Fujitsu ABYA36LATN, ABYA45LATN, AOYA36LATL, AOYA45LATL Service Manual

Page 1
SPLIT TYPE
AIR CONDITIONER
Models
Indoor unit Outdoor unit
ABYA36LATN
ABYA45LATN
AOYA36LATL
AOYA45LATL
CONTENTS
. . . . . . . . . . . . . . . . . . . . . .
1
DIMENSIONS
. . . . . . . . . . . . . . . . . . . . . . . . .
2
REFRIGERANT SYSTEM DIAGRAM
. . . . .
4
CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . . . . .
5
ERROR CONTENTS
. . . . . . . . . . . . . . . . . .
7INDOOR PCB CIRCUIT DIAGRAM
. . . . . . .
. . . .
11OUTDOOR PCB CIRCUIT DIAGRAM 14
. . . . . . . . . . . . . . .
16
PARTS (OUTDOOR UNIT)
PARTS (INDOOR UNIT)
. . . . . . . . . . . . .
21
STANDARD ACCESSORIES
. . . . . . . . . . .
25
CEILING
type (50Hz)
Page 2
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
DIMENSIONS
INDOOR UNIT Gross / Net
Gross / Net
OUTDOOR UNIT
WEIGHT
POWER SOURCE
Cooling
RUNNING CURRENT
Heating
INPUT WATTS
Cooling
Heating
E.E.R.
Cooling
Heating
MOISTURE REMOVAL
AIRCIRCULATION OUTDOOR
FAN MOTOR
Discrimination
High speed
INDOOR UNIT
Med speed
Low speed
Upper fan
Lower fan
Discrimination
OUTDOOR UNIT
TYPE
Cooling & Heating
INDOOR UNIT ABYA36LATN
ABYA45LATN
OUTDOOR UNIT AOYA36LATL AOYA45LATL
COOLING CAPACITY
HEATING CAPACITY
240 x 1,660 x 700 mm
1,290 x 900 x 330 mm
58 kg / 44 kg
107 kg / 98 kg
13.6 A
13.2 A
3.11 kW
3.02 kW
3.21 kW/kW
3.71 kW/kW
17.0 A
16.5 A
3.89 kW
3.77 kW
3.21 kW/kW
3.71 kW/kW
4.5 L/hr
6,600 m3/hr
3.0 L/hr
6,600 m3/hr
AIRCIRCULATION INDOOR
2,250 m3/hr2,020 m3/hr
230 V 50 Hz 230 V 50 Hz
MFH-45RV
1,100 r.p.m.
910 r.p.m.
750 r.p.m.
MFE-60PO
750 r.p.m.
MFH-45RV
1,200 r.p.m.
1,000 r.p.m.
830 r.p.m.
Quiet 650 r.p.m. 680 r.p.m.
MFE-60PO
750 r.p.m.
850 r.p.m. 850 r.p.m.
10.0 kW 12.5 kW
11.2 kW
14.0 kW
ELECTRICAL DATA
TYPE
DISCRIMINATION
REFRIGERANT
R410A
Hermetic type, Inverter,
4 poles, 3 phase,
DC motor, Twin Rotary
DA420A3F-21ZA
3,350 g
COMPRESSOR
2007.04.03 1
SPECIFICATIONS
REFRIGERANT CHARGE (R410A)
MAX PIPE LENGTH
50 m
MAX PIPE HEIGHT
30 m
Pipe length
20 m
3,350 g
FULL CHARGE
30 m
3,850 g 40 m 4,350 g 50 m
4,850 g
ADDITIONAL CHARGE 50 g/m
NOISE LEVEL
High speed
47 dB
INDOOR UNIT
Med speed
43 dB
Low speed
Cooling
Heating
37 dB
49 dB
45 dB
39 dB
Quiet
32 dB 34 dB
OUTDOOR UNIT
54 dB 55 dB
55 dB 56 dB
Note : Static pressure : 30Pa Duct length : Inlet 1m, Outlet 2m
Page 3
DIMENSIONS
1,660 240
700
1,600
130 300
(Unit : mm)
INDOOR UNIT
2007.02.13 2
Page 4
(Unit : mm)
OUTDOOR UNIT
2007.01.23 3
31900 330 12
9
21
1,290
400
650
370
Air Flow
77
Page 5
REFRIGERANT SYSTEM DIAGRAM
OUTDOOR UNIT INDOOR UNIT
Refrigerant Pipe
15.88mm (5/8")
: Cool
Refrigerant direction
: Heat
Evaporator
Refrigerant Pipe
9.52mm (3/8")
Charging Valve
Charging Valve
Accumulator
Strainer
Compressor
Expansion Valve
Strainer
Condenser
Strainer
4-way Valve
Muffler x 2
Pressure Check Valve
High Pressure Switch
2006.02.13 4
Page 6
2007.02.26 5
CIRCUIT DIAGRAM
INDOOR UNIT
BLACK
WHITE
RED
BROWN
YELLOW WHITE BLACK
RED
GREEN
GREEN
WHITE
WHITE
WHITE
RED
BLACK
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
BLACK
BLACK
GRAY
GRAY
1 2
34567
8
1 2
34567
8
1
2
3 4 567
8
1 2
34567
8
1 2
3
1
2
3
1 2
3
1
2
3
1
2
3
1
2
1 2
1
2
1 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6
1 2 3 4 5 6
1 2
1 2 3
1 2 3 4 5 6 7
1 2 3
1 2 3
1 2
1 2
1 2 3
1 2 3 4 5
1 2 3 4 5
1 2
1
2
1
2
1 2
CN7 CN8
CN5
CN4 CN1
CN104
CN101
CN102
CN103
CN108
E101 E102
W105
W101
W102
CN106
CN105
CN10
CN11CN9
CN12
CN14
CN13
CN6 CN3
TERMINAL
TERMINAL
TO REMOTE CONTROL UNIT ( OPTION )
TO OUTDOOR UNIT
COIL
ROOM THERMISTOR
PIPE THERMISTOR
1
2
3
1 2 3
CONTROLLER PCB ASSY ( MAIN PCB )
F101
FUSE
3.15A 250V
POWER SUPPLY PCB ASSY
F M
FAN MOTOR
GREEN
/ YELLOW
RED ORANGE YELLOW WHITE
BROWN
RED ORANGE YELLOW
WHITE
BROWN
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1
2 3
4
5
1
2 3
4
5
1
2 3
4
5 6 7
M
M
STEP MOTOR
STEP MOTOR
BLACK
BLACK
22
1
1
ORANGE
BROWN RED
WHITE BLUE PURPLE
GRAY
1 2 3 4 5 6 7
1
2 3
4
5 6 7
1
2
3
4
5
6
7
8
8
8
INDICATOR PCB ASSY
Page 7
OUTDOOR UNIT
2007.02.27 6
1 2 1 2
1 2 1 2
1 2 1 2
1 2 1 2
1 2 1 2
1 2 1 2
1 2 3 1 2 3
1 2 3 1 2 3
1 2 3 4
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5
1 2 3
1 2 3
1 2
1 2
CN24
CN21 CN22 CN23
CN26 CN25
CN37
CN30
CN800
CN801
CN27
W200
CN34CN1
W11
W10
W17
W16
W22
W21
W13
W12
CN407
W W303
V W304
U W305
TM101
TM102
CN1
W3 W6
W7
W1 W2
W9
W8
+
-
L1
L2
P
N
YELLOW BROWN
WHITE
BLACK
RED
YELLOW BROWN
WHITE
BLACK
RED
RED BROWN BLUE ORANGE YELLOW WHITE
BLACK
BLACK
RED
RED
BLACK
BROWN
BLUE
RED
BLACK
BROWN
BLACK
BROWN
RED ORANGE YELLOW
YELLOW
BLUE
ORANGE
ORANGE
RED
BLACK
BLACK
WHITE
BROWN
WHITE
BLACK
BLACK
WHITE
BROWN
RED
BLACK
GREEN
WHITE
BLACK
WHITE
FUSE 25A
FUSE 10A
EARTH
EARTH
N
L32
1
E V
F M
EXPANSION VALVE COIL
FAN MOTOR 2
FAN MOTOR 1F M
4WV
SOLENOID COIL
HIGH PRESSURE SWITCH
HEAT SINK THERMISTOR
COMPRESSOR THERMISTOR
OUTDOOR THERMISTOR
TERMINAL
POSISTOR
CHOKE COIL
PIPE MIDDLE THERMISTOR
DISCHARGE THERMISTOR
PIPE THERMISTOR
FUSE
F2 T 3.15A 250V
FUSE
F4 T 5A 250V
CONTROLLER PCB ASSY
( MAIN PCB )
POWER SUPPLY PCB ASSY
ACTIVE
FILTER
MODULE
RED
WHITE
BLACK
WHITE
BLACK
RED
COMPRESSOR
CONNECTOR
R ( R )
C ( T )
S ( S )
C M
Page 8
BLACK BLACK
GRAY
BLACK
BLACK
GRAY
ORANGE
BROWN
RED
YELLOW
WHITE
BLUE
PURPLE
GRAY
BROWN RED ORANGE YELLOW WHITE
BROWN RED ORANGE YELLOW WHITE
UL1015 AWG20 WHITE
UL1015 AWG20 WHITE
UL1015 AWG22 BROWN
UL1015 AWG22 YELLOW
UL1015 AWG22 WHITE
UL1015 AWG22 BLACK
UL1015 AWG22 RED
1 2
6
5
8
7
4
3
UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY
UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY UL1430 AWG26 GRAY
UL1430 AWG28 WHITE UL1430 AWG28 BLUE UL1430 AWG28 PURPLE UL1430 AWG28 GRAY
UL1430 AWG28 ORANGE
UL1430 AWG28 RED
UL1430 AWG28 BROWN
UL1430 AWG28 BROWN UL1430 AWG28 RED
UL1430 AWG28 ORANGE UL1430 AWG28 YELLOW UL1430 AWG28 WHITE
UL1430 AWG28 BROWN UL1430 AWG28 RED
UL1430 AWG28 ORANGE UL1430 AWG28 YELLOW UL1430 AWG28 WHITE
UL1430 AWG22 BLACK
UL1430 AWG22 RED
UL1430 AWG22 WHITE
1 2
6
5
8
7
4
3
1 2
6
5
8
7
4
3
UL1015 AWG16
GREEN
UL1015 AWG16
GREEN
UL1015 AWG20 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 RED
W101
W102
W105
E101
E102
TERMINAL BOARD
DC FAN MOTOR
DRAIN PUMP
E I B OUT
E I B I N
NORMAL COIL RELY41-22 22mH
2.2A
POWER DRIVE
DC SUPPLY
FRESH AIR
ROOM THERMISTOR
PIPE THERMISTOR ( M I D )
CN201 JC25-08HG
WHITE
TERMINAL BOARD
LOUVER
U - V
LOUVER
L - R
M
M
1
2
3
REMOTE CONTROL UNIT
( OPTION PARTS )
EARTH WIRE
FLOAT SWITCH
CN8
B02B-XASK-1-A
WHITE
CN7
B02B-XAYK-1-A
YELLOW
CN5
B02B-XAKK-1-A
BLACK
CN8-1 CN8-2
CN7-1 CN7-2
CN5-1 CN5-2
CN13
B07B-PASK-1
WHITE
CN13-1 CN13-2 CN13-3 CN13-4 CN13-5 CN13-6 CN13-7
CN14
B03B-XAKK-1-A
BLACK
CN14-1
CN14-2
CN14-3
CN6
B02B-PAMK-1
GREEN
CN6-1
CN6-2
CN10
B02B-PAOK-1
ORANGE
CN10-1
CN10-2
CN11
B05B-XASK-1-A
WHITE
CN12
B05B-XARK-1-A
RED
CN9
B03B-XARK-1-A
RED
CN11-1 CN11-2 CN11-3 CN11-4 CN11-5
CN12-1 CN12-2 CN12-3 CN12-4 CN12-5
CN9-1 CN9-2 CN9-3
CN1-1 CN1-2 CN1-3
CN1 B03B-PASK-1
WHITE
CN4 B08B-PASK-1
WHITE
CN4-1 CN4-2 CN4-3 CN4-4 CN4-5 CN4-6 CN4-7 CN4-8
CN3 B06B-PASK-1
WHITE
CN3-1 CN3-2 CN3-3 CN3-4 CN3-5 CN3-6
CN15 B06B-XASK-1-A
WHITE
CN15-1 CN15-2 CN15-3 CN15-4 CN15-5 CN15-6
CN2 B5P-SHF-1AA
WHITE
CN2-1 CN2-2 CN2-3 CN2-4 CN2-5
CN104
B08B-PASK-1
WHITE
CN104-1 CN104-2 CN104-3 CN104-4 CN104-5 CN104-6 CN104-7 CN104-8
CN101
B03B-PASK-1
WHITE
CN101-1 CN101-2 CN101-3
CN105 B5P6-VH-B
WHITE
CN105-6 CN105-5 CN105-4 CN105-3 CN105-2 CN105-1
CN106 B2P3-VH-B-E
BLUE
CN106-1
CN106-2
CN103 B2B-XH-AM
WHITE
CN103-1
CN103-2
CN102 B3B-XH-AM
WHITE
CN102-1
CN102-2
CN102-3
CN108 B2P3-VH-B
WHITE
CN108-1
CN108-2
F M
2(N)
3
1
OUTDOOR UNIT
EMI FILTER
ATFC-25-15-12
2 TURN
EMI FILTER ZCAT1518-0730 2 TURN
POWER SUPPLY PCB ASSEMBLY
K06AL-0606HSE-P0
CONTROLLER PCB ASSEMBLY ABYA36LATN : K06AK-0607HSE-C1 ABYA45LATN : K06AK-0606HSE-C1
INDICATOR PCB ASSY
K04GN-0402HSE-D0
CONTROL UNIT ABYA36LATN : EZ-0061EHSE ABYA45LATN : EZ-0061DHSE
2007.02.08 7
INDOOR PCB CIRCUIT DIAGRAM
Page 9
I C1
uPD78F0535
34 39 36 43 44 45 46 33
32 31 30 29 28 27 26 18 19 20 21 22
23 11 12 13 14 38 37 41
40 25
9
42
52
51
50
49
48
47
56
55
54
53
8
7
6
5
4
3
2
1
64
63
62
61
60
59
58
57
17
16
15
24
10
35
AVDD
AVREF
VDD0 VDD1
I C RST
P00
P34
P01
P35 P02
P03 P10
P11 P12 P13 P14 P15 P16 P17 P20 P21 P22 P23 P24
P25 P30
P31 P32 P33 XT1 XT2 X1 X2
P36
P40
P41
P42
P43
P44
P45
P46
P47
P50
P51
P52
P53
P54
P55
P56
P57
P64
P65
P66
P67
P70
P71
P72
P73
P74
P75
AGND
GND0 GND1
JM6 0R0
JM5 0R0
R56
100K
<1/10W>
5V
C27
0.1
<F>
C38
0.1 <F>
I C7
S80842
NC
213
4
VDD OUT GND
NC
5V
R41 1.0K <1/10W>
R43 10K
<1/10W>
5V
R44 10K
<1/10W>
C26
0.01 <F>
C25
10/
50V
+
R52 10K <1/10W>
INDICATOR CN13 B07B-PASK-1
FLASH CN15 B09B-XASK-1-A
5V
5V
R49 - R51 10K <1/10W> x 3
PIPE TEMP. TH. ( MID ) CN5 B02B-XAKK-1-A
PIPE TEMP. TH. ( ENT ) CN7 B02B-XAYK-1-A
ROOM TEMP. TH. CN8 B02B-XASK-1-A
5V
R59 10K <1/10W>
R60
49.9K <1/10W>
R61
49.9K <1/10W>
C29
0.1 <F>
C30
0.1 <F>
C34
0.1 <F>
R57
1.0K
<1/10W>
R58
1.0K
<1/10W>
R62
1.0K
<1/10W>
5V
FLOAT SWITCH CN9 B03B-XARK-1-A
R46
1.0K
<1/10W>
C31
0.01 <F>
R45 10K
<1/10W>
C8 - C10
0.1 <F> x 3
R4 - R6
1.0K <1/10W> x 3
R1 - R3 10K <1/10W> x 3
5V
JM1
JM2
JM3
5V
C28
0.1 <F>
C33
0.1 <F>
C32 100/
6.3V
+
CUSTOM CODE
CUSTOM CODE
HEATING FAN DELAY
12V
+
C2 10/ 50V
C3
0.01 <F>
5V
D4
1SS355
I C8
NJM7812
D1
1SS355
I C2
NJM7805
13.5V
5V
C1 10/
50V
+
I
O
G
I
O
G
1
3
2
2
3
1
R19
R20
R22
R21
1.0K <1/10W> x 4
R15 - R18 10K <1/10W> x 4
5V
5V
C4 - C7
0.01 <F> x 4
Q3 DTC124EKA
R70 10K
<1/10W>
1
2
3
C37
0.1 <F>
1000P <R> x 3
C35 C12
C11
R67 1.0K
<1/10W>
5V
1.0K <1/10W> X 3R63 R64
R65
10K <1/10W> x 3
R66
R32
R23
R24
13.5V
R26 10K
<1/10W>
R25
1.0K
<1/10W>
5V
C14 1000P <R>
C16
0.01 <F>
R29 390
<1/10W>
R28 10K
<1/10W>
3
2
1
Q1 DTC124EKA
C15
0.01 <F>
5V
5V
C17
0.01
<F>
C18
0.01 <B>
R27 330
<1/10W>
R31 10K
<1/10W>
R34
1.0K
<1/10W>
R30 10K
<1/10W>
R33 10K
<1/10W>
Q2
DTC124EKA
BZ1
PKM13EPYH-4000-A0
R36 0R0
R35
1.0K
<1/10W>
13.5V
R47 390
<1/10W>
B Z
1
2
3
1 2 3 4
5
6 7
8
9
16 15 14 13
12 11 10
1 2 3 4
5
6 7
I I I
I I I I
SK O1
O2 O3 O4
O5 O6
O7
GND
I C4
uLN2003
13.5V
13.5V
13.5V
C36
0.47 <F>
5V
X1
5.00MHz <CSTLS>
3
1
2
13.5V
I C3
uLN2003
SW1 CFS-0402MC
R11 - R14 10K <1/10W> x 4
R7 - R10
1.0K <1/10W> x 4
C19 - C22
0.1 <F> x 4
5V
C13
0.1 <F>
R37 10K <1/10W>
R40 10K
<1/10W>
I C5
BR93L56RF
1
2 3
6
8
4 7 5
CS SK D I
NC
VCC
DO NC
GND
8 7
6 5
4 3
2 1
9 16 15 14 13 12
11 10
8
1
2
3 4 5 6 7
SK O1 O2
O3
O4 O5
O6 O7
GND
I 1 I 2
I 3
I 4 I 5
I 6 I 7
5V
R55 10K <1/10W>
12V
12V
D3 D1FS4A
12V
R48 10K
<1/10W>
R53 28K <1/10W>
R54
15.4K <1/10W>
I C6-1
BA10393F
I C6-2
BA10393F
-
-
+
+
1
7
3
2
5
6
D2
DAN217U
3
1 2
C23
0.01 <F>
C24 1000P <R>
R42
47
<1/10W>
CN14 B03B-XAKK-1-A REMOTE CONTROL UNIT
CN11 B05B-XASK-1-A LOUVER ( UP / DOWN )
CN12 B05B-XARK-1-A LOUVER ( RHIGT / LEFT )
CN10
B02B-PAOK-1
HEATER
CN6
B02B-PAMK-1
FRESH AIR
CN4
B08B-PASK-1
POWER DRIVE
CN3
B06B-PASK-1
SP PCB
CN2
B5P-SHF-1AA
TEST
CN1
B03B-PASK-1
DC SUPLLY
1
2
3
4
5
6
1
2
3
4
5
1
2
3
1
2
3
4
5
6
7
8
1
2
1
2
1
2
3
4
5
1
2
3
4
5
1
2
3
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
1
2
1
2
1
2
1
2
3
2007.02.08 8
CONTROLLER PCB ASSEMBLY ( MAIN PCB ) ABYA36LATN : K06AK-0607HSE-C1 ABYA45LATN : K06AK-0606HSE-C1
Page 10
13.5V
F101
3.15A - 250V <mT3>
FH101
FH102
VA101
470V
<TNR>
W101
BLACK
W102
WHITE
VA102
470V
<TNR>
SA101
RA-362M
E101
GREEN
I C26-10
N
L
I C26-14
5V
15V
I C104 TLP621
<GB>
R116
1.0K
<1/4W>
1
243
CN104
B08B-PASK-1
POWER DRIVE
SERIAL I N
SERIAL I NT
SERIAL ON
DRAIN PUMP
DC FAN-OUT
DC FAN-FEEDBACK
EX. SIGNAL-OUT
EX. SIGNAL-I N
1
2
3
4
5
6
7
8
4
3 2
1
I C103
TLP621
<GB>
C117 100/ 25V
+
AA
R117
820
<1/4W>
R114
4.7K <1/10W>
R115
6.8K
<1/4W>
15V
6
5
4
3
2
1
340V
A
15V
CN105 B5P6-VH-B
DC FAN MOTOR
VA103
470V
<TNR>
W105
RED
SERIAL
I C 105
H I 2002R
L
N
5V
5 4 3 2
1
101418
15V
340V
C108
4700P
<ECQM> R104 330K <2W>
D102
1SR139-600
R103
62K
<RS-2W>
D108
D2FL20U
T101
ZFT22B03
R111 10K <1/10W>
+
C113
1000/
25V
C114
0.01 <KH> C115
0.01 <KH>
8
7
6
5
3
21012
L
N
K102
G5NB-1A
13.5V
RC101 120/
0.2
CN106 B2P3-VH-B-E
DRAIN PUMP
2
1
IC26-10
IC26-14
1
342
2
1
3
2
1
C116
0.01 <B>
5V
R112 330 <1/10W>
L102
BLm18
<A601>
I C101
TLP621
<GB>
L103
BLm18
<A601>
431
2
4
2
3
1
K101
G5NB-1A
13.5V
R113
330
<1/10W>
CN103 B2B-XH-AM
E I B OUT
E I B I N
CN102 B3B-XH-AM
IC26-14
IC26-10
8
7
6
5 4
3 2 1
13.5V
C120
0.1 <F>
C121
0.1 <F>
5V
DC SUPPLY
CN101
B03B-PASK-1
1
2
3
C101
0.22
<LE>
LF101
ELF20N018A
4
3
1
2
CN108 B2P3-VH-B
NORMAL COIL
1
2
1
3
4
2
D101 D3SB60
C118
0.01 <KH>
E102
GREEN
C107
270/
450V
+
C109
220P/
2.0kV
<ECKE>
R105
75
<RS-2W>
R106
1.5
<RS-2W>
Q102
2SC1815
Q101 2SC5354
R107
100
<1/10W>
3
3
2
2
1
1
A
D107
RD16M
<B1>
C112
330/ 25V
+
R110
10K
<1/10W>
D106
D1FL20U
C110 0.047 <ECQB>
D103 D1FL20U D104 MTZJ5.1B
R109
330
<1/4W>
C111 100/ 25V
+
D105
D1FL20U
R108 100 <1/2W>
C104
0.22 <LE>
C105
0.01
<YE>
C106
0.01
<YE>
PFC5000-0702F x 2
2007.02.08 9
INDOOR UNIT POWER SUPPLY PCB ASSEMBLY K06AL-0606HSE-P0
C119
0.01
<KH>
Page 11
5V
JM201
PHA201
P I C-37143TH5
SW201
EVQPAG04K
C201
0.1
<F>
C202
10/
16V
+
R201
330 <1/4W>
R202
330 <1/4W>
R203
330 <1/4W>
D205 EBR3864X <RED>
D206 EMPG3863X <GREEN>
D207 EMAA3863X <ORANGE>
CN201
1
2
3
4
5
6
7
8
2 1 3
VCC OUT GND
2
1
4
3
BROWN
RED
ORANGE
YELLOW
WHITE
BLUE
PURPLE
GRAY
( OPERATE )
( TIMER )
( LOUVER )
( LOUVER )
( 5V )
( REMOTE CONTROL )
( GND )
( MANUAL AUTO SWITCH )
TO CONTROLLER PCB ASSEMBLY
2007.02.08 10
INDOOR UNIT INDICATOR PCB ASSEMBLY K04GN-0402HSE-D0
Page 12
UL1015 AWG14 YELLOW
UL1015 AWG14 BLUE
UL1007 AWG24 YELLOW
UL1007 AWG24 ORANGE
UL1007 AWG24 RED
UL1007 AWG24 BROWN
UL1015 AWG14 BLACK
UL1015 AWG14 WHITE
UL1015 AWG14 RED
WHITE / WHITE
WHITE
RED
BLACK
COMPRESSOR
C M
2
3
1
2
3
1
W305
B
W304
B
W303
B
W12 B
W13
B
W10
B
W11
B
W16
B
W17
B
W21
B
W22
B
N1
P
L1 L2
+
-
W9
B
W8
B
TM102
TM101
W3 B
W7 B
W2
B
W6 B
W1
B
EARTH
W200
B
SERIAL
CN800 B07B-XASK-1-A
WHITE
CN801 B07B-XAKK-1-A
BLACK
CN27 B06B-XARK-1-A
RED
CN30 179844-1
WHITE
CN37 B02B-XARK-1-A
RED
CN26 B02B-XAMK-1-A
GREEN
CN25 B02B-XAKK-1-A
BLACK
CN21 B02B-XH-AM-Y
YELLOW
CN22 B2B-XH-AM-R
RED
CN23 B02B-XAEK-1-A
BLUE
CN24 B2B-XH-AM
WHITE
UL1015 AWG14 WHITE
UL1015 AWG14 BLACK
UL1015 AWG20 WHITE
UL1015 AWG20 BLACK
UL1007 AWG24 BLACK
UL1007 AWG24 BROWN
UL1007 AWG24 RED
UL1015 AWG16
GREEN
UL1015 AWG20
BLACK
UL1015 AWG20
BLACK
UL1015 AWG20
WHITE
UL1015 AWG20
RED
UL1015 AWG12
WHITE
UL1015 AWG12
BLACK
UL1015 AWG12
BLACK
2
(N)
1
3
L
N
F202
FSL 250 10 ( EM )
( 250V 10A )
F201
TLC 25A - 250V, B
( 250V 25A )
YELLOW
WHITE
BLACK
RED
BROWN
YELLOW
WHITE
BLACK
RED
BROWN
YELLOW
BLUE
BROWN
RED
WHITE
ORANGE
1 2 3 4 5 6 7
1 2 3 4 5 6
1 2 3 4 5 6 7
1
3
1 2
1
2
3
1 2
1 2
1 2
1 2
1 2
1 2
BLACK
BLACK
RED RED
BROWN BROWN
BLACK
BROWN BROWN
BLACK
BLACK
BLACK
BLACK BLACK
BLUE
BLUE
F M
F M
M
DC FAN MOTOR 1
DC FAN MOTOR 2
EXPANSION VALVE
4-WAY VALVE
PRESSURE SWITCH
COMPRESSOR TEMP. TH.
HEAT SINK TEMP. TH.
DISCHARGE TEMP. TH.
PIPE TEMP. TH.
OUTDOOR TEMP. TH.
PIPE ( MID ) TEMP. TH.
INDOOR UNIT
POWER SOURCE
230V 50Hz
1
3
4
1
3
1
2
3
4
5
6
1
3
4
5
1
2
3
4
5
6
7
8
9
10
5V
GND
TAUX
TTXD
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
UL1015 AWG14
BROWN
UL1015 AWG14
BROWN
UL1015 AWG14
RED
UL1015 AWG14
BLACK
UL1015 AWG20
ORANGE
UL1015 AWG20
ORANGE
CHOKE COIL
EMI FILTER 3
TFC-25-15-12A
2T
ZPR0YCE400A300
CN1 03 XA / 172520 1007 L=180
WHITE
CT
CN34 B2P3-VH-B-Y
YELLOW
AC VOLT I N
CN407 06 PH / 172520 1007 L=480
WHITE
ACTPM CONTROL
CN601
B10B-PASK-1
WHITE
MAIN FLASH
CN1
B3B-XASK-1-A
WHITE
CT OUT
03 VH / SIN 1015 L=250
POWER SUPPLY PCB ASSY
K04BA-0401HUE-P0
CONTROLLER PCB ASSY AOYA36LATL : K06DZ-0601HUE-C1 AOYA45LATL : K06DZ-0600HUE-C1
ACTPM
L=0.3MH
30A
SACT32010F1
EMI FILTER 2
TFC-25-15-12A
2T
EMI FILTER 1
TFC-25-15-12A
1T
2007.02.07 11
INVERTER ASSEMBLY AOYA36LATL : EZ-00603HUE AOYA45LATL : EZ-00604HUE
OUTDOOR PCB CIRCUIT DIAGRAM
Page 13
B
B
C115
0.1 <HCP>
W16
RED
W17
BLACK
+
-
D101
D25XB60
12V
K101 DW12D1
B
B
B
B
B
L202
BL02Rn1
L201
BL02Rn1
5V
5V
CR5
RE1202
K17 G5NB-1A
12V
4WV
PR-SW
3
124
4
1
2
3
2
3
4
1
18
14 10 5 432 1
67543
2
18
5V
12V
HY I C1
HU2001
VA103
470V
<TNR>
F4 T 5A 250V
PFC5000
-0702 FH1
PFC5000
-0702 FH2
3
1
1
2
1
2
1
2
1
2
1
2
1
2
1
2
CN23
B02B-XAEK-1-A
OUTDOOR TEMP. TH.
PIPE TEMP. TH.
CN22
B2B-XH-AM
RED
DISCHARGE TEMP. TH.
CN21
B2B-XH-AM
YELLOW
HEAT SINK TEMP. TH.
CN25
B02B-XAKK-1-A
BLACK
COMPRESSOR TEMP. TH.
CN26
B02B-XAMK-1-A
GREEN
PRESSURE SWITCH
CN37
B02B-XARK-1-A
RED
4-WAY VALVE
CN30
179844-1
WHITE
AC VOLT I N
CN34
B2P3-VH-B-Y
YELLOW
SERIAL
W200
RED
W11
WHITE
W10
BLACK
W21
ORANGE
W22
ORANGE
R98
4.75K 1% <1/10W>
R100
13K
<1/10W>
R63
13K
<1/10W>
R65
4.75K 1% <1/10W>
R67
38.3K 1% <1/10W>
R101
10K
<1/10W>
R99 10K
<1/10W>
R62 10K
<1/10W>
R64 10K
<1/10W>
R66 10K
<1/10W>
C61
1.0 <F>
C60
1.0 <F>
C37
1.0 <F>
C38
1.0 <F>
C39
1.0 <F>
0.01 <F> x 2
C73
C72
C70
C71
0.1
<F>
x 2
1.0K <1/10W> x 2
R92
R93
2.2K <1/10W> x 2
R91
R90
C78
0.1 <F>
R68 4.75K <1/10W> 1%
R35 10K
<1/10W>
P-AN-TT2
1
2
CN24 B2B-XH-AM PIPE ( MID ) TH.
6
3
2
1
5
7
4
8 VCC
DO NC GND
CS SK
D I NC
I C201 BR93L56RF-WE2
R206
10K
<1/10W>
C91
0.1 <F>
5V
C56
1.0K <1/10W>
P-S I P-S I1
P-POWER
JM156
C180
C53
0.022
<F>
x 2
Q51 2SC2412K <BQ>
R52
1.0K
<1/10W>
R56 27K <1/10W>
R51 27K <1/10W>
R55
1.0K
<1/10W>
R50 10K
<1/10W>
5V
C51
0.022 <F>
1
2
3
1C 2C
3C 4C 5C
6C 7C
COM
1B 2B
3B 4B 5B
6B 7B
E
8
7
6
5
4
3
2
116 15
14 13 12
11 10
9
JM157 I C3 uLN2003A
D153, D152, D151, D150 SLR-332VR <RED> x 4
12V
D28 SLR-332VR <RED> R43 2.2K <1/4W>
P-FM1SEL
P-V2 P-4WV-AC P-LED P-PR P-SO1 P-SO
P-E2PCS1 P-E3PSK1 P-E2PD I 1
P-SWPRS1 P-SWPRS2
P-CMPTH P-AN-HT P-AN-TD P-AN-TT P-AN-TA
P-AFE
P-AFDC
P-CP-POS
P-U P-V
P-W
P-X P-Y P-Z
P-TRIP
P-FM1POW
FM1FDB
P-FM2POW
FM2FDB
P-AN-CT
P-EPV-A
P-EPV-B P-EPV-C P-EPV-D
P-EPV1-A P-EPV1-B P-EPV1-C P-EPV1-D
TAUX-1 TTXD-1
TRXD-1 TMODE-1 TAUX3-1
TCK-1
RSTX-1
P-AFS
5V
C95
100P
<CH>
R114
27K
<1/10W>
R113
1.0K
<1/10W>
2
1
3
R103
4.7K
<1/10W>
15V
15V
Q91
2SC2412K <BQ>
R102
22K
<1/10W>
I C11-1 uPC393
-
+
1
3
2
R115 1M <1/10W>
C90
4.7/50V <PS>
+
C88
0.1
<F>
C89 470P <B>
C87
330P
<B>
R108
2.87K
<1/10W>
1%
D81, D82
DAN217U x 2
3
3
2
1
2
1
7
1
2
3 6 5
-
-
+
+
+
5V
C35, C26
0.01 <F> x 2
R407, R403
10K <1/10W>
x 2
SERIAL
MAIN CURRENT
VOLTAGE LOCK OUT
ACTPM CONTROL
18V
18V
A
C415
0.01 <F>
A
A
C416
1000P
<B>
Q401
DTC124EUA
A
A
R411 22K
<1/10W>
2
1
3
2
3
1
Q403
DTA143
R437,
R438
270 <1/10W>
1% x 2
C413
0.01 <F>
5V
5V
5V
R605
22K
<1/10W>
10K <1/10W> x 5
R604
R21
R603
R602
R601
FLASH-MAIN
R20 10K
<1/10W>
1
10
9
8
7
6
5
4
3
2
1
5
4
3
2
CN407 06 PH / 172520 1007 L=480
WHITE
ACTPM CONTROL
TAUX
TRXD
TMODE
TAUX3
TCK
/ TRES
/ TICS
TTXD
CN601 B10B-PASK-1
WHITE
MAIN-FLASH
THERMISTOR
EEPROM
1
6
5
4
3
2
1
4
3
2
1
7
6
5
4
3
2
1
7
6
5
4
3
2
W305
RED
W304
WHITE
W303
BLACK
INVERTER
B
B
B
CN800 B07B-XASK-1-A
WHITE
DC FAN
MOTOR-1
MOTOR-2
CN801 B07B-XAKK-1-A
BLACK
DC FAN
5V
CN1 03 XA / 172520 1007 L=180
WHITE
CT
CN27 B06B-XARK-1-A
RED
EXPANSION VALVE-A
12V
I C4
TD62064
I 1 I 2
I 3 I 4 COM1
COM2
NC1 NC2
O1 O2 O3 O4
GND1
GND2 GND3
GND4
15
10
8
1
14
11
6
3
13
12
5
4
16
9
7
2
12V
JM152 JM153 JM154 JM155
1.5K <1/10W> x 4 R97 R96 R95 R94
C29
0.1
<F>
5V
D61
DAN217U
1
2
3
3
1 2
D804
DAN217U
5V
5V
15V
R807
10K
<1/10W>
R808
1.0K
<1/10W>
C804
0.01 <F>
Q802 DTC143EUA
DC FAN-2
EE-VALVE
Q803 DTA143
R805
1.0K
<1/2W>
2
1
3 2
3
1
R806 560
<1/4W>
+
C803 <PJ>
100/16V
C805
0.1
<F>
L801
BL02Rn1
15V
C801
0.01 <F>
R804
1.0K
<1/10W>
D803
DAN217U
5V
5V
15VDC FAN-2
1 2
3
2
1
3
Q800 DTC143 EUA
Q801 DTA143
R803
10K
<1/10W>
2
3
1
+
C800 100/ 16V <PJ>
R801
1.0K
<1/2W>
15V
L800 BL02Rn1
C802
0.1
<F>
R802 560 <1/4W>
C311
C312
C313
C314
C315
C316
1000P <B> x 6
C33
0.01 <F>
5V
R40 1.0K <1/10W>
R33 10K <1/10W>
I C310
PS21267-AP
13
12
11
10
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
UP VP I VUFB
VUFS VP VP I VVFB
VVFS
WP VP I VPC VWFB
VWFS
VN I
VNC C IN CFO
FO UN
VN
WN
P
U V
W
N
+
C328 2200P <B>
R302 1.0K
<1/10W>
C327
0.022 <F>
0.1 <F> x 3 C324
C325
C326
15V
R370, R371, R374 R375, R376, R379
0.018 <2W> x 6
C333
47/
35V
C332
0.1
<F>
L300
BL02Rn1
R110 R88
R86
R89
R112
R111
195K <RN-1/2W> x 6
SW POWER SUPPLY
COMP POSITION DETECT
T1
JPZ-200
12V
5V
SMOOTHING CIRCUIT
15V
B
B
W12
W13
YELLOW
BLUE
R201 220K
<2W>
660/450WV x 3
C201
C202
+
C203
+
+
C116
0.1
<HCP>
F2
T 3.15A
250V
FH3
PFC5000
-0702
FH4
PFC5000
-0702
I C400-2 uPC393
I C400-1
uPC393
15V
R402
2.2K <1/4W>
D402 RD3.3ES <B2>
R408
6.65K
<1/10W>
1%
C409
10/ 25V
<PS>
R435, R441
1.0K <1/10W> x 2
C411
0.01 <F>
C414
0.01 <F>
C412
0.1
<F>
A
+
+
C418
10/ 35V <PS>
18V
15V
+
D100 D1FL20U
C7
220/
35V
C6 100/ 16V
<PS>
+
I C8
TA7805
+
+
1
2
3I
G
O
I
G
O
2
1
3
I C407 uPC24M18
D110
ZP1027
C406 220/ 50V <PJ>
R5
10K
<1/10W>
C4 470/ 25V
<PJ>
C5 220/ 16V
<PJ>
D1FL20U
x 3
D8
D7
D401
16 15 13
12 10
9
8
7
6
3
2
1
100K <2W>
x 2
R6
R1
Q1 2SC5354
R140 1.2
<1/2W>
D1
D1FL20U
3
2
1
D10
RD5.6ES
<B2>
R4 330 <1/4W>
C3
100/16V
<PJ>
+
D1
D1FL20U
C2 0.047 <ECQB>
R3 100
<1W>
R2 1.0K
<RS-3W>
C1
220P
<BN>
R107 680
<1/10W> 1%
R87 2.94K
<1/10W> 1%
R105 2.94K
<1/10W> 1%
R106
R104
195K <RN-1/2W>
1% x 2
R401
2.94K
<1/10W> 1%
R406
2.87K
<1/10W> 1%
180K <RN-1/2W>
1% x 2
R400R440
L100
R360 39
<1/2W>
D301
D302
D303
U1JU44 x 3
47/35V
<PJ> x 3
330k
<1/10w> x 3
0.1 <F> x 3
C322
C321
C323
C303
C305
C304
+
+
+
R362
R361
R363
1.0K <1/10W> x 6
R340 R341 R342 R343 R344 R345
1M <1/10W>
R34
1.0K
<1/10W>
C77
0.1 <F>
P-AN-TT2
P-AN-HT
P-CMPTH
P-AN-TT P-AN-TA P-AN-TD
5V
R16
2.2K
<1/10W>
R17
1.8K
<1/10W>
R18
1.0K
<1/10W>
SW1
DSS803
6 5 4
3 2 1
I C1
MB90462
5V
R11, R195
10K <1/10W> x 2
C40 0.1 <F>
17 16
2
35
3 59 58
60 21 34 47 27 28 29 30 31
32 33 57 41 42 43 44 10
9
8
7
5
6
4 22 23
2
1
3
49
24
13
48
19
1
61
62
63
64
20
18
15
14
55
54
53
52
51
50
46
45
12
39
38
37
36
40
26
25
11
56
U X V Y
W
Z
P63
P62 P46 P12
P50 P37
P36 P40 MD2
P11 P26 P02 P03
P04 P05 P06
P07 P10 C
P20 P21
P22 P23 P57 P56 P55
P54 P52
P53
P51 X0 X1
VCC
AVCC
P00 P01
P17 P13
P14 P15 P16 AVR P24
P25 P30 P31
P32 P33 P34 P35 P60 P61 MD0 MD1
P44 P43 P42 P41
P45
RSTX
P27
AGND
GND
GND
X1
8.00MHz <EFO>
C79
0.1
<F>
RSTX-1
2
1
5 4 3
NC
SUB
VCC
VOUT
GND
C17
0.01 <F>
R36
1.0K
<1/10W>
R72 1.0K <1/10W>
5V
C16
4.7/ 50V
<PS>
+
R158 10K <1/10W>
SW2
KSM0632B
5V
R73 82K <1/10W>
I C6 BD4742G
R126 - R128 10K <1/10W> x 3
5V
R608 10K <1/10W>
C20
4.7/ 50V
<PS>
+
5V
0.1 <F> x 2
C19
C18
FM2FDB
SUB-CLK
P-FM2POW
P-POWER
P-AN-CT
P-FM1POW
TTXD-1
TAUX3-1
P-AFS
P-CP-POS
P-S I P-SO P-PR
P-LED
P-4WV-AC
P-V2
P-TRIP P-EPV-A P-EPV-B
P-EPV-C P-EPV-D
TAUX-1 P-E2PCS1 P-FM1SEL FM1FDB P-E2PD I1 P-E2PSK1 P-AFDC P-AFE P-U P-X P-V P-Y P-W P-Z
SUB-FWD SUB-BKWD TMODE-1
P-SWPRS2 P-SWPRS1 TCK-1 TRXD-1
MICOM-MAIN
2007.02.07 12
CONTROLLER PCB ASSEMBLY AOYA36LATL : K06DZ-0601HUE-C1 AOYA45LATL : K06DZ-0600HUE-C1
SW1
DSS803
6 5 4
3 2 1
AOYA36LATL
AOYA45LATL
Page 14
5V
TM101
BLACK
TM102
WHITE
B
B
C111
2.2 <LE>
L4 RCH3818-022PF07
C107
3.3 <LE>
TM100
L2 N200500K1D7C
CT1 CT-1B
5V
D60 DAN217U
C64
0.1 <F>
R68 22K <1/10W>
C65
0.1 <F>
VR1 KVSF687 AC202
+
R61 3.74K <1/10W> (1%)
C60 220/16V <PJ>
R60 680 <1/10W> (1%)
SA100 RA-302M
C106
1.0 <LE>
C104
0.033 <YE> C105
0.033 <YE>
C101
1.0 <LE>
VA101 470V
<TNR> VA102 470V <TNR>
B
B
B
B
B
B
B
BLACK
WHITE
TO INDOOR UNIT
POWER SOURCE 230V 50Hz
EARTH
AC VOLT OUT
W2
W6
BLACK
WHITE
W7
GREEN
W3
W8
BLACK
WHITE
W9
W1
L1 RCH3818-022PF07
CN1 B03B-XASK-1-A
WHITE
CT OUT
1
2
3
2007.02.07 13
OUTDOOR UNIT POWER SUPPLY PCB ASSEMBLY K04BA-0401HUE-P0
Page 15
2007.03.07 14
ERROR CONTENTS
INDOOR UNIT
Make a TEST RUN in accordance with the installation instruction sheet for the indoor unit.
OUTDOOR UNIT LEDS
When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to indicate the error. Refer to the following table for the description of each error according to the LED.
Error contents
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature (outlet) sensor
Outdoor heat exchanger temperature (mid) sensor
Outdoor temperature sensor
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Pump down operation
No error
LED
1 flash
2 flash
3 flash
4 flash
5 flash
Discharge pipe temperature abnormal6 flash
7 flash
8 flash
9 flash
Compressor temperature abnormal10 flash
12 flash
13 flash
14 flash
15 flash
16 flash
1 sec. on/ 1 sec. off repeat
Protect operation
5 sec. on/ 1 sec. off repeat
off
: 0.5s ON/0.5s OFF (Flash) : OFF
(Troubleshooting with the indoor display) Troubleshooting at the display is possible either on the wired or wireless remote control.
The OPERATION, TIMER and FILTER lamp operate as follows table ac­cording to the error contents.
FILTER lamp (Orange)
TIMER lamp (Green)
OPERATION lamp (Red)
Indoor signal error
Wired remote controller abnormal
Indoor room temperature sensor error
Indoor heat exchanger temperature sensor (middle) error
Indoor heat exchanger temperature sensor (inlet) error
Float switch operated
Outdoor discharge pipe temperature sensor error
Outdoor heat exchanger temperature sensor (outlet) error
Outdoor temperature sensor error
Heatsink thermistor error
Compressor temperature sensor error
2-way valve temperature sensor error
3-way valve temperature sensor error
Outdoor heat exchanger temperature sensor (middle) error
Indoor manual auto switch abnormal
Power supply frequency detection error
IPM protection
CT error
Compressor location error
Outdoor fan error
Connected indoor unit abnormal
Outdoor unit computer communication error
Indoor fan abnormal
Discharge temperature error
Excessive high pressure protection on cooling
4-way valve abnormal
Pressure switch abnormal
Compressor temperature error
Active filter abnormal
PFC circuit error
Error contents
OPERATION
lamp (RED)
(2 times)
(2 times)
(2 times)
(2 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(3 times)
(4 times)
(4 times)
(5 times)
(5 times)
(5 times)
(5 times)
(5 times)
(5 times)
(6 times)
(7 times)
(7 times)
(7 times)
(7 times)
(7 times)
(8 times)
(8 times)
TIMER lamp
(GREEN)
(8 times)
(2 times)
(3 times)
(4 times)
(6 times)
(2 times)
(3 times)
(4 times)
(7 times)
(8 times)
(2 times)
(4 times)
(2 times)
(3 times)
(5 times)
(6 times)
(7 times)
(8 times)
(2 or 3 times)
(2 times)
(3 times)
(4 times)
(5 times)
(6 times)
(2 or 3 times)
(4 times)
FILTER lamp
(ORANGE)
(2 times)
(3 times)
(4 times)
Page 16
2007.03.07 15
SPECIAL INSTALLATION SETTING
PUMP DOWN (Refrigerant collecting operation)
1. When the product is stopped:
Perform the following procedures to collect the refrigerant when moving the indoor unit or outdoor unit
1
2
3
4
Press the PUMP DOWN switch on the outdoor unit. (The LED on the outdoor unit circuit board starts flashing.) (1 sec. on / 1 sec. off repeated)
The pump down operation (cooling operation) begins right away. After oparation starts, close the three-way valve (liquid).
After 2 - 3 minutes, operation stops. Close the three-way valve (gas) within one minute after operations stops.
The LED will go out three minutes after it stops. Disconnect the power supply after confirming that the LED has gone out.
*When the pump down operation is repeated, temporarily disconnect the power supply after opening the closed valves (both liquid and gas). Reconnect the power supply after 2 - 3 minutes and perform the pump down operation.
*When the start of the operation after pump down operation has been completed, temporarily disconnect the power supply after opening the closed valves (both liquid and gas). Reconnect the power supply after 2-3 minutes and be sure to perform a test operation for cooling.
2. When the product is operating:
1
2
3
4
Press the PUMP DOWN switch on the outdoor unit. The LED on the outdoor unit circuit board starts flashing ( 1 sec. on / 1 sec. off repeated), and operation stops. At this point, recovery has not been completed, so do not close the three-way valves. (liquid and gas)
The pump down operation (cooling operation) be­gins after three minutes. Close the three-way valve (liquid) after operation starts.
After 2 - 3 minutes, operation stops. Close the three-way valve (gas) within one minute after operations stops.
The LED will go out three minutes after it stops. Dis­connect the power supply after confirming that the LED has gone out.
3-way valve (Liquid)
3-way valve (Gas)
DANGER
This part (Choke coil) generates high voltages. Never touch this part.
PUMP DOWN SW (SW2)
20 to 25 N-m (200 to 250 kgf-cm)
20 to 25 N-m (200 to 250 kgf-cm)
25 to 30 N-m (250 to 300 kgf-cm)
30 to 35 N-m (300 to 350 kgf-cm)
35 to 40 N-m (350 to 400 kgf-cm)
6 to 7 N-m (60 to 70 kgf-cm)
Tightening torque
Connecting pipe
Blank cap
Hexagon wrench
3-way valve
Charging port
Cap
Outdoor unit
Use a 4 mm hexagon wrench.
Blank
cap
6.35 mm (1/4 in.)
9.52 mm (3/8 in.)
12.70 mm (1/2 in.)
15.88 mm (5/8 in.)
19.05 mm (3/4 in.)
Spindle (Hexagon wrench)
10 to 12 N-m (100 to 120 kgf-cm)
Charging port cap
Page 17
6
15
2
4
9
11
17
19
5
7
8
13
18
15
3
1
16
14
14
INDOOR UNIT
2007.02.27 16
PARTS
10
11
12
20
9
6 Air Filter 9359739005
1 Kit (Base Sub Assy) 9371360010
9 Front Panel 9359734000
5 Intake Grille 9359738008
15 Hanger Bracket 9359742005
13 Hole Cover 9359691006
20 Badge 9359735083
14 Hinge Plate (Grille) 9359694007
7 Filter Guide R 9359692003 8 Filter Guide L 9359693000
16 Cover (Decoration)-R 9359744009 17 Cover (Decoration)-L 9359745006
10 Indicator PCB Assy 9705891036
2
Panel Left Sub Assy 9360427014 3 Kit (Panel Right Assy) 9371361017 4 Cover (Top) 9359737001
18 Kit (Side Cover R) 9371364018 19 Kit (Side Cover L) 9371365015
12 Receiver Cover 9359714002
11 PCB Holder 9359736004
Ref.
No.
Description
Ord.
Q'ty
Part number
Page 18
35
36
22
23
28
33
26
24
25
27
21
INDOOR UNIT Drain pan Flap
2007.04.03 17
3
27
28
29
2
32
33
31
30
3
28
34
35 Kit (Separate Wall Sub Assy) 9371366029
21 Evaporator Assy 9372585078
Drain Pan Sub Assy 936042901827
24 Kit (Panel pipe-L) Sub Assy 9371362014 25 Kit (Panel pipe-R) Sub Assy 9371363011
28 Flap Assy 9359731009 29 Bushing 9359733003
--- Drain Cap 9358746004
23 Coupling Pipe Assy 9373038405
2 Panel Left Sub Assy 9360427014 3 Kit (Panel Right Assy) 9371361017
26 Reinforcement Metal 9359697008
31 Sector Gear 9359729006
30 Flap Spring 9359730002
32 Pinion 9359728009 33 Motor Base 9359727002
22 Distributor Assy 9371325378
36 Pipe Fixture Metal 9359688006
--- Thermistor Spring A
313728262708
--- Pipe Thermistor 9900022020
34 Step Motor V 9360307026
Ref.
No.
Description
Ord.
Q'ty
Part number
Page 19
INDOOR UNIT Louver Base Sub Assy
2007.02.26 18
48
43
47
44
46
45
42
41
50
49
51
42 Louver 9359719007
41 Louver Base Sub Assy 9360432025
43 Rod (Motor) 9359723004 44 Louver Link 9359726005 45 Louver Base 9359718000 46 Louver Spring 9359720003 47 Louver Stopper 9359724001 48 Louver Rod 9359725008 49 Step Motor H 9900297015 50 Louver Insulation R 9359721000 51 Louver Insulation L 9359722007
Ref.
No.
Description
Ord. Q'ty
Part number
Page 20
74
73
72
68
69
70
62
62
64
64
65
63
63
66
74
67
61
61
73
72
71
INDOOR UNIT Fan motor
2007.04.03 19
69 Sirocco Fan Assy 9359701002
67 Casing 9359704003
73 Bearing B Assy 9357921006
61 Motor Mount 9377999016 62 Fan Motor Assy 9602389018 63 Motor Band A assy 9374647019 64 Motor Band B 9374648023 65 Reinforcement Motor Band 9378000018 66 Rubber 9385102002
72 Shaft Holder Bracket 9359686002
71 Shaft 9359707004
70 Joint Assy 9378038011
74 Shaft Holder Fixture 9359687009
68 Kit (Cover Casing) Sub Assy 9371367019
Ref.
No.
Description
Ord.
Q'ty
Part number
Page 21
INDOOR UNIT Control unit
2007.04.03 20
94
90
95
82
83
89
88
96
81
87
92
91
86
98
97
84
85
Ref. No.
Description
Ord. Q'ty
Part number
89 Rubber Bushing 9357376004
81 Control Box Assy 9377912015
93 Reactor Assy 9707457018 94 Room Thermistor 9703299025
84
Controller PCB Assy (36LATN)
9707393088
84
Controller PCB Assy (45LATN)
9707393071
95 Wire Assy (Connector) 9707442021 96 Wire Assy (Connector) 9703339028 97 Wire Assy (Connector) 9702319014 98 Wire Assy (Connector) 9702318017
83 Control Box B 9359713005
82 Control Box A 9359712008
90 Cord Bushing 9359240006
86 Terminal 3P 9703345012 87 Terminal 3P 9306489045 88 Reactor Assy 9707457018
85 Power Supply PCB Assy 9707398076
91 Cord Clamp-A 9359820017 92 Cord Clamp-B 9359821014
Page 22
1
6
7
5
2
3
4
3
OUTDOOR UNIT
PARTS
2007.02.02 21
1 Top Panel Sub Assy
2 Front Panel 3 Fan Guard 4 Grip Side 5 Service Panel Sub Assy 6 Right Panel Sub Assy 7 Valve Cover
9374417025
9374094028 9374330010 9374173013 9374415069 9374416141 9374174010
-- Emblem Rear 9351355005
Description Parts number
Ref. No.
Ord. Q'ty
Page 23
10
2007.02.06 19
13
12
11
10
9
15
14
OUTDOOR UNIT
2007.03.101 22
9 Propeller Fan Assy 10 Motor DC Brushless
11 Condenser A Assy
12 Condenser B Assy 13 Sepa Wall 14 Cap Foot 15 Base Assy
9366378020 9601882015
9374433018
9374434015 9374629015 9374345014 9374166046
Description Parts number
Ref. No.
Ord. Q'ty
16
16 Coil Choke 9703458019
Page 24
OUTDOOR UNIT
2007.03.01 23
56
55
54
57
18
17
26
42
25
19
24
23
21
22
20
17 3-Way Valve Assy 18 3-Way Valve Assy 19 Compressor Assy 20 Accumulator Assy
21 Solenoid
22 Pressure Switch 23 4-Way Valve 24 Check Valve Assy 25 Coil (Expansion Valve) 26 Strainer Assy
55 Compressor Cover B 56 Compressor Cover C 57 Compressor Cover D
42 Expansion Valve Assy 54 Compressor Cover A
9377958013 9377959010 9378035010 9375250034 9900165055 9900186012
9970035029
9374274017 9900197025 9372524039
9374431106 9372067086 9375382025
9370947175 9374430109
Description
Parts number
Ref. No.
Ord. Q'ty
58 Solenoid 9900165055
58
Page 25
31
38
27
36
28
29
33
37
OUTDOOR UNIT
2007.03.01 24
(Connector : Black)
32
30
40
51
39
48
52
53
41
50
43
44
45
46
47
(Green)
(Blue)
(Red)
(Yellow)
(White)
(Connector : Red)
47 Heatsink Thermistor
52 Fuse Holder (Large)
48 Wire (Pressure Switch) 50
Thermistor (Heat Exchanger)
9900311018
0501454012
51 Fuse Holder (Small) 0501456016
9367595051 9900403010
27 Inverter Box A 28 Inverter Box B 29 Inverter Box C 30 Inverter Box Duct
36 Posistor 37 Inverter PCB Assy (36)
38 Power PCB Assy 39 Clamp (Cord) 40 Terminal
41 Fuse (Small)
43 Thermistor (Dischage) 44
Thermistor (Heat Exchanger) 45 Thermistor (Out Temp) 46 Compressor Thermistor
31 Inverter Box Cover
32 Heat Sink B 33 ACTPM
9374603015 9374625017 9374605026 9374609017
9704265012 9707537024
37 Inverter PCB Assy (45) 9707537017
9705647022 9356857009 9900203023
0600086039
9704219084 9900374037 9900378035 9900156060
9374608010
9374607020 9707592016
Description Parts number
Ref. No.
Ord. Q'ty
53 Fuse Holder (Large) 0600086039
Page 26
Name and Shape Q'ty Part numberApplication
Name and Shape Q'ty Part numberApplication
INDOOR UNIT
Special nut A (large flange)
Special nut B (small flange)
Installation template
Installation (seal)
Adhesive type 70 x 230
1
Drain hose insulation
For fixing the drain hose L 280 mm
1
VT wire
For indoor side pipe joint (large pipe)
2
1
Coupler heat insulator (large)
For indoor side pipe joint (small pipe)
4
Coupler heat insulator (small)
For fixing the coupler heat insulator
Large
4
Small
4
Nylon fastener
For installing indoor unit
For positioning the indoor unit
4
For installing indoor unit
1
312300787605
9360464002
313806350303
9350716029
9374714025
9352766015
9301501001
313005446653
313005446759
9360022004
For connecting the piping
1
1
2
1
Auxiliary pipe assembly
OUTDOOR UNIT
For outdoor unit drain piping work (May not be supplied, depending on the model)
For filling in a gap at the entrance of connection cords
Drain pipe
Drain cap
9303029015
313166024302
9374756018
STANDARD ACCESSORIES
2007.02.16 25
Page 27
0701G3191
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