Fujitsu ABYF18LAT, ABYF24LBT, ABYF24LAT, ABYF18LBT, AOYA18LALL Service Manual

...
CONTENTS
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . .
1
OUTLINE AND DIMENSIONS
. . . . . . . . .
2
REFRIGERANT SYSTEM DIAGRAM
5
ERROR DISPLAY
. . . . . . . . . . . . . . . . . .
7
CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . .
6
PCB CIRCUIT DIAGRAM
. . . . . . . . . . . . .
17
PARTS (indoor unit)
. . . . . . . . . . . . . . . .
20
PARTS (outdoor unit)
. . . . . . . . . . . . . . .
30
ACCESSORIES
. . . . . . . . . . . . . . . . . . .
33
SPLIT TYPE ROOM AIR CONDITIONER
FLOOR CONSOLE / UNDER CEILING DUAL TYPE
Indoor unit Outdoor unit
ABYF18LAT ABYF18LAT ABYF18LAT ABYF18LAT ABYF18LBT ABYF18LBT ABYF24LAT ABYF24LAT ABYF24LAT ABYF24LAT ABYF24LBT ABYF24LBT
AOYA18LACL AOYA18LALL AOYB18LACL AOYB18LALL AOYA18LALL AOYB18LALL AOYA24LACL AOYA24LALL AOYB24LACL AOYB24LALL AOYA24LALL AOYB24LALL
2009.07.13 1
INDOOR UNIT
H x W x D
H x W x D
199 x 990 x 655 mm
OUTDOOR UNIT
578 x 790 x 300 mm
DIMENSIONS
INDOOR UNIT
Shipping / Net
Shipping / Net
36 kg / 27 kg
OUTDOOR UNIT
44 kg / 40 kg
WEIGHT
SPECIFICATIONS
TYPE
Cool & heat inverter
INDOOR UNIT
ABYF18LAT, ABYF18LBT
OUTDOOR UNIT
AOYB18LA_L
COOLING CAPACITY 5.20 kW
HEATING CAPACITY 6.00 kW
POWER SOURCE
230 V
FREQUENCY
50 Hz
RUNNING CURRENT
COOLING 7.4 A
HEATING 7.7 A
INPUT WATTS
COOLING 1.70 kW
HEATING 1.75 kW
E.E.R.
COOLING 3.06 kW/kW
COP
HEATING 3.43 kW/kW
AOYA18LA_L
7.1 A
7.3 A
1.62 kW
1.66 kW
3.21 kW/kW
3.61 kW/kW
MOISTURE REMOVAL 2.0 L/hr
AIR CIRCULATION HIGH
780 m3/hr
FAN MOTOR
TYPE
Hermetic type, 4 pole, 3 phase,
DC inverter motor, Rotary
DISCRIMINATION
DA130A1F-25NA
PRECHARGED REFRIGERANT
REFRIGERANT TYPE
R410A R410A
1,250 g
POWER SOURCE
230 V
HIGH-SPEED
1,040 / 1,040 r.p.m.
INDOOR UNIT ( cool / heat )
MED-SPEED
950 / 950 r.p.m.
LOW-SPEED
800 / 800 r.p.m.
QUIET 740 / 740 r.p.m.
OUTDOOR UNIT
860 / 820 r.p.m.
ELECTRICAL DATA
COMPRESSOR AND REFRIGERANT
INDOOR UNIT ( cool / heat )
43 dB / 43 dB
OUTDOOR UNIT ( cool / heat )
50 dB / 50 dB
NOISE LEVEL
Pipe length
15 m 1,250 g
FULL CHARGE
20 m 1,350 g
ADDITIONAL REFRIGERANT
20 g/m
578 x 790 x 315 mm
48 kg / 44 kg
ABYF24LAT, ABYF24LBT
AOYB24LA_L
7.10 kW
8.00 kW
230 V
50 Hz
10.1 A
10.2 A
2.32 kW
2.33 kW
3.06 kW/kW
3.43 kW/kW
AOYA24LA_L
9.7 A
9.7 A
2.21 kW
2.21 kW
3.21 kW/kW
3.61 kW/kW
2.7 L/hr
980 m3/hr
DA150A1F-20NA
1,700 g
WEIGHT (with oil)
9.6 kg 10.0 kg
230 V
1,330 / 1,300 r.p.m.
1,150 / 1,150 r.p.m.
1,000 / 1,000 r.p.m.
780 / 780 r.p.m.
1,050 / 1,050 r.p.m.
48 dB / 48 dB
52 dB / 53 dB
1,700 g
1,800 g
20 g/m
OUTLINE AND DIMENSIONS
INDOOR UNIT
Unit : mm
990
900
500
655
530
200175
199
(rear view)
2006.10.16 2
OUTDOOR UNIT AOY_18LA_L
Unit : mm
Top view
Front view
Side view
Bottom view
Drain pipe mounting place ( 20)
189
177
347
540
30066790
121
578
320
10
184
4- 10mm hole
Air flow
2008.06.26 3
Top view
Front view
Side view
Bottom view
Drain pipe mounting place ( 20)
189
177
347
540
31566790
121
578
320
10
184
4- 10mm hole
OUTDOOR UNIT AOY_24LA_L
Unit : mm
Air flow
2008.06.26 4
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNIT
INDOOR UNIT
2008.06.26
5
Strainer
Strainer
4-Way valve
2-Way valve
3-Way valve
Muffler
Muffler
Expansion valve
Compressor
Accumulator
Heat exchanger
Heat exchanger
Cool Heat
: THERMISTOR (COMPRESSOR TEP.)
: THERMISTOR (PIPE TEP.) : THERMISTOR (ROOM TEP.)
: THERMISTOR (DISCHARGE TEP.) : THERMISTOR (HEAT EXCHANGER MED TEP.) : THERMISTOR (HEAT EXCHANGER OUT TEP.) : THERMISTOR (OUTDOOR TEP.)
Refrigerant pipe diameter ABYF18L_T / AOY_18LA_L Liquid : 1/4" (6.35 mm) Gas : 1/2" (12.70 mm) ABYF24L_T / AOY_24LA_L Liquid : 1/4" (6.35 mm) Gas : 5/8" (15.88 mm)
ORANGE YELLOW
RED
WHITE
BLUE
PURPLE GRAY
RED WHITE BLACK
RED WHITE BLACK
YELLOW
BROWN
WHITE BLACK
RED
GREEN
GREEN
GREEN /
YELLOW
BLACK
BLACK
GRAY
GRAY
BLACK
BLACK
BROWN
RED ORANGE YELLOW
WHITE
BROWN
RED ORANGE YELLOW
WHITE
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
1 2
3 4 5 6 7 812 3
1 2
3 4 5 6 7 812 3
1 2
3
4 567
812 3
1 2
3
4 567
812 3
1 2
3
1 2
1 2
1 21212
1
2
1
2
2
1
1
2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3
1 2 3
1 2
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3
1 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1
2 3 4 5 6
1 2 3 4 5 6
CN101
W105 W102 W101
CN104
CN106
CN103
1 2
CN108CN102
E101
E102
CN105
CN4
CN1
CN5
CN7
CN8
CN12CN11CN9CN10
CN14
CN6 CN13
CN3
TERMINAL
TERMINAL
F101
FUSE
3.15A 250V
FAN MOTOR
F M
M
M
STEP MOTOR
STEP MOTOR
THERMISTOR ( ROOM TEMP. )
THERMISTOR ( PIPE TEMP. )
INDICATOR PCB ASSY
POWER SUPPLY
PCB ASSY
CONTROLLER
PCB ASSY
( MAIN PCB )
1 2 3
1
2
3
TO REMOTE CONTROL UNIT
( OPTION )
BLACK
RED
WHITE YELLOW BLUE
RED WHITE BLACK
RED BROWN BLUE ORANGE YELLOW WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
RED
BROWN
BROWN
BROWN BROWN
BLACK BLACK
WHITE
RED
YELLOW
YELLOW
GREEN
BLACK
BLACK
BLACK
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3
1 2 3
1 2 3
1 2 3
121
2
121
2
1 2 3 4
1 2 3 4
12 1
2
1 2 3
1 2 3
RED
WHITE
BLACK
CN71
CN73
CN72
CN70
W4
W2
W1
W3
W11
W10
CN40
CN801
W7 W8 W9
CN30 4-WAY VALVE
4WV
PMV
F M
S (S)
C (T)
R (R)
FAN MOTOR
EXPANSION VALVE
COMPRESSOR
C M
REACTOR
THERMISTOR ( PIPE TEMPE. )
THERMISTOR ( DISCHARGE PIPE TEMP. )
THERMISTOR ( COMPRESSOR TEMP. )
THERMISTOR ( PIPE - MID. TEMP. )
THERMISTOR ( OUTDOOR TEMP. )
FUSE 250V 5A
TERMINAL
POWER SOURCE
2
( N )
1 3 L
N
FUSE 250V 20A
CONTROLLER PCB ASSY
( MAIN PCB )
1 2 3
2008.06.26 6
INDOOR UNIT
OUTDOOR UNIT
CIRCUIT DIAGRAM
CN4-1 CN4-2 CN4-3 CN4-4 CN4-5 CN4-6 CN4-7 CN4-8
CN104-1 CN104-2 CN104-3 CN104-4 CN104-5 CN104-6 CN104-7 CN104-8
CN1-1 CN1-2 CN1-3
CN9-1 CN9-2 CN9-3
CN11-1 CN11-2 CN11-3 CN11-4 CN11-5
CN12-1 CN12-2 CN12-3 CN12-4 CN12-5
CN6-1 CN6-2
CN14-1 CN14-2 CN14-3
CN13-1 CN13-2 CN13-3 CN13-4 CN13-5 CN13-6 CN13-7
CN201-1 CN201-2 CN201-3 CN201-4 CN201-5 CN201-6 CN201-7 CN201-8
CN8-1 CN8-2
CN7-1 CN7-2
CN5-1 CN5-2
CN101-1 CN101-2 CN101-3
CN102-1 CN102-2 CN102-3
CN103-1 CN103-2
CN106-1 CN106-2
CN105-6 CN105-5 CN105-4 CN105-3 CN105-2 CN105-1
UL1015 AWG16
GREEN
UL1015 AWG16
GREEN
YELLOW
BROWN
WHITE
BLACK
RED
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 RED
BROWN RED ORANGE YELLOW WHITE
BROWN RED ORANGE YELLOW WHITE
GRAY GRAY GRAY GRAY GRAY GRAY GRAY GRAY
GRAY GRAY GRAY
RED ORANGE YELLOW WHITE BLUE PURPLE GRAY
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
POWER DRIVE
DC SUPPLY
CN104 B08B-PASK-1
CN4
B08B-PASK-1
CN101 B03B-PASK-1
CN1
B03B-PASK-1
EMI FILTER
ZCAT1518-0730
1 T
CN9
B03B-XARK-1-A
FLOAT SWITCH
TERMINAL BOARD
CN6 B02B-PAMK-1
FRESH AIR
CN14 B3B-XAKK-1-A
CN13 B07B-PASK-1
CN201
S08B-PASK-2
THERMISTOR ( PIPE - ENTRANCE TEMP. )
ROOM THERMISTOR
CN8 B2B-XASK-1-A
CN7 B2B-XAYK-1-A
CN5 B2B-XAKK-1-A
GRAY GRAY
CN11 B05B-XASK-1-A
CN12 B05B-XARK-1-A
REMOTE CONTROL
EARTH
LOUVER ( UP / DOWN )
LOUVER ( RIGHT / LEFT )
M
M
INDICATOR PCB ASSEMBLY
K04EI-0800HSE-D0
CONTROLLER PCB ASSEMBLY ABYF18LAT : K06AK-0705HSE-C1 ABYF24LAT : K06AK-0706HSE-C1
ABYF18LAT, ABYF24LAT POWER SUPPLY PCB ASSEMBL K06AL-0600HSE-P0
W101
W102 W105
E101
E102
DC FAN MOTOR
CN105
B5P6-VH-B
EMI FILTER
ZCAT2132-1130
1 T
CN106
B2P3-VH-B-E
DRAIN PUMP
CN103
B2B-XH-AM
E I B OUT
E I B I N
CN102
B3B-XH-AM
F M
OUTDOOR UNIT
TERMINAL BOARD
2(N)
3
1
CN10-1 CN10-2
HEATER
CN3-1 CN3-2 CN3-3 CN3-4 CN3-5 CN3-6
CN10
B02B-PAOK-1
SP PCB
CN3
B06B-PASK-1
UL1430 AWG22 RED
UL1430 AWG22 WHITE
UL1430 AWG22 BLACK
3 2 1
BLACK BLACK
THERMISTOR ( PIPE - MID. TEMP. )
UL1430 AWG24 x 2
BLACK BLACK
2008.05.09 7
CONTROL UNIT ABYF18LAT : EZ-0070MHSE ABYF24LAT : EZ-0070PHSE
INDOOR PCB CIRCUIT DIAGRAM
CN15-1 CN15-2 CN15-3 CN15-4 CN15-5 CN15-6
FLASH
CN15
B06B-XASK-1-A
CN2-1 CN2-2 CN2-3 CN2-4 CN2-5
CN2 B5P-SHF-1AA
TEST
I C1
uPD78F0535
34 39 36 43 44 45 46 33
32 31 30 29 28 27
26 18 19
20
21 22
23
11
12
13
14
38
37 41
40
25
9
42
52
51
50
49
48
47
56
55
54
53
8
7
6
5
4
3
2
1
64
63
62
61
60
59
58
57
17
16
15
24
10
35
AVDD
AVREF
VDD0 VDD1
I C RST
P00
P34
P01
P35 P02
P03 P10
P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24
P25 P30
P31 P32 P33 XT1 XT2 X1 X2
P36
P40
P41
P42
P43
P44
P45
P46
P47
P50
P51
P52
P53
P54
P55
P56
P57
P64
P65
P66
P67
P70
P71
P72
P73
P74
P75
AGND
GND0 GND1
JM6 0R0
JM5 0R0
R56
100K
<1/10W>
5V
C27
0.1
<F>
C38
0.1 <F>
I C7
S80842
NC
213
4
VDD OUT GND
NC
5V
R41 1.0K <1/10W>
R43 10K
<1/10W>
5V
R44 10K
<1/10W>
C26
0.01 <F>
C25
10/
50V
+
R52 10K <1/10W>
INDICATOR CN13 B07B-PASK-1
FLASH CN15 B06B-XASK-1-A
5V
5V
R49 - R51 10K <1/10W> x 3
PIPE TEMP. TH. ( MID ) CN5 B02B-XAKK-1-A
PIPE TEMP. TH. ( ENT ) CN7 B02B-XAYK-1-A
ROOM TEMP. TH. CN8 B02B-XASK-1-A
5V
R59 10K <1/10W>
R60
49.9K <1/10W>
R61
49.9K <1/10W>
C29
0.1 <F>
C30
0.1 <F>
C34
0.1 <F>
R57
1.0K
<1/10W>
R58
1.0K
<1/10W>
R62
1.0K
<1/10W>
5V
FLOAT SWITCH CN9 B03B-XARK-1-A
R46
1.0K
<1/10W>
C31
0.01 <F>
R45 10K
<1/10W>
C8 - C10
0.1 <F> x 3
R4 - R6
1.0K <1/10W> x 3
R1 - R3 10K <1/10W> x 3
5V
JM1
JM2
JM3
5V
C28
0.1 <F>
C33
0.1 <F>
C32 100/
6.3V
+
CUSTOM CODE
CUSTOM CODE
HEATING FAN DELAY
12V
+
C2 10/ 50V
C3
0.01 <F>
5V
D4
1SS355
I C8
NJM7812
D1
1SS355
I C2
NJM7805
13.5V
5V
C1 10/
50V
+
I
O
G
I
O
G
1 3
2
2
3
1
R19
R20
R22
R21
1.0K <1/10W> x 4
R15 - R18 10K <1/10W> x 4
5V
5V
C4 - C7
0.01 <F> x 4
Q3 DTC124EKA
R70
10K
<1/10W>
1
2
3
C37
0.1 <F>
1000P <R> x 3
C35 C12 C11
R67 1.0K
<1/10W>
5V
1.0K <1/10W> X 3R63 R64
R65
10K <1/10W> x 3
R66
R32
R23
R24
13.5V
R26
10K
<1/10W>
R25
1.0K
<1/10W>
5V
C14 1000P <R>
C16
0.01 <F>
R29 390
<1/10W>
R28 10K
<1/10W>
3
2
1
Q1 DTC124EKA
C15
0.01 <F>
5V
5V
C17
0.01
<F>
C18
0.01 <B>
R27 330
<1/10W>
R31 10K
<1/10W>
R34
1.0K
<1/10W>
R30
10K
<1/10W>
R33 10K
<1/10W>
Q2
DTC124EKA
BZ1
PKM13EPYH-4000-A0
R36 0R0
R35
1.0K
<1/10W>
13.5V
R47 390
<1/10W>
B Z
1
2
3
1 2 3 4
5
6 7
8
9
16 15 14 13
12 11 10
1 2 3 4
5
6 7
I
I I
I I I I
SK O1
O2 O3 O4
O5 O6
O7
GND
I C4
uLN2003ADR
13.5V
13.5V
13.5V
C36
0.47 <F>
5V
X1
5.00MHz <CSTS>
3
1
2
13.5V I C3 uLN2003ADR
SW1
CFS-0402MC
R11 - R14 10K <1/10W> x 4
R7 - R10
1.0K <1/10W> x 4
C19 - C22
0.1 <F> x 4
5V
C13
0.1 <F>
R37 10K
<1/10W>
R40 10K
<1/10W>
I C5
BR93L56RF-WE2
1
2 3
6
8
4 7 5
CS SK D I
NC
VCC
DO NC
GND
8 7
6 5
4 3
2 1
9 16 15 14 13 12
11 10
8
1
2
3 4 5 6 7
SK O1 O2
O3
O4 O5
O6 O7
GND
I 1 I 2
I 3
I 4 I 5
I 6 I 7
5V
R55 10K <1/10W>
12V
12V
D3 D1FS4A
12V
R48 10K
<1/10W>
R53 28K <1/10W>
R54
15.4K <1/10W>
I C6-1
BA10393F
I C6-2
BA10393F
-
-
+
+
1
7
3
2
5
6
D2
DAN217U
3
1 2
C23
0.01 <F>
C24 1000P <R>
R42
47
<1/10W>
CN14 B03B-XAKK-1-A REMOTE CONTROL UNIT
CN11 B05B-XASK-1-A LOUVER ( UP / DOWN )
CN12 B05B-XARK-1-A LOUVER ( RHIGT / LEFT )
CN10
B02B-PAOK-1
HEATER
CN6
B02B-PAMK-1
FRESH AIR
CN4
B08B-PASK-1
POWER DRIVE
CN3
B06B-PASK-1
SP PCB
CN2
B5P-SHF-1AA
TEST
CN1
B03B-PASK-1
DC SUPLLY
1
2
3
4
5
6
1
2
3
4
5
1
2
3
1
2
3
4
5
6
7
8
1
2
1
2
1
2
3
4
5
1
2
3
4
5
1
2
3
1
2
3
4
5
6
7
1
2
3
4
5
6
1
2
1
2
1
2
1
2
3
2008.05.09 8
INDOOR UNIT CONTROLLER PCB ASSEMBLY ABYF18LAT : K06AK-0705HSE-C1 ABYF24LAT : K06AK-0706HSE-C1
13.5V
F101
BET 3.15A - 250V
FH101
FH102
VA101
470V
<TNR>
W101
BLACK
W102
WHITE
VA102
470V
<TNR>
SA101
RA-362M
E101
GREEN
I C26-10
N
L
I C26-14
5V
15V
I C104
TLP621
<GB>
R116
1.0K
<1/4W>
1
243
CN104
B08B-PASK-1
POWER DRIVE
SERIAL I N
SERIAL I NT
SERIAL ON
DRAIN PUMP
DC FAN-OUT
DC FAN-FEEDBACK
EX. SIGNAL-OUT
EX. SIGNAL-I N
1
2
3
4
5
6
7
8
4
3 2
1
I C103
TLP621
<GB>
C117 100/ 25V
+
AA
R117
820
<1/4W>
R114
4.7K <1/10W>
R115
6.8K
<1/4W>
15V
6
5
4
3
2
1
340V
A
15V
CN105 B5P6-VH-B
DC FAN MOTOR
W105
RED
SERIAL
I C 1 0 5
H I 2 0 0 2 R 2
L
N
5V
5 4 3 2
1
101418
15V
340V
C108
4700P
<ECQP> R104 330K <2W>
D102
1SR139-600
R103
62K
<RS-2W>
D108
D2FL20U
T101
ZFT22B03-C
R111 10K <1/10W>
+
C113
1000/
25V
C114
0.01 <KH> C115
0.01 <KH>
8
7
6
5
3
21012
L
N
K102
G5NB-1A
13.5V
RC101 120/0.2
CN106 B2P3-VH-B-E
DRAIN PUMP
2
1
IC26-10
IC26-14
1
342
2
1
3
2
1
C116
0.01 <B>
5V
R112 330 <1/10W>
L102
BLm18
<AG601>
I C101 TLP621
<GB>
L103
BLm18
<AG601>
431
2
4
2
3
1
K101
G5NB-1A
13.5V
R113
330
<1/10W>
CN103 B2B-XH-AM
CN102 B3B-XH-AM
IC26-14
IC26-10
8
7
6
5 4
3 2 1
13.5V
C120
0.1 <F>
C121
0.1 <F>
5V
DC SUPPLY
CN101
B03B-PASK-1
1
2
3
4
3
1
2
LF101
ELF17N015A
L101
REP28-15
15mH, 1.1A
1
3
4
2
D101 D3SB60
C118
0.01 <KH>
E102
GREEN
C107
100/
450V
+
C109
220P/
2.0kV
<ECKE>
R105
75
<RS-2W>
R106
1.5
<RS-2W>
Q102
2SC1815
Q101 2SC5354
R107
100
<1/10W>
3
3
2
2
1
1
A
D107
RD16M
<B1>
C112
330/
25V
+
R110
10K
<1/10W>
D106
D1FL20U
C110 0.047 <ECQB>
D103 D1FL20U
D104 MTZJ5.1B
R109
330
<1/4W>
C111 100/ 25V
+
D105
D1FL20U
R108 100 <1/2W>
C104
0.47
<R46>
C105
0.01 <YE>
C106
0.01 <YE>
PFC5000-0702F x 2
2008.04.14 9
INDOOR UNIT ABYF18LAT, ABYF24LAT POWER SUPPLY PCB ASSEMBLY K06AL-0600HSE-P0
5V
D207 EMAA3863X-J300K ORANGE
R202 220
<1/4W>
R203 390
<1/4W>
R204 560
<1/4W>
PHA201
PIC-37143TH5
JM201
VCC OUT GND
2 1 3
C201
0.1 <F>
C202 10/ 25V
+
SW201
EVQPAG04K
1
3
2
4
1
2
3
4
5
6
7
8
CN201
08 / 08 JC25 / XMR
1430 L=200
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
( OPERATE )
( TIMER )
( LOUVER )
( 5V )
( REMOTE SIGNAL )
( GND )
( MANUAL AUTO SWITCH )
D206 EMPG3863X-J300K GREEN
D208 EBR3864X-J300K RED
TO MAIN PCB
2008.06.26 10
INDOOR UNIT ABYF18LAT, ABYF24LAT INDICATOR PCB ASSEMBLY K04EI-0800HSE-D0
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