Fujitsu AG * V09LAC Series, AG * V12LAC Series, AG * V14LAC Series Service Instruction

SPLIT TYPE ROOM AIR CONDITIONER
FLOOR
type
Models Indoor unit Outdoor unit
AG * V09LAC AG * V12LAC AG * V14LAC
AO * V09LAC AO * V12LAC AO * V14LAC
INVERTER
INSTRUCTION
R410A
CONTENTS
1. SPECIFICATION
AG*V09/ 12LAC, AO*V09/ 12LAC...................................................................................
2. DIMENSIONS
AG*V09/ 12/ 14LAC, AO*V09/ 12/ 14LAC.......................................................................
AG*V14LAC, AO*V14LAC...............................................................................................
3. REFRIGERANT SYSTEM DIAGRAM
AG*V09/ 12/ 14LAC, AO*V09/ 12/ 14LAC.......................................................................
4. CIRCUIT DIAGRAM
AG*V09/ 12LAC, AO*V09/ 12LAC...................................................................................
AG*V14LAC, AO*V14LAC...............................................................................................
5. DESCRIPTION OF EACH CONTROL OPERATION
1. COOLING OPERATION..............................................................................................
3. DRY OPERATION......................................................................................................
2. HEATING OPERATION..............................................................................................
5. INDOOR FAN CONTROL...........................................................................................
4. AUTO CHANGEOVER OPERATION.........................................................................
7. LOUVER CONTROL...................................................................................................
6. OUTDOOR FAN CONTROL.......................................................................................
9. TIMER OPERATION CONTROL................................................................................
8. COMPRESSOR CONTROL........................................................................................
11. TEST OPERATION CONTROL..................................................................................
10. ELECTRONIC EXPANSION VALVE CONTROL........................................................
13. FOUR-WAY VALVE EXTENSION SELECT...............................................................
12. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST )................................
15. MANUAL AUTO OPERATION ( Indoor unit body operation ).....................................
14. AUTO RESTART........................................................................................................
16. FORCED COOLING OPERATION............................................................................
18. COIL DRY OPEARTION CONTROL..........................................................................
17. COMPRESSOR PREHEATING..................................................................................
19. DEFROST OPERATION CONTROL..........................................................................
21. AIR OUTLET SELECTION (DAMPER CONTROL)....................................................
20. OFF DEFROST OPERATION CONTROL..................................................................
01-01
02-01 02-02
03-01
04-01 04-02
05-01 05-02 05-03 05-04 05-05 05-07 05-08 05-09 05-10 05-12 05-12
05-12 05-12 05-13 05-13
05-13 05-13
05-14 05-16 05-17
22. 10°C HEAT OPERATION........................................................................................... 05-18
23. VARIOUS PROTECTIONS......................................................................................... 05-19
05-12
6. REFRIGERANT CAUTION -R410A-
1. R410A TOOLS............................................................................................................
3. PRECAUTION FOR SERVICING...............................................................................
2. PRECAUTION FOR INSTALLATION.........................................................................
5. DEFFERENCE FROM CONVENTIONAL MODEL(R22) AND PRECAUTIONS........
4. NEW REFRIGERANT R410A.....................................................................................
7. TROUBLE SHOOTING
1. WHEN THE UNIT DOES NOT OPERATE AT ALL....................................................
2. SELF DIAGNOSIS FUNCTION..................................................................................
1. DISASSEMBLY ILLUSTRATION & PARTS LIST......................................................
2. DISASSEMBLY PROCESS ......................................................................................
8. APPENDING DATA
1. JUMPER SETTING OF INDOOR UNIT AND OUTDOOR UNIT................................
3. THERMISTOR RESISTANCE VALUES.....................................................................
2. OUTDOOR UNIT PRESSURE VALUE AND TOTAL ELECTRIC
CURRENT CURVE...................................................................................................
9. REPLACEMENT PARTS
10. INSTALLATION MANUAL
3. SELF-DIAGNOSIS FUNCTION AND CHECKING POINTS.......................................
4. SERIAL SIGNAL DIAGNOSIS....................................................................................
5. IPM PROTECTION.....................................................................................................
6. TROUBLE SHOOTING OF REFRIGERANT CYCLE.................................................
06-01 06-02 06-04 06-05 06-08
07-01 07-02 07-03 07-08
07-09
08-01
08-02 08-06
09-01 09-13
07-10
1 . SPECIFICATIONS
R410A
FLOOR type
INVERTER
SPECIFICATIONS
INDOOR UNIT
H x W x D (mm)
H x W x D (mm)
600 x 740 x 200
OUTDOOR UNIT
540 x 790 x 290
578 x 790 x 300
DIMENSIONS
INDOOR UNIT
GROSS / NET(kg)
GROSS / NET(kg)
17 / 14
OUTDOOR UNIT
44 / 4040 / 36
WEIGHT
TYPE
COOL & HEAT INVERTER
INDOOR UNIT
OUTDOOR UNIT
AG*V09LAC
AO*V09LAC
AG*V12LAC
AO*V12LAC
AG*V14LAC
AO*V14LAC
COOLING CAPACITY
(kW) 3.5 (0.9~4.0)
HEATING CAPACITY
(kW)
4.5 (0.9~6.6)
4.2 (0.9~5.0)
5.2 (0.9~8.0)
POWER SOURCE (V) 230
FREQUENCY (Hz)
50
RUNNING CURRENT
COOLING 4.4
(A)
HEATING
5.5
INPUT WATTS
(kW)
COOLING 0.94 (0.25~1.40)
HEATING
1.19 (0.25~2.15)
E.E.R.
COOLING
3.72
COP HEATING
3.78
MOISTURE REMOVAL
1.8
AIR CIRCULATION-Hi (m /hr)
3
C:570 H:600
5.2
6.4
1.14(0.25~1.90)
1.44(0.25~2.95)
3.68
3.61
2.1
C:650 H:650C:570 H:600
C:760 H:680
2.6 (0.9~3.5)
3.5 (0.9~5.5)
2.6
3.8
0.53 (0.25~1.35)
0.79 (0.25~2.10)
4.91
4.43
1.3
FAN MOTOR
TYPE
Hermetic type, 4 pole, 3 phase, DC inverter motor, Rotary
DISCRIMINATION
REFRIGERANT R410A (g) 1,050 1,1501,050
POWER SOURCE (V) 230
HI-SPEED (UP/ LO)
(r.p.m.)
C:1,190/ 1,000 H:1,240/ 1,040
C:1,000/ 850 H:1,040/ 880
C: 820/ 690 H: 840/ 700
C: 660/ 560 H: 660/ 560
C:760 H:760
C:1,190/ 1,000 H:1,240/ 1,040
C:1,000/ 850 H:1,040/ 880
C: 820/ 690 H: 840/ 700
C: 660/ 560 H: 660/ 560
C:820 H:750
C:1,330/ 1,120 H:1,330/ 1,120
C:1,100/ 930 H:1,100/ 930
C: 890/ 750 H: 860/ 730
C: 660/ 560 H: 660/ 560
INDOOR UNIT
MED-SPEED (UP/ LO)
LO-SPEED (UP/ LO)
QUIET (UP/ LO)
OUTDOOR UNIT
ELECTRICAL DATA
COMPRESSOR
( /hr)
(kW/kW)
(kW/kW)
01-01
(dB)
(dB)
HI-SPEED
MED-SPEED
INDOOR UNIT
LO-SPEED
QUIET
C:40 H:40
C:47 H:48
C:35 H:35
C:22 H:22
C:29 H:29
C:40 H:40
C:48 H:49
C:35 H:35
C:22 H:22
C:29 H:29
C:44 H:43
C:50 H:50
C:38 H:37
C:22 H:22
C:31 H:29
OUTDOOR UNIT
NOISE LEVEL
20 m
15m chargeless, 20g/m (>15m)
Note : Noise was measured in accordance with JIS standards, Japan.
MAX PIPE LENGTH
ADDITIONAL REFRIGERANT
DA89X1C-20FZ DA130A1F-25F
2 . DIMENSIONS
R410A
FLOOR type
INVERTER
DIMENSIONS
Models : AG*V09LAC / AO*V09LAC AG*V12LAC / AO*V12LAC
02-01
(unit : mm)
540
740 200
790
56
290
353
17
600
DIMENSIONS
Models : AG*V14LAC / AO*V14LAC
02-02
347
578
48
10
320
508
540
20
300
125
60
790
(unit : mm)
740 200
600
3 . REFRIGERANT SYSTEM DIAGRAM
R410A
FLOOR type
INVERTER
REFRIGERANT SYSTEM DIAGRAM
2-Way
valve
Strainer
Strainer
3-Way
valve
Muffler
Muffler
4-Way valve
Expansion valve
Heat exchanger
( INDOOR )
Heat exchanger ( OUTDOOR )
(4Pass)
Compressor
Cooling Heating
AG*V12LAC / AO*V12LAC AG*V14LAC / AO*V14LAC
Models : AG*V09LAC / AO*V09LAC
03-01
(2Pass)
4 . CIRCUIT DIAGRAM
R410A
FLOOR type
INVERTER
CIRCUIT DIAGRAM
Models : AG*V09LAC / AO*V09LAC
AG*V12LAC / AO*V12LAC
04-01
INDOOR UNIT
OUTDOOR UNIT
CIRCUIT DIAGRAM
Models : AG*V14LAC / AO*V14LAC
04-02
INDOOR UNIT
OUTDOOR UNIT
5 . DESCRIPTION OF EACH CONTROL OPERATION
R410A
FLOOR type
INVERTER
( Fig. 1 : Limit of Maximum Frequency based on Outdoor Temperature )
1. COOLING OPERATION
1-1 COOLING CAPACITY CONTROL
A sensor (room temperature thermistor) built in the indoor unit body will usually perceive difference or variation between a set temperature and present room temperature, and controls the operation frequency of the compressor. * If the room temperature is 2°C higher than a set temperature, the compressor operation frequency will attain to maximum performance.
minimum frequency
air flow
maximum frequency
maximum frequency
Outside air Outside air temperature temperature
36°C
A zone
34°C
32°C
B zone
30°C
21°C
C zone
19°C
D zone
( Table 1 : Compressor Frequency Range )
When the compressor operates for 30 minutes continuously at over the maximum frequency , the maximum frequency is changed from Maximum Frequency to Maximum Frequency .
05-01
E zone
F zone
10°C
0°C
12°C
2°C
AG*V09LAC
18Hz
18Hz
18Hz
80Hz 96Hz
70Hz 90Hz
58Hz 90Hz
AG*V12LAC
AG*V14LAC
Hi Me Lo Quiet
A zone
96Hz 61Hz 51Hz 33Hz 96Hz 61Hz 51Hz 33Hz
51Hz 33Hz
B zone C zone
96Hz 61Hz
Upper& Lower air flow
Upper air flow
D zone
64Hz 42Hz 36Hz 27Hz
E zone
64Hz 42Hz
36Hz
27Hz
F zone
A zone B zone C zone D zone E zone F zone 64Hz
42Hz
36Hz 27Hz 96Hz 61Hz 45Hz 33Hz 96Hz 61Hz 45Hz 33Hz
45Hz 33Hz
96Hz 61Hz 64Hz 36Hz 36Hz 27Hz 64Hz 36Hz
36Hz
27Hz
64Hz
36Hz
36Hz 27Hz
* When the room temperature is between +2°C to -2.5°C of the setting temperature, the compressor frequency is controlled within the range shown in Table1. However, the maximum frequency is limited in the range shown in Figure 1 based on the fan speed mode and the outdoor temperature.
* If the room temperature is 2.5°C lower than a set temperature, the compressor will be stopped.
Upper & Lower
Upper
Upper & Lower
Upper
AG*V09/ 12LAC
Hi Me Lo Quiet
A zone
90Hz 45Hz 42Hz 30Hz 90Hz 45Hz 42Hz 30Hz
42Hz 30Hz
B zone C zone
90Hz 45Hz
Upper& Lower air flow
Upper air flow
D zone
58Hz 38Hz 34Hz 24Hz
E zone
58Hz 38Hz
34Hz
24Hz
F zone
A zone B zone C zone D zone E zone F zone 58Hz
38Hz
34Hz 24Hz 90Hz 45Hz 34Hz 24Hz 90Hz 45Hz 34Hz 21Hz
34Hz 21Hz
90Hz 45Hz 58Hz 34Hz 30Hz 21Hz 54Hz 34Hz
30Hz
21Hz
54Hz
34Hz
30Hz 21Hz
AG*V14LAC
2. HEATING OPERATION
2-1 HEATING CAPACITY CONTROL
A sensor (room temperature thermistor) built in the indoor unit body will usually perceive difference or variation between a set temperature and present room temperature, and controls the operation frequency of the compressor. * If the room temperature is lower by 3°C than a set temperature, the compressor operation frequency will attain to maximum performance.
* If the room temperature is higher 2.5°C than a set temperatire, the compressor will be stopped.
Outside air temperature
Outside air temperature
19°C
C zone
17°C
14°C
B zone
12°C
A zone
AA zone
7°C
5°C
* When the room temperature is between +2°C to -3°C of the setting temperature, the compressor frequency is controlled within the range shown in Table2. However, the maximum frequency is limited in the range shown in Figure 2 based on the fan speed mode and the outdoor temperature.
( Table 2 : Compressor Frequency Range )
( Fig.2 : Limit of Maximum Frequency based on Outdoor Temperature )
* The room temperature is controlled 2°C higher than the setting temperature for 60 minutes after starting the operation. After 60 minutes, it is controlled based on the normal setting temperature.
05-02
minimum frequency
air flow
maximum frequency
AG*V09LAC
18Hz
18Hz
130Hz
119Hz
AG*V12LAC
AG*V14LAC
Hi Me Lo Quiet 130Hz 96Hz 57Hz 45Hz 130Hz 96Hz 64Hz 51Hz
80Hz 68Hz
130Hz 96Hz
Upper& Lower air flow
Upper air flow
130Hz 96Hz 80Hz 68Hz 130Hz 96Hz 48Hz 33Hz 130Hz 96Hz 64Hz 45Hz
80Hz 51Hz
130Hz 96Hz 130Hz 96Hz 80Hz 68Hz
AA zone A zone B zone C zone AA zone A zone B zone C zone
Upper & Lower
Upper
Upper & Lower
Upper
AG*V09/ 12LAC
Hi Me Lo Quiet 119Hz 90Hz 54Hz 30Hz 119Hz 90Hz 70Hz 38Hz
70Hz 45Hz
119Hz 90Hz
Upper& Lower air flow
Upper air flow
119Hz 90Hz 70Hz 54Hz 119Hz 90Hz 38Hz 30Hz 119Hz 90Hz 42Hz 38Hz
49Hz 38Hz
119Hz 90Hz 119Hz 90Hz 54Hz 45Hz
AA zone A zone B zone C zone AA zone A zone B zone C zone
AG*V14LAC
3. DRY OPERATION
3-1 INDOOR UNIT CONTROL
The compressor rotation frequency shall change according to the temperature, set temperature, and room temperature variation which the room temperature sensor of the indoor unit body has detected as shown in the Fig 3. However, after the compressor is driven, the outdoor unit shall run at INITIAL frequency as shown in the Table 3 for a minute.
room temperature
room temperature
Ts+1.5°C
Ts+0.5°C
Compressor
ON
OFF
Indoor fan
Dry air flow
S-Lo
OFF
Ts- 0.5°C
Ts- 1.5°C
( Table 3 : Compressor frequency )
( Fig.3 : Compressor Control based on Room Temperature )
( Fig.4 : Indoor Fan Control )
05-03
10 30 60 180 60 180 60 10 30
(SEC)
INITIAL frequency
AG*V09LAC
56Hz
40Hz
AG*V12LAC
AG*V14LAC
AG*V09LAC AG*V12LAC
AG*V14LAC
X zone
J zone
Y zone
X zone J zone Y zone
A,B,C
33Hz 25Hz 0Hz
25Hz 0Hz
D,E,F A,B,C D,E,F
27Hz
21Hz 18Hz 0Hz
air flow
Indoor zone
*Outdoor zone
Upper air flow
Upper air flow
*Refer to Fig.1 for "outdoor zone".
4. AUTO CHANGEOVER OPERATION
When the air conditioner is set to the AUTO mode by remote control, operation starts in the optimum mode from among the HEATING, COOLING, DRY and MONITORING modes. During operation, the optimum mode is automatically switched in accordance with temperature changes. The temperature can be set between 18°C and 30°C in 1°C steps.
.When operation starts, only the indoor upper fan and outdoor fans are operated for 1 minute. After 1 minute,
the room temperature and outside air temperature are sensed and the operation mode is selected in accordance with the table below.
C zone
32°C
B zone
-10°C A zone
( Table.4 Operation mode selection table)
Outside air temperature (TO)
Room temperature (TB)
A zone B zone C zone
TB > TS+2°C
Monitoring
Cooling
(automatic dry)
Cooling
(automatic dry)
TS+2°C TB TS - 2°C
Monitoring Monitoring Monitoring
TB TS- 2°C Heating Heating Monitoring
.When COOING was selected at , the air conditioner operates as follow:
The same operation as COOLING OPERATION of item 1 above is performed.
When the room temperature has remained at (set temperature -1°C) for 8 minutes, operation is
automatically switched to DRY and the same operation as DRY OPERATION of item 3 above is performed.
If the room temperature reaches (set temperature +2°C during DRY operation, operation returns to COOLING operation.
.When HEATING was selected at , the same operation as HEATING OPERATION of item 2 above is performed.
When the compressor was stopped for 6 consecutive minutes by the temperature control function after the COOLING or HEATING operation mode was selected at above, operation is switched to MONITORING and the operation mode is selected again.
1
<
1
2
3
1
4
1
( Fig.5 : Outside air temperature zone selection )
05-04
5. INDOOR FAN CONTROL
(1).Fan speed
( Table 5 : Indoor Fan Speed )
(2).FAN OPERATION
The airflow can be switched in 5 steps such as AUTO, QUIET, LOW, MED, HIGH, while the indoor fan only runs. When Fan mode is set at (Auto), it operates on (MED) Fan Speed.
05-05
AG*V09/ 12LAC
Operation mode
Air flow mode
Speed (rpm)
Hi 1240/ 1040 1280/ ---
1040/ 880 1080/ ---
660/ 560 680/ ---
840/ 700 870/ --­ 660/ 560 680/ --­ 660/ 560 680/ --­ 660/ 560 680/ --­1190/ 1000 1230/ --­1000/ 850 1030/ --­ 820/ 690 850/ ---
---- / ---- 680/ ---
Me
Lo
Heating
Quiet
Hi
Me
Lo
Quiet
Cool air prevention
S-Lo
Dry
Cooling Fan
Upper& Lower air flow mode
Upper air flow mode
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower) (Upper/ Lower)
AG*V14LAC
Operation mode
Air flow mode
Speed (rpm)
Hi 1330/ 1120 1370/ ---
1100/ 930 1130/ ---
660/ 560 680/ ---
860/ 730 890/ --­ 660/ 560 680/ --­ 660/ 560 680/ --­ 660/ 560 680/ --­1330/ 1120 1370/ --­1100/ 930 1130/ --­ 890/ 750 890/ ---
---- / ----
680/ ---
Me
Lo
Heating
Quiet
Hi
Me
Lo
Quiet
Cool air prevention
S-Lo
Dry
Cooling Fan
Upper& Lower air flow mode
Upper air flow mode
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower)
(Upper/ Lower) (Upper/ Lower)
(3).COOLING OPERATION
Switch the airflow [AUTO], and the (Fig.6) indoor fan motor will run according airflow change - over ( Cooling:AUTO ) to a room temperature, as shown in When the room Figure 6. temperature rises On the other hand, if switched in [HIGH] [QUIET], the indoor motor
+2.5°C
will run at a constant airflow of [COOL]
operation modes QUIET, LOW, MED, HIGH, as shown in Table 5. +1.5°C
+1°C
LOW mode
When the room
temperature lowers
(Room temperature) D (Setting temperature)
(4).DRY OPERATION
(5).HEATING OPERATION
Switch the airflow [AUTO], and the (Fig.7) indoor fan motor will run according airflow change - over ( Heating:AUTO) to a room temperature, as shown in When the room Figure 7. temperature rises On the other hand, if switched
LOW mode
[HIGH] [QUIET], the indoor motor -1°C
will run at a constant airflow of [HEAT]
-1.5°C
operation modes QUIET, LOW, MED, HIGH, as shown in Table 5. -2°C
-2.5°C
HIGH mode
When the room
temperature lowers
(Room temperature) D (Setting temperature)
(6).COOL AIR PREVENTION CONTROL (Heating mode)
Indoor heat exchanger Indoor heat exchanger temperature temperature
42°C
Hi
39°C
Me
37°C
Lo
Cool air prevention
30°C
S-Lo
Refer to the table 4. Durring the dry mode operation, the fan speed setting can not be changed.
The maximum value of the indoor fan speed is set as shown in Figure 8, based on the detected temperature by the indoor heat exchanger sensor on heating mode.
(Fig.8 : Cool Air Prevention Control)
05-06
34°C
24°C
29°C
31°C
HIGH mode
MED mode
+2°C
MED mode
6. OUTDOOR FAN CONTROL
Cooling Dry Heating
AG*V09LAC AG*V12LAC
800/ 760/ 470
860/ 820/ 670/ 500
470/ 250
500/ 280
500 150 (by 1rpm or more)
AG*V14LAC
( Table 6 : Outdoor fan speed )
*
The outdoor fan speed mentioned avobe depends on the compressor frequency. (When the compressor frequency increases, the outdoor fan speed also changes to the higher speed. When the compressor frequescy decreases, the outdoor fan speed also changes to the lower speed.)
*
It runs at 500(A-D ZONE)/200(E,F ZONE) rpm for 20 seconds after starting up the outdoor fan.
*
After the defrost control is operated on the heating mode, the fan speed keeps at the higher speed as table 7 without relating to the compressor frequency.
05-07
A - C
D
E
F
A - C
D
E
F
ZONE
760/ 470
760/ 470
500
500
760/ 680/ 470
820/ 750/ 670/ 550/ 450
Refer to Fig1.
(rpm)
*
Outdoor temperature falls, and if it becomes E and F zone(Refer to Fig1), rotations of fan speed will fall.
( Table 7 : Outdoor fan speed after the defrost )
AG*V09/ 12LAC
AG*V14LAC
Min
900rpm
950rpm
(1). Fan Speed
470 150 (by 1rpm or more)
300 150 (by 1rpm or more)
300 150 (by 1rpm or more)
7. LOUVER CONTROL
(1). VERTICAL LOUVER CONTROL
Each time the button is pressed, the air direction range will change as follows:
Use the air direction adjustments within the ranges shown above.
The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected.
Cooling / Dry mode Horizontal flow Heating mode Downward flow
When the temperature of the air being blown out is low at the start of heating operation or during defrosting, the airflow direction temporarily becomes to prevent cold air being blown onto the body.
During Monitor operation in AUTO CHANGEOVER mode, the airflow direction automatically becomes , and it cannot be adjusted.
(Function and Operation Range)
(Fig 9: Air Direction Range)
(2). SWING OPERATION
When the swing signal is received from the remote controller, the vertical louver starts to swing.
(Swinging Range)
When the indoor fan is either at S-lo or Stop mode, the swinging operation is interrrupted and the louver stops at the memorized position.
05-08
8. COMPRESSOR CONTROL
(1). OPEARTION FREQUENCY RANGE
The operation frequency of the compressor is different based on the operation mode as shown in the table 8.
Cooling Heating
Min Max Min Max
Dry
AG*V09/ 12LAC 18Hz 96Hz 18Hz 130Hz 33Hz AG*V14LAC 18Hz 90Hz 18Hz 119Hz 24Hz
AG*V09/ 12LAC 56Hz 74Hz 87Hz 97Hz 108Hz 119Hz
80sec 60sec 60sec 180sec 60sec 60sec
(Table 8 : Compressor Operation Frequency Range)
(2). OPEARTION FREQUENCY CONTROL AT START UP
The compressor frequency soon after the start-up is controlled as shown in the figure 10.
(Fig.10 : Compressor Control at Start-up)
Time
Time Time Time
Time
Time
(Frequency)
(Time)
Frequency
Frequency
Frequency Frequency
Frequency
Frequency
Time Time
Time Time Time Time
Frequency
Frequency
Frequency
Frequency
Frequency
Frequency
05-09
AG*V14LAC 40Hz 59Hz 72Hz 80Hz 101Hz 110Hz
60sec 40sec 40sec 60sec 150sec 60sec
AG*V09/ 12LAC AG*V14LAC
9. TIMER OPEARTION CONTROL
(1). OPEARTION FREQUENCY RANGE
The table 9 shows the available timer setting based on the product model.
ON TIMER / OFF TIMER PROGRAM TIMER SLEEP TIMER
AG*V09/ 12/ 14LAC
OFF timer : When the clock reaches the set time, the air conditioner will be turned off.
Operation mode
Stop mode
Set time of timer
ON timer : When the clock reaches the set time, the air conditioner will be turned on.
Operation mode
Stop mode
Set time of timer
The program timer allows the OFF timer and ON timer to be used in combination one time.
Operation mode
Operation will start from the timer setting (either OFF timer or ON timer) whichever is closest
to the clock's current timer setting. The order of operations is indicated by the arrow in the remote control unit's display. SLEEP timer operation cannot be combined with ON timer operation.
(Table 9 : Timer Setting)
(2). PROGRAM TIMER
Stop mode
Stop mode
Stop mode
Operation mode
Operation mode
Set time
Set time Set time Set time
05-10
(3). SLEEP TIMER
If the sleep is set, the room temperature is monitored and the operation is stopped automatically. If the operation mode or the set temperature is change after the sleep timer is set, the operation is continued according to the changed setting of the sleep timer from that time ON.
Set temperature rises ( Ts : Set temperature )
Stop of operation
Set temperature lowers
( Ts : Set temperature )
Ts
Stop of operation
In the cooling operation mode
When the sleep timer is set, the setting temperature is increased 1°C. It increases the setting temperature another 1°C after 1 hour. After that, the setting temperature is not changed and the operation is stopped at the time of timer setting.
Ts
+1°C
+2°C
Set
60min
In the heating operation mode
When the sleep timer is set, the setting temperature is decreased 1°C. It decreases the setting temperature another 1°C every 30 minutes. Upon lowering 4°C, the setting temperature is not changed and the operation stops at the time of timer setting.
-4°C
-3°C
-2°C
-1°C
Set
30min
30min
30min
05-11
10. ELECTRONIC EXPANSION VALVE CONTROL
The most proper opening of the electronic expansion valve is calculated and controlled under the present operating condition based on the following values. The compressor frequency, the temperatures detected by the discharge temperature sensor, the indoor heat exchanger sensor, the outdoor heat exchanger sensor, and the outdoor temperature sensor.
The pulse range of the electronic expansion valve control is between 60 to 480 pulses.
The expansion valve is set at 480 pulses after 110 seconds of stopping compressor.
At the time of supplying the power to the outdoor unit, the initialization of the electronic expansion valve is operated (528 pulses are input to the closing direction).
11. TEST OPERATION CONTROL
Under the condition where the air conditioner runs, press the test operation button of the remote control, and the test operation control mode will appear. During test running, the operation lamp and timer lamp of the air conditioner body twinkle simultaneously. Set the test operation mode, and the compressor will continue to run regardless of whether the room temperature sensor detects.
The compressor won't enter operation status for 2 minutes and 20 seconds after the compressor is stopped, even if any operation is given.
At the time when the air conditioner is switched from the cooling mode to heating mode, the compressor is stopped, and the four-way valve is switched in 2 minutes and 20 seconds later after the compressor stopped.
When the power was interrupted by a power failure, etc. during operation, the operation contents at that time are memorized and when power is recovered, operation is automatically started with the memorized operation contents. When the power is interrupted and recovered during timer operation, since the timer operation time is shifted by the time the power was interrupted, an alarm is given by blinking (7 sec ON/2 sec OFF) the indoor unit body timer lamp.
[Operation contents memorized when the power is interrupted]
Operation mode Set temperature Set air flow Timer mode and timer time Set air flow Direction Swing
The test operation mode is released if 60 minutes have passed after setting up the test operation.
12. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST )
13. FOUR-WAY VALVE EXTENSION SELECT
14. AUTO RESTART
05-12
10°C HEAT
15. MANUAL AUTO OPERATION (Indoor unit body operation)
If MANUAL AUTO Button is set, the operation is controlled as shown in Table 10. If the remote control is lost or battery power dissipated, this function will work without the remote control.
OPERATION MODE Auto changeover FAN CONT. MODE Auto TIMER MODE Continuous SETTING TEMP. 24°C SETTING LOUVER Standard SWING OFF
When the outdoor heat exchanger temperature is lower than temperature and the heating operation has been stopped for 30 minutes, power is applied to the compressor and the compressor is heated. (By heating the compressor, warm air is quickly discharged when operation is started.) When operation was started, and when the outdoor temperature rises to temperature or greater, preheating is ended.
AG*V09/ 12/ 14LAC
AG*V09/ 12LAC
870 rpm
36Hz
(Table 10)
(No timer setting available)
17. COMPRESSOR PREHEATING
(Table 11 : Preheating Operation / Release Temperature)
Temperature
Temperature
5°C
7°C
18. COIL DRY OPERATION CONTROL
The coil-dry operation functions by pressing COIL DRY button on the remote controller. The coil-dry operation is consisted of 3 cycles of [Fan operation 3 minutes / Heating operation 2 minutes], and Fan operates for 33 minutes at last before ending the air conditioner operation. (It takes 48 minutes to complete the coil-dry operation.)
(Table 12 : COIL-DRY Operating Functions)
Indoor Fan Speed (Upper air flow only)
Compressor Frequency
Louver Position
Main Unit Indication
OPERATION : ON Other indication : OFF
05-13
Forced cooling operation
Cooling
16. FORCED COOLING OPERATION
Forced cooling operation is started when pressing MANUAL AUTO button for 10 seconds or more. During the forced cooling operation, it operates regardless of room temperature sensor. Operation LED and timer LED blink during the forced cooling operation. They blink for 1 second ON and 1 second OFF on both operation LED and timer LED (same as test operation). Forced cooling operation is released after 60 minutes of starting operation. The FORCED COOLING OPERATION will start as shown in Table11.
AG*V14LAC
890 rpm
24Hz
Hi
Horizontal OFF
Room Temp is not controlled
Manual auto operation
-
19. DEFROST OPERATION CONTROL
(1). CONDITION OF STARTING THE DEFROST OPERATION
The defrost operation starts when the outdoor heat exchanger temperature sensor detects the temperature lower than the values shown in Table 13.
(Table 13 : Condition of starting Defrost Operation)
AG*V09/12/14LAC
AG*V09/12/14LAC
AG*V09/ 12LAC
AG*V14LAC
1 time defrosting after starting operation
ST
Compressor operating time
Less than 20 minutes 20 to 60 minutes
60 minutes to 4 hours
After 4 hours
Does not operate
- 9°C
- 5°C
- 3°C
Defrosting after 2 time upon starting operation
Less than 35 minutes
35 minutes to 4 hours
Does not operate
Compressor operating time
After 4 hours
- 3°C
- 6°C
(2). CONDITION OF THE DEFROST OPERATION COMPLETION
Defrost operation is released when the conditions become as shown in Table 14.
(Table 14 : Defrost Release Condition)
Release Condition
Outdoor heat exchanger temperature sensor value is higher than 16°C or Compressor operation time has passed 15 minutes.
Outdoor heat exchanger temperature sensor value is higher than 10°C or Compressor operation time has passed 15 minutes.
05-14
Defrost Flow Chart
The defrosting shall proceed by the integrating operation time and outdoor heat exchanger temperature as follows.
(Not defrosted for 10 minutes)
(In case of 1st defrost) (In case of 2nd and later defrost)
Compressor OFF Outdoor fan motor OFF 30 sec later four - way valve OFF 36 sec later compressor ON
Heating operation start : Compressor ON
Compressor integrating
operation: Over 20 minutes to below 60 minutes
Compressor integrating
operation: Over 60 minutes to below 240 minutes
Compressor integrating
operation: Over 240 minutes
Compressor integrating
operation: Over 35 minutes to below 240 minutes
Compressor integrating
operation: Over 240 minutes
Outdoor heat exchanger
temperature: Below -9°C
Outdoor heat exchanger
temperature:
Outdoor heat exchanger
temperature:
Outdoor heat exchanger
temperature:
Outdoor heat exchanger
temperature:
Defrost start
Defrost Indicator:
[Operation lamp]
7 sec ON / 2 sec OFF
Outdoor heat exchanger temperature:
Over 10°C / 16°C
or Compressor ON time: Over 15 minutes
Defrost end
Below -5°C
Below -3°C
Below -6°C
Below -3°C
05-15
20. OFF DEFROST OPEARTION CONTROL
(1). OFF DEFROST OPERATION CONDITION
When operation stops in the [Heating operation] mode, if frost is adhered to the outdoor unit heat exchanger, the defrost operation will proceed automatically. In this time, if indoor unit operation lamp flashes slowly (7 sec ON / 2 sec OFF), the outdoor unit will allow the heat exchanger to defrost, and then stop.
In heating operation, the outdoor heat exchanger temperature is less than -4°C, and compressor operation integrating time lasts for more than 30 minutes.
AG*V09/ 12LAC
AG*V14LAC
OFF Defrost Flow Chart
Heating operation stop
Outdoor heat exchanger temperature:
Below -4°C
and Compressor integrating operation: Over 30 minutes
Defrost start
Defrost Indicater:
[Operation lamp]
Outdoor heat exchanger temperature:
Over 10°C / 16°C
or
Compressor ON time:
Over 15 minutes
Defrost end
(2). OFF DEFROST END CONDITION
Release Condition
Outdoor heat exchanger temperature sensor value is higher than 16°C or Compressor operation time has passed 15 minutes.
Outdoor heat exchanger temperature sensor value is higher than 10°C or Compressor operation time has passed 15 minutes.
7 sec ON / 2 sec OFF
05-16
21. AIR OUTLET SELECTION ( DAMPER CONTROL )
(1). How to set to blow out air from the upper and lower air outlets
(2). Description of operation
05-17
With this function , air come out simultaneously from the upper and lower air outlets so that the room can be cooled or heated effectively. This function is set using the switch behind the front grille of the Indoor unit. (This function is available in cooling and heating operation.)
Set the air outlet selection switch to
Air blows out automatically from the upper and lower air outlets as shown in the table 15 below.
NOTE:
Set the air outlet selection switch to the end. Otherwise, air outlet cannot be selected as intended.
Operation COOLING Mode DRY Mode HEATING Mode
Air flow
Conditions
Upper and lower air flow
Upper air flow Upper air flow
only
Upper and lower air flow
Upper air flow
Room tempera­ture and set tem­perature are dif­ferent.
Room tempera­ture is close to set temperature, or the air conditioner has operated for 1hour.
_
Air flow tempera­ture is high.
Air flow tempera­ture is low. (During defrost­ing operation, start of operation, etc.)
Make sure the lower air outlet is not choked with foreign matters, causing abnormal operation to damper.
When the OPERATION Indicator Lamp and the 10°C HEAT Indicator Lamp flashes, the operation can be maintained temporary by changing of air outlet selection switch to , closing the damper completely and press the START/ STOP button. (If the damper does not close automatically, close the damper manually and fix the position by an adhesive tape etc.) The unit operates almost the same as upper air flow operation, however the indicator lamp flashes continuously if same symptom is detected again.
(Fig.11)
In Cooling mode
When the room temperature rises
+ 7°C
When the room temperature lowers
(Room temperature) D (Setting temperature)
Upper & Lower air flow
Upper air flow
+ 2°C
( Table 15 : Damper control )
22. 10°C HEAT OPERATION
05-18
(Fig.12)
In Heating mode
44°C
Indoor heat exchanger temperature
Upper & Lower air flow
Upper air flow
35°C
The 10°C HEAT operation functions by pressing 10°C HEAT button on the remote controller. The 10°C HEAT operation is almost the same operation as below settings.
(3). How to set to blow out air from the upper air outlet only
Set the air outlet selection switch to
mode HEAT
setting temperature 10°C
louver position (refer to 7.LOUVER CONTROLL)
fan mode AUTO
After 48hours of 10°C HEAT operation without Monitor operation, fan mode will be fixed at HIGH speed.
( Table 16 )
23. VARIOUS PROTECTIONS
(1). DISCHARGE GAS TEMPERATURE OVERRISE PREVENSION CONTROL
The discharge gas thermosensor (discharge thermistor : Outdoor side) will detect discharge gas temperature.
AG*V09/ 12/ 14LAC 104°C 101°C 110°C
09/ 12LAC
14LAC
4.0A / 3.5A
5.0A / 4.5A
6.5A / 6.0A
4.5A / 4.0A
6.0A / 5.5A
8.5A / 8.0A
6.5A / 6.0A
8.0A / 7.5A
8.5A / 8.0A
9.5A / 9.0A
When the discharge temperature becomes higher than Temperature ,the compressor frequency is decreased 20 Hz, and it continues to decrease the frequency for 20 Hz every 120 seconds until the temperature becomes lower than Temperature .
When the discharge temperature becomes lower than Temperature ,the control of the control of the compressor frequency is released.
When the discharge temperature becomes higher than Temperature ,the compressor is stopped and the indoor unit LED starts blinking.
(Table 17 : Discharge Temperature Over Rise Prevension Control / Release Temperature)
Temperature
Temperature
Temperature
(2). CURRENT RELEASE CONTROL
The compressor frequency is controlled so that the outdoor unit input current does not exceeds the current limit velue that was set up with the outdoor temperature. The compressor frequency returns to the designated frequency of the indoor unit at the time when the frequency becomes lower than the release value.
(Table 18 : Current Release Operation Value / Release Value)
[ Heating ]
[ Cooling / Dry ]
OT : Outdoor Temperature
OT : Outdoor Temperature
05-19
7.0A / 6.5A
9.0A / 8.5A
10.5A / 10.0A
13.0A / 12.5A
OT (Control / Release)
17°C
12°C
5°C
OT (Control / Release)
17°C
12°C
5°C
46°C
40°C
OT (Control / Release)
46°C
40°C
OT (Control / Release)
09/ 12LAC
14LAC
(3). ANTIFREEZING CONTROL (Cooling and Dry mode)
The compressor frequency is decrease on cooling & dry mode when the indoor heat exchanger temperature sensor detects the temperature lower than Temperature . Then, the anti-freezing control is released when it becomes higher than Temperature .
A - D
E, F
(Table 19 : Anti-freezing Protection Operation / Release Temperature)
TemperatureTemperature
4°C
4°C
7°C
13°C
(4). COOLING PRESSURE OVERRISE PROTECTION
(Table 20 : Cooling Pressure Over Rise Protection Function Temperature)
When the outdoor unit heat exchange sensor temperature rises to temperature or greater, the compressor is stopped and trouble display is performed.
(5). HIGH TEMPERATURE RELEASE CONTROL ( HEATING MODE )
On heating mode, the compressor frequency is controlled as following based on the detection value of the indoor heat exchanger temperature sensor.
05-20
[ AG*V09/ 12LAC ]
[ AG*V14LAC ]
46Hz or greater 45Hz
39Hz or greater 38Hz
39 45Hz
38Hz
26 38Hz 25Hz
19 29Hz 18Hz
18 25Hz OFF
OFF
Indoor heat exchange temperature
[ Control System ]
Temperature
Temperature
Refer to below
Temperature
Temperature
The compressor frequency is precisely controlled so that it does not exceeds Temperature .
It returns to the normal operation
Compressor Operation
18Hz
30
Frequency down every 120 sec
Frequency down every 120 sec
AG*V09/ 12/ 14LAC 55°C
Temp
Temp Temp Temp
53°C 52°C 50°C
AG*V09/ 12/ 14LAC 67°C
Temperature
6 . REFRIGERANT CAUTION -R410A-
R410A
FLOOR type
INVERTER
1. R410A TOOLS
Gauge manifold . . . . . . . . . . . . . . . . . . . . . (Fig.4-1)
Since the normal pressure is high, the connection pipe size is also different.
Charge hose . . . . . . . . . . . . . . . . . . . . . . . (Fig.4-2)
Refrigerant cylinder . . . . . . . . . . . . . . . . . (Fig.4-3)
Confirm the refrigerant type before charging. Always charge liquid-phase refrigerant.
Electronic balance for refrigerant
charging . . . . . . . . . . . . . . . . . . . . . . . . . . . (Fig.4-4)
Electronic balance is recommended as in the case of R410A.
Vacuum pump with adapter to prevent
reverse flow . . . . . . . . . . . . . . . . . . . . . . . .(Fig.4-5)
Conventional pump can be used.
Vacuum holder . . . . . . . . . . . . . . . . . . . . . (Fig.4-6)
Conventional pump can be used if adapter for preventing vacuum pump oil from flowing back is used.
Gas leakage tester . . . . . . . . . . . . . . . . . . (Fig.4-7)
Exclusive for HFC
Refrigerant cleaner . . . . . . . . . . . . . . . . . . (Fig.4-8)
Brown paint as designated by the ARI, USA
Flare tool . . . . . . . . . . . . . . . . . . . . . . . . . . (Fig.4-9)
Torque wrench . . . . . . . . . . . . . . . . . . . . (Fig.4-10)
Refrigerant recovering
equipment (Collector) . . . . . . . . . . . . . . (Fig.4-11)
The type which can be used for any refrigerant is available
Nitrogen cylinder . . . . . . . . . . . . . . . . . . . (Fig.4-12)
This prevents an oxide film from forming in the pipe silver­alloy brazing work by turning the air out of the pipe and preventing the inside combustion.
Safety charger . . . . . . . . . . . . . . . . . . . . . (Fig.4-13)
It is always compulsory to change the liquid, because R410A is a mixed refrigerant and there is some fear that a mixing ratio changes. In order to avoid the refrigerant from returning to the compressor in a liquid state, the refrigerant can be charged instead of giving a load to the compressor with a safety charger.
Control valve . . . . . . . . . . . . . . . . . . . . . . (Fig.4-14)
The control valve prevents the refrigerant from spouting when it is removed, as the charging hose side and the ser­vice port side are possible to open and close at the same time.
Thermistor vacuum gauge . . . . . . . . . . . (Fig.4-15)
To remove moisture from the refrigerating cycle complete­ly, it is necessary to perform appropriate vacuum drying. For that reason, vacuum conditions can be confirmed cer­tainly.
Vacuum valve . . . . . . . . . . . . . . . . . . . . . (Fig.4-16)
This valve builts in a check valve, and it is easily possible to vacuum a refrigerating cycle or check for degree of vac­uum with it.
TOOLS AND EQUIPMENT (R410A)
Gauge Manifold
R410A
R22, R407C
High pressure gauge
Compond gauge
Port size
-0.1 5.3 Mpa
-0.1 3.8 Mpa
1/2UNF 5/16"
-0.1 3.5 Mpa
-0.1 1.7 Mpa
7/16UNF 1/4"
*
1
Charge hose
R410A
R22, R407C
Normal pressure
Port size
5.1 Mpa
27.4 Mpa
1/2UNF
3.4 Mpa
17.2 Mpa
7/16UNF
*
2
Breaking pressure
This air conditioner used R410A. For installation and servicing, it is necessary to prepare the tools and machines that are different from the previous refrigerant.
Mark shows the exclusive use for R410A.
The specification of the gauge is different due to higher pressure. The size of connection pipe is also different to prevent mis-use.
The shape of flare is different for high pressure condition.
06-01
Gas charging
Vacuuming
Piping work
Pressure control and Circuit switching
Charge hose Fig.4-2
Outdoor unit
Electronic charging scale Fig.4-4
Vacuum pump Fig.4-5
Thermistor vacuum gauge Fig.4-15
Vacuum Valve Fig.4-16
Safety charger Fig.4-13
Control Valve Fig.4-14
Vacuum holder Fig.4-6
Leakage tester Fig.4-7
Cleaner Fig.4-8
Collector Fig.4-11
Nitrogen Cylinder Fig.4-12
Torque wrench Fig.4-10
Flare tool Fig.4-9
Gauge manifold Fig.4-1
Fig.4-3
Refrigerant cylinder
Vacuum control
Low pressure
High pressure
side
side
2. PRECAUTION FOR INSTALLATION
06-02
Precaution for installation
The pipe must be properly pressure rated for R410A The pipe must be an air-conditioning refrigerant pipe.
Flare and flare nuts
Diameter 1/4(6.35mm) 3/8 (9.52mm) 1/2 (12.7mm)
Refrigerant
R410A
R22
/R407C
R410A R410A
A 9.1 9.0 13.2 13.0 16.6
16.2
B 13 12 20 15 13 20
C 12 11 16 12.5 19 16
Nut width 17 22 26 24
Always use the flare nut that is packed with the product.
Do not use existing (for R22) pipes
Be sure to use new pipes when replacing conventional (R22) model with HFC (R407C, R410A) model.
If you use existing pipes, it may cause resolution of compressor oil by remaining mineral oil.
3/8(15.88mm)
R410A
22
29
19.7
25
R22 /R407C
R22 /R407C
R22 /R407C
19.4
23 20
27
3/4(19.05mm)
R410A
24
36
24
29
R22 /R407C
23.7
29 24
Material
Nominal diameter
(in)
1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1 1/8" 1 1/4" 1 1/2"1 3/8"1"
6.35 9.52 12.70 15.88 19.05 22.22 28.58 31.75 38.1034.9225.40
Outside diameter
(mm)
Wall thickness
(mm)
0.8 0.8 0.8 1.0 1.2 1.0 1.0 1.1 1.31.21.0
1) Allowable tensile stress 33 (N/mm );
> =
2
2) Allowable tensile stress 61 (N/mm ); 3) Design pressure 4.2MPa.
> =
2
JIS H3300-C1220T-H or equivalent
2)
COPPER
JIS H3300-C1220T-O or equivalent
1)
COPPER
3)
Pipe diameter, recommended material and wall thickness
A
C
B
Be careful not to mix moisture and
contamination into the pipe
Moisture and contamination
in the pipe is a cause of trouble.
Air purge
Always use a
vacuum pump
to purge air.
Refrigerant charge
Do it always from the liquid phase side.
Don't charge from the gas phase side.
Compressor oil is changed
Be careful to handle synthetic oil, since it resolves easily by moisture and
contamination.
Don't mix new synthetic oil and mineral oil.
It may cause trouble.
We developed new synthetic oil, since HFC refrigerant doesn't dissolve in mineral (for R22)oil.
06-03
3. PRECAUTION FOR SERVICING
Feature 1 Refrigerant oil is different from before.
Refrigerant oil for New Refrigerant
Synthetic oil
Ether
Esther
Different point from previous one
Previously it was mineral oil.
Absorbent character is high.
Contamination occurs when mixed withe other kind of oil.
Use the gauge manifold and charge hose for New Refrigerant(HFC), which shall be segregated from those of R22.
Attach the stop valve on the vacuum pump and avoid the oil from reverse frow.
It is necessary to use the vacuum pump which can obtain the high vacuum condition.
Precaution on Tools
Feature 2 New Refrigerant has Approx 1.6 times higher pressure than previous refrigerant.
R410A
High Pressure
Different point from previous one
Diameter of Service port has been changed from 1/4 Flare to 5/16 Flare.
It requires the gauge manifold and charge hose exclusively for R410A.
It requires the flare tool and torque wrench that satisfies New JIS standard.
Precaution on Tools
R410A R22
1.6 times of R22.
JIS standard of flare process It became lager
To keep thethickness of copper tube. (1/4,3/3=more than 0.8mm)
Previous flare tool + flare adapter can be used as well.
06-04
4. NEW REFRIGERANT R410A
What is HFC ?
Phase-out schedule of HCFC
according to Montreal protocol
1996 20102000 2004 2015 2020 2030
60
40
20
100
(Year)
(%)
80
(HCFC consumption of 1989) +
(CFC consumption of 1989) x 2.8%
65%
35%
10%
0.5%
started control
only service use
total abolition
100% =
0
*
06-05
Ozone Layer depleting mechanism
CFC
CFCl
2
Cl Ozone
(O3)
O
2
ClO
Cl
sunbeam
What is CFC and HCFC?
CFC : Chloro-Fluoro-Carbon
High ODP( ozone depletion potential ) chemical compound, including chlorine. (ODP:0.6-1.0) For example : R12 (for refrigerator and car air-conditioner)
Low ODP chemical compound, including chlorine and hydrogen. (ODP:0.02-01)
HCFC : Hydro-Chloro-Fluoro-Carbon
For example : R22 (for air-conditioner)
R134a (for Car air conditioner)
HFC3 : Hydro-Fluoro-Carbon
R407C (for air conditioner)
Refrigerant characteristics
R22
Composition
(wt%)
R22
(100)
Boiling Point
- 40.8
Behavior ---
Pressure at 54.5
C
(kPa)
2,151
Temperature Glide
(deg)
0
ODP 0.055
R407C
R32/R125/R134a
(23/25/52)
- 43.6
zeotrope
2,262
5.4
0
R410A
R32/R125
(50/50)
- 51.4
near azeotrope
3,406
0.11
0
06-06
Summary of R407C and R410A characteristics
Pressure (Mpa) Temp ( C)
2.20 37.9
2.25 38.7
2.30 39.6
2.35 40.5
2.40 41.3
2.45 42.1
2.55 43.8
2.60 44.6
2.65 45.3
2.70 46.1
2.75 46.8
2.80 47.6
2.85 48.3
2.90 49.0
2.95 49.8
3.00 50.5
3.05 51.2
3.10 51.9
3.15 52.6
3.20 53.2
3.25 53.9
3.30 54.6
3.35 55.3
3.40 55.9
3.45 56.5
3.50 57.1
2.55 57.8
3.60 58.4
3.65 59.0
3.70 59.6
3.75 60.2
3.80 60.8
3.85 61.4
3.90 52.0
3.95 62.5
4.00 63.1
4.05 63.6
4.10 64.2
4.15 64.8
Temp ( C) Pressure (Mpa)
39 2.27 40 2.32 41 2.38 42 2.44 44 2.57 45 2.63 46 2.69 47 2.76 48 2.83 49 2.90 51 3.04 52 3.11 53 3.18 54 3.26 56 3.41 57 3.49 58 3.57 59 3.65 61 3.82 62 3.90 63 3.99 64 4.08
Desighed pressure of R410A refrigerant
< Pressure Temp >
Relation between R410A condensing temperature and saturated pressure.
< Temp Pressure >
Advantage
Disadvantage
Suitable for
R410A
higher system
performance
Near-Azeotropic
refrigerant
1.6 times higher
(difficult to design against
pressure resistance)
Small Air-Conditioners
pressure than R22
R407C
similar pressure as R22
(possible to design
large equipment)
Zeotropic refrigerant
(handle with care)
Large Air-Conditioners
*
06-07
OIL
• Use new synthetic oils such as ester because HFC series refrigerant has less solubility with mineral oils conventionally used for R22.
• As these new synthetic oils are easily influenced by moisture and dusts, they must be treated more care-
fully than the conventional lubricating oils.
CAUTION
For installation/servicing, take more precautions than the case of conventional refrigerants to avoid moisture and dusts entering the refrigerant circuit. Also, for storing parts, more precautions must be taken.
2, 3-WAY VALVE
• Review material O-ring, valve core seal for securing suitability with oil.
CAUTION
Check if the valve is suitable for the refrigerant (model) when replacing.
CAUTION
Check if the compressor is suitable for the refrigerant (model) when replacing. Complete welding within 15 minutes after opening the cap when replacing.
COMPRESSOR
• Use better grade of material for sliding parts for securing good lubrication of sliding part as HFC
refrigerant does not contain chloride.
• Review insulating materials
• Increase pressure resistance strength
CAUTION
During storage, due care must be taken so that foreign matters such as dust and water do not enter.
HEAT EXCHANGER
• Review the water,contaminants controlling level
• Use thinner tube to increase pressure Increase capacity for resistance strength (only outdoor unit)
improving performance
CAUTION
Check if the valve is suitable for the refrigerant (model) when replacing.
4-WAY VALVE
• Review materials
5. DEFFERENCE FROM CONVENTIONAL MODEL (R22) AND PRECAUTIONS
06-08
7 . TROUBLE SHOOTING
R410A
1. When the unit does not operate at all (Operation lamp and Timer lamp do not light up)
2. Self Diagnosis Function (Either Operation lamp or Timer lamp is blinking) * How to operate the self-diagnosis function * Self- diagnosis table and Check points
3. Trouble shooting method * Serial signal check * IPM protection check * Refrigeration cycle diagnosis
FLOOR type
INVERTER
When does not operate at all (Operation Lamp and Timer Lamp do not light up)
[Check Point]
(1) Is the input power voltage from the exclusive circuit AC outlet normal? (2) Is the AC plug inserted to the AC outlet securely and not loose?
(4) Check if each connector is inserted securely.
[Checking Flow Chart]
YES (AC220/230V)
YES (AC220/230V)
YES (AC208/230V)
( L1, L2, D1 defective )
( IC8, T1, IC15, IC19 defective )
YES (DC5V)
YES (DC5Vp-p, Pulse wave of 50 or 60Hz)
Controller PCB defective
NO
NO
NO
NO
NO
NO
NO
( F1, VA1 defective )
07-01
(3) Does not connected cable do wrong wiring?
YES (DC260 400V)
Is AC input voltage between terminal 1-2 normal ?
Fault of an input power supply.
Is AC voltage between 4pin of TM1 and TM5 normal?
Temp fuse defective
Is AC voltage between VA1 normal?
Switching power circuit
Switching power circuit
Switching power circuit
Is DC voltage between terminals of C9 normal?
Is DC voltage between terminals of C12 normal?
Is DC voltage between terminals of C14 normal?
IC2 defective
Is DC voltage between terminal 3 & 4 of IC26 normal?
IC26 defective
(The power supply is not supplied to an outdoor unit terminal board.) (The connection mistake of an outdoor unit terminal board.) (Outdoor unit F202 open)
YES (DC15V)
NO
Is DC voltage between terminals of C17 normal?
IC20 defective
YES (C7:DC20, C12:DC13.5V 1V)
SELF-DIAGNOSIS FUNCTION
This function memorizes the self-diagnosis function (lamp display) in the in door control P.C.Board when trouble occurs. (The memory contents are not destroyed even when the power cord is unplugged from the AC outlet.)
The self-diagnosis function (lamp display) can also be switched between major classification display and minor classification display and precise diagnosis can be made.
Self-diagnosis function [lamp display] (memory reading)
(1) When error occurs, it is indicated by blinking [Operation lamp (Red)] and [Timer lamp (Green)]. (2) Upon pulling out and inserting the AC plug, the starts to operates from remote control.
(At this state, a normal operation indication is performed.)
(3) By pressing [TEST] button of remote control, [Error Indication] is indicated only
during
[3 minutes ST].
(3 minutes ST : 2 minutes 20 seconds from the timing AC plug is ON)
[Lamp display]
3 minutes delay
Turn off Operating Error Indication Normal indication after
3min.ST
Indication
AC Plug ON Start operation Input TEST signal
How to erase Memory
(1)
(Indoor unit buzzer beeps 3 seconds.)
07-02
While [Error indication] is ON by the self-diagnosis function, the memorized contents can be erased by pressing [Forced Auto Button] on the main unit.
Self - diagnosis function and Checking points
0.5 sec 2 times
When the indoor unit does not receive the signal for 10 consecutive seconds during the operation >Permanent stop after 30 seconds.
The outdoor unit does not receive the signal for 10 consecutive seconds from the time when the power relay was ON. >Outdoor unit stops.
OFF OFF
OFF
OFF
OFF
OFF
OFF
OFF
07-03
Serial forward transfer error during the operation
Serial forward transfer error at starting up operation
Serial reverse transfer error during the operation
Serial reverse transfer error at starting up operation
At the start up, the indoor unit does not receive the signal for 10 consecutive seconds from the time when the power relay was ON. >Permanent stop after 30 seconds.
[Diagnosis Point]
Check the indoor /outdoor cable connection (in order). If the cable wiring is not abnormal, measure the voltage of the outdoor unit terminals and diagnose the defective location. (Refer to the after mentioned [Serial Signal Diagnosis] for the voltage measuring method and diagnosis method.)
[Diagnosis Point]
Check the indoor /outdoor cable connection (in order). If the cable wiring is not abnormal, measure the voltage of the outdoor unit terminals and diagnose the defective location. (Refer to the after mentioned [Serial Signal Diagnosis] for the voltage measuring method and diagnosis method.)
[Diagnosis Point]
Check the indoor /outdoor cable connection (in order). If the cable wiring is not abnormal, measure the voltage of the outdoor unit terminals and diagnose the defective location. (Refer to the after mentioned [Serial Signal Diagnosis] for the voltage measuring method and diagnosis method.)
When the outdoor unit does not receive the signal for 10 consecutive seconds during the operation > Outdoor unit stops.
[Diagnosis Point]
Check the indoor /outdoor cable connection (in order). If the cable wiring is not abnormal, measure the voltage of the outdoor unit terminals and diagnose the defective location. (Refer to the after mentioned [Serial Signal Diagnosis] for the voltage measuring method and diagnosis method.)
The room temperature thermistor detective a abnormai temperature when the power was turned on. > Remote control does not operate.
[Diagnosis Point]
Check thermistor resistance value (Refer to "Themistor characteristics table"). Controller PCB defective.
The detection value of the indoor heat exchanger thermistor is either open or shoted when the power is ON. > Remote control dose not operate.
[Diagnosis Point]
Check thermistor resistance value (Refer to "Themistor characteristics table"). Controller PCB defective.
Room temperature thermistor defective
Indoor heat exchanger thermistor error
0.5 sec 3 times
0.5 sec 4 times
0.5 sec 5 times
Wired remote controller error
0.5 sec 8 times
0.5 sec 2 times
0.5 sec 3 times
0.5 sec 2 times
When the communication is cut off longer than 1 minutes upon connection.
> Compressor , Outdoor fan : OFF (If the communication becames normal, they automatically resume operation.
[Diagnosis Point]
Check wiring Controller PCB failure
01
01
13
13
00
02
04
Error Indication
Operation
(RED)
Timer
(GREEN)
10°C HEAT (ORANGE)
Error
(Protection)
Diagnosis Method
Wired remote controller
0.5 sec 2 times
The detection value of the outdoor heat exchanger thermistor is either open or shorted. > Compressor, outdoor fan : OFF (It automatically releases when the normal value is detected.)
The detection value of the outdoor temperature thermistor is either open or shorted. > Compressor, outdoor fan : OFF (It automatically releases when the normal value is detected.)
0.5 sec 3 times
07-04
MANUAL AUTO switch error
Outdoor temperature thermistor error
Outdoor heat exchanger thermistor error
Discharge thermistor error
The detection value of the discharge thermistor is either open or shorted. > Compressor, outdoor fan : OFF (It automatically releases when the normal value is detected.)
[Diagnosis Point]
Check thermistor resistance value (Refer to "Themistor characteristics table"). Controller PCB defective.
[Diagnosis Point]
Check thermistor resistance value (Refer to "Themistor characteristics table"). Controller PCB defective.
[Diagnosis Point]
[Diagnosis Point]
Check thermistor resistance value (Refer to "Themistor characteristics table"). Controller PCB defective.
MANUAL AUTO switch becomes ON for 30 consecutive seconds. > It indicates the error but the operation continues.
[Diagnosis Point]
Check if forced auto switch is kept pressed. Forced auto switch defective. Controller PCB defective.
0.5 sec 3 times
0.5 sec 4 times
0.5 sec 2 times
0.5 sec 4 times
Compressor temperature thermistor error
0.5 sec 8 times
The detection value of the compressor thermistor is either open or shorted > Compressor, Outdoor Fan : OFF (It automatically releases when the normal value is detected.)
Check Thermistor resistance value (Refer to “Thermistor characteristics table”). Controller PCB defective
0C
06
0A
15
20
Self - diagnosis function and Checking points
OFF
OFF
OFF
OFF
OFF
Error Indication
Operation
(RED)
Timer
(GREEN)
10°C HEAT (ORANGE)
Error
(Protection)
Diagnosis Method
Wired remote controller
Abnormal current value of IPM is detected. > Permanent stop.
07-05
CT error
IPM protection
[Diagnosis Point]
Heat radiation is blocked (inlet/outlet). Check if outdoor fan is defetcive (does not rotate). Controller PCB defective (Refer to after mentioned "IPM diagnosis"). Refrigeration cycle defective (Refer to after mentioned "refrigeration cycle diagnosis").
The current value during the operation after 1 minute from starting up the compressor is 0A. > permanent stop.
[Diagnosis Point]
Controller PCB defective.
The compressor speed does not synchronze with the control signal. (Including start up failure of the compressor). > permanent stop.
[Diagnosis Point]
Check if 2-way valve or 3-way valve is left open. Check the compressor (Winding resistance value, loose lead wire). Refrigeration cycle defective (Refer to after mentioned "refrigerant cycle diagnosis")
Either the outdoor fan motor abnormal current or location error was detected. > Permanent stop.
[Diagnosis Point]
Fan motor connector loose/ defective contact. Fan motor defective. Controller PCB defective.
Compressor location error
Outdoor fan error (DC motor)
0.5 sec 2 times
0.5 sec 3 times
0.5 sec 5 times
0.5 sec 6 times
0.5 sec 5 times
17
18
1A
1b
Self - diagnosis function and Checking points
OFF
OFF
OFF
OFF
Error Indication
Operation
(RED)
Timer
(GREEN)
10°C HEAT (ORANGE)
Error
(Protection)
Diagnosis Method
Wired remote controller
0.5 sec 2 times
0.5 sec 6 times
Indoor fan lock error The indoor fan speed is 0 rpm after 56 seconds from starting operation or from the time the fan mode was changed.
> Operation stop. (It releases by sending the operation stop signal from the remote controller).
[Diagnosis Point]
Fan motor connector loose /defective contact. Fan motor defective. (UPPER or LOWER) Controller PCB defective.
OFF
12
Self - diagnosis function and Checking points
Error Indication
Operation
(RED)
Timer
(GREEN)
10°C HEAT (ORANGE)
Error
(Protection)
Diagnosis Method
The indoor fan speed is 1/3 of the target frequency after 56 seconds from starting operation or from the time the fan mode was changed. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
0.5 sec 6 times
07-06
Indoor UPPER fan speed error
[Diagnosis Point]
Fan motor connector loose /defective contact. Fan motor defective. Controller PCB defective.
0.5 sec 3 times
The indoor fan speed is 0 rpm after 56 seconds from starting operation or from the time the fan mode was changed. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
[Diagnosis Point]
Fan motor connector loose /defective contact. Fan motor defective. Controller PCB defective.
Wired remote controller
OFF
Indoor LOWER fan lock error
0.5 sec 2 times
OFF
12
12
The indoor fan speed is 1/3 of the target frequency after 56 seconds from starting operation or from the time the fan mode was changed. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
Indoor LOWER fan speed error
[Diagnosis Point]
Fan motor connector loose /defective contact. Fan motor defective. Controller PCB defective.
0.5 sec 3 times
OFF
12
When damper opening recovery operation repeats 6 times. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
Damper error
UPPER & LOWER air flow
[Diagnosis Point]
Obstruction of damper movement. Check if the switch wire(CN18) is open.
0.5 sec 4 times
OFF
2E
When damper closing recovery operation repeats 6 times. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
Damper error
UPPER air flow
[Diagnosis Point]
Obstruction of damper movement. Check if the switch wire(CN18) is open.
0.5 sec 5 times
OFF
2E
When close detecting sw and open detecting sw operates simultaneously. > Operation stop. (It releases by sending the operation stop signal from the remote controller).
Damper error
[Diagnosis Point]
Check if the switch wire(CN18) is short.
0.5 sec 5 times
OFF
2E
When the OPERATION Indicator Lamp and the 10°C HEAT Indicator Lamp flashes, the operation can be maintained temporary by changing of air outlet selection switch to , closing the damper completely and press the START/ STOP button. (If the damper does not close automatically, close the damper manually and fix the position by an adhesive tape etc.) The unit operates almost the same as upper air flow operation, however the indicator lamp flashes continuously if same symptom is detected again.
Self - diagnosis function and Checking points
Error Indication
Operation
(RED)
Timer
(GREEN)
10°C HEAT (ORANGE)
Error
(Protection)
Diagnosis Method
0.5 sec 7 times
07-07
0.5 sec 2 times
0.5 sec 3 times
Wired remote controller
OFF
0.5 sec 8 times
0.5 sec 4 times
OFF
OFF
0F
24
Discharge temperature error
The discharge temperature error is activated. > Permanent stop.
[Diagnosis Point]
[Diagnosis Point]
[Diagnosis Point]
Check if 2 way valve or 3 way valve is left open. Heat radiation is blocked (Inlet/Outlet) Check if Outdoor Fan is defective (does not rotate). Refrigeration cycle defective. (Refer to after mentioned “Refrigerant cycle diagnosis”).
Excessive High Pressure Protection on Cooling
Excessive high pressure protection on cooling mode has been activated. > Compressor, Outdoor Fan : OFF (It releases after 3 minute ST)
Heat radiation is blocked (Inlet/Outlet) Check if Outdoor Fan is defective (does not rotate). Refrigeration cycle defective. (Refer to after mentioned “Refrigerant cycle diagnosis”).
PFC circuit Error
Excessive voltage of DC voltage on PFC circuit in Inverter PCB is detected, or the excessive current in the circuit is detected. > Permanent stop.
Controller PCB defective. (Refer to after mentioned “PFC circuit diagnosis”)
25
Serial Signal Diagnosis
[Check Point] Check which has a cause of error, either Indoor unit or Outdoor unit.
* Remove indoor unit front panel and cable xlampers and keep the terminal block clear so that it can be measured with a meter.
* Remove AC power and reset the power, and press Test Operation switch on remote control.
[Check Procedure]
[Indoor Unit Check]
CAUTION: Keep out hands from terminal base and electrical components. Voltage is applied on them and you may get electric shock.
NO
YES
07-08
[Outdoor Unit Check]
Indoor unit control unit is normal.
Check outdoor unit control unit.
Check cable wiring of terminal base of indoor and outdoor unit correctly connected as numbered.
Does voltage AC220 to 230V appear between NO terminal L and N of indoor unit terminal base?
Check cable wiring of terminal base.
Does indoor unit start to operate? Conduct the inspection on "no operation at all".
Outdoor unit controller PCB board failure.
Measure voltage between terminal N and 3 of indoor unit terminal base. Is it normal?
Indoor unit controller PCB IC7 failure.
Does voltage AC350 to 415V appear at NO DC voltage terminal?
Check broken fuse, wiring connection.
Does voltage AC220 to 230V appear between terminai N and L of outdoor unit terminal base?
Check power supply connection.
NO
NO
NO
NO
YES
YES
YES
YES
YES
IPM Protection
[Checking Points]
Check the following points and locate the cause in the outdoor unit.
[Cause]
(1) Compressor failure (2) Refrigeration cycle failure (3) PC Board defective (4) IPM defective (5) Incorrect wiring
[First step]
Measure the DC voltage at terminals (between Electrolytic Capacitor and discharge resistance)
in the Inverter Controller Assy, and make sure it is lower than DC5V.
Check point (1)
Check point (2)
Open the Inverter Controller Assy
Yes(Normal)
Go to Check point (2)
and check if there is abnormal points.
No(Abnormal)
Incorrect wiring > Correct and recheck Parts touched > Correct and recheck
Parts broken > Change the broken part
Check point (3)
Turn on the power and press TEST button
Yes(Rotating)
Go to Check point (3)
on Remote Control.
No(Not rotating)
PCB or Compressor defective
Is the outdoor fan rotating?
Check point (4)
Operate the unit for certain time and
Yes(Operating)
The unit is normal.
check if the compressor is operating.
No(Not operating)
IPM or PCB defective > Replace PCB
If it is higher than 5V, wait until the discharging is over.
Yes(Normal)
No(Abnormal)
IPM defective
Check point (4)
Recheck, is compressor normal?
Yes(Operating)
No(Not operating)
Please redo from the start. (Refrigerant cycle has the possibility of abnormalities.)
07-09
1, Remove the lead of compressor. 2, Connect the P to minus and measure the U, V and W.
4, Connect the N to plus and measure the U, V and W.
3, Check the balance of resistance. (+/- 10%)
5, Check the balance of resistance. (+/- 10%) *0W is failure even when resistance is the same
(The above resistance value is a typical value. There is some distribution. A
Trouble Shooting of Refrigerant Cycle
[Diagnosis Table for Defective Component]
: Item of most possible cause
IPM Protection
Compressor
Location error
Discharge
Temperature Error
Cooling High
Pressure
Protection
Refrigerant leak
Compressor failure(*)
EEV failure (*)
Thermistor failure (*)
(*) Trouble Shooting Method
(1) Checking method of the compressor failure
Insert the AC plug and start up the cooling operation. Input Test operation signal and check if the compressor operates. If it does not operate, measure the resistance value of compressor windings between U-V, V-W, W-U. If any of the resistance value between U-V, V-W, W-U is not same as others, the compressor is defective.
Compressor Failure
NORMAL
AG*V09/ 12LAC
AG*V14LAC
Compressor Case Temperature at 20°C: 0.710 ohm
Compressor Case Temperature at 20°C: 0.730 ohm
s it also changes by the compressor temperature, the measured value may be much different from the above table when measured right after stopping operation.)
(2) Checking method of EEV failure
- Insert the AC plug and start up the operation. Check if the EEV operates just before compressor is turned
on. (Touch EEV by hand and check it.) If it does not operate, check if the coil or connector of EEV is removed or loose.
If it operates, check the discharge thermistor / outdoor heat exchanger thermistor / indoor heat
exchanger thermistor. (Refer to (3) for checking method.)
(3) Checking method of Thermistor
- Check each thermistor if it is removed or the connector is loose.
If there is no problem, remove the connector of the thermistor from the PCB and check the resistance value (refer to the thermitor characteristics table).
07-10
8 . APPENDING DATA
R410A
1. Jumper setting of Indoor unit and Outdoor unit
2. Outdoor unit Pressure Value and Total Electric Current Curve
3. Thermistor Resistance Values
FLOOR type
INVERTER
JP (Jumper) Setting
[Indoor Unit]
AG*V09/ 12/ 14LAC
- Remote control custom code When multiple number of indoor units are installed in the same room, erroneous receipt of the signal can
be avoided by setting up the remote control custom code separately. To set up the remote control custom code, always set up the same code on both indoor unit PCB and remote control PCB. (When the indoor unit PCB is changed to Code B, it can not receive the signal unless remote control PCB is also changed to Code B.)
Indoor Unit Remote Control
JM1 (JP)
J4 (JP)
Code A (Default) Code B
- Auto Restart It is possible to disengage Auto Restart function if it is not needed.
Indoor Unit
JM2 (JP) With Auto Restart function (Default)
Without Auto Restart function
[Outdoor Unit]
AO*V09/ 12/ 14LAC
- it is possible to select the higher or standard level of preheating function.
- When it is set up at the higher level of preheat, the magnetic noise of the compressor becomes higher.
08-01
JP
JM500 JM103 JM102 JM101
Normal Preheat
09LAC
Higher Preheat
Normal Preheat
12LAC
Higher Preheat
Normal Preheat
14LAC
Higher Preheat
Outdoor Unit Low Pressure Value and Outdoor Total Electric Current Curve (Cooling)
Model Name : AG*V09/ 12LAC
[Condition]
Ambient temperature : Indoor / Outdoor - Same temperature Amount of refrigerant : Regulation amount Piping length : 5m (Difference of elevation 1m)
Power voltage : 50Hz - 230V
Operating condition : TEST mode (Cooling), Hi-speed Fan, Upward blowoff position, Front blowoff, 1 fan operating, With deodorizing filter
Measurement method : Low side pressure shall be measured with a pressure gauge from service valve. Total outdoor electric current shall be measured with a clamp meter from connection cord.
Caution : Start operation with the condition of the Indoor Unit air filter clean.
[Constant Frequency Operation Method (Test mode)]
1. Operate on Colling mode, and press TEST button of remote control.
2. Operate continuously for 30 minutes. (After 60 minutes of operation, Test mode is released automatically.)
(1) Indoor/Outdoor Temperature - Outdoor Low Pressure Curve
AG*V09LAC
(2) Indoor/Outdoor Temperature - Outdoor Total Electric Current Curve
08-02
0.70
0.80
0.90
1.00
1.10
1.20
1.30
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Low-pressure of outdoor unit (MPa)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
0.70
0.80
0.90
1.00
1.10
1.20
1.30
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
AG*V12LAC
Low-pressure of outdoor unit (MPa)
AG*V09LAC
1.60
1.70
1.80
1.90
2.00
2.10
2.20
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Outdoor total electric current (A)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
2.60
2.80
3.00
3.20
3.40
3.60
3.80
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Outdoor total electric current (A)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
AG*V12LAC
Outdoor Unit Low Pressure Value and Outdoor Total Electric Current Curve (Cooling)
Model Name : AG*V14LAC
[Condition]
Ambient temperature : Indoor / Outdoor - Same temperature Amount of refrigerant : Regulation amount Piping length : 5m (Difference of elevation 1m)
Power voltage : 50Hz - 230V
Operating condition : TEST mode (Cooling), Hi-speed Fan, Upward blowoff position, Front blowoff, 1 fan operating, With deodorizing filter
Measurement method : Low side pressure shall be measured with a pressure gauge from service valve. Total outdoor electric current shall be measured with a clamp meter from connection cord.
Caution : Start operation with the condition of the Indoor Unit air filter clean.
[Constant Frequency Operation Method (Test mode)]
1. Operate on Colling mode, and press TEST button of remote control.
2. Operate continuously for 30 minutes. (After 60 minutes of operation, Test mode is released automatically.)
(1) Indoor/Outdoor Temperature - Outdoor Low Pressure Curve
AG*V14LAC
(2) Indoor/Outdoor Temperature - Outdoor Total Electric Current Curve
08-03
0.60
0.70
0.80
0.90
1.00
1.10
1.20
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Low-pressure of outdoor unit (MPa)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
AG*V14LAC
3.00
3.20
3.40
3.60
3.80
4.00
4.20
17.5 20 22.5 25 27.5 30 32.5
In/outdoor ambient temperature (°C)
Outdoor total electric current (A)
Relative Humidity 50% Relative Humidity 60% Relative Humidity 70%
Outdoor Unit High Pressure Value and Outdoor Total Electric Current Curve (Heating)
Model Name : AG*V09/ 12LAC
[Condition]
Ambient temperature : Indoor 15 - 23degC, Outdoor 2 - 12degC Amount of refrigerant : Regulation amount
Piping length : 5m (Difference of elevation 1m)
Power voltage : 50Hz - 230V
Operating condition : TEST mode (Heating), Hi-speed Fan, Upward blowoff position, Front blowoff, 1 fan operating, With deodorizing filter
Measurement method : High side pressure shall be measured with a pressure gauge from service valve. Total outdoor electric current shall be measured with a clamp meter from connection cord.
Caution : Start operation with the condition of the Indoor Unit air filter clean.
[Constant Frequency Operation Method (Test mode)]
1. Operate on Heating mode, and press TEST button of remote control.
2. Operate continuously for 30 minutes. (After 60 minutes of operation, Test mode is released automatically.)
(1) Indoor/Outdoor Temperature - Outdoor High Pressure Curve
AG*V09LAC
(2) Indoor/Outdoor Temperature - Outdoor Total Electric Current Curve
08-04
2.20
2.40
2.60
2.80
3.00
3.20
3.40
0 2 4 6 8 10 12 14
Outdoor ambient temperature (°C)
High-pressure of outdoor unit (MPa)
AG*V12LAC
AG*V09LAC
Outdoor ambient temperature (°C)
Outdoor total electric current (A)
AG*V12LAC
15°C 20°C 23°C
(Indoor ambient temp.)
3.80
4.00
4.20
4.40
4.60
4.80
5.00
0 2 4 6 8 10 12 14
Outdoor ambient temperature (°C)
Outdoor total electric current (A)
5.20
5.40
5.60
5.80
6.00
6.20
6.40
6.60
6.80
0 2 4 6 8 10 12 14
2.60
2.80
3.00
3.20
3.40
3.60
3.80
0 2 4 6 8 10 12 14
Outdoor ambient temperature (°C)
High-pressure of outdoor unit (MPa)
15°C 20°C 23°C
(Indoor ambient temp.)
15°C 20°C 23°C
(Indoor ambient temp.)
15°C 20°C 23°C
(Indoor ambient temp.)
Outdoor Unit High Pressure Value and Outdoor Total Electric Current Curve (Heating)
Model Name : AG*V14LAC
[Condition]
Ambient temperature : Indoor 15 - 23degC, Outdoor 2 - 12degC Amount of refrigerant : Regulation amount
Piping length : 5m (Difference of elevation 1m)
Power voltage : 50Hz - 230V
Operating condition : TEST mode (Heating), Hi-speed Fan, Upward blowoff position, Front blowoff, 1 fan operating, With deodorizing filter
Measurement method : High side pressure shall be measured with a pressure gauge from service valve. Total outdoor electric current shall be measured with a clamp meter from connection cord.
Caution : Start operation with the condition of the Indoor Unit air filter clean.
[Constant Frequency Operation Method (Test mode)]
1. Operate on Heating mode, and press TEST button of remote control.
2. Operate continuously for 30 minutes. (After 60 minutes of operation, Test mode is released automatically.)
(1) Indoor/Outdoor Temperature - Outdoor High Pressure Curve
AG*V14LAC
(2) Indoor/Outdoor Temperature - Outdoor Total Electric Current Curve
08-05
3.00
3.10
3.20
3.30
3.40
3.50
3.60
0 2 4 6 8 10 12 14
Outdoor ambient temperature (°C)
High-pressure of outdoor unit (MPa)
AG*V14LAC
Outdoor ambient temperature (°C)
Outdoor total electric current (A)
4.50
5.00
5.50
6.00
6.50
7.00
7.50
0 2 4 6 8 10 12 14
15°C 20°C 23°C
(Indoor ambient temp.)
15°C 20°C 23°C
(Indoor ambient temp.)
0.00 33.62 1.15 0.00 176.03 1.10
5.00 25.93 1.39 5.00 134.23 1.36
10.00 20.18 1.66 10.00 103.34 1.63
15.00 15.84 1.94 15.00 80.28 1.92
20.00 12.54 2.22 20.00 62.91 2.21
25.00 10.00 2.50 25.00 49.70 2.51
30.00 8.04 2.77 30.00 39.57 2.79
35.00 6.51 3.03 35.00 31.74 3.06
40.00 5.30 3.27 40.00 25.64 3.30
45.00 4.35 3.48 45.00 20.85 3.53
50.00 3.59 3.68 50.00 17.06 3.73
55.00 2.98 3.85 55.00 14.10 3.90
60.00 2.47 4.00 60.00 11.64 4.55
65.00 2.09 4.14 65.00 9.69 4.19
70.00 1.76 4.25 70.00 8.12 4.30
75.00 1.49 4.35 75.00 6.83 4.40
80.00 1.27 4.44 80.00 5.78 4.48
85.00 1.09 4.51 85.00 4.91 4.55
90.00 0.93 4.57 90.00 4.19 4.61
95.00 0.81 4.63 95.00 3.59 4.66
100.00
0.70
4.67
100.00
3.09
4.71
0.00 -20.00 48.13 0.45 -20.00 115.24 1.25
5.00 -15.00 36.07 0.58 -15.00 84.21 1.56
10.00 -10.00 27.29 0.74 -10.00 62.28 1.90
15.00 -5.00 20.84 0.93 -5.00 46.58 2.26
20.00 0.00 16.05 1.14 0.00 35.21 2.61
25.00 5.00 12.45 1.38 5.00 26.88 2.94
30.00 10.00 9.74 1.64 10.00 20.72 3.25
35.00 15.00 7.67 1.91 15.00 16.12 3.52
40.00 20.00 6.09 2.19 20.00 12.64 3.76
45.00 25.00 4.87 2.47 25.00 10.00 3.97
50.00 30.00 3.92 2.74 30.00 7.97 4.14
55.00 35.00 3.17 3.00 35.00 6.40 4.28
60.00 40.00 2.59 3.24 40.00 5.18 4.41
65.00 45.00 2.12 3.46 45.00 4.21 4.51
70.00 50.00 1.75 3.66 50.00 3.45 4.59
75.00 55.00 1.45 3.83 55.00 2.85 4.65
80.00 60.00 1.21 3.99 60.00 2.36 4.71
85.00 65.00 1.01 4.12 65.00 1.97 4.76
90.00 70.00 0.85 4.24 70.00 1.65 4.79
95.00 75.00 0.72 4.34 75.00 1.39 4.83
100.00 80.00 0.61 4.43 80.00 1.18 4.85
105.00 85.00 0.52 4.51 85.00 1.00 4.87
110.00 90.00 0.44 4.57 90.00 0.85 4.89
115.00 95.00 0.38 4.63 95.00 0.73 4.91
120.00
168.60
130.70
102.20
80.51
63.89
51.05
41.07
33.26
27.09
22.20
18.29
15.15
12.62
10.56
8.88
7.50
6.36
5.42
4.64
3.98
3.43
2.97
2.58
2.24
1.96
0.36
0.45
0.56
0.70
0.85
1.01
1.20
1.41
1.62
1.85
2.08
2.31
2.54
2.76
2.97
3.17
3.36
3.53
3.69
3.83
3.96
4.07
4.17
4.26
4.34 100.00 0.33 4.68
100.00
0.63
4.92
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
0.00 10.00 20.00 30.00 40.00 50.00 60.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
160.00
180.00
0.00 20.00 40.00 60.00 80.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
160.00
180.00
0.00 20.00 40.00 60.00 80.00 100.00 120.00
0.00
10.00
20.00
30.00
40.00
50.00
-20.00 0.00 20.00 40.00 60.00 80.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
-20.00 0.00 20.00 40.00 60.00
Thermistor resistance values
Room temperature thermistor
Temp ( C)
Resistance(k )
Voltage(V)
Indoor heat exchanger thermistor
Temp ( C)
Resistance(k )
Voltage(V)
Characteristics of room temperature thermistor
Resistance (k )
Temperature ( C)
Characteristics of heat exchanger thermistor (Indoor)
Resistance (k )
Temperature ( C)
Discharge thermistor
Temp ( C)
Resistance(k )
Voltage(V)
Outdoor heat exchanger thermistor
Temp ( C)
Resistance(k )
Voltage(V)
Temp ( C)
Resistance(k )
Voltage(V)
Outdoor temperature thermistor
Characteristics of discharge thermistor
Resistance (k )
Temperature ( C)
Resistance (k )
Temperature ( C)
Characteristics of heat exchanger thermistor (Outdoor)
Resistance (k )
Temperature ( C)
Characteristics of outdoor temperature thermistor
08-06
9 . REPLACEMENT PARTS
R410A
FLOOR type
INVERTER
MODELS : AG*V09LAC
AG*V09LAC AG*V12LAC AG*V14LAC -
1 INTAKE GRILLE ASSY (FUJITSU BRAND)
2 ROPE ASSY 3 PANEL (FRONT) L 4 PANEL (FRONT) R
6 ELECTRIC FILTER 7 ION DEODRANT FILTER
Parts No.
Description
Ref No.
Q'ty
9316418011
9316458017 9316187016 9316186019
9312153015 9311925033
-
-
-
-
-
-
-
-
-
-
-
-
-
BRACKET PANEL9 9316272019 - -
8 PANEL (FRONT) 9316185012 - -
09-01
AG*V12LAC AG*V14LAC
1
2 5
2
3
4
8
6
7
9
9316418011
9316458017 9316187016 9316186019
9312153015 9311925033
9316272019
9316185012
9316418011 1 INTAKE GRILLE ASSY (GENERAL BRAND) 9316418028 - -9316418028 9316418028 1 INTAKE GRILLE ASSY (FUJI BRAND) 9316418035 - -9316418035 9316418035 1 INTAKE GRILLE ASSY (HIYASU BRAND) 9316418042 - -9316418042 9316418042
9316458017
9316187016
9316186019
9312153015
5 AIR FILTER 9316189010 - -9316189010 9316189010
9311925033
9316272019
9316185012
1. DISASSEMBLY ILLUSTRATION & PARTS LIST
MODELS : AG*V09LAC
09-02
AG*V12LAC AG*V14LAC
10
11
12
13
14
16
17
18
20
27
25
24
23
22
14
30
12
10
29
31
32
33
26
28
21
19
15
34
34
35
SHIELD PANEL 9316441019 9316441019 9316441019 - -
AG*V09LAC AG*V12LAC AG*V14LAC -
MOTOR CUSHION NR
10
MOTOR DC BRUSHILESS MFD-34ROM
11
MOTOR CUSHION N
12
CROSS FLOW FAN ASSY
13
BEARING C ASSY
14
TERMINAL
Parts No.
Description
Ref No.
Q'ty
9313168018 9602109012 9312979011 9312004034 9306628017 9900385026
-
-
-
-
-
-
-
-
-
-
-
-
-
CORD CLAMP
16
COVER (TERMINAL)
18
BRACKET (PIPE)
19
BASE
20
PIPE THERMISTOR
21
DISPLAY CASE
9302271002 9316307018 9316270015 9316193017 9900425012 9316194014
-
-
-
-
-
-
-
-
-
-
-
-
22
DISPLAY PCB 9707571011 - -
23
DISPLAY COVER 9316191013 - -
24
THERMISTOR HOLDER 9316192010 - -
25
SLIDE SWITCH COVER 9316267015 - -
15
BRACKET (TERMINAL) 9316269019 - -
26
ROOM TEMP THERMISTOR 9700801108 - -
17
32
CONTROL BOX 9316200012
31
CONTROLLER PCB 9707505016
30
CONTROL COVER 9316201019
29
CROSS FLOW FAN B ASSY 9316309012
28
MOTOR DC BRUSHILESS MFD-14SXM 9602481019
27
MOTOR HOLDER 9316195011
9313168018 9602109012 9312979011 9312004034 9306628017 9900385026
9302271002 9316307018 9316270015 9316193017 9900425012 9316194014 9707571011 9316191013 9316192010 9316267015
9316269019
9700801108
9316200012
9707505023
9316201019
9316309012
9602481019
9316195011
9313168018
9602109012
9312979011
9312004034
9306628017
9900385026
9302271002
9316307018
9316270015
9316193017
9900425012
9316194014
9707571011
9316191013
9316192010
9316267015
9316269019
9700801108
9316200012
9707505030
9316201019
9316309012
9602481019
9316195011 - -
- -
- -
- -
- -
- -
33
CONTROL INNER COVER 9316487017 9316487017 9316487017 - -
35
MODELS : AG*V09LAC
AG*V09LAC AG*V12LAC AG*V14LAC -
EVAPORATOR HOLDER EVAPORATOR TOTAL ASSY
37
EVAPORATOR ASSY
38
JOINT PIPE OUTLET
39
JOINT PIPE INLET
40
WATER SEAL
Parts No.
Description
Ref No.
Q'ty
9316199019 9316091016 9316092013 9316440012 9316439016 9316271012
-
-
-
-
-
-
-
-
-
-
-
-
-
09-03
AG*V12LAC AG*V14LAC
36
38
39
40
41
9316199019 9316091016 9316092013 9316440012 9316439016 9316271012
9316199019
9316091023
9316092013
9316440029
9316439016
9316271012
37
42
36
41 42
U PIPE AA ASSY 9316095014 - -9316095014 9316095014
MODELS : AG*V09LAC
AG*V09LAC AG*V12LAC AG*V14LAC -
TOP COVER
43
SPACER C
44
SPACER D
45
R AND L LOUVER U
46
JOINT U
47
HOLDER (GUARD)
Parts No.
Description
Ref No.
Q'ty
9316207011 9315281012 9315282019 9316208018 9316209015 9316210011
-
-
-
-
-
-
-
-
-
-
-
-
-
CASING
49
9316204010 - -
48
GUARD (FAN) 9316211018 - -
09-04
AG*V12LAC AG*V14LAC
43
45
44
44
46
48
49
50
56
57
58
55
54
53
52
51
47
BUSING B
50
9312156016 - -
BUSING A
51
9303529010 - -
MOTOR STEP (UP/DOWN)
54
9900384043 - -
GEAR A
53
9309994003 - -
GEAR CASE
52
9316213012 - -
REF (CASING)
57 58
9316378018 - -
LOUVER Z
56
9316206014 - -
LOUVER U
55
9316205017 - -
9316207011
9315281012
9315282019
9316208018
9316209015
9316210011
9316204010
9316211018
9312156016
9303529010
9900384043
9309994003
9316213012
9316378018
9316206014
9316205017
9316207011 9315281012 9315282019 9316208018 9316209015 9316210011
9316204010
9316211018
9312156016 9303529010
9900384043
9309994003
9316213012
9316378018
9316206014
9316205017
MODELS : AG*V09LAC
AG*V09LAC AG*V12LAC AG*V14LAC -
MOTOR STEP (DAMPER)
59
LIMIT SWITCH COVER
60
SWITCH MICRO
61
MOTOR STEP (DAMPER LOCK LEFT)
62
KEY TOP
63
CAP (DRAIN)
Parts No.
Description
Ref No.
Q'ty
9900384050 9316217010 9900424015 9900384067 9316218017 9316177017
-
-
-
-
-
-
-
-
-
-
-
-
-
HOSE (DRAIN) ASSY
65
9314147029 - -
64
DRAIN PAN U 9316214019 - -
09-05
AG*V12LAC AG*V14LAC
69
72
74
59
HOLDER (DRAIN HOSE)
66
9316384019 - -
MOTOR STEP (DAMPER LOCK RIGHT)
67
9900384074 - -
DAMPER
70
9316216013 - -
BUSING A
69
9303529010 - -
BUSING B
68
9312156016 - -
SPACER D
73
9315282019 - -
JOINT Z
72
9316335011 - -
R AND L LOUVER Z
71
9316334014 - -
62
60
61
63
64
65
66
67
68
70
71
73
75
77
76
COVER (LOWER)
76 77
9316374010 - -
STOPPER
75
9316219014 - -
DRAIN PAN Z
74
9316215016 - -
9900384050 9316217010 9900424015 9900384067 9316218017 9316177017
9314147029
9316214019
9316384019 9900384074
9316216013
9303529010
9312156016
9315282019
9316335011
9316334014
9316374010
9316219014
9316215016
9900384050
9316217010
9900424015
9900384067
9316218017
9316177017
9314147029
9316214019
9316384019
9900384074
9316216013
9303529010
9312156016
9315282019
9316335011
9316334014
9316374010
9316219014
9316215016
MODELS : AO*V09LAC
09-06
AO*V12LAC
1
AO*V09LAC AO*V12LAC -
1 PANEL (TOP) ASSY
PROTECTIVE NET 3 THERMISTOR (OUTDOOR TEMP) 4 TERMINAL COVER 5 COVER (SWITCH) 6 CABINET RIGHT ASSY
Parts No.
Description
Ref No.
Q'ty
9313988029 9313941024 9900210038 9315234018 9310979013 9313994051
-
-
-
-
-
-
-
-
-
-
-
-
-
2
7 REM PLATE 9313813017 - -
2
3
4
5
6
8
11
9
7
10
12
13
14
8 CABINET LEFT ASSY 9313991012 - -
14 PANEL (FRONT) 9313806026 - -
13 RING (FAN) 9313807016 - -
12 NUT WITH WASHER 9304902003 - -
11 PROPELLER FAN 9313808013 - -
10 MOTOR BRACKET 9313812010 - -
9 MOTOR DC BRUSHLESS MFE-12ROM 9602111015 - -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
9313988029 9313941024 9900210038 9315234018 9310979013 9313994051 9313813017 9313991012
9313806026
9313807016
9304902003
9313808013
9313812010
9602111015
MODELS : AO*V09LAC
09-07
AO*V12LAC
17
16
18
15
19
20
21
23
22
24
25
27
AO*V09LAC AO*V12LAC -
15 CONDENSER TOTAL ASSY
SEPARATER B
17 REACTOR ASSY 18 COMPRESSOR ASY 19 2-WAY VALVE ASSY 20 3-WAY VALVE ASSY
Parts No.
Description
Ref No.
Q'ty
9314107047 9313815011 9900343019 9315206015 9314554018 9314022012
-
-
-
-
-
-
-
-
-
-
-
-
-
16
21 BRACKET (VALVE) 9310229026 - -
-
-
-
-
-
-
-
-
27 BASE ASSY 9313987015 - --
26 THERMISTOR ASSY (DISCHARGE, PIPE) 9900148027 - --
25 4-WAY VALVE ASSY 9314093012 - --
24 SOLENOID 9970033018 - --
23 COIL (EXPANSION VALVE) 9900057039 - --
22 PULSE MOTOR VALVE ASSY 9314557019 - --
26
9314107047 9313815011 9900343019 9315206015 9314554018 9314022012 9310229026
9313987015
9900148027
9314093012
9970033018
9900057039
9314557019
MODELS : AO*V09LAC
09-08
AO*V12LAC
28
AO*V09LAC AO*V12LAC -
28 COVER (CASE)
INVERTER PCB ASSY
30 HOLDER (PCB) 31 INVERTER CASE ASSY 32 TERMINAL 33 CORD CLAMP
Parts No.
Description
Ref No.
Q'ty
9309913011 9707039221 9313074029 9315690012 9703874031 9307271014
-
-
-
-
-
-
-
-
-
-
-
-
-
29
34 TERMINAL BRACKET 9315233028 - ­35 COVER (INVERTER CASE) 9314507014 - -
39 FUSE 250V- 5A 0600376086 - -
38 FUSE HOLDER 0501456016 - -
37 FUSE 250V-20A 0600382018 - -
36 FUSE HOLDER 0501454012 - -
-
29
30
31
32
33
34
35
36
38
37
39
9309913011 9707039238 9313074029 9315690012 9703874031 9307271014 9315233028 9314507014
0600376086
0501456016
0600382018
0501454012
-
-
-
-
-
-
-
-
-
-
-
-
MODELS : AO*V14LAC
09-09
1
AO*V14LAC - -
1 PANEL (TOP) ASSY
THERMISTOR (OUTDOOR TEMP)
3 PROTECTIVE NET 4 CABINET RIGHT ASSY 5 COVER (SWITCH) ASSY 6 BRACKET (MOTOR) ASSY
Parts No.
Description
Ref No.
Q'ty
9309230057 9900210045 9315319012 9309236011 9309237025 9313432010
-
-
-
-
-
-
-
-
-
-
-
-
-
2
7 MOTOR DC BRUSHLESS MFE-63NOM 9601725015 - -
3
2
4
5
6
8
11
9
7
10
12
8 PROPELLER FAN 9309909014 - -
12 GRIP 9308880017 - -
11 CABINET ASSY 9312799176 - -
10 RING (FAN) 9308885012 - -
9 NUT WITH WASHER 9304902003 - -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
MODELS : AO*V14LAC
09-10
16
14
21
13
15
26
17
18
19
20
AO*V14LAC - -
13 CONDENSER ASSY
JOINT E
15 ENTRANCE PIPE ASSY
16 JOINT PIPE ASSY A
17 JOINT PIPE ASSY B
18 CORD CLAMP
Parts No.
Description
Ref No.
Q'ty
9311382065
9309495005
9310812013
9309488007
9311287018
9307271014
-
-
-
-
-
-
-
-
-
-
-
-
-
14
19 2-WAY VALVE ASSY 9313064013 - -
-
-
-
-
-
-
-
-
25 PULSE MOTOR VALVE ALL ASSY 9311641018 - --
24 COMPRESSOR ASSY 9313763022 - --
23
SEPARATER ASSY
9312971015 - --
22 REACTOR ASSY 9900354015 - --
21 BRACKET (VALVE) 9308870025 - --
20 3-WAY VALVE ASSY 9315159014 - --
25
22
23
24
27
30
28
29
-
-
-
-
-
-
-
-
-
-
-
-
-
26 COIL (EXPANSION VALVE) 9900057039 - ---
30 BASE ASSY PAINTED 9308869081 - ---
29 THERMISTOR ASSY (DISCHARGE, PIPE) 9900148027 - ---
28 SOLENOID 9970033018 - ---
27 VALVE (4-WAY) ASSY 9316475014 - ---
MODELS : AO*V14LAC
09-11
31
AO*V14LAC - -
31 COVER (CASE)
INVERTER PCB ASSY
33 HOLDER (PCB) 34 INVERTER CASE ASSY 35 TERMINAL 36 TERMINAL BRACKET
Parts No.
Description
Ref No.
Q'ty
9309913011 9707039245 9313074029 9315690012 9703874031 9315037039
-
-
-
-
-
-
-
-
-
-
-
-
-
32
37 FUSE HOLDER 0501454012 - ­38 FUSE 250V-20A 0600382018 - -
40 FUSE 250V- 5A 0600376086 - -
39 FUSE HOLDER 0501456016 - -
-
32
33
34
35
36
37
39
38
40
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
INDOOR UNIT
OUTDOOR UNIT
STANDARD ACCESSORIES
Name and Shape
Bracket panel
Remote control unit AR-RAC1E
Battery (penlight)
Cloth tape
Remote control unit holder
Tpping screw (big)
Tpping screw (small)
Q'ty
1
1
2
1
1
9
2
Use
For indoor unit installation 9316272019
9316397019
0600185527
9310519004
9305642045
0700076046
0700019036
Use for air conditioner operation
For remote control unit
For indoor unit installation
Use as remote control unit holder
For wall hook bracket and body installation
For remote control unit holder installation
Part No.
( 3 x 12)
( 4 x 25)
9303029022
Use
Part No.
For outdoor unit drain piping work
Q'ty
1
Name and Shape
Drain pipe assy
09-12
Electric filter UTR-FC03-2
Ion deodrant filter UTR-FC03-3
1
1 9312833009
9312832002
AO*V09/12LAC AO*V14LAC
9303029015
With 2 sheets
With 2 sheets
1. INTAKE GRILLE ASSY removal
Open the INTAKE GRILLE ASSY. Remove the rope and hook. Lay down the INTAKE GRILLE ASSY, until the axle at the bottom of the INTAKE GRILLE ASSY is removed.
2. PANEL (FRONT) L/ R removal
Remove 4 screws. The middle finger is hung on the lower part as shown in the figure, and it pulls to the front, pushing [ ] mark, and bottom hooks (two position) is removed from Base. The side panel is pulled to the front, raising the upper surface, and a side panel is removed.
2. DISASSEMBLY PROCESS
09-13
Intake Grille Assy
Rope
Hook
Mounting shaft
Screw
[ ] mark
Base
Panel (Front) L
Panel (Front) R
3. CONTROLLER PCB removal
Remove the CONTROL COVER. Remove the connectors and cords. Remove the CONTROLLER PCB.
4. PANEL (FRONT) removal
Remove 4 screws. Remove the PANEL (FRONT) by sliding upward.
09-14
Hook
Screw
Control Cover
Controller PCB
Panel (Front)
Hook
5. CASING ASSY removal
Remove Remove 4 screws. Remove the CASING ASSY by sliding front side.
6. FAN MOTOR removal
Remove Remove 1 screw. Remove the MOTOR HOLDER by sliding upward. Remove the FAN MOTOR.
09-15
Screw
Screw
Casing assy
Cross Flow Fan assy
Motor Holder
Fan Motor
7. HOSE (DRAIN) ASSY removal
Remove Remove 1 screw. Remove the HOLDER (DRAIN HOSE) and HOSE (DRAIN) ASSY.
8. DRAIN PAN ASSY removal
Remove Remove 2 screws. Remove the DRAIN PAN ASSY by sliding front side.
09-16
Screw
Screw
Drain Pan assy
9. FAN MOTOR removal
Remove Remove 1 screw. Remove the MOTOR HOLDER by sliding downward. Remove the FAN MOTOR.
09-17
Screw
Motor Holder
Fan Motor
10 . INSTALLATION MANUAL
R410A
FLOOR type
INVERTER
For authorized service personnel only.
(1) For the room air conditioner to operate satisfactory, install it as outlined in this installation manual. (2) Connect the indoor unit and outdoor unit with the air conditioner piping and cords available standards parts. This
installation manual describes the correct connections using the standard accessories and the parts specified in
this installation manual. (3) Have installation work done by authorized service personnel only. (4) Also do not use an extension cord. (5) Do not turn on the power until all installation work is complete.
WARNING
Be careful not to scratch the air conditioner when handling it.
After installation, explain correct operation to the customer, using the operating manual.
Let the customer keep this installation manual because it is used when the air conditioner is serviced or moved.
STANDARD ACCESSORIES
The following installation accessories are supplied. Use them as required.
Name and Shape Q’ty Name and Shape Q’ty
Connection pipe assembly
Connection cord
Wall pipe
Decorative tape
Vinyl tape
Wall cap
Saddle
Drain hose
Tapping screws
Sealant
Name
Wall hook bracket
Remote control unit
Battery
Tapping screw (big)
Cloth tape
1
1
2
One set of following parts are necessary in installation of this product.
ELECTRICAL REQUIREMENT
Always make the air conditioner power supply a special branch circuit and provide a special switch and receptacle. Do not extend the power cord.
• Electric wire size.
• Install the disconnect device with a contact gap of at least 3 mm
nearby the units. (Both indoor unit and outdoor unit)
• Always make the air conditioner power supply a special branch
circuit and provide a special breaker.
• Always use H07RN-F or equivalent as the power supply cord and
the connection cord.
1
9
2
Tapping screw (small)
Air cleaning filter
2
Remote control unit holder
1
9,000 ~14,000 BTU class
1.5
MODEL
Connection cord (mm
2
)
Function number
Setting value
Decide the mounting position with the customer as follows:
(1) Install the indoor unit level on a strong wall which is not subject to
vibration.
(2) The inlet and outlet ports should not be obstructed : the air should
be able to blow all over the room. (3) Install the unit near an electric outlet or special branch circuit. (4) Do not install the unit where it will be exposed to direct sunlight. (5) Install the unit where connection to the outdoor unit is easy. (6) Install the unit where the drain pipe can be easily installed. (7) Take servicing, etc. into consideration and leave the spaces shown
in (Fig. 1). Also install the unit where the filter can be removed. (8) Install the place where is no gap around the unit.
WARNING
Install at a place that can withstand the weight of the indoor and install positively so that the units will not topple or fall.
CAUTION
(1) Do not install where there is the danger of com-
bustible gas leakage. (2) Do not install near heat sources. (3) If children under 10 years old may approach the
unit, take preventive measures so that they can-
not reach the unit.
SELECTING THE MOUNTING POSITION
[Indoor unit piping direction]
The piping can be connected in the six directions indicated by 1, 2, 3, 4, 5and 6 in (Fig. 2). When the piping is connected in
direction 2 or 5, cut along the piping groove in the side of the base with a hacksaw. When connecting the piping in direction 3, 6cut a notch in the thin wall at the front bottom of the base.
INSTALLATION DIAGRAM OF INDOOR UNIT
Fig. 1
[INDOOR UNIT]
Fig. 2
1 Right
rear outlet
2 Right
outlet
3 Right
bottom outlet
4 Left rear
outlet
5 Left
outlet
(Rear)
SIDE PANEL L, R REMOVAL AND INSTALLATION
Fig. 4
THE INTAKE GRILLE REMOVAL
(1) Open the intake grille. (2) Remove the rope. (3) Lay down the intake grille, until the axle at the bottom of the
intake grille is removed.
THE INTAKE GRILLE INSTALLATION
(1) The fixing axle of the intake grille is installed on the Panel. (2) Lift the intake grille upward.
THE SIDE PANEL L, R REMOVAL
(1) Remove intake grille (Reference the intake grille removal.) (2) Remove four screws. (3) The middle finger is hung on the lower part as shown in the
figure, and it pulls to the front, pushing [] mark , and bottom hooks (two position) is removed from Base.
(4) The side panel is pulled to the front, raising the upper surface,
and a side panel is removed.
THE SIDE PANEL L, R INSTALLATION
(1) Firstly, fit the top part of the side panel, and insert top and bot-
tom hooks. (2) Four screws is attached. (3) The intake grille is attached.
Installation instruction on the back.
Explain the following to the customer in accordance with the operat­ing manual: (1) Starting and stopping method, operation switching, temperature
adjustment, timer, air flow switching, and other remote control
unit operations. (2) Air filter removal and cleaning, and how to use the air louvers. (3) Give the operating and installation manuals to the customer.
CUSTOMER GUIDANCE
6 Left
bottom outlet
Remote
control unit
Connection Cord
Conform to Type245 IEC57
OUTDOOR UNIT
Tapping
screw
(small)
Remote
control unit
holder
10 cm or over
8 cm or over
(Wall cap)
8 cm or over
5 cm or over
Mounting shaft
Front panel
Intake grille
Screw
BASE
SIDE
BASE
SIDE PANEL R
Intake grille
ROPE
Front panel
ROPE
SIDE PANEL L
SIDE PANEL R
[] Mark
POWER
CAUTION
(1) The power source capacity must be the sum of the air conditioner current and the current of other electrical appliances. When the
current contracted capacity is insufficient, change the contracted capacity.
(2) When the voltage is low and the air conditioner is difficult to start, contact the power company the voltage raised.
WARNING
(1) The rated voltage of this product is 230 V AC 50 Hz. (2) Before turning on the power, check if the voltage is within the
220 V -10 % to 240 V +10 % range.
(3) Always use a special branch circuit and install a special
receptacle to supply power to the room air conditioner.
(4) Use a circuit breaker and receptacle matched to the capacity of
the air conditioner.
(5) Do not extend the connection cord. (6) Perform wiring work in accordance with standards so that the
air conditioner can be operated safely and positively.
(7) Install a leakage circuit breaker in accordance with the related
laws and regulations and electric company standards.
CAUTION
Install the SIDE PANEL L, R and INTAKE GRILLE securely. If installation is imperfect, the SIDE PANEL L, R or INTAKE GRILLE may fall off and cause injury.
EMBEDDING THE INDOOR UNIT IN A WALL
When installing a grating, use a grating with narrow upper and lower
horizontal bars so that the airflow from the upper and lower air outlets does not contact the bars. If the horizontal bars will block the lower air outlet, use a stand, etc., to adjust the height of the indoor unit. If the upper or lower air outlet is blocked, the air conditioner will not be able to cool or warm the room well.
Do not block the receiver with the grating. Otherwise, the grating will
interfere with the remote controller signal and significantly reduce the distance and area (angle) from which the signals can be received.
Use a grating with vertical bars, etc., that has at least 75% open area.
If the grating has horizontal bars or if the open area is less than 75%, performance could be reduced.
When the indoor unit is embedded in a wall (built-in), the time it takes
for the room temperature to reach the set temperature will increase.
Fig. 3
Upper air outlet
8 cm or more
Lower air outlet
8 cm or more
Grating
Indoor unit
10 cm or more
2 ~ 3 cm
When embedding the indoor unit in a wall, restrict the movement of the horizontal vane for the upper air outlet so that it only operates horizontally. If this setting is not performed, heat will build up in the wall and the room will not be cooled or warmed properly.
Please explain the vane setting of direction only horizontally to the customer.
HOW TO SETTING VANE Perform the "FUNCTION SETTING" according to the installation condition using the remote controller.
Entering the Function Setting Mode
1 While pressing the FAN button and SET TEMP simultaneously, press the RESET button to enter the function setting mode. 2 Press the TIMER MODE button two times and check that the indoor unit can receive signal. 3 Selecting the function number and setting value.
(1) Press the SET TEMP. button to select the function number.
(Press the MODE button to switch between the left and right digits.)
(2) Press the FAN button to poceed to setting the value.
(Press the FAN button again to return to the function number selection.)
(3) Press the SET TEMP. button to serect the setting value.
(Press the MODE button to switch between the left and right digits.) (4) Press the TIMER MODE button, and START/STOP button, in the order listed to confirm the settings. (5) Press the RESET button to cancel the function setting mode. (6) After completing the FUNCTION SETTING, be sure to turn off the power and turn it on again.
FUNCTION
SETTING
23
SETTING
VALUE
2
15 cm or below from the floor
SPLIT TYPE ROOM AIR CONDITIONER
INSTALLATION MANUAL
(PART No. 9316421011-04)
The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points:
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models,
some of the piping and installation and service tools are special.(See the table below.) Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the R410A piping and flare nuts.
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent
erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.]
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant
(R22) models. Also, when storing the piping ,securely seal the opening by pinching ,taping, etc.
(4) When charging the refrigerant, take into account the slight change in the composition of the
gas and liquid phases, and always charge from the liquid phase side whose composition is stable.
This air conditioner uses new refrigerant HFC (R410A).
Special tools for R410A
Tool name
Gauge manifold
Charge hose
Vacuum pump
Gas leakage detector
Contents of change
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed. It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. To increase pressure resistance, the hose material and base size were changed. A conventional vacuum pump can be used by installing a vacuum pump adapter. Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil is less than 40 mg/10m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, the ex­pansion value or capillary tube may become blocked with contaminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials. Thicknesses of copper pipes used with R410A are as shown in Table1.Never us copper pipes thinner than 0.8mm even when it is available on the market.
Table 1 Thicknesses of Annealed Copper Pipes
Thickness (mm)
Nominal diameter
1/4
3/8
1/2
Outer diameter
(mm)
6.35
9.52
12.7
R410A
0.80
0.80
0.80
[ref.] R22
0.80
0.80
0.80
CAUTION
When installing pipes shorter than 3m, sound of the outdoor unit will be transferred to the indoor unit, which will cause large operating sound or some abnormal sound.
(1) Do not use the existing (for R22) piping and flare nuts.
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury, etc.(Use the special R410A materials.)
(2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A)
to enter the refrigerant cycle.
• If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value and cause breakage, injury, etc.
WARNING
(1) Insulate between pipes.
Overlap the connection pipe heat insulation and indoor unit pipe heat insulation.
Wrapping the connection pipe with cloth tape over the range within which they fit into
the rear piping housing section.
Fasten the pipe bracket with the screw (Fig.12). (2) Fill the gap between the outside wall pipe hole and the pipe with sealer so that rain
water and wind cannot blow in.
(3) Fasten the drain hose to the outside wall, etc.
Fig. 13
Fig. 12
TEST RUNNING
Perform test operation and check items 1 and 2 below.
For the test operation method, refer to the operating manual.
The outdoor unit, may not operate, depending on the room temperature. In this case, press the test run button on the remote control unit while
the air conditioner is running, (Point the transmitter section of the remote control unit toward the air conditioner and press the test run button with the tip of a ball-point pen, etc.)
To end test operation, press the remote control unit START/STOP button. (When the air conditioner is run by pressing the test run button, the OPERATION indicator lamp and TIMER indicator lamp will simultaneously flash slowly.)
1. INDOOR UNIT
(1) Is operation of each button on the remote control unit normal? (2) Does each lamp light normally? (3) Do the air flow-direction louver operate normally? (4) Is the drain normal?
2. OUTDOOR UNIT
(1) Is there any abnormal noise and vibration during operation? (2) Will noise, wind, or drain water from the unit disturb the neighbors? (3) Is there any gas leakage?
Transmitter section
Test run button
Fig. 14
Pipe
Drain hose
Left piping
Connection cord
For connection from the left rear
Connection cord
Wall pipe
Connection pipe
Drain hose
Stopping downward
No upward slope
Accumulated drain water
Air
Fig. 1 Fig. 2 Fig. 3
Fig. 4
Fig. 5
End of drain hose is immersed in water.
50 mm or less from ground
Drainage channel
No upward slope
Fig. 6
WIRED REMOTE CONTROL UNIT (OPTIONAL)
1. SIDE PANEL L AND CONTROL COVER REMOVAL
(1) Refer to “SIDE PANEL LR REMOVAL AND INSTALLATION” to remove the
side panel L.
(2) Remove the control cover.
2. CONNECTING TO CONTROL UNIT OF WIRE
(1) Connect the wire of wired remote control unit to the circuit board and
screw the earth wire.
(2) Install the control cover. (3) Use wire clamper and screw to fasten wire.
3. SIDE PANEL L INSTALLATION
Install side panel L by the reverse produres as stated in “1 SIDE PANEL L AND CONTROL COVER REMOVAL”.
Wire of wired remote control unit
Control cover
Cloth tape
Pipe bracket
screw
PUMP DOWN OPERATION (FORCED COOLING OPERATION)
To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation or forced cooling operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the forced cooling operation.).
(1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve and opening the low-
pressure valve slightly. (2) Close the valve stem of 2 way valve completely. (3) Start the cooling operation or following forced cooling operation.
When using the remote control unit
Press the TEST RUN button after starting the cooling operation by the remote control unit.
The operation indicator lamp and timer indicator lamp will begin to flash simultaneously during test run.
When using the MANUAL AUTO button of the indoor unit (The remote control unit is lost, and so on.)
Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
(The forced cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for more than 10 seconds.) (4) Close the valve stem of 3 way valve when the reading on the compound pressure gage becomes 0.05~0 Mpa (0.5~0 kg/cm2). (5) Stop the operation.
• Press the START/STOP button of the remote control unit to stop the operation.
• Press the MANUAL AUTO button when stopping the operation from indoor unit side.
(It is not necessary to press on keeping for more than 10 seconds.)
CAUTION
During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant
piping.
Do not remove the connection pipe while the compressor is in operation with 2 way or 3 way valve open. This
may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
Hook
Connect the
wire of wired
remote
control unit
Earth wire
Screw
Screw
Cord clump
FINISHING
P/N 9316421011-04
Wrap the each pipe
with cloth tape
Cable
Right side of
pipe bracket
(1) Remove the terminal cover. (2) Remove the cord clamp. (3) Bend the end of the connection cord as shown in the figure.
Fig. 11
(4) Connect the end of the connection cord fully into the terminal block. (5) Fasten the connection cord with a cord clamp.
INDOOR UNIT WIRING
CAUTION
(1)
In order to align the drain hose and drain cap, be
sure to insert securely and vertically. Incline insertion will cause water leakage.
(2) When inserting, be sure not to attach any material
besides water. If any other material is attached, it will cause deterioration and water leakage.
(3) After removing drain hose, be sure not to forget
mounting drain cap.
(4)
Be sure to fix the drain hose with tape to the bottom
of piping.
NOTE ON DRAIN HOSE
The drain hose can be connected at either side of the indoor unit.
The unit has been shipped with the drain hose connected at left (
viewed from the back of the unit)
and the drain cap applied at right.
(1) Remove the both side panels. (2) Remove the screw and remove the drain holder from drain pan. (3) Pull out the drain cap. (4) Connect the drain hose to the right, attach the screw and insert the
drain cap to the left.
Screw
DRAIN CAP
DRAIN HOSE
Cord clamp
Terminal cover
40 mm
12 mm
5 mm
5 mm
20 mm
12 mm
Cord clamp
Connection cord
12
3
LN
12
3
4
Outdoor unit terminal blockIndoor unit terminal block
Connection cord
Earth screw Earth screw
Drain cock
Drain cap
No gap
Hexagon wrench
DRAIN HOSE
Drain holder
Screw
DRAIN CAP
DRAIN HOSE
DRAIN CAP
Screw
Drain holder
Drain pan
Drain pan
Installation method of Drain cap
Use a hexagonal wrench (4mm at op-
posite side) to insert the drain cap, till
the drain cap contacts the tip of drain
cook.
Fig. 7
(1) Before installing, be sure to disconnect all power supply. (2) During installing or removing operation, be sure not to have
wire catched by parts or draw it hard. Or it may result troubles to the air-conditioner.
(3) Insure the length of wire is not over the recommended
maximum length.
(4) Before setting up the wired remote control unit, please confirm
whether air-conditioner can receive the signal.
CAUTION
CONNECTION
(1) Install the outdoor unit wall cap (supplied with the optional installation set
or procured at the site) to the wall pipe. (2) Connect the outdoor unit and indoor unit piping. (3) After matching the center of the flare surface and tightening the nut hand
tight, tighten the nut to the specified tightening torque with a torque wrench.
(Table 2)
FLARING
(1) Cut the connection pipe to the necessary
length with a pipe cutter. (2)
Hold the pipe downward so that cuttings will
not enter the pipe and remove the burrs. (3) Insert the flare nut onto the pipe and flare
the pipe with a flaring tool.
Insert the flare nut (always use the flare nut attached to the indoor and outdoor units respectively) onto the pipe and perform the flare processing with a flare tool. Use the special R410A flare tool, or the conv­entional (for R22) flare tool. When using the conventional flare tool, always use an allowance adjustment gauge and secure the A dimension shown in table 3 .
CONNECTING THE PIPING
Check if [L] is flared uniformly and is not cracked or scratched.
Table 2 Flare nut size and tightening torque
Flare nut
6.35 mm dia.
9.52 mm dia.
12.7 mm dia.
Diameter (mm) × Torque (N-m)
17 × 14 ~ 18
22 × 34 ~ 42
26 × 49 ~ 61
CAUTION
(1) Fasten a flare nut with a torque wrench as instructed in this manual. If
fastened too tight, the flare nut may be broken after a long period of time and cause a leakage of refrigerant.
(2) During installation, make sure that the refrigerant pipe is attached firmly
before you run the compressor. Do not operate the compressor under the condition of refrigerant piping not attached properly with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
Fig. 10
Tighten with two wrenches.
Torque wrench
Wrench (fixed)
Indoor unit pipe
Connection pipe
To prevent gas leakage, coat the flare surface with refrigerator oil.
Die
A
Pipe
Table 3 Pipe outside diameter
A (mm)
Pipe outside
diameter
ø 6.35 mm (1/4”) ø 9.52 mm (3/8”) ø 12.7 mm (1/2”)
Flare tool for
R410A, clutch type
0 to 0.5 0 to 0.5
0 to 0.5
Conventional (R22) flare tool
Clutch type
1.0 to 1.5
1.0 to 1.5
1.0 to 1.5
Wing nut type
1.5 to 2.0
1.5 to 2.0
1.5 to 2.0
(1) Match the terminal block numbers and connection cord colors with
those of the outdoor unit. Erroneous wiring may cause burning of the electric parts.
(2) Connect the connection cords firmly to the terminal block. Imperfect instal-
lation may cause a fire.
(3) Always fasten the outside covering of the connection cord with the
cord clamp. (If the insulator is chafed, electric leakage may occur.) (4) Securely earth the connection cord. (5) Do not use the earth screw for an external connector. Only use for inter-
connection between two units.
CAUTION
CONNECTION STATEMENT OF WIRE
Wire
Wire tube
Wire tube
Wire
OK NG
TREATMENT OF WIRE
OK
NG NG
Wire tube
WARNING
Place the terminal cover surely after connecting the connection cable with the terminal of the indoor unit. If not placed the terminal cover, might cause smoke emission or fire.
INSTALLING THE WALL HOOK BRACKET
(1) Install the wall hook bracket so that it is correctly positioned
horizontally and vertically. If the wall hook bracket is tiled, water will drip to the floor.
(2) Install the wall hook bracket so that it is strong enough to
withstand the weight of an adult.
Fasten the wall hook bracket to the wall with 5 or more screws
through the holes near the outer edge of the bracket.
Check that there is no rattle at the wall hook bracket.
Fig. 8
weight
Leveling method
FORMING PIPE
(1) Pass the refrigerant pipe through the piping hole to indoor side. (2) Arrange the pipes according to the direction of piping.
Rear piping
CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING
(1) Cut a 65 mm diameter hole in the wall at the position shown in (Fig.
5).
(2) Always align the center of the wall hole. If misaligned, water leakage
will occur.
(3) Cut the wall pipe to match the wall thickness, stick it into the wall cap,
fasten the cap with vinyl tape, and stick the pipe through the hole. (The connection pipe is supplied in the installation set.) (Fig. 5)
(4) For left piping and right piping, cut the hole a little lower so that drain
water will flow freely. (Fig. 5)
Fig. 5
FOR RIGHT or LEFT REAR PIPING (The following figure is a front view of the indoor unit installation location.)
Fig. 6
Back wall
100
130
Floor
280
245
Back wall
Right piping
FOR RIGHT or LEFT Bottom PIPING FOR LEFT PIPING FOR RIGHT PIPING
Back wall
690
Left piping
18 56
54
54
18 56
29
182 64
29
135
50
Fasten with vinyl tape
(Wall cap)
(Wall pipe)
(Inside)
Wall (Outside)
WARNING
If the wall pipe is not used, the cord interconnecting the indoor and outdoor units may touch metal and cause electric leakage.
Center of wall holl
INDOOR UNIT INSTALATION
Use the included and fasten the indoor unit at 4 locations (c) each at top and the middle of the unit.
When the unit is set to the wall,use the wall hook brackt and hook the top of the indoor unit on the
indoor unit wall hook bracket.
Fig. 7
WARNING
[Installation of indoor unit]
• Fix the indoor unit with 4 screws surely.If improperly installed, might cause to injury due to the toppling or falling.
• Install the indoor unit at the place that has adequate strength. Install the indoor unit so that the installed unit can withstand the weight of adult body weight. If improperly installed, might cause accidental injury due to the toppling or falling.
CAUTION
Install the wall hook bracket horizontally and perpendicularly.
Hook the indoor unit to the wall hook bracket (2 positions)
30
124
423
703
124
438
48
59
550
59
65
65
(V09LA) (V12LA)
ACCESSORY Q’ty
Drain pipe
1
Decide the mounting position with the customer as follows: (1)
If possible, do not install the unit where it will be exposed to direct sunlight. (If necessary, install a blind that does not interfere with the air flow.)
(2)
Do not install the unit where a strong wind blows or where it is very dusty. (3) Do not install the unit where people pass. (4) Take your neighbors into consideration so that they are not dis-
turbed by air blowing into their windows or by noise. (5) Provide the space shown in Fig. 2 so that the air flow is not blocked.
Also for efficient operation, leave open three of the four directions
front, rear, and both sides.
WARNING
Install at a place that can withstand the weight of the outdoor units and install positively so that the units will not topple or fall.
SELECTING THE MOUNTING POSITION
INSTALLATION DIAGRAM OF OUTDOOR UNIT
Fig. 2
54 cm
32 cm
CAUTION
(1) Do not install where there is the danger of combustible gas
leakage. (2) Do not install near heat sources. (3) In places where the outdoor temperature drops to 0˚C or
lower, the drain water may freeze and may stop up the drain
or cause other outdoor unit trouble. Therefore take meas-
ures so that the drain water will not freeze and clog the drain. (4) In the area with heavy snowfall, if the intake and outlet of
outdoor unit is blocked with snow, it might become difficult
to get warm and it is likely to cause of the breakdown. Please
construct a canopy and a pedestal or place the unit on a high
stand (local configured). (5) If children under 10 years old may approach the unit, take
preventive measures so that they cannot reach the unit.
Drain hose
Outdoor unit bottom
Connection Cord
Conform to Type245 IEC57
[OUTDOOR UNIT]
10 cm or over
60 cm or over
10 cm or over
20 cm or over
25 cm or over
5 cm or over
INDOOR UNIT
SPLIT TYPE ROOM AIR CONDITIONER
INSTALLATION MANUAL
(PART No. 9316421028-01)
The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points:
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models,
some of the piping and installation and service tools are special.(See the table below.) Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the R410A piping and flare nuts.
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent
erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.]
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant
(R22) models. Also, when storing the piping ,securely seal the opening by pinching ,taping, etc.
(4)
When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose composition is stable.
This air conditioner uses new refrigerant HFC (R410A).
Special tools for R410A
Tool name
Gauge manifold
Charge hose
Vacuum pump
Gas leakage detector
Contents of change
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed. It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. To increase pressure resistance, the hose material and base size were changed. A conventional vacuum pump can be used by installing a vacuum pump adapter. Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil is less than 40 mg/10m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, the ex­pansion value or capillary tube may become blocked with contaminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials. Thicknesses of copper pipes used with R410A are as shown in Table1.Never us copper pipes thinner than 0.8mm even when it is available on the market.
Table 1 Thicknesses of Annealed Copper Pipes
Thickness (mm)
Nominal
diameter
1/4
3/8
Outer diameter
(mm)
6.35
9.52
R410A
0.80
0.80
[ref.] R22
0.80
0.80
CAUTION
When installing pipes shorter than 3m, sound of the outdoor unit will be transferred to the indoor unit, which will cause large operating sound or some abnormal sound.
(1) Do not use the existing (for R22) piping and flare nuts.
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury, etc.(Use the special R410A materials.)
(2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A)
to enter the refrigerant cycle.
• If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value and cause breakage, injury, etc.
WARNING
For authorized service personnel only.
(1) For the room air conditioner to operate satisfactory, install it as outlined in this installation manual. (2) Connect the indoor unit and outdoor unit with the air conditioner piping and cords available standards parts. This
installation manual describes the correct connections using the standard accessories and the parts specified in this
installation manual. (3) Have installation work done by authorized service personnel only. (4) Do not use an extension cord. (5) Do not turn on the power until all installation work is complete.
WARNING
Be careful not to scratch the air conditioner when handling it.
After installation, explain correct operation to the customer, using the operating manual.
Let the customer keep this installation manual because it is used when the air conditioner is serviced or moved.
The maximum length of the piping is 20 m. The maximum height difference of the piping is 15 m,
if the units are further apart than these, correct operation can not be guaranteed.
OUTDOOR UNIT INSTALLATION
Set the unit on a strong stand, such as one made of concrete blocks
to minimize shock and vibration.
Do not set the unit directly on the ground because it will cause trouble.
Connector cover removal
Remove the tapping screws.
Installing the connector cover
(1) After inserting the two front hooks, then insert the rear hook. (2) Tighten the tapping screws.
Fig. 1
Tapping screw
Rear hooks
Front hooks
Connector cover
WARNING
(1) Install the unit where it will not be tilted by more
than 5°.
(2) When installing the outdoor unit where it may ex-
posed to strong wind, fasten it securely.
Installation instruction on the back.
POWER
WARNING
(1) The rated voltage of this product is 230 V AC 50 Hz. (2) Before turning on the power, check if the voltage is within the
220 V -10 % to 240 V +10 % range.
(3) Always use a special branch circuit and install a special recepta-
cle to supply power to the room air conditioner.
(4) Use a circuit breaker and receptacle matched to the capacity of
the air conditioner.
(5) Do not extend the power supply cord and connection cord. (6) Perform wiring work in accordance with standards so that the
air conditioner can be operated safely and positively.
(7) Install a leakage circuit breaker in accordance with the related
laws and regulations and electric company standards.
(1) Remove the outdoor unit connector cover. (2) Bend the end of the cord as shown in the figure. (3) Connect the end of the connection cord fully into the
terminal block. (4) Fasten the sheath with a cord clamp. (5) Install the connector cover.
Fig. 3
Connection cord
Cord clamp
Control box
Fig. 4
Connection cord
Connection cord wiring
Run the connection cord to the rear of the outdoor unit within the A range of the arrows shown in the figure. (The connector cover becomes difficult to install.)
Control box cover
12
3
LN
12
3
4
Outdoor unit terminal blockIndoor unit terminal block
Connection cord
Earth screw Earth screw
20mm
12mm
5mm
5mm
12mm
20mm
Cord clamp
Earth screw
20mm
12mm
5mm
5mm
12mm
20mm
(1) Match the terminal block numbers and connection cord
colors with those of the indoor unit. Erroneous wiring may cause burning of the electric parts.
(2) Connect the connection cords firmly to the terminal block.
Imperfect installation may cause a fire.
(3) Always fasten the outside covering of the connection
cord with the cord clamp. (If the insulator is chafed,
electric leakage may occur.) (4) Securely earth the power cord. (5) Do not use the earth screw for an external connector.
Only use for interconnection between two units.
CAUTION
MODEL 9,000 ~12,000 BTU class
Power supply cord (mm2) 1.5
Connection cord (mm2) 1.5
Fuse capacity (A) 20
• Install the disconnect device with a contact gap of at least 3 mm nearby the units. (Both indoor unit and outdoor unit)
• Always make the air conditioner power supply a special branch circuit and provide a special breaker.
• Always use H07RN-F or equivalent as the power supply cord and the connection cord.
CONNECTION
(1) Install the outdoor unit wall cap (supplied with the optional installation set
or procured at the site) to the wall pipe. (2) Connect the outdoor unit and indoor unit piping. (3) After matching the center of the flare surface and tightening the nut hand
tight, tighten the nut to the specified tightening torque with a torque wrench.
(Table 2)
FLARING
(1) Cut the connection pipe to the necessary
length with a pipe cutter. (2) Hold the pipe downward so that cuttings
will not enter the pipe and remove the
burrs. (3) Insert the flare nut onto the pipe and flare
the pipe with a flaring tool.
Insert the flare nut (always use the flare nut attached to the indoor and outdoor units respectively) onto the pipe and perform the flare processing with a flare tool. Use the special R410A flare tool, or the conv­entional (for R22) flare tool. When using the conventional flare tool, always use an allowance adjustment gauge and secure the A dimension shown in table 3 .
BENDING PIPES
(1) When bending the pipe, be careful not to crush it. (2) To prevent breaking of the pipe, avoid sharp bends.
Bend the pipe with a radius of curvature of 70mm or over. (3)
If the copper pipe is bend the pipe or pulled to often, it will become stiff.
Do not bend the pipes more than three times at one place.
CONNECTING THE PIPING
Check if [L] is flared uniformly and is not cracked or scratched.
Fig. 5
Die
A
Pipe
Tighten with two wrenches.
Torque wrench
Wrench (fixed)
Flare nut
Indoor unit pipe
Connection pipe
To prevent gas leakage, coat the flare surface with refrigerator oil.
1. Check if the piping connections are secure.
2. Check that the stems of 2-way valve and 3-way valve are closed fully.
3. Connect the gauge manifold charge hose to the charging port of the 3­way valve (side with the projection for pushing in the valve core).
4. Open the low pressure side valve of the gauge manifold fully.
5. Operate the vacuum pump and start pump down.
6. Slowly loosen the flare nut of the 3-way valve and check if air enters, then retighten the flare nut. (When the flare nut is loosened the operating sound of the vacuum pump changes and the reading of the compound pressure gauge goes from minus to zero.)
AIR PURGE
Always use a vacuum pump to purge the air. Refrigerant for purging the air is not charged in the outdoor unit at the factory.
Close the high pressure side valve of the gauge manifold fully and do not operate it during the following work.
7. Pump down the system for at least 15 minutes, then check if the com­pound pressure gauge reads -0.1 MPa (-76 cmHg, -1 bar).
8. At the end of pump down, close the low pressure side gauge of the gauge manifold fully and stop the vacuum pump.
9. Slowly loosen the valve stem of the 3-way valve. When the compound pressure gauge reading reaches 0.1-0.2 MPa, retighten the valve stem and disconnect the charge hose from the 3-way valve charging port. (If the stem of the 3-way valve is opened fully before the charge hose is disconnected, it may be difficult to disconnect the charge hose.)
10. Fully open the valve stems of the 2-way valve and 3-way valve using a hexa­gon wrench. (After the valve stem begins to turn, turn it with a torque of less than 2.9 N • m (30 kgf • cm) until it stops turning.)
11. Firmly tighten the 2-way valve and 3-way valve blank cap and the charg­ing port cap.
CAUTION
(1)
Refrigerant must not be discharged into atmosphere.
(2) After connecting the piping , check the joints for gas
leakage with gas leak detector.
Additional charge
Refrigerant suitable for a piping length of 15 m is charged in the outdoor unit at the factory. When the piping is longer than 15 m, additional charging is necessary. For the additional amount, see the table below.
Pipe length
Additional refrigerant
Table 5
15 m
None
20 m
100 g
Fig. 6
Table 4
Tightening torque
Blank cap 19.6 to 24.5 N
m (200 to 250 kgfcm)
Charging port cap 12.3 to 15.7 N
m (125 to 160 kgfcm)
CAUTION
(1)
When adding refrigerant, add the refrigerant from the charging port at the completion of work.
(2) The maximum length of the piping is 20 m. If the units
are further apart than this, correct operation can not be guaranteed.
Between 15 m and 20 m, when using a connection pipe other than that in the table, charge additional refrigerant with 20g/1 m as the criteria.
CAUTION
(1) The power source capacity must be the sum of the air conditioner current and the current of other electrical appliances. When the
current contracted capacity is insufficient, change the contracted capacity.
(2) When the voltage is low and the air conditioner is difficult to start, contact the power company the voltage raised.
Table 2 Flare nut size and tightening torque
Table 3 Pipe outside diameter
Flare nut
6.35 mm dia.
9.52 mm dia.
A (mm)
Pipe outside
diameter
ø 6.35 mm (1/4”) ø 9.52 mm (3/8”)
Flare tool for
R410A, clutch type
0 to 0.5 0 to 0.5
Conventional (R22) flare tool
Clutch type
1.0 to 1.5
1.0 to 1.5
Wing nut type
1.5 to 2.0
1.5 to 2.0
CAUTION
(1) Fasten a flare nut with a torque wrench as instructed in this manual. If
fastened too tight, the flare nut may be broken after a long period of time and cause a leakage of refrigerant.
(2) During installation, make sure that the refrigerant pipe is attached firmly
before you run the compressor. Do not operate the compressor under the condition of refrigerant piping not attached properly with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
Earth screw
Connection Cord Power supply Cord
OUTDOOR UNIT WIRING
ELECTRICAL REQUIREMENT
• Electric wire size and fuse capacity:
12
3
NL
Power supply Cord
Diameter (mm) Torgue (N•m)
7 14 ~ 18
22 34 ~ 42
(V14LA)
ACCESSORY Q’ty
Drain pipe
1
Decide the mounting position with the customer as follows: (1)
If possible, do not install the unit where it will be exposed to direct sun­light. (If necessary, install a blind that does not interfere with the air flow.)
(2)
Do not install the unit where a strong wind blows or where it is very dusty. (3) Do not install the unit where people pass. (4) Take your neighbors into consideration so that they are not dis-
turbed by air blowing into their windows or by noise. (5) Provide the space shown in Fig. 2 so that the air flow is not blocked.
Also for efficient operation, leave open three of the four directions
front, rear, and both sides.
WARNING
Install at a place that can withstand the weight of the outdoor units and install positively so that the units will not topple or fall.
SELECTING THE MOUNTING POSITION
INSTALLATION DIAGRAM OF OUTDOOR UNIT
Fig. 2
54 cm
32 cm
CAUTION
(1) Do not install where there is the danger of combustible gas
leakage. (2) Do not install near heat sources. (3) In places where the outdoor temperature drops to 0˚C or lower,
the drain water may freeze and may stop up the drain or
cause other outdoor unit trouble. Therefore take measures
so that the drain water will not freeze and clog the drain. (4) In the area with heavy snowfall, if the intake and outlet of
outdoor unit is blocked with snow, it might become diffi-
cult to get warm and it is likely to cause of the breakdown.
Please construct a canopy and a pedestal or place the unit
on a high stand (local configured). (5) If children under 10 years old may approach the unit, take
preventive measures so that they cannot reach the unit.
Drain hose
Outdoor unit bottom
Connection Cord
Conform to Type245 IEC57
[OUTDOOR UNIT]
10 cm or over
60 cm or over
10 cm or over
30 cm or over
30 cm or over
5 cm or over
INDOOR UNIT
SPLIT TYPE ROOM AIR CONDITIONER
INSTALLATION MANUAL
(PART No. 9316421035-01)
The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points:
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models,
some of the piping and installation and service tools are special.(See the table below.) Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the R410A piping and flare nuts.
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent
erroneous charging with conventional refrigerant (R22) and for safety. Therefore, check beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.]
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant
(R22) models. Also, when storing the piping ,securely seal the opening by pinching ,taping, etc.
(4)
When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose composition is stable.
This air conditioner uses new refrigerant HFC (R410A).
Special tools for R410A
Tool name
Gauge manifold
Charge hose
Vacuum pump
Gas leakage detector
Contents of change
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed. It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. To increase pressure resistance, the hose material and base size were changed. A conventional vacuum pump can be used by installing a vacuum pump adapter. Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual oil is less than 40 mg/10m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, the ex­pansion value or capillary tube may become blocked with con­taminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials. Thicknesses of copper pipes used with R410A are as shown in Table1.Never us copper pipes thinner than 0.8mm even when it is available on the market.
Table 1 Thicknesses of Annealed Copper Pipes
Thickness (mm)
Nominal
diameter
1/4
1/2
Outer diameter
(mm)
6.35
12.7
R410A
0.80
0.80
[ref.] R22
0.80
0.80
CAUTION
When installing pipes shorter than 3m, sound of the outdoor unit will be transferred to the indoor unit, which will cause large operating sound or some abnormal sound.
(1) Do not use the existing (for R22) piping and flare nuts.
• If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury, etc.(Use the special R410A materials.)
(2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A)
to enter the refrigerant cycle.
• If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value and cause breakage, injury, etc.
WARNING
For authorized service personnel only.
(1) For the room air conditioner to operate satisfactory, install it as outlined in this installation manual. (2) Connect the indoor unit and outdoor unit with the air conditioner piping and cords available standards parts. This
installation manual describes the correct connections using the standard accessories and the parts specified in
this installation manual. (3) Have installation work done by authorized service personnel only. (4) Do not use an extension cord. (5) Do not turn on the power until all installation work is complete.
WARNING
Be careful not to scratch the air conditioner when handling it.
After installation, explain correct operation to the customer, using the operating manual.
Let the customer keep this installation manual because it is used when the air conditioner is serviced or moved.
The maximum length of the piping is 20 m. The maximum height difference of the piping is 15 m,
if the units are further apart than these, correct operation can not be guaranteed.
OUTDOOR UNIT INSTALLATION
Set the unit on a strong stand, such as one made of concrete blocks
to minimize shock and vibration.
Do not set the unit directly on the ground because it will cause trouble.
Connector cover removal
Remove the tapping screws.
Installing the connector cover
(1) After inserting the two front hooks, then insert the rear hook. (2) Tighten the tapping screws.
Fig. 1
Tapping screw
Rear hooks
Front hooks
Connector cover
WARNING
(1) Install the unit where it will not be tilted by more
than 5°.
(2) When installing the outdoor unit where it may ex-
posed to strong wind, fasten it securely.
Installation instruction on the back.
07A394_9316421035-01-1 1/30/07, 10:00 AM1
POWER
WARNING
(1) The rated voltage of this product is 230 V AC 50 Hz. (2) Before turning on the power, check if the voltage is within the
220 V -10 % to 240 V +10 % range.
(3) Always use a special branch circuit and install a special recepta-
cle to supply power to the room air conditioner.
(4) Use a circuit breaker and receptacle matched to the capacity of
the air conditioner.
(5) Do not extend the power supply cord and connection cord. (6) Perform wiring work in accordance with standards so that the
air conditioner can be operated safely and positively.
(7) Install a leakage circuit breaker in accordance with the related
laws and regulations and electric company standards.
(1) Remove the outdoor unit connector cover. (2) Bend the end of the cord as shown in the figure. (3) Connect the end of the connection cord fully into the
terminal block. (4) Fasten the sheath with a cord clamp. (5) Install the connector cover.
Fig. 3
Connection cord
Cord clamp
Control box
Fig. 4
Connection cord
Connection cord wiring
Run the connection cord to the rear of the outdoor unit within the A range of the arrows shown in the figure. (The connector cover becomes difficult to install.)
Control box cover
12
3
LN
12
3
4
Outdoor unit terminal blockIndoor unit terminal block
Connection cord
Earth screw Earth screw
20mm
12mm
5mm
5mm
12mm
20mm
Cord clamp
Earth screw
20mm
12mm
5mm
5mm
12mm
20mm
(1) Match the terminal block numbers and connection
cord colors with those of the indoor unit. Erroneous wiring may cause burning of the electric parts.
(2) Connect the connection cords firmly to the terminal block.
Imperfect installation may cause a fire.
(3) Always fasten the outside covering of the connection
cord with the cord clamp. (If the insulator is chafed,
electric leakage may occur.) (4) Securely earth the power cord. (5) Do not use the earth screw for an external connector.
Only use for interconnection between two units.
CAUTION
MODEL 14,000 BTU class
Power supply cord (mm2) 1.5
Connection cord (mm2) 1.5
Fuse capacity (A) 20
• Install the disconnect device with a contact gap of at least 3 mm nearby the units. (Both indoor unit and outdoor unit)
• Always make the air conditioner power supply a special branch circuit and provide a special breaker.
• Always use H07RN-F or equivalent as the power supply cord and the connection cord.
CONNECTION
(1) Install the outdoor unit wall cap (supplied with the optional installation set
or procured at the site) to the wall pipe. (2) Connect the outdoor unit and indoor unit piping. (3) After matching the center of the flare surface and tightening the nut hand
tight, tighten the nut to the specified tightening torque with a torque wrench.
(Table 2)
FLARING
(1) Cut the connection pipe to the necessary
length with a pipe cutter. (2) Hold the pipe downward so that cuttings
will not enter the pipe and remove the
burrs. (3) Insert the flare nut onto the pipe and flare
the pipe with a flaring tool.
Insert the flare nut (always use the flare nut attached to the indoor and outdoor units re­spectively) onto the pipe and perform the flare processing with a flare tool. Use the special R410A flare tool, or the conv­entional (for R22) flare tool. When using the conventional flare tool, always use an allowance adjustment gauge and se­cure the A dimension shown in table 3 .
BENDING PIPES
(1) When bending the pipe, be careful not to crush it. (2) To prevent breaking of the pipe, avoid sharp bends.
Bend the pipe with a radius of curvature of 70mm or over. (3)
If the copper pipe is bend the pipe or pulled to often, it will become stiff.
Do not bend the pipes more than three times at one place.
CONNECTING THE PIPING
Check if [L] is flared uniformly and is not cracked or scratched.
Fig. 5
Die
A
Pipe
Tighten with two wrenches.
Torque wrench
Wrench (fixed)
Flare nut
Indoor unit pipe
Connection pipe
To prevent gas leakage, coat the flare surface with refrigerator oil.
1. Check if the piping connections are secure.
2. Check that the stems of 2-way valve and 3-way valve are closed fully.
3. Connect the gauge manifold charge hose to the charging port of the 3­way valve (side with the projection for pushing in the valve core).
4. Open the low pressure side valve of the gauge manifold fully.
5. Operate the vacuum pump and start pump down.
6. Slowly loosen the flare nut of the 3-way valve and check if air enters, then retighten the flare nut. (When the flare nut is loosened the operating sound of the vacuum pump changes and the reading of the compound pressure gauge goes from minus to zero.)
AIR PURGE
Always use a vacuum pump to purge the air. Refrigerant for purging the air is not charged in the outdoor unit at the factory.
Close the high pressure side valve of the gauge manifold fully and do not operate it during the following work.
7. Pump down the system for at least 15 minutes, then check if the com­pound pressure gauge reads -0.1 MPa (-76 cmHg, -1 bar).
8. At the end of pump down, close the low pressure side gauge of the gauge manifold fully and stop the vacuum pump.
9. Slowly loosen the valve stem of the 3-way valve. When the compound pressure gauge reading reaches 0.1-0.2 MPa, retighten the valve stem and disconnect the charge hose from the 3-way valve charging port. (If the stem of the 3-way valve is opened fully before the charge hose is disconnected, it may be difficult to disconnect the charge hose.)
10. Fully open the valve stems of the 2-way valve and 3-way valve using a hexa­gon wrench. (After the valve stem begins to turn, turn it with a torque of less than 2.9 N • m (30 kgf • cm) until it stops turning.)
11. Firmly tighten the 2-way valve and 3-way valve blank cap and the charg­ing port cap.
CAUTION
(1)
Refrigerant must not be discharged into atmosphere.
(2) After connecting the piping , check the joints for gas
leakage with gas leak detector.
Additional charge
Refrigerant suitable for a piping length of 15 m is charged in the outdoor unit at the factory. When the piping is longer than 15 m, additional charging is necessary. For the additional amount, see the table below.
Pipe length
Additional refrigerant
Table 5
15 m
None
20 m
100 g
Fig. 6
CAUTION
(1)
When adding refrigerant, add the refrigerant from the charging port at the completion of work.
(2) The maximum length of the piping is 20 m. If the units
are further apart than this, correct operation can not be guaranteed.
Between 15 m and 20 m, when using a connection pipe other than that in the table, charge additional refrigerant with 20g/1 m as the criteria.
CAUTION
(1) The power source capacity must be the sum of the air conditioner current and the current of other electrical appliances. When the
current contracted capacity is insufficient, change the contracted capacity.
(2) When the voltage is low and the air conditioner is difficult to start, contact the power company the voltage raised.
Table 2 Flare nut size and tightening torque
Table 3 Pipe outside diameter
Flare nut
6.35 mm dia.
12.7 mm dia.
A (mm)
Pipe outside
diameter
ø 6.35 mm (1/4”) ø 12.7 mm (1/2”)
Flare tool for
R410A, clutch type
0 to 0.5 0 to 0.5
Conventional (R22) flare tool
Clutch type
1.0 to 1.5
1.0 to 1.5
Wing nut type
1.5 to 2.0
1.5 to 2.0
CAUTION
(1) Fasten a flare nut with a torque wrench as instructed in this manual. If
fastened too tight, the flare nut may be broken after a long period of time and cause a leakage of refrigerant.
(2) During installation, make sure that the refrigerant pipe is attached firmly
before you run the compressor. Do not operate the compressor under the condition of refrigerant piping not attached properly with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.
Earth screw
Connection Cord Power supply Cord
OUTDOOR UNIT WIRING
ELECTRICAL REQUIREMENT
• Electric wire size and fuse capacity:
12
3
NL
Power supply Cord
Diameter (mm) Torgue (N•m)
7 14 ~ 18
26 49 ~ 61
Table 4
Tightening torque
Blank cap (2-way valve) 19.6 to 24.5 N•m (200 to 250 kgf•cm)
Blank cap (3-way valve) 27.4 to 31.4 N•m (280 to 320 kgf•cm)
Charging port cap 12.3 to 15.7 N•m (125 to 160 kgf•cm)
FLOOR TYPE HALF CONCEALED KIT:UTR-STA
INSTALLATION MANUAL
(PART No. 9316532014)
Be careful not to scratch the air conditioner when handling it.
After installation, explain correct operation to the customer, using the operating manual.
Let the customer keep this installation manual because it is used when the air conditioner is serviced or moved.
STANDARD ACCESSORIES
The following installation accessories are supplied. Use them as required.
Name and Shape Q’ty
Insulation Seal
1
1. SELECTING THE MOUNTING POSITION
Fig. 1
Decide the mounting position with the customer as follows:
(1) Install the indoor unit level on a strong wall which is
not subject to vibration.
(2) The inlet and outlet ports should not be obstructed:
the air should be able to blow all over the room.
(3) Install the unit near an electric outlet or special branch
circuit.
(4) Do not install the unit where it will be exposed to direct
sunlight.
(5) Install the unit where connection to the outdoor unit it
easy.
(6) Install the unit where the drainpipe can be easily
installed.
(7) Take servicing, etc. into the unit where the filter can be
removed in Fig1. Also install the unit where the filter can be removed.
(8) Install the place where is no gap around the unit.
2. WALL HOLE
Fig. 2
Drill a wall hole of the size shown in the Fig.2.
WARNING
Do not make a hole that is deeper than 80mm. The prod­uct cannot be maintained.
Indoor unit
Wall
10 cm or over
8 cm or over
5 cm or over
8 cm or over
75 ~ 80 mm
730 ~ 735 mm
590 ~ 595 mm
Putting out clearance of unit
3. ATTACHMENT OF INSURATION SEAL
Fig. 4
Cut the insulation seal in length in the Fig.3 and seal the insulation seal to the indoor unit on the top and back side in Fig.4.
Fig. 3
4. INSTALLING THE INDOOR UNIT
Install the indoor unit in the wall hole and fasten the indoor unit at 4 locations each at top and middle of the unit.(Fig.5)
Do not use the wall hook bracket at half concealed.
Please refer to the installation manual of the main body for other how to install it.
124
423
703
438
124
[Installation of indoor unit]
• Fix the indoor unit with 4 screws surely.If improperly installed, might cause to injury due to the toppling or falling.
• Install the indoor unit at the place that has adequate strength. Install the indoor unit so that the installed unit can withstand the weight of adult body weight. If improperly installed, might cause accidental injury due to the toppling or falling.
WARNING
720 ~ 725 mm
570 ~ 575 mm
Attachment datum: Base edge line
INSULATION SEAL
Top view
(80)
Front side
Back side
0~5 mm
INSULATION SEAL
Attachment datum Edge of R-end
0~5 mm
0~5 mm
P/N 9316532014
1116, Suenaga, Takatsu-ku, Kawasaki 213-8502, Japan
May. 2007 Printed in Japan
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