13
2 15
1616
11
CN8-1 BLACK
CN8-2 BLACK
CN7-2 GRAY
CN7-1 GRAY
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
1
2
3
4
8
5
7
6
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
BROWN
RED
ORANGE
YELLOW
GRAY
WHITE
PURPLE
BLUE
OPERATE
TIMER
LOUVER
LOUVER
OUT
PHA201
SBX1810
-22
UL1430 AWG28 UL1430 AWG28
UL1430 AWG28
C42
0.01 <F>
5V
R52 10K <1/10W>
R53 10K <1/10W>
R51 1.0K <1/10W>
R54 47 <1/10W>
C40
0.01 <F>
5V
CR5 1000P <R>
12V
12V
12V
5V
5V
R76 10K <1/10W>
R75 10K <1/10W>
C45
0.1 <F>
5V
5V
I C8 PST600C
3
2
1
C44
0.1 <F>
R55 10K <1/10W>
X1 CSTS0500MG03-T
0.01 <F> x 3
C31
C16
C43
R81 1.0K <1/10W>
R71 1.0K <1/10W>
R72 1.0K <1/10W>
SW4
DSS803
I C11-1 BA10358
D7 DA226U
I C11-2 BA10358
R62 4.7K <1/10W>
R65 390 <1/10W>
5V
Q6 2SC2712
10K <1/10W> x 3
R70 R69 R80
R66 10K <1/10W>
R64 28K (1%) <1/10W>
R63
15.4K (1%) <1/10W>
5V
R61 10K <1/10W>
R60 10K <1/10W>
Q5 2SC2712
CR7
0.01 <F>
I C6 (1/7) uPA2003GR
C1
0.1 <F>
R67 1.0K <1/10W>
R68 1.0K <1/10W>
10K <1/10W> x 3
CR4
CR3
CR2
14V
I C4 (7/7) uPA2003GR
I C5 (1/7) uPA2003GR
14V
I C6 (2/7) uPA2003GR
R56
BZ1 PKM13EPY-4000
14V
R57 1.0K <1/10W>
B Z
14V
5V
5V
5V
Q4 DTC124EKA
R49 1.0K <1/10W>
C38
0.01 <F>
R47 390 <1/10W>
R48 10K
<1/10W>
HA JEM-A
CN14
B4B-XH-AM
M
M
5V
FLOAT SWITCH
C15 B3B-XARK-1-A
RED
C49
0.01 <F>
5V
5V
RJ2 10K <1/10W>
RJ1 1.0K <1/10W>
R58 10K <1/10W>
R100 10K <1/10W>
B2B-XAKK-1-A BLACK
B2B-XASK-1-A
CN7
CN8
C34
0.1 <F>
C37
0.1 <F>
R43 10K (1%) <1/10W>
R45
49.9K (1%) <1/10W>
ROOM TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
CN10
B5B-XASK-1-A WHITE
LOUVER ( UP / DOWN )
LOUVER ( RIGHT / LEFT )
CN11 B5B-XARK-1-A
RED
INDICATOR PCB EZ-0964HSE-D
CN201 8P-JC
C201
0.1 <F>
C202 10/ 25V
+
SW201
MANUAL AUTO SWITCH
EVQ PAG 04K
D201 SLR-325 <RED>
D204 SLR-325 <ORG>
D203 SLR-325 <ORG>
D202 SLR-325 <GRN>
R201 330 <1/4W>
R204 330 <1/4W>
R203 330 <1/4W>
R202 330 <1/4W>
5V
C39
0.1 <F>
I C7 BR93L46RF
R50 10K <1/10W>
C35 1000P <R>
C32 1000P <R>
R44 1.0K <1/10W>
R44 1.0K <1/10W>
10K <1/10W> x 3
R77 R78 R79
5V
12V
14V
5V
+
I C2 7812
I C3 7805
C11 10/ 25V
C54
0.01 <F>
10K <1/10W> x 4
R59 R97 R98 R99
NC
JM10
C47
0.1 <F>
C15
0.1 <F>
+
C14 100/
6.3V
C13
0.1 <F>
5V
5V
VA1 470V <TNR>
PRIMARY SECONDARY
SW2 DRS4016-5
I C 10 H I 2002
10K <1/10W> x 4
R29
R30
R31 R32
1.0K <1/10W> x 4R33
R34 R35 R36
5V
CR1
0.01 <R>
R9 390 <1/10W>
CR6
0.01 <R>
Q3 DTC124EKA
R10
10K
<1/10W>
C17
0.01 <F>
R14 10K <1/10W>
I C5 (1/7) uPA2003GR
C26 C27 C28
0.01 <F> x 4
C29
5V
5V
+
-
14V
14V
VA2 470V <TNR>
R93 10K <1/10W>
R96 10K <1/10W>
R95 10K <1/10W>
R94 10K <1/10W>
I C5 (5/7) uPA2003GR
K 2
K 1
K 3
K 4
SSR1 G3MC-201PL-VD
5V
CN9 B5P-SHF-1AA
WHITE
TEST
SW1
DSS803
0.01 <F> x 3
C10 C12 C30
R40 1.0K <1/10W>
R41 1.0K <1/10W>
R42 1.0K <1/10W>
0.01 <F> x 4
C22
C23
C24 C25
I C6 (4/7) uPA2003GR
R28
1.0K <1/10W> x 4
R28
R25 R26 R27
10K <1/10W> x 3R39
R38 R37
10K <1/10W> x 4
R21 R22 R23 R24
JM6
C101
0.22
C103
0.01
C104
0.01
+
C8 100/
6.3V
R7 330 <1/4W>
LF101
ELF17N015A
VA101 470V
+
VA102 470V
SA101 <3600>
FH102
FH101
F101
3.15A
<BET>
W102
TM101
E101 W103
W104
N
L
E
3
1
2(N)
OUTDOOR UNIT
POWER SOURCE 220 / 240V 50Hz
DRAIN PUMP
F M
FAN MOTOR
YELLOW / GREEN
BLUE
PURPLE
PINK
RED
WHITE
BLACK
UL1015 AWG14 RED
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
FAN CAPACITOR 450V
2.3uF
CN4 B2P3-VH-B-Y YELLOW
CN1 B3P5-VH-B-C BLACK
CN6 B2P3-VH-B-E BLUE
R88 120 <1/2W>
C3 0.22 <RE>
R2
1.5 <RS-2W>
C5 100/ 450V
D1 D3SB60
Q2 2SC1815
R3 100 <1/10W>
Q1 2SC4236
R4 330K <SPRH-2W>
R5 62K <RS-2W>
C6 4700P <ECQM>
D5 1SR139-600
D10 1SR139-600
C7 0.047 <ECQB>
R6 100 <1/2W>
D2 D1FL20U
D4 D1FL20U
D3 MTZJ5.1B
D6 D2FL20U
JM1
JM3
JM2
T1
SWITCHING TRANSFORMER
ZFT29B01
C9 1000 /25V
+
R8 10K
<1/10W>
R20 1.0K <1/10W>
R19 1.0K <1/10W>
R18 1.0K <1/10W>
10K <1/10W> x 3
R15R16
R17
0.01 <F> x 3
C21 C20 C19
R1 3.3 <RC-5W>
POWER SUPPLY PCB K01AL-0408HSE-P0
K2 G5SB-14K1G5SB-14
K3 G5SB-14
K4 G5NB-1A
CN5 B6P11-VH-B
WHITE
CN6-2
CN6-1
CN4-1
CN4-2
CN5-2
CN5-6
CN5-5
CN5-4
CN5-3
CN5-1
UL1015 AWG18 BLACK
UL1015 AWG18 WHITE
UL1015 AWG16
GREEN
I C 1
uPD780058GC
-108-8BT-01
72004.09.08
ABY18LBAJ : K01AL-040DHSE-F1 ABY24LBAJ : K01AL-0408HSE-F1
VCC
AVCC
P00
P01 P17 P13
P14 P15 P16 AVR P24 P25 P30 P31 P32 P33 P34 P35 P60 P61
MD0 MD1 P44 P43 P42 P41 P45
RSTX
P27
AGND
GND
GND
49
24
13
48
19
1
61
62
63
64
20
18
15
14
55
54
53
52
51
50
46
45
12
39
38
37
36
40
26
25
11
56P63 P62 P46 P12 P50 P37
P36 P40 MD2 P11 P26 P02 P03 P04 P05 P06 P07
P10
C P20 P21 P22 P23 P57 P56 P55 P54 P52 P53 P51 X0 X1
1
3
23
22
4
6
5
7
8
9
10
44
43
42
41
57
33
32
31
30
29
28
27
47
34
21
60
58
59
3
35
2
16
17
U X V Y W Z
5V
R19 10K <1/10W>
5V
+
I C6 BD4742G
R72 1.0K <1/10W>
R73 82K <1/10W>
C17
0.01 <F>
C16
4.7/50V <PS>
SUBNCVCC
VOUT
GND
2
1
3
4
5
2
X1
8.00MHz <EF0EC>
R20 10K <1/10W>
5V
5V
CN601 B10B-PASK-1 WHITE
1
2
3
4
5
6
7
8
9
10
FLASH
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ T I CS
R604
R21
R603
R602
R601
10K <1/10W> x 5
R605 22K
<1/10W>
C316
C312
C313
C314
C315
A
C311
2200P <B> x 6
Q306
Q305
Q304
Q303
Q302
Q301
2SC2412K <BQ> x 6
330 <1/10W> x 6A
R322
R326
R325
R324
R323
R327
2
1
1
1
1
1
1
2
2
2
2
2
3
3
3
3
3
3
1
1
1
1
1
1
2
2
2
2
223
3
3
3
3
3
4
4
4
4
4
4
5V
I C301 - I C306 PS2561L-1-V x 6
560 <1/10W> x 6
R80
R85
R84
R83
R82
R81
A
15V
R360 39 <1/2W>
R87 2.94K <1/10W> (1%)
R107 680 <1/10W> (1%)
R328 - R333
1.0K <1/10W> x 6
5V-2
A
I C310 PS21246
C324 - C326
0.1 <F> x 3
A
A
A
15V
15V
15V
14 15 16 17 18
19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8
9 10 11 12 13
UP VP I VUFB VUFS VP
VP I VVFB VVFS WP VP I VPC
VWFB VWFS
VN I VNC C IN CFO
FO UN VN
WN
P
U V
W
N
A
A
C327
0.022 <F>
A
C328 2200P <B>
R302 1.0K <1/10W>
5V-2
C332
0.1 <F>
15V
R303
4.7K <1/10W>
A
R301
R305
0.02 <5W> x 2
5V-2
R304 560 <1/10W>
5V
R33 10K <1/10W>
1
2
3
4
I C307 PS2561L-1-V
R40 1.0K <1/10W>
C33
0.01 <F>
C34
0.01 <F>
5V
12V
A
+
C6 100/16V <PS> 18V
C418 10/35V <PS>
+
+
+
+
1
1
2
2
33I
O
G
I
O
G
I C8 TA7805
C406 220/50V <PJ>
I C407 uPC24M18
5V-2
C11
0.1 <F>
A
+
D401 D1FL20U
D7 D1FL20U
15V
I
O
G
2
1 3
+
BLACK
RED
WHITE
W
U
V
TM303
TM305
TM304
C M
D8 D1FL20U
R5 10K <1/10W>
C4 470/25V <PJ>
C5 220/16V <PJ>
T1 JPZ-200
D100 D1FL20U
C7 220/ 35V <PJ>
C10 100/16V <PS>
I C101 TA7805
1 2 3 6 7
8
16 15 13 12 10
9
C3 100/16V <PJ>
+
D2 D1FL20U
R4 330 <1/4W>
C2 0.047 <ECQB>
R3 100 <1W>
1
3
2
D10
RD5.6ES
<B2>
R1 220K <2W>
R2 1.0K <RS - 3W>
C1 220P <BN>
Q1 2SC4236
R140
1.2 <1/2W>
D1
D1FL20U
FH3 PFC5000-0502
FH4 PFC5000-0502
F2 250V <BET> 3.15A
15V
R316 - R321 100 <1/10W> x 6
R310 - R315 100 <1/10W> x 6
C88
0.1 <F> A
C87 470P <CH>
5V-2
C89 470P <CH>
I C11-2 uPC393
I C11-1 uPC393
I C13 PS8602
2 3
1
7
6 5
+
-
+
-
3
5
6
8
2
1
15V
R102
1.6K <1/4W>
5V
5V
R103 4.7K <1/10W>
Q91
2SC2412K
<BQ>
3
2
R113
1.0K <1/10W>
R114 27K <1/10W>
C95 100P <CH>
R105 2.49K <1/10W> (1%)
R108 2.87K <1/10W> (1%)
DAN217U x 2
D81 D82
3
3
112
2
R111
R110
R112
R86
R89
R88
195K x 6 (1%) <RN - 1/2W>
195K x 6 (1%) <RN - 1/2W>
R104
R106
U1JU44 x 3
D301
D302
D303
+
+
+
0.1 <F> x 3
C323
C322
C321
R362
R363
R361
330K <1/10W> x 3
47/35V <PJ> x 3
C305C304
C303
BARE WIRE
SN-PLATED
DIA 0.65MM
A
18V
TM104
TM105
C116
0.1 <HCP>
R201 220K <2W>
180K <RN - 1/2W>
(1%) x 2
R400
R440
A
C409 10/ 25V <PS>
+
D402 RD3.3ES <B2>
A
R402 S3.3K
<1/4W>
A
A
R401
2.94K
R406
2.87K
<1/10W> (1%) x 2
C412
0.1 <F>
A
C414
0.01 <F>
C411
0.01 <F>
1.0K <1/10W> x 2
R435
R441
18V
I C400-1 uPC393
18V
1
2
3
8
+
-
+
-
6 5
7
1
23
4
18V
1
2
4
3
5V
10K <1/10W> x 2
R407
R403
035
0.01 <F>
036
0.01 <F>
I C400-2 uPC393
R442
3.3K <1/4W>
R436
3.3K <1/4W>
I C401 PS2561L-1-V
I C404 PS2561L-1-V
+
EMI FILTER RFC-8 1T
C204 1200 450V
UL1015 AWG14
YEL
WHT
PURPLE
BLUE
EMI FILTER TFC-25
-15-12 2T
I C414 SACT32010A
ACTPM
L1
L2
P
N1
+
-
UL1015 AWG14
BLACK
UL1015 AWG14
RED
W10
RED
W11
BLACK
C115
0.1 <HCP>
18V
UL1007 AWG24
BROWN
RED
ORANGE
YELLOW
CN407 B4B-XASK
-1-A WHITE
ACTPM CONTROL
A
C415
0.01 <F>
C413
0.01 <F> A
A
1
2
3
4
4
3
1
2
2
3
1
18V
Q401 DTC114EKA
I C402 PS2561L-1-V
5V R404 510 <1/10W>
R437 270 <1/10W> (1%)
R438 270 <1/10W> (1%)
D101 D25XB60
+
-
1
4
2
3
4
1
2
3
12V
K101 DW12D1
C111
1.0 <LE>
R200 ZPR0RCH400
L4 RCV2515-010PF05
1 2
34
L2 N200500K
TM100
C101
1.0 <LE>
C106
1.0 <LE>
5V
5
4 3 2
1
5V
C53
0.022 <F>
HY I C1 HU2001
10
1418
8
7
6
5
4
3
2 1
5V R50 10K <1/10W>
Q51 2SC2412K <BQ>
1
3
2
C51
0.022 <F>
R52 1.0K <1/10W>
5V
R53 10K <1/10W>
C64
0.1 <F>
R51 4.7K
<1/10W>
R68 22K <1/10W>
+
C60
220/16V
<PJ>
VR1 B2K
5V
D60 DAN217U
R56 27K <1/10W>
R61 3.74K <1/10W> (1%)
R55 1.0K <1/10W>
R60 1.0K <1/10W> (1%)
CT1 CT-1B
3
1
2
3
1
54
F4 250V - 5A <BET>
FH1
FH2
PFC5000-0502 x 2
L1 RCV2515-010PF05
1
4
3
2
B
B
B
B
W1
BLACK
W4
BLACK
W5
BLACK
W2
BLACK
W3
W8
GREEN
RED
SA100 RA-302M
SERIAL A
W103
W102 B
B
BLACK
BLACK
4
3
2
1
BLACK
WHITE
RED
BLUE
BLACK
BLACK
EARTH
UL1015 AWG16
GREEN
RED
UL1015 AWG20
BLACK
UL1015 AWG20
BLACK
UL1015 AWG14
BLACK
EMI FILTER RFC-8 1T
F201 TLC 25A - 250V
B
L
L
N
N
3
POWER SOURCE 220 / 240V 50Hz
TO INDOOR UNIT-A
UL1015 AWG20 x 4
WHITE
BLACK
WHITE
VA101 470V <TNR> VA102 470V <TNR>
FAN CAPACITOR
C200 450V
3.5uF
FAN MOTOR
4-WAY VALVE
F M 1
PRESSURE SWITCH
COMP. THERMOSTAT
L100
I C3-5 M54523
I C3-7 M54523
I C3-1 M54523
I C3-3 M54523
I C3-4 M54523
I C3-2 M54523
I C3-6 M54523
1.5K <1/10W> x 4
R97
R94
R96 R95
12V
12V
C43 0
C46 0
C45 0
C44 0
C39
0.1 <F>
C37
0.1 <F>
C38
0.1 <F>
R62 10K <1/10W>
R64 10K <1/10W>
R66 10K <1/10W>
R63 6.65K <1/10W> (1%)
R65 56K <1/10W> (1%)
R67 38.3K <1/10W> (1%)
L201 BL02Rn1
5V
1
2
1
2
1
2
1
2
BROWN
BROWN
BROWN
BROWN
BLACK
BLACK
BLUE
BLUE
CN25 B2B-XAKK-1-A BLACK
CN21 B2B-XH-AM YELLOW
CN22 B2B-XH-AM RED
CN23 B2B-XAEK-1-A BLUE
HEATSINK TEMP. TH.
DISCHARGED TEMP. TH.
PIPE TEMP. TH.
OUTDOOR TEMP. TH.
5V
R11 10K <1/10W>
C76
0.1
<F>
5V
1
3
2
+
-
5V
R49 10K <1/10W>
R42 1.0K <1/10W>
C77
0.1 <F>
I C14-1 uPC393
C74
0.1 <F>
R45 10K <1/10W>
R44 6.65K <1/10W> (1%)
5V
R46
2.87K <1/10W> (1%)
R47
2.94K <1/10W> (1%)
C75
0.1 <F>
C40
0.1 <F>
10K
<1/10W> x 6
R78
R74
R75
R76
R77
R79
5V
R608 10K <1/10W>
5V
JM207
I C201 BR93LC46
5V
C91
0.01 <F>
R205 10K
<1/10W>
8 4 7
5
1 2 3 6
CS SK D I
NC
VCC
DO NC
GND
+
C20 <PS>
4.7/50V
5V
0.1 <F> x 2 C19 C18
I C 1
MB90462PFM-G
-167-BN0-E1
5
6
4
2
1
7
3
14
10
16
15
13
11
12
I C4 TD62064
3
6 11 14
1
8 10 15
16
4 5
12
9
7
2
13
O1
O4
O3
O2
GND1 GND2 GND3 GND4
COM1 COM2
NC1
NC2
I 4
I 3
I 2
I 1
D28 SLR-332
<RED>
2.2K <1/10W>
R43
K17 G5NB-1A
12V
12V
12V
K11 G5SB-14
K13
G5NB-1A
+
1
1
1
2
2
2 3
3
3
4
4
4
5
CR5 RE1202
2
1
1
2
2
1
1
2
3
4
5
6
RED
RED
BROWN
BROWN
BROWN
ORANGE
BLUE
RED
YELLOW
WHITE
EXPANSION VALVE-A
M
5V
2.2K x 2
<1/10W>
R91
R90
1.0K <1/10W> x 2 R93
R92
C73
C72
0.01 <F> x 2
12V
L202 BL02Rn1
0.1 <F> x 2
C70C71
CN27 B6B-XARK-1-A RED
CN38 B2B-XAMK-1-A GREEN
CN37 B2B-XARK-1-A RED
CN30 179844-1 WHITE
CN11 B4P7-VH-B
CR1 RE1202
TERMINAL 2P
CHOKE COIL L=0.3MH 30A
C114
1.0 <LE>
C107
3.3 <LE>
C104
0.033 <YE>
C105
0.033 <YE>
CONTROLLER PCB ASSEMBLY
K03AV-0401HUE-C1
O U T D O O R P R I N T E D C I R C U I T B O A R D C I R C U I T D I A G R A M
2004.09.10
Model : AOY18LMAKL
8
POSISTOR ZPR0YCE 400A300
B
B
W9
W8
ORANGE
ORANGE
UL1015 AWG18
UL1015 AWG18
ORANGE
ORANGE
CHOKE COIL L=0.3MH 30A
AWG12
WHITE
AWG12
WHITE
L1
L2
P
+
- N1
N2
I O
TM102
TM103
I C 414
ACTPM SACT32010A
TM104
TM105
EMI FILTER
TFT-152613N
2T
W203
UL1015 AWG14
W204
UL1015 AWG14
RED
BLACK
WHITE
VIOLET
W205
UL1015 AWG14
W206
UL1015 AWG14
B
B
W25W27
BLUE
YELLOW
YELLOW
BLUE
UL1015 AWG20
BROWN RED ORANGE
YELLOW
BROWN RED ORANGE YELLOW
1 2 3 4
1
6
5
4
3
2
UL1007 AWG24
CN407 B4B-XASK-1-A
CN15
B6B-XASK-1-A
CN35 B2P3-VH-B-M
GREEN
31
TM107
TM110
CN16 B7B-XASK-1-A
UL1007 AWG24
UL1007 AWG24
CN14 B9B-XASK-1-A
UL1007 AWG24
P
N
W207
UL1015 AWG14
YELLOW
W208
UL1015 AWG14
BLUE
YELLOW
ORANGE
RED BROWN 1
6 5 4 3 2
CN302
CN302
1
6 5 4 3 2
7
GRAY
VIOLET
BLUE
GREEN
CN301
BROWN RED
ORANGE YELLOW GREEN
BLUE VIOLET GRAY
BLACK
1
8
7
6
5
4
3
2
10
BLACK
WHITE
RED
RED
WHITE
BLACK
UL1015 AWG16
U
V
W
1
3
2
2
3
1
C M
COMPRESSOR
BROWN
BROWN
BLACK BLACK
BLUE BLUE
1 2
1 2
1 2
CN21 B2B-XH-AM
CN22 B2B-XH-AM
CN23 B2B-XAEK-1-A
YELLOW
RED
BLUE
-0
-0
-0
OUTDOOR TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
DISCHARGE TEMPERATURE THERMISTOR
EXPANSION VALVE
M
4-WAY VALVE
FAN MOTOR-1
FM1
TO INDOOR UNIT
3
N
L
3
N
L
POWER SOURCE AC230V
W201
UL1015 AWG14
BLACK
F201
TLC25A-250V B
W1
W31 B
B
W33
W2
L
N
BLACK
WHITE
UL1015 AWG14 BLACK
UL1015 AWG20 BLACK
UL1015 AWG14 WHITE
UL1015 AWG20 WHITE
GREEN
UL1015 AWG16
W3
B
EARTH
GREEN
BBW23 W22
UL1015 AWG20
WHITE BLACK
BLACK
WHITE
UL1015 AWG14
BROWN
BROWN
W10
TM101
TM2
TM1 CN34
B2P3-VH-B-Y
YELLOW
1
3
BROWN
W105
CN42 B2PB-XAYK-1-A
YELLOW
1
2
UL1015 AWG14
BROWN
VIOLET
WHITE
UL1007 AWG20
W20
W21
WHITEVIOLET
BLACK
B
B
W102
W103
BLACK
C211 450V 4uF
FAN CAPACITOR-1
UL1015 AWG20
W202
UL1015 AWG20
RED
SERIAL
BLACK
BLACK
UL1015 AWG20
BLACK
WHITE
RED
BLUE
CN11 B4P7-VH-B
1
7
6
5
4
3
2
1
3
2
BLUE
BLUE
CN30 179844-1
CN27 B6B-XARK-1-A
RED
1
6
5
4
3
2
RED BROWN BLUE ORANGE YELLOW WHITE
CONTROLLER PCB ASSEMBLY
( B-K01FK-04 )
AOY24LMAL : EZ-003PHUE-C
POWER SUPPLY PCB ASSEMBLY
( B-K01FL-05 ) EZ-001AHUE-P
TR PCB ASSEMBLY
( B-K02CJ-01 )
EZ-001AHUE-TR
INVERTER ASSEMBLY
Model : AOY24LMAL
92004.08.06
IC1
MB90F462PFM-G
-143-BND-E1
5V
18V
18V
A
C415
0.01 <F>
A
A
R404 510 <1/10W>
Q401 DTC114EKA
VR2 B2K
IC402 PS2561-1
R437 270 <1/10W>
R438 270 <1/10W>
C413
0.01 <F>
CN407 B4B-XASK-1-A ACTPM CONTROL
C13 <PJ> 100/35V
+
C12 <PJ> 100/35V
C11 <PJ> 100/35V
+
+
15V
+
C14 <PJ> 220/35V
D
24V
12V
5V
+
CN16 B7B-XASK-1-A IPM POWER SUPPLY2
CN15 B6B-XASK-1-A IPM POWER SUPPLY1
CN14 B9B-XASK-1-A IPM DRIVING SIGNAL
CN601 B10B-PASK-1
5V
5V
R20 10K <1/10W>
R605 22K
<1/10W>
R604 10K
<1/10W>
R21 10K
<1/10W>
R603 10K
<1/10W>
R602 10K
<1/10W>
R601 10K
<1/10W>
C34
0.033 <F>
5V
R80 330 <1/10W>
R85 330 <1/10W>
R84 330 <1/10W>
R83 330 <1/10W>
R82 330 <1/10W>
R81 330 <1/10W>
5V
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS FLASH
R77 10K
<1/10W>
R76 10K
<1/10W>
R74 10K
<1/10W>
R75 10K
<1/10W>
R78 10K
<1/10W>
R79 10K
<1/10W>
R88R110
R112
R89
195K (1%) <RN-1/2W> x 6 R111 R86
R109
1.6K <1/4W>
R87
2.94K (1%) <1/10W>
R107 680 (1%) <1/10W>
C88
0.1 <F>
C87 470P <CH>
C86 2200P <CH>
JM116
JM114 JM113 JM115
D
C89 470P <CH>
JM111
JM112
1
2
3
6
D
8
4
7
5
+
-
R115 1.0K <1/10W>
IC11 uPC393
D12 <B2> RD3.3ES
DAN217U x 2
D81
D82
R102
1.6K <1/4W>
15V
IC13 PS8602
5V
R73 82K <1/10W>
R72 1.0K <1/10W>
+
IC2 PST600D
C16
4.7/50V <PS>
5V
C17
0.01 <F>
IC6 BD4742G
SUBNCVCC
VOUT
GND
O
I
G
10K <1/10W> x 7
SW1
R11
R17
R16
R15
R14
R13
R12
CORRENT CHANGING 1
CORRENT CHANGING 2
CONSTRUCTION CHECK
MODEL CHANGING 1
MODEL CHANGING 2
MODEL CHANGING 0
TEST JUMPER
JM105
JM106
JM103
JM104
+
+ +
I O
G
G
O
I
C36
0.01 <F>
R103 4.7K <1/10W>
5V
5V
R113 1.0K
<1/10W>
C95 1000P <CH>
R114 27K
<1/10W>
5V
Q91 2SC2412K <BQ>
R205 10K
<1/10W>
C91 0.01 <F>
JM207
CS SK D1 NC
VCC
D0 NC
GND
IC201 BR93LC46
A
Q1 2SC4236
R140 2.4
<1/2W>
R141 2.4
<1/2W>
D1
M1FL20
D10
RD5.6ES
<B2>
R4 330 <1/4W>
C3 <PJ> 100/16V
+
+
18V
D2 M1FL20
R3 100 <1W>
C2 0.047 <ECQB>
+
D401
M1FL20 C406 <PJ> 220/50V
IC407 uPC24M18
A
C418 <PS>
10/35V
C1 220P <BN>
R2 1.0K <RS-3W>
R6 100K <2W>
R1 100K <2W>
5V
R33 47K <1/10W>
C33
0.01 <F>
R40 1.0K <1/10W>
A
D
T1 IVP3300-08C
D4 M1FL20
D11 M1FL20
D3 M1FL20
D6 M1FL20
D5 M1FL20
D8 M1FL20
D7 M1FL20
R8 18K
<1/10W>
C10 <PJ>
220/50V
R5 10K
<1/10W>
C4 <PJ>
470/25V
C5 <PJ>
220/16V
C8 0.022 <F>
C6 <PJ>
100/16V
IC8
TA7805
15V
3.3V
FH3 PFC5000-0502
FH4 PFC5000-0502
F2 BET 3.15A
R108
2.87K (1%) <1/10W>
R105
2.49K (1%) <1/10W>
R104 195K <RN-1/2W>
R106 195K <RN-1/2W>
R400 180K <RN-1/2W>
R440 180K <RN-1/2W>
R406
2.87K (1%) <1/10W> R401
2.94K (1%) <1/10W>
5V
R19 10K <1/10W>
X1
8.00MHz <EF0EC>
5V R608 10K <1/10W>
C20 <PS>
4.7/50V
+
5V
C19
C18
0.1 <F> x 2
C51
0.022 <F>
R52 1.0K <1/10W>
R50 10K <1/10W>
5V
C53
0.022 <F>
Q51 2SC2412K <BQ>
R56 27K <1/10W>
R55 1.0K <1/10W>
R51 4.7K <1/10W>
JM51
R201 220K <2W>
A
18V
18V
R436 3.3K <1/4W>
IC400-1 uPC393
18V
8
+
+
-
-
A
4
R442 3.3K <1/4W>
IC400-2 uPC393
IC404 PS2561-1
IC401 PS2561-1
5V
R407 10K
<1/10W>
5V
R403 10K <1/10W>
18V
R402 3.3K <1/4W>
D402 RD3.3ES <B2>
A
+
R435 1.0K <1/10W>
C411
0.01 <F>
A
C409 10/25V <PS>
R441 1.0K <1/10W>
C414
0.01 <F>
A
C412
0.1 <F>
DC VOLT IN
CN35 B2P3-VH-B-M
GREEN
+
-
C64
0.1 <F>
VR1 B2K
R68 22K <1/10W>
R61
3.74K (1%) <1/10W>
5V
D60 DAN217U
C60 <PJ>
220/16V R60 1.0K (1%) <1/10W>
5V
12V
W105
TM2
CT1 CT-1B
CN42 B2B-XAYK-1-A
YELLOW
BROWN
POWER RELAY CONTROL
5V
HYIC1 HU2001
10 5 4
3 2
1
1418
TM1
B
B
W103
W102
K11 G5SB-1
12V
+
12V
K13 G5NB-1A
CR1 RE1202
CR2 RE1202
12V
12V
K14 G5NB-1A
+
K12 G5SB-1
12V
12V
12V
K15 G5NB-1A
K18 G5NB-1A
K17 G5NB-1A
5V
CR5 RE1202
CR3 RE1202
CR6 RE1202
R90 2.2K <1/10W>
C72
0.01 <F>
R92 1.0K <1/10W>
R93 1.0K <1/10W>
C71
0.01 <F>
R91 2.2K <1/10W>
C70
0.01
<F> L202 BL02Rn1
24V
L201 BL02Rn1
5V
R94 10 <1/2W>
R97 10 <1/2W>
R95 10 <1/2W> R96 10 <1/2W>
IC4 TD62064
24V
C66
1.0 <F>
C75
1.0 <F>
C67
1.0 <F>
C65
1.0 <F>
C76
1.0 <F>
R62 10K <1/10W>
R64 10K <1/10W>
R101 10K <1/10W>
R99 10K <1/10W>
R66 10K <1/10W>
R63
6.65K (1%) <1/10W>
R65 56K (1%) <1/10W>
R67
38.3K (1%) <1/10W>
R98 56K (1%) <1/10W>
R100
6.65K (1%) <1/10W>
IC5-2
M54523 IC5-5 M54523
IC5-1 M54523
IC5-4
M54523
IC5-6
M54523
C40
0.1 <F>
D28 SLR-332 <RED>
12V
R43 2.2K <1/10W>
IC3-1 M54523
IC3-2 M54523
IC3-4
M54523
IC3-3
M54523
C35
0.01 <F>
O1
O2
O3
O4
GND1
COM1
GND4
GND3
GND2
COM2
NC1
NC2
I 4
I 3
I 2
I 1
P63
P62
P46
P12
P50
P37
P36
P40
MD2
P11
P26
P02
P03
P04
P05
P06
P07
P10
C
P20
P21
P22
P23
P57
P56
P55
P54
P52
P53
P51
X0
X1
P01
P00
AVCC
VCC
P17
P13
P14
P15
P16
AVR
P24
P25
P30
P31
P32
P33
P34
P35
P60
P61
MD0
MD1
P44
P43
P42
P41
P45
RSTX
P27
AGND
GND
GND
SERIAL CN34 B2P3-VH-B-Y
YELLOW
N
L
AC VOLT I N
FAN CAPACITOR 1
BLACK
BLACK
BLACK
WHITE
RED
BLUE
RED
RED
BLACK
WHITE
RED
BLUE
CN11 B4P7-VH-B
FAN MOTOR 1
FAN CAPACITOR 2
CN12 B4P7-VH-B-R
RED
FAN MOTOR 2
CN31 B2P3-VH-B
ELECTRIC VALVE
4-WAY VALVE
CN30 179844-1
CN33 B2P3-VH-B-C
BLACK
CRANK CASE HEATER
CN36 B2B-XASK-1-A
PRESSURE SWITCH 2
PRESSURE SWITCH 1
CN37 B2B-XARK-1-A
RED
CN27 B6B-XARK-1-A
RED
EXPANSION VALVE
CN21 B2B-XH-AM
YELLOW
DISCHARGE TEMPERATURE
PIPE TEMPERATURE
CN22 B2B-XH-AM
RED
OUTDOOR TEMPERATURE
CN23 B2B-XAEK-1-A
BLUE
HEAT SINK TEMPERATURE
COMP. TEMPERATURE
CN25 B2B-XAKK-1-A
BLACK
CN26 B2B-XAMK-1-A
GREEN
B
B
W101
W104
CONTROLLER PCB ASSEMBLY
EZ-003PHUE-C
IC5-3 M54523
14 3
4313
14
15
16 1
2
1
16
15
12
13
11 6
4
5
2
3
6 11 14
1
8 10 1513
12
5
4
16
9
7
2
1
4
2
3
1
3 2
4
1
3
4
2
1
3
2
4
431
2
1
2
3
4
5
1
2
3
4
5
4
3 2
1
2
1
4
3
1
2 3
5
6
7
1
3
2
1
2
3
4
31
2
123
8 6
5
2
3
1 2 3 6 5
7
4
8
2
1
3
4
5
2
3 1
1 2 3
4 5 6
49
24
13
48
19
1
61
62
63
64
20
18
15
14
55
54
53
52
51
50
46
45
12
39
38
37
36
40
26
25
11
5617
16
2
35
3
59
58
60
21
34
47
27
28
29
30
31
32
33
57
41
42
43
44
10
9
8
7
5
6
4
22
23
3
1
2
Model : AOY24LMAL
102004.08.06
+
-
D101 D25XB60
C113
0.1 <HCP>
C112
1.0 <LE>
K101 G4A-1A
-PE-PS
C111
3.3 <ET>
L3 n200500K
C110
1.0 <LE>
R200 ZPR0RCH400
C108
0.015 <YE>
C109
0.015 <YE>
C107
1.0 <LE>
L2 RCH3818-015PF05
C106
1.0 <LE>
C104
0.033 <YE>
C105
0.033 <YE>
L1 RCH3818-015PF05
C103
0.033 <YE>
C102
0.033 <YE>
JM1
C101
1.0 <LE>
SA100 RA-302M
AC220 - 240V 50Hz
N
WHITE
L
BLACK
W2
W1
W31
W32
B
B
B
B
W34
W33
VA101 470V <TNR>
VA102 470V <TNR>
W3
B
EARTH
UL1015 AWG16
GREEN
POWER SOURCE
UL1015 AWG14
INDOOR UNIT
MULTI CONTROLLER
UL1015 AWG16
UL1015 AWG16
POWER SOURCE
UL1015 AWG14
INDOOR UNIT
MULTI CONTROLLER
UL1015 AWG16
UL1015 AWG16
UL1015 AWG20
BLACK
AC OUTPUT
L
N
UL1015 AWG20
WHITE
UL1015 AWG20
BLACK
UL1007 AWG20
WHITE
UL1007 AWG20
PURPLE
POWER RELAY CONTROL
W22
W23
B
B
B
B
W20
W21
W27
W25
B
B
B
W24
UL1015 AWG20
YELLOW
UL1015 AWG20
YELLOW
UL1015 AWG20
BLUE
PLUS POLARITY
MINUS POLARITY
PLUS POLARITY
DC OUTPUT
VA103 470V <TNR>
FH3 FH4
F4 5A
<BET>
W6
W5
W9
W8
B
B
W10
W7
TM101
TM104
TM105
W11
W12
R201 220K <2W>
UL1015 AWG14
WHITE
UL1015 AWG14
PURPLE
ACTPM P
ACTPM N1
UL1015 AWG14
BROWN
MAIN PCB
UL1015 AWG18
ORANGE
POSISTOR
UL1015 AWG18
ORANGE
POSISTOR
UL1015 AWG14
ORANGE
DIODE BRIDGE AC INPUT UL1015 AWG14
GRAY
DIODE BRIDGE AC INPUT TM102
ACTPM+
W16 UL1015 AWG14
RED
UL1015 AWG14
BLACK
W17
ACTPM-TM103
C201 500/ 450V
+
C202 500/ 450V
++
C203 500/ 450V
C114
0.1 <HCP>
F1
25A
W14
W15
TM108
UL1015 AWG14
YELLOW
IPM P
TM107
IPM N
UL1015 AWG14
BLUE
W26
IPM P
TM110
UL1015 AWG14
YELLOW
POWER SUPPLY PCB ASSEMBLY EZ-001AHUE-P
Model : AOY24LMAL
112004.08.06
+
C304
100/35V
<PJ>
C303 47/35V <PJ>
+
P
U
V
W
N
IC310 PM30CTJ060-38
P
U
V
W
N
VUP1 UP VUPC VVP1 VP VVPC VWP1 WP VWPC UN VN WN
F0 VN1 VNC
R306 560 <1/4W>
R304 560 <1/4W>
R305 560 <1/4W>
R303 560 <1/4W>
R302 560 <1/4W>
R301 560 <1/4W>
IC307
PS2561-1-V H
IC301
PS2561-1-V H
IC302
PS2561-1-V H
IC303
PS2561-1-V H
IC304
PS2561-1-V H
IC305
PS2561-1-V H
IC306
PS2561-1-V H
C302 47/35V <PJ>
+
C301 47/35V <PJ>
+
B
CN302
IPM POWER SUPPLY
YEL
ORG
RED
BRN
UL1007 AWG24 P4 L=450
IPM POWER SUPPLY
CN303
B
UL1007 AWG24
07 / 07 172520 XAP-07V-1
GRY
PUR
BLU
GRN
BRN
RED
ORG
YEL
GRN
BLU
PUR
GRY
BLK
B
CN301
IPM DRIVING SIGNAL
UL1007 AWG24
10 / 09 172520 XAP-09V-1
TR PCB ASSEMBLY EZ-001AHUE-TR
Model : AOY24LMAL
122004.08.06
ERROR CONTENTS
The OPERATION, TIMER and SWING lamps operate as follows according to the error contents.
Error display
OPERATION TIMER SWING
(RED) (GREEN) (ORANGE)
Error contents
Indoor unit circuit board error
Indoor unit room temperature sensor wire opened
Indoor unit room temperature sensor wire short circuited
Indoor unit piping sensor wire opened
Indoor unit piping sensor short circuited
Serial error
Outdoor unit circuit board error or miswiring between outdoor unit and indoor unit
Outdoor unit compressor temperature sensor error
Outdoor unit piping sensor
Outdoor unit outdoor temperature sensor error
2 times
2 times
3 times
3 times
5 times
Indoor unit fan error
6 times
5 times
9 times
IPM error
10 times
Current transformer error
11 times
Active filter module error
12 times
Compressor location error
13 times
Outdoor fan motor error
14 times
Outdoor unit discharge temperature sensor error
5 times
3 times
4 times
:
Fast flashing
:
Slow flashing
:
Off
DIP switch
DIP-SW
1 2
3
Current
Model
(Max.)
OFF OFF
OFF 16.5A
ON OFF
OFF 14.5A
AOY24LMAL
OFF ON OFF 12.0A
ON ON
OFF 9.5A
Model : AOY24LMAL
132004.08.09
DISASSEMBLY ASSEMBLY
Models : ABY18LBAJ, ABY24LBAJ
580
422
508
923
509
173
174
365-2
365-2
365-1
653-2
653-2
365-1
870-1
870-1
240
743
142004.08.09
152004.08.09
439
160
418
470
764
577
127
124
124
552
235
553
138
187
68
108
68
578
870-2
588-2
588-1
184-1
196-1
574-2
574-1
755
581
56
164
109
338
67
56
126
653-1
162004.08.09
416
417
385
868
771
488
472
473
443
8-1
172004.08.09
2004.09.08 18
810
800
652-1
790
735
146
772
OPTIONAL PARTS
514
34
187
815
381
422
982
628
381
625
195
223
628
689
210
211
234
36-2
824-3
187-1
731-2
629-1
2004.08.09 19
236
2004.08.09 20
684
558
555
554
520
521
505
505
505
321
320
361
69
69
69
69
502
505
506
500
407
408
503
876-2
876-1
361-2
361-2
361-2
361-3
361-3
361-3
361-2
Model : AOY18LMAKL
212004.09.08
222004.09.08
Model : AOY18LMAKL
961
3
Model : AOY24LMAL
232004.08.09
Model : AOY24LMAL
44
965
962
960
47
963
964
242004.08.09
967
823
236
Model : AOY24LMAL
252004.08.09
PARTS LIST
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT
ABY24LBAJ
Ref.
No.
Description
Ord.
Q'ty
Part No.
ABY18LBAJ
69 Louver 9358561010 9358561010
8-1 Air Filter 9358567029 9358567029 34 Capacitor (Fan Motor) 2.3µF/450V 9703306044 9703306044 36-2 Cord Holder Metal 9356362008 9356362008 56 Sirocco Fan Assy 9385258006 9385258006 67 Rubber (Vibration-proof) 9385102002 9385102002
68 Cap, Plastic 9358563007 9358563007
108 Base Assy 9359061038 9359061038 109 Casing, Plastic 9358543009 9358543009 124 Dew Proof Plate 9359196006 9359196006
126 Motor Fixing Table Assy 9358591000 9358591000 127 Drain Hose Ass y 9359242000 9359242000 138 Separate Wall-A 9358584002 9358584002 146 Evaporator Assy KB07 9362513036 9362513036 160 Drain Pan Assy 9358568002 9358568002 164 Fan Motor Assy-IN MFA-24JTT --------- 9601527015
164 Fan Motor Assy-IN MFA-18JTT 9601527022 --------­173 Hanger Bracket-L 9358596005 9358596005 174 Hanger Bracket-R 9358595008 9358595008 184-1 Thermistor Spring-A 313728262708 313728262708
187 Clamp No. 1219 313361271706 313361271706 187-1 Clip (Cable) 9352715006 9352715006
195 Clamp SKB-100 313361275805 313361275805
196-1 Clamp SKB-3M 312300787605 312300787605
223 Control Box 9358600016 9358600016
234 Thermistor Ass y-Room 9703299087 9703299087
235 Thermistor Ass y-Pipe 9900022020 9900022020
240 Remote Control Unit AR-J W1 9371190013 9371190013
236 Controller PCB Assy 97045577739704557780
(K01AL-0408HSE-F1)(K01AL-040DHSE-F1)
320 Flap (Upper)-F 9358538012 9358538012
321 Flap (Lower) 9358541012 9358541012
338 Motor Fixture 9358594001 9358594001
361
Bushing 9357942001 9357942001
361-2
Bushing-B, Plastic 9358554005 9358554005
361-3
Bushing-C, Plastic 9358553008 9358553008
365-1
Special Screw 9359092001 9359092001
365-2
Special Screw 9359091004 9359091004
381
Locking Spacer, KGLS-4S 313209391506 313209391506
385
Indicator PCB Assy EZ-0964HSE-D 9701873012 9701873012
407
Motor Rod 9358560006 9358560006
408 Louver Link 9358556009 9358556009
416 Insulation (Panel)-A 9358574003 9358574003
417 Insulation (Panel)-B 9358914007 9358914007
418 Insulation (Flap Base) 9358572009 9358572009
262004.09.08
422 Clamp NK-10N 9359183006 9359183006
439 Drain Pan Wire 9358598009 9358598009
443 Arm Bracket 9359281009 9359281009
470 Separate Wall-B 9358585009 9358585009
472 Grille Support 9358602003 9358602003
473 Filter Bracket 9358607008 9358607008
488 Grill-F 9358532010 9358532010
500 Protect Cover 9358564004 9358564004 502 Support S tay 9358599006
9358599006
503 Louver Shaft 9358557006
9358557006
505 Louver Stopper 9358555002
9358555002
506 Louver Rod 9358559000
9358559000
508 Cosmetic Panel-R 9358535011
9358535011
509 Cosmetic Panel-L 9358536018
9358536018
514 Control Box Cover 9359097006
9359097006
520 Flap Base 9358537015
9358537015
521 Louver Link Cover 9358558003 9358558003
552 Insulation (Eva.)-R 9358575000 9358575000 553 Insulation (Eva.)-L 9358857007
9358857007
554 Flap Link-Upper (Step Motor-V) 9358551004
9358551004
555 Flap Link-Lower (Step Motor-V) 9358552001
9358552001
558 Motor Rod-A (Step Motor-V) 9358550007
9358550007
574-1 Evaporator Fixture-R (Bracket) 9358589007
9358589007
574-2 Evaporator Fixture-L (Bracket) 9358590003
9358590003
577 Catch TL-119 9359096009
9359096009
578 Base Bracket (R einforcement Metal) 9358586006
9358586006
580 Top Cover 9358534014 9358534014
581 Protector, Metal (Fan Motor) 9359282006 9359282006 588-1 Evaporator Bracket-R 9358587003 9358587003 588-2 Evaporator Bracket-L 9358588000 9358588000 625 Cord Bushing KR -51 9359240006 9359240006 628 Locking Spacer-B 313005446558 313005446558 629-1 EMI Filter 0400247074 0400247074 652-1 Thermistor Holder Pipe 313806262805 313806262805 653-1 Bolt (Fan Motor Fixing) 0700156014 0700156014 653-2 Bolt 0700190018 0700190018 684 Motor Base 9358562000 9358562000
731-2 Holder (Guide Rail) 0600241018 0600241018 743 Remote Control Unit Holder 9305642014 9305642014 755 Casing Cover 9358544006 9358544006 764 Drain Cap 9358746004 9358746004 771 Panel Assy 9359076117 9359076117 735 790 800
Distributor As 9373034032 9373034025 Coupring Pipe Assy 9373038023 Bypass Pipe Ass y 9373032021 9373032021
815-1 Terminal 3P
9373038153
9900203016 9900203016
824-3 Fuse BET3.15A - 250V 0600222512 0600222512
868 PCB Holder 9358547007 9358547007
870-1 Arm
9358565001 9358565001
870-2 Center Arm 9359280002 9359280002
876-1 S tep Motor-H 9359106012 9359106012 876-2 S tep Motor-V 9359105015 9359105015 923 Control Box Bracket 9358717004 9358717004 982 Cord Clamp 9357886008 9357886008
9704561077
(EZ-00210HSE-P)
(K01AL-0408HSE-PO)
9704561190875 Power Supply PCB Ass y
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
INDOOR UNIT (Continued)
ABY24LBAJ
Ref.
No.
Description
Ord.
Q'ty
Part No.
ABY18LBAJ
272004.09.08
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
OUTDOOR UNIT
2 Fan Guard 9371187013 4 Emblem 9351355005 5 Front Panel Painted
9371924014
7 Connecteor Cover (Cabinet)
9366398004
Inverter Assy
Ref.
No.
Description
Ord.
Q'ty
Part No.
12 Base Assy, Painted 9371920078 13-2 2-Way Valve 9372204054 13-3 3-Way Valve
9372205051
26-1 Compress or Cover A 9373730019 26-2 Compress or Cover B 9373730026
31 PWB Assy 9705285033
29 S eparate Wall 9372795019
17 Thermister Holder Pipe 313714262805
39 Propeller Fan Assy 9366378013 41 Motor Induct 9601671046 45-1 Motor Bracket 9371929019
34 Capacitor, Plastic 9704305077
33 Control Cover 9372792018
--- Capacitor, Elec 9705387010 34 Capacitor, Plastic 9704305077
--- Fuse 0600086039
--- Terminal 5P 9900203023
--- Fuse Holder 0501454012
--- Terminal 2P 9701971015
--- ACTPM 9703457012
31 Controller PCB Assy 9705285033
Ref.
No.
Description
AOY18LMAKL
Ord.
Q'ty
Part No.
AOY18LMAKL
411 Gasket 9373266013 527 Protective Net 9371934013 734 Top Plate 9371925011 754 Washer (Rubber) 9358078006
--- Compressor press ure s witch 9900186012
--- Compressor thermal switch 9373263012
--- Thermistor discharge 9704219039
--- Thermistor outdoor 9703516047
--- Thermistor heat sink 9900195014
--- Heat exchanger thermistor 9704220059
361 Accum S upport Assy 9372252017
Ref. No.
Description
Ord. Q'ty
Part No.
187 Clip (Cable) 9352715006 199 Br Sheet 9363708042 218-3 Relay 9900117016 273 Strainer Assy 9366602019
349 Capirarry Assy 9373729433
335 Accumlator Holder Rubber 9354022010 343 S olenoid 9900165079 344 4-Way Valve 9900163013 348 Press ur Switch Assy 9373729044
334 Accumlator 9368391003
14 Valve Cover 9372796016
16 Condenser Assy 9372181096
15 Condenser S ub Assy
9372313183
45-2 Motor Bracket-Top 9371931012 45-3 Motor Bracket-Ctr 9371930015 45-4 Motor Bracket-Bottom 9371932019 46 Compressor Assy 9373262015
64 S ide Panel L Ptd 9371926018 69-3 Bolt, hex, Socket 301210060360 85 Valve Plate Ptd 9371928036
109 Terminal Cover (Comp) 9373264019
108 R ubber S eat (Comp) 9358080009
55 S pecial Nut M8 9355091008
282004.09.08
When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column.
4 Emblem-Rear 9371388014
5 Cabinet-A, Painted 9359797029
6 Cabinet-C, Painted 9363798029
9 Cabinet-B 9363797022
12 Base Assy, Painted 9364145020
13-1 3-Way Valve Assy 9372205075
16 Condenser Assy 9373254010
17 Condenser Sub Assy 9360274182
26-2 Compressor Cover 9372067017
26-3 Compressor Cover-C 9370186000
29 Separate Wall-B 9369625015
32-7 Control Box Metal-G 9369616006
32-8 Control Box Metal-H 9369617003
32-9 Control Box Metal-I 9369618000
32-10 Control Box Metal-J 9369619007
32-11 Control Box-K 9369620010
34 Capacitor (Fan Motor)
Capacitor
9704305015
39 Propeller Fan 9359837015
40 Air seal Plate 9369623004
Ref. No.
Description
Ord. Q'ty
Part No.
AOY24LMAL
84 Valve Cover 9363802009
69-3 Bolt, Hex.Socket 301210060360
107 Rubber Seat-A 9358080009
109 Terminal Cover 9370289008
117-3 Hex. Nut w/SP. Washer 301721180114
138 2-Way Valve Ass y 9372204061
176 Valve Fixing Plate-A 9363799064
181 ACTPM 9703457012
183-1 Water S eal Plate-B 9369626012
185-2 R ubber Washer 9358078006
203 TR PCB Assy 9704009029
204 Heat S ink-B 9369793004
44 Motor Bracket CTR 9373076018
47 Comp Plate Assy 9363800005
OUTDOOR UNIT
45-1 Motor Bracket-A
9369627002
45-2 Motor Bracket-B
9369628009
45-4 Motor Bracket-D
9369630002
46 Compressor Assy 9373531012
64 Cabinet Left. 9359840022
41 Fan Motor Assy Out 9601754015
3 Fan Guard 9371187013
549 PTC Thermistor 9704265012
629 Coil, Choke 9703458019
734 Cabinet Top Plate 9359799023
825-1 EXP Valve Assy 9373251019
875 Filter PCB Ass y 9704722010
886 Heat Sink-A 9369792007
964 Seperate Wall Ins B 9360074201
764 Drain Cap 313166024302
788 Thermistor (Disc Temp. ) 9704219077
815 Terminal-6P 9358660089
824 Fuse 0600086039
824-3 Fuse 0600222512
824-4 Fuse 0600222529
823 Fuse Holder 0500158072
965 Frange nut 9358079003
887-1
----
Reactor Cover 9369622007
910 Strainer-B 9365099018
949-1 Screw , Painted 9305648009
960 Accum Support Sheet 9354022010
961 Noise I ns A 9370181005
962 Accum SPT AS 313986353804
963 Acum HLD Rub 9354022010
967 Comp Temp Thermo. 9900156015
9704729019
373 Grip 9352157004
381-2 Locking Spacer 0600035020
381-3 Locking Spacer 0600118051
408 Special Nut M8 9355091008
411 Holder 9372066010
412 Terminal Packing 9370290004
477 Bell-Mouth 9359809012
527 Protection Net 9359844013
353 Thermistor Assy-Out 9703516054
235 Thermo.(Heat Exchi) 9704220059
236 Controller PCB Assy 9704719072
(EZ-003PHUE-C)
255 Insulation ( Heat Sink ) 9370844009
333 Accumulator 9351997014
343 Solenoid 9900165024
343-1 Coil (EXP Valve) 9970006012
344 4-way Valve 9900163013
292004.09.15
Ref. No.
Description
Ord. Q'ty
Part No.
AOY24LMAL
1
4
2
1
1
1
4
4
1
1
4
2
6
1
1
1
1
Q'ty
INDOOR UNIT ACCESSORIES
Name and Shape Part No.Application
For positioning the indoor unit. For under ceiling type.
For suspending the indoor unit from ceiling.
For suspending the indoor unit on the wall.
For fixing the wall bracket.
For indoor side pipe joint. (Large pipe)
For indoor side pipe joint. (Small pipe)
Adhesive type 70 x 230
For fixing the drain hose L 280 mm
9358536018
9358535011
301171164104
9359107002
9358596005
9358595008
313806339400
301821112213
9358597002
301141164200
9350716012
313209328104
312300787605
9359242000
9359225003
313806350303
Tapping screw ( 4 x 10)
Tapping screw ( 4 x 20)
Installation template
Hanger bracket (left)
Hanger bracket- (right)
Anchor bolt (M12)
Special nut
Spring washer
Wall bracket
Cosmetic Panel-L
Cosmetic Panel-R
Coupler heat insulator (large)
Coupler heat insulator (small)
For fixing the drain hose.
Nylon fastener (small)
Drain hose
Insulation (drain hose)
VT wire
STANDARD ACCESSORIES
302004.08.09
The following installation parts are furnished. Use them as required.
1
1
2
2
For remote control unit holder installation
Use for air conditioner operation (AR-JW1)
For remote control unit
For mounting the remote control unit
9371190013
0600185534
9305642014
301141533125
Remote control unit holder
Tapping screw
Remote control unit
Battery (penlight)
Q'ty
REMOTE CONTROL UNIT
Name and Shape Part No.Application
( 3 x 12)
For indoor side pipe joint (ABY24LBAJ)
9302812021
Joint pipe-A
Q'ty
OPTIONAL PARTS FOR INDOOR UNIT
Name and Shape Part No.Application
AOY18LMAKL AOY24LMAL
1
2
1
1
1
For outdoor unit drain piping work [ Heat & Cool model (Reverse cycle) only ]
For opening the refrigerant valve on the outdoor unit
For power supply cord binding
For sealing
9303029015
313166024302
--------
9303029015
313166024302
Drain pipe
Drain cap
Q'ty
OUTDOOR UNIT ACCESSORIES
Name and Shape
Part No.
Application
312004.09.08
Putty
303020200114
313739340109
--------
--------
9351228019
Cable clip
Hexagon wrench
0408G2644
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