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240
User Manual
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Fujitsu 240 User Manual

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FOR BOARD-TO-CABLE CONNECTION
240 SERIES (GENERAL-PURPOSE TYPE)
■ FEATURES
• 1.27 mm (0.050 in.) pitch contact arrangement in two rows enables high-density mounting.
• Connectors with 20 to 96 contacts are available for various purposes.
• Discrete-wire (AWG #28, #30) I/O cables can be assembled by IDC. Metal covers completely protect sockets from EMI.
• Bellows contacts ensure stable contact preventing pins from bending. The bellows contacts also have excellent stability with repeated insertion and extraction.
• Tails are spaced in a four-row staggered arrangement (2.54 mm × 1.905 mm) (0.100 in. × 0.075 in.) for easy PC board design.
• Insulation is UL-approved (94V-0) and is washable.
• An FCN-230 EMI cover and dust cap can be used together.
■ SPECIFICATIONS ■ MATERIALS
Item
Operating temperature range Current rating Voltage rating Contact resistance Insulation resistance Dielectric withstand voltage Insertion force (kg) Withdrawal force (kg) Applicable PC board
Applicable wire (standard)
Specifications
–55°C to +105°C DC 1 A AC 240 V 35 mΩ max. (DC 6 V, 0.1A) 1000 MΩ min. (DC 500 V) AC 750 V for 1 minute
4.5 kg max. (20 pins)
0.6 kg min. (20 pins)
1.6 mm (0.063 in.) thick IDC: AWG #28 and #30 stranded wires with
φ 0.5 to 0.88 mm (0.020 to 0.035 in.)
insulation diameter. Soldering: AWG #26 max. (reference) (The applicable wires depend on the number of contacts. See the descriptions of IDC sockets and metal covers.)
Item
Insulator Conductor
Plating
Polyester (UL94V-0) Copper alloy Contact Terminal
Materials
Gold plating Palladium plating
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
1
■ ORDERING CODE
FCN-24 5 P 050-G/E
■ APPLICATIONS
240 Series (General-Purpose Type)
E: Metal type Plating
G: Gold plating
Number of contacts: 20, 28, 36, 50, 68, 80, and 96
Soldering eyelet: 20, 28, 36, 50, and 96 Straight: 36 and 50
Body
J: Socket P: Plug
Tail type
4: Straight 5: Right-angle
7: Insulation displacement connection (IDC) socket 240 series connector Fujitsu connector
Docking Connectors
FCN-247J × × × -G/E (Socket body) FCN-230C × × × -A/E (Cover)
FCN-245P × × × -G/E
C630-5332-T748FCN-245P 096 -G/E
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
2
STRAIGHT PLUG
■ DIMENSIONS
End terminal
7.3 (0.278)
10.5 (0.413)
5.4 (0.212)
5.6 (0.220)
1.27 (0.050)
240 Series (General-Purpose Type)
A B C
2-M2.5
(0.098)
No. 1
No. 2
No. 3
D
0.4
(0.015)
1.27 (0.050) C
■ MOUNTING HOLE LAYOUT
(Component side)
36 and 96 contacts 50 contacts
±0.1 (±004)
B
±0.1 (±004)
End terminal
C
1.27 (0.050
±0.1
f0.80
±0.004
±0.06
)
No. 1 No. 2
No. 3
2-φ2.8
(0.110
■ RECOMMENDED PANEL DIMENSIONS
(D + 0.5)
Recommended panel thickness t = 1
±0.1
B
±0.1 (
3.4 (0.133)
)
±0.004
(0.075
±0.1
End terminal
)
1.905
((D + 0.019)
±0.004)
±0.004
0.3 (0.011)
1.905
(0.075)
)
±0.1 (±004)
B
±0.1 (±004)
C
±0.1
1.27
±0.004
(0.050
f0.80
±0.06
R 1.5
(R 0.059
±0.1
Unit: mm (in.)
)
±0.004
(0.075
±0.1
)
No. 1 No. 2
2-φ2.8
(0.110
1.905
Unit: mm (in.)
)
No. 3
±0.004
)
)
±0.004
±0.1
8.3 (0.326
Unit: mm (in.)
■ PART NUMBERS AND DIMENSIONS
Number of
contacts
36 50 96
Specifications subject to change
Part number
FCN-244P036-G/E FCN-244P050-G/E FCN-244P096-G/E
A
43.56 (1.714)
52.45 (2.064)
81.66 (3.214)
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
Dimensions: mm (in.)
B
37.56 (1.478)
46.45 (1.828)
75.66 (2.978)
C
21.59 (0.850)
30.48 (1.200)
59.69 (2.350)
D
33.46 (1.317)
42.35 (1.607)
71.56 (2.817)
3
RIGHT-ANGLE PLUG
■ DIMENSIONS
A B
End terminal
10.5
5.9 (0.232)
11.8 (0.464)
7.3
(0.413)
6.705
1.27 (0.050)
0.6 (0.023)
(0.287)
(0.263)
C
D
240 Series (General-Purpose Type)
2-M2.5
(0.098)
No. 1 No. 2 No. 3
0.8 (0.31)
0.3 (0.011)
4 (0.157)
1.905
(0.075)
3.4 (0.133)
8.47
(0.333)
4.37 (0.172)
Unit: mm (in.)
2-M2.5 (0.098)
■ MOUNTING HOLE LAYOUT
(Component side)
20, 28, 36, 68, 80 and 96 contacts
±0.1 (±0.004)
End terminal
B
±0.1 (±0.004)
C
1.27 (0.050
φ0.80
(0.031
±0.1
±0.004
)
±0.06
±
0.002
)
No. 1 No. 2
No. 3
3.7 mm
(0.146 in.) min.
2-φ2.8
(0.110)
■ PANEL INHIBITED AREAS
)
–0
–0
(0.125
3.2
6.3 max.
(0.141 max.)
)
–0
–0
5.5 (0.216
Unit: mm
(0.133
±0.1 (±0.004)
B
–0
3.4
–0
)
4.7 (0.185
–0
–0
)
■ PART NUMBERS AND DIMENSIONS
Number of
contacts
20 28 36 50 68 80 96
Part number
FCN-245P020-G/E FCN-245P028-G/E FCN-245P036-G/E FCN-245P050-G/E FCN-245P068-G/E FCN-245P080-G/E FCN-245P096-G/E
A
33.40 (1.314)
38.48 (1.514)
43.56 (1.714)
52.45 (2.064)
63.88 (2.514)
71.50 (2.814)
81.66 (3.214)
50 contacts
)
±0.004
End terminal
(0.075
±0.1
1.905
±0.1 (±0.004)
B
±0.1 (±0.004)
C
1.27 (0.050
φ0.80
(0.031
±0.1
±0.004
)
±0.06
±
0.002
No. 1 No. 2
)
No. 3
3.7 mm
(0.146 in.) min.
2-φ2.8
(0.110)
)
±0.004
(0.075
±0.1
1.905
Unit: mm (in.)
■ RECOMMENDED PANEL DIMENSIONS
Dimensions: mm (in.)
B
27.40 (1.078)
32.48 (1.278)
37.56 (1.478)
46.45 (1.828)
57.88 (2.278)
65.50 (2.578)
75.66 (2.978)
±0.1
(D + 0.5)
((D + 0.019)
±0.1 (
B
Recommended panel thickness t = 1
11.43 (0.450)
16.51 (0.650)
21.59 (0.850)
30.48 (1.200)
41.91 (1.650)
49.53 (1.950)
59.69 (2.350)
±0.004)
±0.004
)
Unit: mm (in.)
C
23.30 (0.917)
28.38 (1.117)
33.46 (1.317)
42.35 (1.667)
53.78 (2.117)
61.40 (2.417)
71.56 (2.817)
±0.1
R 1.5 (R 0.059
D
±0.004
)
)
±0.004
±0.1
8.3 (0.326
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
4
240 Series (General-Purpose Type)
SOLDERING EYELET SOCKET
■ DIMENSIONS
End terminal
End terminal
C B
A
1.27 (0.050)
5.5
6.9
13.4
No. 3 No. 2
No. 1
9
(0.216)
(0.271)
(0.527)
(0.354)
No. 1
No. 3
No. 2
Unit: mm (in.)
■ SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS
20 contacts 28 contacts 36 contacts 50 contacts
■ PART NUMBERS AND DIMENSIONS
Number of
contacts
20 28 36 50
Part number
FCN-241J020-G/E FCN-241J028-G/E FCN-241J036-G/E FCN-241J050-G/E
A
11.43 (0.450)
16.51 (0.650)
21.59 (0.850)
30.48 (1.200)
These accessories are also used for the FCN-230 series (general-purpose). Refer to the data sheet for the FCN-230 series for details.
Dimensions: mm (in.)
B
16.25 (0.639)
21.33 (0.839)
26.41 (1.039)
35.30 (1.389)
C
19.25 (0.757)
24.33 (0.957)
29.41 (1.157)
38.30 (1.507)
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
5
240 Series (General-Purpose Type)
INSULATION DISPLACEMENT CONNECTION (IDC) SOCKET
■ DIMENSIONS
Body
Cover 2
9
(0.354)
End terminal
1.7
5.5 (0.216)
(0.066)
C B A
D
1.27 (0.050)
No. 3 No. 2 No. 1
6.9 (0.271)
20.3 (0.799)
5.4
(0.212)
Assembly drawing
6.9 (0.271)
Cover 1
8.4
8.4
(0.330)
1.7
(0.330)
3
(0.066)
3
(0.050)
(0.050)
3.6 (0.050)
5.4
2.2
5.4
(0.212)
(0.212)
(0.086)
D
20.3
(0.799)
Unit: mm (in.)
■ SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS
20 contacts 28 contacts 36 contacts 50 contacts 68 and 80 contacts
■ PART NUMBERS AND DIMENSIONS
contacts
20
28
36
50
68
80 96
Insulation diameter of
applicable wire
φ0.5 to 0.65 mm φ0.65 to 0.8 mm φ0.8 to 0.88 mm φ0.5 to 0.65 mm φ0.8 to 0.88 mm φ0.5 to 0.65 mm φ0.8 to 0.88 mm φ0.5 to 0.65 mm φ0.65 to 0.8 mm φ0.8 to 0.88 mm φ0.5 to 0.65 mm φ0.65 to 0.8 mm φ0.8 to 0.88 mm φ0.5 to 0.65 mm φ0.5 to 0.65 mm
Part number
FCN-247J020-G/E FCN-247J020-G/G FCN-247J020-G/F FCN-247J028-G/E FCN-247J028-G/F FCN-247J036-G/E FCN-247J036-G/F FCN-247J050-G/E FCN-247J050-G/G FCN-247J050-G/F FCN-247J068-G/E FCN-247J068-G/G FCN-247J068-G/F FCN-247J080-G/E FCN-247J096-G/E
A
11.43 (0.450)
16.51 (0.650)
21.59 (0.850)
30.48 (1.200)
41.91 (1.650)
49.53 (1.950)
59.69 (2.350)
These accessories are also used for the FCN-230 series (general-purpose). Refer to the data sheet for the FCN-230 series for details.
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
Dimensions: mm (in.)Number of
B
16.25 (0.639)
21.33 (0.839)
26.41 (1.039)
35.30 (1.339)
46.73 (1.839)
54.35 (2.139)
64.51 (2.539)
C
19.25 (0.757)
24.33 (0.957)
29.41 (1.157)
38.30 (1.507)
49.73 (1.957)
57.35 (2.257)
67.51 (2.657)
D
16.75 (0.659)
21.83 (0.859)
26.91 (1.059)
35.80 (1.409)
47.23 (1.859)
54.85 (2.159)
65.01 (2.559)
6
240 Series (General-Purpose Type)
METAL COVER (230 SERIES (GENERAL-PURPOSE) AND 240 SERIES (GENERAL-PURPOSE))
■ DIMENSIONS
12.0
A
B
(0.472) (0.393)
32.5 (1.279)
10.0
D
C
■ SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS
20, 28, 36, 50 and 68 contacts
■ PART NUMBERS AND DIMENSIONS
contacts
20
28
36
50
68 96
Part number
FCN-230C020-A/E FCN-230C020-C/E FCN-230C028-A/E FCN-230C028-C/E FCN-230C036-A/E FCN-230C036-C/E FCN-230C050-A/E FCN-230C050-C/E FCN-230C068-A/E FCN-230C068-C/E FCN-230C096-C/E
A
28.95 (1.139)
34.03 (1.339)
39.11 (1.539)
48.00 (1.889)
59.43 (2.339)
77.21 (3.039)
Dimensions: mm (in.)Number of
B
21.15 (0.832)
26.23 (1.032)
31.31 (1.232)
40.20 (1.582)
51.63 (2.032)
69.41 (2.732) 9.0 x 11.5 (0.381 × 0.452)
6.5 × 4.5 (0.255 × 0.177)
8.5 × 8.2 (0.334 × 0.322)
6.5 × 6.0 (0.255 × 0.236)
7.2 × 8.5 (0.283 × 0.334)
9.5 × 8.0 (0.374 × 0.314)
10.0 × 9.7 (0.393 × 0.381)
8.5 × 7.0 (0.334 × 0.275)
10.0 × 9.7 (0.393 × 0.381)
9.0 × 8.0 (0.354 × 0.314)
10.0 × 9.0 (0.393 × 0.354)
Unit: mm (in.)
××
C
× D
××
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
7
240 Series (General-Purpose Type)
METAL COVER WITH POLARIZATION [230 SERIES (GENERAL-PURPOSE) AND 240 SERIES (GENERAL-PURPOSE)]
This metal cover prevents a connector from being incorrectly inserted when two or more connectors with the same number of contacts are mounted on a PC board. Use the metal cover together with the polarization guide.
■ DIMENSIONS
7.5 (0.295)
12.0
A
C B AE D 3 4 51 2
(0.472) (0.393)
32.5 (1.279)
10.0
B
C
D
1.4 (0.055)
0.4 (0.015)
φ1.95
Rivet
φ3
Part number : C630-5296-X801
(0.472)
(0.472)
Purchase a rivet if necessary.
■ SHAPES OF MAIN BODY DEPENDING ON THE NUMBER OF CONTACTS
20 contacts
50, 68, 80 and 96 contacts28 and 36 contacts
■ PART NUMBERS AND DIMENSIONS
Number of
contacts
20 28
36
50
68 80
96
Part number
FCN-230C020-B/E FCN-230C028-B/E FCN-230C036-B/E FCN-230C036-D/E FCN-230C050-B/E FCN-230C050-D/E FCN-230C068-B/E FCN-230C068-D/E FCN-230C080-D/E FCN-230C096-B/E FCN-230C096-D/E
A
28.95 (1.139)
34.03 (1.339)
39.11 (1.539)
48.00 (1.899)
59.43 (2.339)
67.05 (2.639)
77.21 (3.039)
77.21 (3.039)
Dimensions: mm (in.)
B
21.15 (0.852)
26.23 (1.032)
31.31 (1.232)
40.20 (1.582)
51.63 (2.032)
59.25 (2.322)
59.25 (2.332)
51.00 (2.007)
6.5 × 4.5 (0.255 × 0.177)
6.5 × 6.0 (0.255 × 0.236)
9.5 × 8.0 (0.374 × 0.314)
10.0 × 9.0 (0.393 × 0.354)
8.5 × 7.0 (0.334 × 0.275)
14.7 × 10.4 (0.578 × 0.409)
9.0 × 8.0 (0.354 × 0.314)
14.7 × 10.4 (0.578 × 0.409)
9.0 × 10.0 (0.354 × 0.393)
8.0 × 10.0 (0.314 × 0.393)
9.0 × 11.5 (0.374 × 0.452)
Unit: mm (in.)
××
C
× D
××
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
8
PLASTIC COVER
■ DIMENSIONS
240 Series (General-Purpose Type)
11.4
(0.448)
■ PART NUMBERS
FCN-240C020-Y/S
37 (1.456)
9.5
21 (0.826)
F
C020-02
C
Configuration
Cable cramp
Pan head machine screw
Locking lever
Cable diameter : φ5.8 mm (0.228 in.)
Unit: mm (in.)
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
9
240 Series (General-Purpose Type)
CABLE ASSEMBLY TOOLS
The following tools are needed to assemble FCN-230/230R/240/240R series connectors.
• Cable aligner (semiautomatic cable aligner or hand tool)
• IDC tool
1. Cable Aligner
Item
FCN-237J FCN-237R FCN-247J FCN-247R
Body/Controller
FCN-M561-A/C
Semiautomatic cable aligner
Bed
FCN-P560-2/A
FCN-P560-2/J
xxx indicates the number of contacts.
2. Insulation Displacement Connection (IDC) tool
Item
FCN-237J FCN-237R FCN-237D FCN-247J FCN-247R FCN-247D
Hand press
FCN-237T-T109/H
Head/Table
FCN-237T-T064/H FCN-237T-T067/H FCN-237T-T075/H FCN-247T-T066/H FCN-247T-T068/H FCN-247T-T077/H
Adaptor
FCN-K560-A-xxx FCN-K560-R-xxx FCN-K560-K-xxx FCN-K560-J-xxx
Hand tool
FCN-237T-T062/H
FCN-247T-T061/H
Specifications subject to change
• Cable aligner • Insulation displacement connection (IDC) tool
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
10
Clamp section
Clamp lever
Wires
Cable key
Sinking comb
Semi-Automatic Tools
Cable Aligning Machine
Main Body (FCN-M551-120, FCN-M551-220)
240 Series (General-Purpose Type)
Head (FCN-H550-1/A)
Applicator (FCN-A550-1/A-xxx)
Stand (FCN-D550)
IDC Tool (FCN-237T-T109/H,
FCN-237T-T067/H locator)
Cover 2
1. Set the applicator on the stand. Set covers 1 and 2 in the applicator.
4. Take the covers off the applicator.
Cover 1
Applicator
Stand
2. Push the wire into the sinking combs.
5. Put covers together and pre-assemble them to the connector body.
Applicator
Bed
3. Set the applicator onto the installation table and begin cable alignment
Lock
Lever
Guide
6. Conduct final aaembly as shown.
Stopper
Handle
FCN-240R SERIES IDC ROUND-CABLE CONNECTORS
SOCKET: FCN-247J***-G/E (***: 020, 028, 036, 050, 068 ,080, 096)
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eriWdeilppA
)mm:.aiDeriw(
02 | 86
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F/G-020J742-NCF
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F/G-080J742-NCF
looTdnaHotuA-imeS
H/260T-T732-NCF
|
H/340T-T732-NCF
)56.0ot5.0(
69E/G-690J742-NCFH/260T-T732-NCF
Semi-automatic-Medium Level Body: :FCN-M551-120 Head Assembly: :FCN-H550 Applicator: :FCN-A550-1/A-***(***: 020, 028, 036, 050, 068, 080) Stand: :FCN-D550
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
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11
240 Series (General-Purpose Type)
Europe
Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components
Asia Pacific
Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com
Fujitsu Components International Headquarter Offices
Japan
Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141-0022, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com
North and South America
Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://us.fujitsu.com/components
© 2007 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the prop­erty of their respective owners. Fujitsu Components America, Inc. or its affiliates do not warrant that the content of the datatasheet is error free. In a continuing effort to improve our products, Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets witout prior notice. Rev. November 2, 2007.
Specifications subject to change
Dimensions are in millimeters (inches) www.fcai.fujitsu.com
12
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