Fujitsu AirStage AB12, AirStage AB24, AirStage AB14, AirStage AB18, AirStage AB30 Service Manual

...
R407C
Variable Refrigerant Flow System
Multi Air Conditioning System for Buildings
HEAT RECOVERY TYPE
Model : AO90
SERVICE MANUAL
for Buildings
SERVICE MANUAL
Variable Refrigerant Flow System
R407C
CONTENTS
1. TEST RUN
1-4 TEST RUN CONTROL................................................................................................
1-3-1 TEST RUN FROM OUTDOOR PC BOARD........................................................
2-2 MICROPROCESSOR FUNCTION LIST.....................................................................
2-1 PCB LAYOUTS...........................................................................................................
2. FUNCTION OF PRINTED CIRCUIT BOARD
3-1-3 3 MINUTES RESTART PREVENTION (3MIN ST)..............................................
3-1-2 COMPRESSOR OUTPUT PATTERN ................................................................
3-1-1 OPERATION / STOP CONDITION......................................................................
3-1 COMPRESSOR OPERATION CONTROL..................................................................
1-2 CHECK ITEM DURING TEST RUN............................................................................
1-1 CHECK ITEMS BEFORE TEST RUN.........................................................................
2-1-2 INDOOR UNIT CONTROL CIRCUIT BOARD
2-1-1 INDOOR UNIT CONTROL CIRCUIT BOARD.....................................................
2-1-3 OUTDOOR UNIT CONTROL CIRCUIT BOARD................................................. 02-03
WIRED REMOTE CONTROLLER, SIMPLE REMOTE CONTROLLER
CIRCUIT BOARD.................................................................................................
1-3-2 TEST RUN FROM REMOTE CONTROLLER.....................................................
2-1-4
2-2-1 INDOOR UNIT.....................................................................................................
2-2-2 OUTDOOR UNIT.................................................................................................
2-3 FUNCTION AND SETTING OF EACH SWITCH........................................................
2-3-1 INDOOR UNIT(EXCEPT FOR COMPACT WALL MOUNTED TYPE..................
2-3-2 INDOOR UNIT(COMPACT WALL MOUNTED TYPE).........................................
2-3-3 OUTDOOR UNIT..................................................................................................
2-3-4 WIRED, SIMPLE REMOTE CONTROLLER........................................................
2-4 EXTERNAL INPUT & OUTPUT..................................................................................
2-4-1 INDOOR UNIT(EXCEPT FOR COMPACT WALL MOUNTED TYPE).................
2-4-2 INDOOR UNIT(COMPACT WALL MOUNTED)...................................................
.2-4-3 OUTDOOR UNIT..................................................................................................
3. OUTDOOR UNIT OPERATION CONTROL
3-1-4 COMPRESSOR RECOVERY OPERATION........................................................
3-2 HEAT EXCHANGE CAPACITY CONTROL................................................................
3-3 OUTDOOR FAN MOTOR CONTROL........................................................................
01-01 01-02
1-3 TEST RUN METHOD.................................................................................................. 01-03
01-03 01-03 01-05
02-01
02-01
02-04
02-08
02-08
02-11
02-12
02-12
02-16
02-19
02-22
02-28
02-28
02-30
02-31
03-01 03-01 03-01 03-01 03-02 03-03 03-04
2-1-5 CENTRAL REMOTE CONTROLLER CIRCUIT BOARD......................................
02-05
2-3-5 CENTRAL REMOTE CONTROLLER.................................................................. 02-24
2-4-4 CENTRAL REMOTE CONTROLLER / PC CONTROLLER.................................
02-32
(COMPACT WALL MOUNTED TYPE)................................................................. 02-02
2-1-6 NETWORK CONVERTORS' CIRCUIT BOARD....................................................
02-06
2-3-6 NETWORK CONVERTOR.................................................................................. 02-26
2-4-5 NETWORK CONVERTOR...................................................................................
02-34
3-10 PROTECTION FUNCTIONS......................................................................................
4. INDOOR UNIT OPERATION
3-9 OIL RECOVERY CONTROL......................................................................................
03-11
04-01
03-10
5. TROUBLESHOOTING
4-1 TIMER CONTROL......................................................................................................
4-2 FAN CONTROL..........................................................................................................
4-2-1 "AUTO" POSITION..............................................................................................
4-2-2 "LOW", "MED" AND "HIGH" POSITION..............................................................
4-3 MASTER CONTROL..................................................................................................
4-3-1 OPERATION MODE CONTROL..........................................................................
4-3-2 AUTO CHANGEOVER.........................................................................................
4-3-3 "COOL" POSITION..............................................................................................
4-3-4 "HEAT" POSITION...............................................................................................
4-3-5 "FAN" POSITION.................................................................................................
4-4 LOUVER CONTROL..................................................................................................
4-5 ENERGY SAVE OPERATION...................................................................................
4-6 ANTI FREEZE CONTROL.........................................................................................
4-7 ELECTRONIC EXPANSION VALVE CONTROL.......................................................
5-1 INDOOR UNIT............................................................................................................
5-1-1 NORMAL OPERATION DISPLAY.......................................................................
5-1-2 ABNORMAL OPERATION DISPLAY...................................................................
5-2 OUTDOOR UNIT........................................................................................................
5-2-1 NORMAL OPERATING DISPLAY........................................................................
5-2-2 ABNORMAL OPERATION DISPLAY...................................................................
5-3 REMOTE CONTROLLER...........................................................................................
5-5 ERROR CODE & TROUBLESHOOTING...................................................................
5-5-1 TROUBLE SHOOTING WITH ERROR CODE....................................................
6. APPENDING DATA 1 (INSTALLATION)
6-1 ADDITIONAL CHARGE..............................................................................................
6-2 ADDRESS SETTING..................................................................................................
5-5-2 TROUBLE SHOOTING WITH NO ERROR CODE..............................................
04-06 04-06 04-06 04-07 04-07 04-08 04-09 04-09 04-09 04-10 04-13
04-14 04-15
05-01 05-01
05-03 05-03 05-04
5-3-1 WIRED REMOTE CONTROLLER....................................................................... 05-05
5-3-2 SIMPLE REMOTE CONTROLLER...................................................................... 05-05
5-3-3 CENTRAL REMOTE CONTROLLER.................................................................. 05-06
05-05
05-10 05-10 05-36
05-02
06-01 06-02
5-4 NETWORK CONVERTOR.........................................................................................
05-09
5-6 CASE SUCH AS THESE ARE NORMAL...................................................................
05-46
3-4 EXPANSION VALVES 1 AND 2 CONTROL...............................................................
3-5 CIRCULATING SAVE AMOUNT CONTROL..............................................................
3-6 SOLENOID VALVE 2 CONTROL...............................................................................
3-7 DEFROSTING CONTROL..........................................................................................
3-8 OIL RETURN CONTROL............................................................................................
03-06 03-07 03-07 03-08 03-09
4-8 AUTO RESTART........................................................................................................
4-9 DRAIN PUMP OPERATION.......................................................................................
04-15 04-15
7-1 REFRIGERANT PIPE SYSTEM DIAGRAM................................................................
7-3-1 INDOOR UNIT......................................................................................................
7-3-2 OUTDOOR UNIT..................................................................................................
7. APPENDING DATA 1 (UNIT)
7-2 CHARACTERISTICS OF SENSORS..........................................................................
7-2-1 THRMISTOR.........................................................................................................
7-2-2 PRESSURE SENSOR..........................................................................................
7-3 WIRING DIAGRAM.....................................................................................................
7-4 OUTDOOR INTERNAL LAYOUT................................................................................
07-01 07-02 07-02 07-04
07-06 07-06 07-18 07-19
6-2-1 KINDS OF ADDRESS AND SETTING RANGE....................................................
6-2-2 ADDRESS SETTING FOR COMPACT WALL MOUNTED
TYPE INDOOR UNIT.............................................................................................
6-3 PUMP DOWN METHOD.............................................................................................
6-3-1 START AND STOP OF THE PUMP DOWN.........................................................
6-4 TOOLS........................................................................................................................
06-02
06-04
06-09
06-09
6-3-2 A FLOW CHART OF PUMP DOWN.....................................................................
06-09
06-10
6-5 PRECAUTIONS FOR INSTALLATION.......................................................................
06-11
7-5 MODEL DESIGNATION ..............................................................................................
07-20
6-2-3 EXAMPLES OF SYSTEM SETTING.....................................................................
06-05
6-6 PRECAUTIONS FOR SERVICING.............................................................................
6-7 IN USE OF THE NEW REFRIGERANT R407C..........................................................
06-13
06-14
6-7-1 WHAT IS CFC/HCFC/HFC ?.................................................................................
6-7-2 CHARACTERISTICS OF R22 AND R407C..........................................................
06-14
06-14
6-7-3 DEFFERENCE FROM CONVENTIONAL MODEL(R22) AND PRECAUTIONS...
06-15
7-2-3 ELECTRIC EXPANSION VALVE..........................................................................
7-2-4 RB UNIT................................................................................................................
7-2-5 OTHERS...............................................................................................................
07-04 07-04 07-05
1 . TEST RUN
TM
R407C
Outdoor
unit
3 4W 50Hz 380 - 415V
1 50Hz 220 - 240V
Transmission line
Indoor
unit
1
13
9
10
9
10
1
14
15 16
12
13
14
2
4
3 5 6
15
16 17 18
21
Central
remote controller
Wired
remote controller
Before test run, check the following items.
Is the selection of the outdoor unit and the indoor units correct? (Check the number of connected indoor units, total capacity of the indoor units) Is the piping length correct? (Ex. Maximum piping length : 100m)
Is the diameter selected separation kit correct? Doesn't gas leak? Have the vaccuum process done enough time? Is the refrigerant flow correct?
1
2
Is the additional refrigerant charge amount correct?
Are the power supply cables connected?
Is the spec. for the power supply cable correct?
Is the length of the transmission line under the limit? Is the spec. for the transmission cable correct? (non-polar 2-core, 0.75-1.25mm )
(Note the charge amount to control box cover)
(Power supply for the indoor unit and outdoor unit is separated.)
Is the transmission cable connected to all units?
2
Is the remote controller cable connected to units? Is not the power supply cable connected to transmission and remote controller terminal?
Are the addresses set? (Ex. Refrigerant circuit address, indoor unit address, remote controller address, etc.)
3
4
5
6
7
8
9
Is the diameter of the selected pipe correct?
10
12
13
14
15
1. TEST RUN
16
17
Have the all settings done on the PCB?
18
Is the ball valve opened?
19
Is the pipe heat-insulated which have the enough thickness?
20
Is the drain water-flow correct?
21
Is the power supplied to crank case heater for more than 12 hours before the start of test run at outdoor temperature of 20 or below?
22
1 50Hz 220 - 240V
1-1 CHECK ITEMS BEFORE TEST RUN
01-01
7 8
19
21
22
7 20
Is the RB unit cable connected?
11
RB unit
RB unit
11
11
1-2 CHECK ITEM DURING TEST RUN
During the test run operation, check the following items.
When the power supply turn on,check the following items. Outdoor unit : LED 1 lights continuously. if LED flushing, it means error occurs ,check the eroor and solve the problem. Indoor unit : LED RED (operation lamp) & GREEN (timer lamp) lights flush alternately.(Auto restart setting:Invalidity)
RC : Timer display indicates When errors occur, don't advance towards the following step before a complete settlement of all these errors.
Start the Indoor unit test run from remote controller one by one (Refer to 1-3-2) Check the following item. Indoor unit LED (red&green) light flush at the same time slowly. Louver operates to open. Fan rotates Air flow comes (Drain pump opration) RC signal receive Outdoor unit Coresponds from indoor unit signal Compressor start to operates Fan rotates Measure the following item. Indoor unit Air intake temp. Air flow temp. Outdoor unit Outdoor temp. Discharge pipe temp. Suction pipe temp. High pressure Low pressure Contlnue the operation about 10 minutes. When there is no ploblem, check the next indoor unit. After every indoor unit is check by test run, please do test run using all of the indoor units and check them.
1
2
3 4
01-02
Outdoor
unit
3 4W 50Hz 380 - 415V
1 50Hz 220 - 240V
Transmission line
Indoor
unit
Central
remote controller
Wired
remote controller
1 50Hz 220 - 240V
RB unit
RB unit
All LEDs go off.(Auto restart setting : Validity)
1-3 TEST RUN METHOD
Supply power to the crankcase heater for 12 hours prior to the start of operation if the outdoor temperature is lower than 20 . The following is the procedure for the test run operation.
By setting DIP SW1-1 and SW1-2 on control PC board of outdoor unit, cooling test run or heating test run for all the indoor units in the same refrigerant system can be performed.
1-3-1 TEST RUN FROM OUTDOOR PC BOARD
OFF [OFF,ON] or [ON,OFF]
SW1-2
Operation Mode
Select position of [SW1-2, SW1-1]
ON
ON
OFF
SW1-1
OFF
ON
ON
OFF
Normal Operation
Normal Operation
Heating Test Run
Cooling Test Run
[OFF,OFF]
[OFF,ON] or [ON,OFF]
[ON,ON]
[OFF,OFF]
[ON,OFF]
[OFF,OFF]
[OFF,ON]
01-03
1) Standard wired remote controller Stop the indoor and outdoor units. Push the FAN CONTROL button and MASTER CONTROL button simultaneously for more than three seconds. The air conditioner will start to conduct a test run and TEST will display on the remote controller display. However, the SET TEMP./DAY setting button does not have function, but all other buttons, displays, and protection functions will operate.
1-3-2 TEST RUN FROM REMOTE CONTROLLER
To stop test run, push the START/STOP button of the standard wired remote controller. For the operation method, refer to the operating manual and perform operation check. Check that there are no abnormal sounds or vibration sounds during test run operation.
2) Standard wireless remote controller
Press the test button of UTB - SA or short two pieces of metallic bodies in the test run frame of UTB - VA, while the air conditioner is running.
To stop test run operation, push START/STOP button of the wireless remote controller.
When the air conditioner is being test run, the OPERATION and TIMER lamps of indoor unit flash slowly at the same time.
START/STOP button
TEST RUN button
A B C D
TEST
RUN
UTB - SA
UTB - VA
*
*
*
*
SET
MASTER
CONTROL
FAN
CONTROL
TIMER MODE
TEMP./DAY
SET TIME
CLOCK ADJUST
OP
SET
D
ZONE
ENERG
COOL
CLOCK
C
NON STOP
TEST
COOL
CLOCK
C
NON STOP
TEST
UTB - LA
UTB - LB
3) Simple remote controller Stop the indoor and outdoor units. Push the remote controller
SET
button and
button
simultaneously for more than three seconds. The air conditioner will start to conduct a test run and will display
on the temperature display.
display. However the
setting button does not have function but all other buttons, displays and protection functions will operate. To stop test running press the button of the simple remote controller. For the operation method refer to the operating manual and perform operation check. Check that there are no abnormal sounds or vibration sounds during test run operation.
4) Central remote controller
CHECK
ACL
MASTER
ENERGY ANTI
FAN
TIMER
SET
TIMER
DELETE
TIMER
DAY
CLOCK ADJUST
DAY OFF
TEMP.
MEMORY OPERATION
MEMORY
TEST
SET
CENTRAL
DELETE
BACK
GROUP
ZONE
ON OFF
TIME
CONTROL
CONTROL
FILTER RESET
CONTROL
FREEZE
COPY
TIMER MODE
SAVE
SETTING SETTING
Remote control group operation settings are performed in the control mode. The following procedure for the setting is the same for any of the control modes: Individual mode / Group control mode / All control grop.
Push to select control mode from among Individual control mode / Group control mode / All control.
When Group control mode is selected use to select the desired group number, then go to (3).
SET
60 minutes' test run starts.
To stop the test run, do the same procedure as those for stop a normal operatin.
It is possible to change the settings for the operation mode (heating / cooling) and fan setting.
Once the signal has been transmitted, the segment and LED will go out. The indoor unit will start test run operation.
SET
If the test run is stopped midway, do the operation shown in (3) above and press ,
ON OFF
will come on, then do the operation shown in (4). Test run will stop.
When Individual control mode is selected, use and to select the desir­ed central control number, then go to (3).
When All control mode is selected, go directly to (3).
Press TEST and will light up. The operation setting is applied to the selected units.
Press to send the signal and test run setting is sent to the indoor unit.
will flash as the signal is being transmitted.
(1)
(2)
(3)(4)
(1)
(2)
(3)
(4)
(5)
SELECT
NOTE :
01-04
1) When the test run signal is transmitted from standard wired, wireless remote controller, simple remote controller and central remote controller. (1) The test runn operation starts and the electric expansion valve is controlled to a maximum flow, regardless of the temperature condition.
(2) De-frosting and frost prevention operation has priority over item(1). (3) After 60 minutes passes, the test run stops. However, the operation continues in same operating mode.
2) When the test run signal is transmitted from the outdoor unit. (1) Whether state of the indoor unit operates or stops, All units in the same refrigerant system will start to conduct a test run in accordance with the operation
mode set by DIP SW 1-1 and SW 1-2 of outdoor unit ( see 1 - 3 - 1 ).
(2) Test running initialization is shown below.
Fan speed Hi Hi
Room Temperature Indication 18 30
Vertical Air Direction Panel
Horizontal Air Direction Panel
Swing
Operating Mode Cooling Heating
OFF OFF
1-4 TEST RUN CONTROL
Position
1
Position
4
Position
3
Position
3
Please refer to '4-4 LOUVER CONTROL' in this manual and find the definition for air direction panel position.
01-05
2 . FUNCTION OF PRINTED CIRCUIT BOARD
TM
R407C
2-1 PCB LAYOUTS
2-1-1 INDOOR UNIT CONTROL CIRCUIT BOARD
2. FUNCTION OF PRINTED CIRCUIT BOARD
02-01
Indoor unit
SW 1
SW 2
DIP SW
SW 3
SW 4
Room temp correct coefficient of heating 1
Room temp correct coefficient of heating 2
Room temp correct coefficient of cooling
Forbidden(Indoor unit fan speed switch 1) Forbidden(Indoor unit fan speed switch 2)
Forbidden(Indoor unit fan speed switch 3)
Extermal input select edge / pulse
Forbidden(Indoor unit model code)
1 2 3 4
1 2 3 4
1 2 3 4 1 2 3 4
Filter check validity / invalidity
Forbidden(Indoor unit model code)
Forbidden(Indoor unit model code)
Forbidden(Indoor unit model code)
SW 6 SW 7 SW 8 SW 9 SW 10
Indoor unit address switch
Forbidden
Rotary SW
Forbidden
Forbidden
Forbidden
Auto restart validity / invalidity
Refrigeration circuit address 1 Refrigeration circuit address 2
Remote controller address
Indoor unit control circuit board
SWITCH POSITION
Wireless remote controller custom code switch 1
1
2 3
4
Wireless remote controller custom code switch 2
Frost prevention temperature shift switch
Draft prevention setting switch
SW 5
CN27
CN18
CN19 CN20 CN21
CN22 CN23
CN24
CN25
CN26
CN11
CN12
CN13
CN14
CN1
CN2
CN4
CN5
CN10
CN6
CN3
CN17
CN16
CN15
SW1
SW2
SW3 SW4
SW5
SW7
SW9
SW6
SW8
SW10
CN201
CN101
CN23
CN1
CN9
CN16
CN7
CN4
CN13
CN11
CN6
CN5
CN19
CN12
CN8
CN22
CN24
CN21
CN20
CN17
CN18
CN14
CN3
CN25
CN15
CN26
SW1
SW2
SW3
SW4
SW5
SW7
SW9
SW6
SW8
SW10
For AB / AU / AR types indoor unit
For AS / AW types indoor unit
CN101 and CN201 exist in the PCB of power supply.
SWITCH POSITION
Compact wall mounted type indoor unit control circuit board
CN7
CN4
CN101
CN6
CN9
CN1
CN108
CN12
CN2
CN107
CN8
CN10
CN3
CN11
SW4
W101
SW5
SW1 SW2
SW3
JM1
JM2
CN104
CN105
CN102
CN103
CN106
W102
W103
W104
Controller PCB
Power supply PCB
2-1-2 INDOOR UNIT CONTROL CIRCUIT BOARD (COMPACT WALL MOUNTED TYPE)
Indoor unit
SW 1
SW 2
DIP SW
SW 3
SW 4
Forbidden(Indoor unit fan speed switch 1)
Forbidden(Indoor unit fan speed switch 2)
Forbidden(Indoor unit model code)
1 2
3
4
1
2
3
4
1
2
3
4
Forbidden(Indoor unit model code)
Wireless remote controller custom code
Indoor unit address switch
Forbidden
Rotary SW
Forbidden
Auto restart validity / invalidity
Refrigerant circuit address switch
Refrigerant circuit address switch
SW 5
Indoor unit address switch
Refrigerant circuit address switch
Indoor unit address switch
Refrigerant circuit address switch
JM 1 JM 2
Jumper
wire
Wireless remote controller custom code
02-02
2-1-3 OUTDOOR UNIT CONTROL CIRCUIT BOARD
02-03
SW9 SW8
SW6SW7 SW5 SW4SW3 SW2 SW1
CN27 CN34
CN33
CN45
CN24
CN25
CN26
CN4
CN3
CN28
CN44
CN22
CN2
CN35
CN29
CN30
CN31
CN1
CN42
CN48
CN20
CN19
CN18 CN14
CN13 CN11 CN9 CN7
CN12 CN10 CN8
CN6
CN5
CN51
LED1 LED2 LED3
LED4
LED5 LED6
Outdoor unit
SW 1
SW 2
SW 3
SW 4
SW 5
SW 6
SW 7
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
Forced oil recovery operation Forbidden
Silent operation mode Snow falling protection fan mode
EEV initialization
System type switch 1 System type switch 2 Forbidden
SW 8 SW 9
Base heater validity / invalidity
Forbidden Forbidden
Forbidden Defrost temperature setting SW1 Defrost temperature setting SW2 Forbidden Forbidden
Forbidden Forbidden
Forbidden Forbidden Forbidden Forbidden Forbidden
DIP SW
ROTARY SW
Test run(Heating)
Test run(Cooling)
Pump down operation Forced defrost operation
Refrigerant circuit address switch 1 Refrigerant circuit address switch 2
Forbidden
1
2
3
4
5
6
1
2
3
4
5
6
DIP SW1
DIP SW2
O
N
O
N
Wired & Simple remote controller
SW 1
SW 2
DIP SW
Remote controller switch 1(Terminator)
Indoor unit connection (One / multiple)
Forbidden
Remote controller switch 2(Master / Slave)
Forbidden
Back ground light validity / invalidity
Maintenance switch
Forbidden
Battery backup switch
1 2
3 4
5 6
1 2
3 4
5 6
Forbidden
Cooling / Heat pump
Auto change over validity / invalidity
2-1-4 WIRED REMOTE CONTROLLER,SIMPLE REMOTE CONTROLLER CIRCUIT BOARD
*
Simple remote controller only
*
Wired remote controller only
Wired remote controller
Simple remote controller
DIP SW1 DIP SW2
02-04
DIP SW3
DIP SW2
SWITCH 42
Central remote controller
SW 2
SW 3
1 2
3 4
5 6
7 8
1 2
3 4
Filter sign indication ON / OFF C / F switch RC operation prohibit function validity/invalidity
Forbidden Forbidden
SRAM battery ON / OFF Forbidden Forbidden
Forbidden
Forbidden
Initial setting
External input validity / invalidity External input select edge / pulse
SW 42
DIP-SW
o
o
2-1-5 CENTRAL REMOTE CONTROLLER CIRCUIT BOARD
02-05
2-1-6 NETWORK CONVERTORS' CIRCUIT BOARD
02-06
Network Convertor (UTR-YSSA)
SW 103
DIP SW
SW 107
SW 109
Forbidden
Wired remote controller validity / invalidity External input validity / invalidity
External input select edge / pulse
Auto changeover validity / invalidity
1 2 3 4
1 2
5 6 7 8 1 2 1 2
Auto restart validity / invalidity
Refrigerant circuit address 1
SWITCH POSITION
(1) NETWORK CONVERTOR (UTR-YSSA)
Remote controller type
Number of connected indoor units
SW 108
* Set to OFF for duct type indoor unit
SW 110 SW 111
ROTARY SW
Refrigerant circuit address 2
SW111
SW109
SW103
SW107
SW110
SW108
D129
02-07
(Switch)
SWITCH AND LED POSITION
(2) NETWORK CONVERTOR (UTR-YLLA)
Switch No.
SW1 SW2 SW3 SW4 SW5 SW6 SW7
Push switch
Push switch Push switch Push switch Rotaly switch (0-15) Rotaly switch (0-15)
Push switch
CPU Reset
Selection of setting mode
Contents
(LED)
LED No.
D9 D14 D25-D18 D29-D26
Contents
Type
Service Pin SW (VRF side)
Service Pin SW (Lon works side)
Confirmation of setting Setting up the value at the each setting mode (D25-D22)
Setting up the value at the each setting mode (D21-D18)
Light up when SW1 is pressed (Neuron ID Transmission) Light up when SW2 is pressed (Neuron ID Transmission)
Indicates the setting mode selected with SW3
Indicates the setting value specified with SW5 and SW6
SW3
SW4
SW5
SW6
SW7
SW1
SW2
D9
D14
D29,28,27,26(From left)
D25,24,23,22,21,20,19,18(From left)
2-2 MICROPROCESSOR FUNCTION LIST
2-2-1 INDOOR UNIT
02-08
Large
Ceiling
Universal
Compact Cassette
Thin
Cassette
Large
Cassette
Compact
Duct
Low
Static
Pressure
Duct
High
Static
Pressure
Duct
60,000 54,000 45,000 36,000 30,000 24,000 (25,000)
24 25 25 20,000 18,000 14,000 12,000 9,000 7,000
CN1 AC IN CN2 TH. FUSE CN3 FAN CAPA CN4 FAN MOTOR CN5 D. PUMP CN6 S. VALVE CN10 SP-M (U,D) CN11 SP-M (R,L) CN12 HEATER CN13 DISPLAY CN14 E.E.VALVE CN15 FLOAT SW CN16 MOTOR F. BACK CN17 REMOCON CN18 TEST CN19 R. TH CN20 P. TH CN21 S. TH CN22 EX. OUT1 CN23 EX. OUT2 CN24 EX. OUT3 CN25 FLASH CN26 COMMUNICATION-PWB CN27 EX. IN CN101 NETWORK CN201 COMMUNICATION SW1 FUNCTION 1 SW2 FUNCTION 2 SW3 FUNCTION 3 SW4 FUNCTION 4 SW5 FUNCTION 5 SW6
INDOOR UNIT ADDRESS 1
SW7 FORBIDDEN SW8
REFRIGERANT ADDRESS 1
SW9
REFRIGERANT ADDRESS 2
SW10
REMOTE CONTROLLER ADDRESS
INDOOR UNIT TYPE
CAPACITY
(BTU/h)
02-09
Wall Mounted Ceiling Wall
30,000 24,000 18,000
14,000 CN1 TH. FUSE CN2 FAN MOTOR CN3 FAN MOTOR CN4 D. PUMP CN5 S. VALVE CN6 DIFFUSER/SP-M(U,D) CN7 SP-M(L/R) CN8 DISPLAY-1 CN9 DISPLAY-2 CN10 F. BACK CN11 TEST CN12 E.E.VALVE CN13 REMOCON CN14 FLOAT CN15 NETWORK CN16 R.-TH CN17 P-TH CN18 S-TH CN19 FLASH CN20 HEATER CN21 EX. IN CN22 EX. OUT1 CN23 EX. OUT2 CN24 EX. OUT3 CN25 COMMUNICATION-PWB CN26 COMMUNICATION SW1 FUNCTION 1 SW2 FUNCTION 2 SW3 FUNCTION 3 SW4 FUNCTION 4 SW5 FUNCTION 5 SW6 INDOOR UNIT ADDRESS 1 SW7 FORBIDDEN SW8 REFRIGERANT ADDRESS 1 SW9 REFRIGERANT ADDRESS 2 SW10 REMOTE CONTROLLER ADDRESS
INDOOR UNIT TYPE
CAPACITY
(BTU/h)
02-10
Compact Wall Mounted
14,000 ○ CAPACITY 12,000 ○ (BTU/h) 9,000 ○
7,000 â—‹
CN1 POWER-PWB â—‹ CN2 FAN F. BACK â—‹ CN3 E. E. VALVE â—‹ CN4 SP MOTOT(U,D) â—‹ CN5 DISPLAY â—‹ CN6 ROOM TH. â—‹ CN7 PIPE TH. â—‹ CN8 TEST â—‹ CN9 FLASH â—‹ CN10 EX. IN â—‹ CN11 EX. OUT â—‹ CN12 COMMUNICATION-PWB â—‹ CN101 MAIN-PWB â—‹ CN102 FAN MOTOR â—‹ CN103 TRANS-P â—‹ CN104 TRANS-S â—‹ CN105 TH. FUSE â—‹ CN106 S. VALVE â—‹ CN107 NETWORK â—‹ CN108 COMMUNICATION â—‹ W101-102 POWER SUPPLY â—‹ W103-104 FAN CAPACITOR â—‹ SW1 FUNCTION â—‹ SW2 FUNCTION & INDOOR UNIT ADDRESS â—‹ SW3 REFRIGERANT CIRCUIT ADDRESS â—‹ SW4 INDOOR UNIT ADDRESS â—‹ SW5 REFRIGERANT CIRCUIT ADDRESS â—‹ JM1
WIRELESS REMOTE CONTROLLER CUSTOM CODE
â—‹
JM2
WIRELESS REMOTE CONTROLLER CUSTOM CODE
â—‹
INDOOR UNIT TYPE
AO*90MPCMFOUTDOOR UNIT TYPE
CN1
AC IN
CN2
NET
CN3
FAN.1
CN4
FAN.2
CN5
BASE HEATER
CN6
CRANK CASE HEATER CN7 CN8
S.V.1
CN9
S.V.2
CN10
S.V.3
CN11
S.V.4
CN12
S.V.5
S.V.8
S.V.6
S.V.7
CN13 CN14
CN19 CN20
TERMINATOR
CN22
COMP.1
CN24
COMP.2
CN25
COMP.3
CN26
TH.1
CN27
FLASH W/R M
FLASH W/R S
CN28 CN29
E.E.V.3
E.E.V.1
E.E.V.2
CN30
P.SEN-H
P.SEN-M
CN31
P.SW-H
CN33
TEST
CN34
TH.2
CN35 CN42 CN44
EXT.OUTPUT
CN45 CN48
COMMUNICATION PWB
CN51 SW 1
FUNCTION 1 SW 2
FUNCTION 2 SW 3 FUNCTION 3 SW 4 FUNCTION 4 SW 5 FUNCTION 5 SW 6 FUNCTION 6 SW 7
2-2-2 OUTDOOR UNIT
SW 8
SW 9
REFRIGERANT ADDRESS 2
REFRIGERANT ADDRESS 1
CN18
4WV.2
4WV.3
4WV.4
FUNCTION 7
02-09
2-3 FUNCTION AND SETTING OF EACH SWITCH
2-3-1 INDOOR UNIT
02-12
1-2 Room temperature correct coefficient of heating.
Decide the heating temperature correct coefficient value of heating.
2-1 Room temperature correct coefficient of cooling.
Decide the cooling temperature correct coefficient value of cooling.
HEATING TEMPERATURE CORRECTION
Coefficient value
OFF
ON
+ 4 deg
SW1-3
SW1-4
+ 8 deg
OFF
ON OFF
0 deg
OFF
+ 12 degON ON
COOLING TEMPERATURE CORRECTION
Coefficient value
0 deg
SW2-1
ON + 2 deg
OFF
2-2 Dip SW 2-2 setting forbidden
OFF
SW2-2
2-3 Filter check validity / invalidity.
Filter check is set with Dip SW 2-3
FILTER CLEANING FUNCTION
Filter check
Invalidity
SW2-3
ON Validity
OFF
DIP SWITCH SETTING
1. SW1 setting
2. SW2 setting
( Factory setting)
( Factory setting)
( Factory setting)
( Factory setting)
2-4 Auto restart validity / invalidity.
Control the auto restart function by turning this switch ON/OFF.
AUTO RESTART SETTING
Auto restart
Validity
SW2-4
ON
Invalidity
OFF
( Factory setting)
1-1 DIP SW 1-1 and SW 1-2 setting forbidden
OFF
SW1-1
( Factory setting)
OFF
SW1-2
02-13
3-1 Indoor unit fan speed switch
This switch can select fan speed corresponding to each model.
Large ceiling type
OFF
OFF
OFFSW3-1
SW3-2
OFF ON
OFF ON
OFF
OFF ON
OFF
SW3-3
ON
Cassette type
OFF
AB30
AB36 AB45
AB54
SW3-1
SW3-2
SW3-3
AU54
AU45
AU36 AU30
AU25
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
ON
ON
AU20
ON
ON
ON
3. SW3 setting (Never change at the site)
Wall mounted type
OFF OFFSW3-1
SW3-2
ON
OFF ON
SW3-3
AS18
AS24 AS30
Ceiling wall type
OFF
OFFSW3-1
SW3-2
ON
OFF ONON
OFF
SW3-3
ON
AW14
AW18 AW24
AW30
ON
ON
ONON
ONON
ON
ON
SW3-1
SW3-2
SW3-3
OFF
OFF
OFF
Other model (Default)
3-2 DIP SW 3-4 setting
SW3-4
External input select
OFF
ON
Edge
Pulse
( Factory setting)
This switch is used to select the format of external input command as shown in the table below.
OFF
OFF
OFF ON
OFF
AW7
AW9 AW12
ON
OFF
OFF
OFF
02-14
Indoor unit model code. This switch for changing the model code information of indoor unit PCB.
INDOOR UNIT MODEL CODE
SW4-1
SW4-2
Type
SW4-3
60
ON
OFF
ON
ON
54
OFF
OFF
ON
ON
45
ON
OFF
OFF
ON
36
OFF
OFF
OFF
ON
30
ON
ON
ON
OFF
25(24)
OFF
ON
ON
OFF
20
ON
ON
OFF
OFF
18
OFF
ON
OFF
OFF
14
ON
OFF
ON
OFF
12
OFF
OFF
ON
OFF
9
ON
OFF
OFF
OFF
7
OFF
OFF
OFF
OFF
SW4-4
Capacity
5-2 Frost prevention temperature shift switch
4. SW4 setting (Never change at the site)
5. SW5 setting
5-1 Wireless remote controller custom code switch
Decid the custom code and restrict the type of infrared control signal, in order to prevent mixing of multiple indoor unit signals.
Remote controller custom code switch
OFFOFF
SW5-1
OFFON
Type A
Custom code
ON
ON
ON
SW5-2
Type B
Type C
Type D
( Factory setting)
5-3 Draft prevention setting switch (only for cassette type)
Set the frost prevention temperature for indoor unit.
Frost prevention temperature shift switch
NormalOFF
SW5-3
HighON
Frost prevention temperature
( Factory setting)
OFF
C
O
O
L
FA
N
H
E
A
T
A
U
T
O
A
U
T
O
H
I
G
H
M
E
D
LO
W
T
I
M
E
R
T
I
M
E
R
R
E
S
E
T
C
L
O
C
K
S
L
E
E
P
E
N
E
R
G
Y
S
A
V
E
C
A
M
P
M
O
N
O
F
F
O
F
F
O
N
H
M
A B C D
A B C D
D
R
Y
ABCD
Remote controller
Remote controller signal selector switch
Set the flap angle of cassette type unit.
Draft prevention switch
Normal positionOFF
SW5-4
Draft prevention positionON
flap angle
( Factory setting)
Normal position Draft prevention position
35 - 65
25 - 65
Flap angle Flap angle
*If air conditioning cooling operation is performed in long time and a humid place, there is a possibility that waterdrop may hang down from a blow-off mouth.
An air flow direction, by moving the flap angle horizontally, It can prevent that a cold wind directly hits.
1. Press the MASTER CONTROL button for more than five seconds to start the code change.
2. Press the (+) or (-) button to select the desired code.
3. Press the MASTER CONTROL button again to end the code change.
A B C D
02-15
ROTARY SWITCH SETTING
EXTERNAL INPUT AND OUTPUT
Indoor unit address switch
Sets the indoor unit addresses.
INDOOR UNIT ADDRESS SWITCH
Refrigerant circuit address switch
Sets the refrigerant circuit.
REFRIGERANT CIRCUIT ADDRESS SWITCH (Factory setting SW 8: 0 SW 9: 0)
Remote controller address switch
REMOTE CONTROLLER ADDRESS SWITCH (Factory setting : 0)
When the indoor unit is wired by remote controller group, to identity the indoor unit in the remote controller group, the number (remote controller address) in the remote controller group is set. Set the remote controller address in the 0.1.2,~,15 order (Blank is not allowed)
1.SW6 setting
2.SW7 setting forbidden
Rotary SW7 0
Rotary SW
6
Description Remarks
Indoor unit
address SW
Indoor unit address
( 0~15 )
Rotary SW
8
9
Description Remarks
Refrigerant circuit address 1 Refrigerant circuit address 2
Refrigerant circuit
address (the first digit) Refrigerant circuit address (the second digit)
Rotary SW
10
Description Remarks
Remote controller address SW
Remote controller address
3.SW8,9 setting
4.SW10 setting
(Factory setting : 0)
Connector
CN21
CN27
Input
Output
OPERATION DISPLAY (DC12V)
Remarks
Indoor unit type
Wall mounted / Ceiling wall types
CN22
CN23
CN24
Other types
All types
CONTROL INPUT
(OPERATION / STOP)
ERROR DISPLAY (DC12V)
INDOOR UNIT FAN STATUS DISPLY(DC12V)
See 2-4-1 for details
1-2 Model code setting switch
The model code infomation corresponding to each model is provided with the switch.
2-1 Dip SW 2-1,2-2 setting forbidden
OFF
SW2-1
2-3 DIP SW 2-4 setting forbidden.
DIP SWITCH SETTING
1. SW1 setting (Never change at the site)
2. SW2 setting
1-1 Fan speed setting switch
( Factory setting)
( Factory setting)
The fan speed corresponding to each model is set with the switch.
OFFSW1-1
SW1-2
OFF
ON ONOFF
ON
OFF ON
AS7
AS9 AS12
AS14
OFFSW1-3
SW1-4
OFF
ON ONOFF
ON
OFF ON
AS7
AS9 AS12
AS14
OFF
SW2-2
2-2 Auto restart validity / invalidity.
The auto restart function be comes validity by changing the switch position from OFF to ON.
AUTO RESTART SETTING
Auto restart
Validity
SW2-3
ON
Invalidity
OFF
( Factory setting)
OFF
SW2-4
2-3-2 INDOOR UNIT ( COMPACT WALL MOUNTED TYPE )
02-16
3-1 Refrigrant circuit address switch
By combined with Rotary SW5 , the refrigerant circuit address (0-99) can be set. Please see "6-2 ADDRESS SETTING" for refrigerant address conversion table.
OFF
OFF
16 - 31
32 - 47
ON
OFF
OFF
ON
OFF
48 - 63
Remarks
3. SW3 setting
( Factory setting)
SW3-1 SW3-2 SW3-3
Refrigerant
circuit address
0 - 15
64 - 79
80 - 95
96 - 99
ON
ON
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
About Rotary
SW5,
see next page
3-2 DIP SW 3-4 setting forbidden.
( Factory setting)
OFF
SW3-4
02-17
ROTARY SWITCH SETTING
JUMPER WIRE
Indoor unit address switch
Set the indoor unit addresses.
INDOOR UNIT ADDRESS SWITCH
Refrigerant circuit address switch
By combined with DIP switch 3-1,3-2 and 3-3,the refrigerant circuit address(0 - 99)can be set. Please see "5-3-3 ADDRESS SETTING" for the refrigerant address conversion table.
REFRIGERANT CIRCUIT ADDRESS SWITCH (Factory setting SW 5: 0)
1.SW4 setting
Rotary SW
4
Description Remarks
Indoor unit
address SW
Indoor unit address
( 0~15 )
Rotary SW
5
Description Remarks
Refrigerant circuit address SW
About DIP switch 3-1,3-2 and 3-3 see previous page
2.SW5 setting
(Factory setting : 0)
Wireless remote controller custom code switch
Limit the type of infrared control signal which the indoor unit is controlled,in order to prevent misoperation of the unit due to the signal from other wirless remote controller.
Remote controller custom code switch
ConnectConnect
JM 1
ConnectDisconnect
Type A
Custom code
Disconnect
Disconnect
Disconnect
JM 2
Type B
Type C
Type D
( Factory setting)
Connect
C
O
O
L
FA
N
H
E
A
T
A
U
T
O
A
U
T
O
H
I
G
H
M
E
D
L
O
W
T
I
M
E
R
T
I
M
E
R
R
E
S
E
T
C
L
O
C
K
S
L
E
E
P
E
N
E
R
G
Y
S
A
V
E
C
A
M
P
M
O
N
O
F
F
O
F
F
O
N
H
M
A B C D
A B C D
D
R
Y
ABCD
Remote controller
Remote controller signal selector switch
1. Press the MASTER CONTROL button for more than five seconds to start the code change.
2. Press the (+) or (-) button to select the desired code.
3. Press the MASTER CONTROL button again to end the code change.
A B C D
02-18
EXTERNAL INPUT AND OUTPUT
Control Input
CN10
Connector
CN11
See 2-4-2 for details.
Remarks
Operation Display
Input or Output
(Operation / Stop)
(DC12V)
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