Quick Charger Connector
Quick Charger Connector Quick Charger Connector
Quick Charger Connector ---- Maintenance Manual
Maintenance ManualMaintenance Manual
Maintenance Manual
・・・・
Daily Check
Daily CheckDaily Check
Daily Check・・・
・・・・・・
・・・Done by Owner of the charger
Done by Owner of the chargerDone by Owner of the charger
Done by Owner of the charger
・・・・Periodic Check
Periodic CheckPeriodic Check
Periodic Check・・・
・・・・・・
・・・Done by Charger Manufacturer
Done by Charger ManufacturerDone by Charger Manufacturer
Done by Charger Manufacturer
・・・・Recommendation
RecommendationRecommendation
Recommendation・・・
・・・・・・
・・・Daily
DailyDaily
Daily check: Once a day
check: Once a daycheck: Once a day
check: Once a day、、、、 Periodic Check: Once a yea
Periodic Check: Once a yeaPeriodic Check: Once a yea
Periodic Check: Once a year
No.
No.No.
No. Item
ItemItem
Item
Check Point
Check PointCheck Point
Check Point
Possible matter of conc
Possible matter of concPossible matter of conc
Possible matter of concern
ernern
ern
Daily
DailyDaily
Daily Periodic
PeriodicPeriodic
Periodic
Criteria
CriteriaCriteria
Criteria
(1)
(1)(1)
(1) Appearance
AppearanceAppearance
Appearance
○○○○ ○○○○
・・・・No
No No
No ddddeformation,
eformation, eformation,
eformation, ccccrack or damage
rack or damagerack or damage
rack or damage
・・・・Get
GetGet
Getting
tingtin g
ting hurt by damaged part.
hurt by damaged part.hurt by damaged part.
hurt by damaged part.
・・・・Occurring
OccurringOccurring
Occurring aaaarc or get electric shock
rc or get electric shockrc or get electric shock
rc or get electric shock
(2)
(2)(2)
(2) Connecting Surface
Connecting SurfaceConnecting Surface
Connecting Surface
○○○○ ○○○○
・・・・No
No No
No water
waterwater
waterdrop
dropdrop
drop or
or or
or contamination on the connecting surface
contamination on the connecting surfacecontamination on the connecting surface
contamination on the connecting surface
・・・・Increase insulati
Increase insulatiIn crease insulati
Increase insulation resistance
on resistance on resistance
on resistance →→→→
r ise in temperature
rise in temperaturerise in temperature
rise in temperature
・・・・PPPProblem in mating
roblem in matingroblem in mating
roblem in mating (increase in insertion force, impo ssible of mating)
(increase in insertion force, impossible of mating) (increase in insertion force, impossible of mating)
(increase in insertion force, impossible of mating)
(3)
(3)(3)
(3) SSSSealing surface
ealing surfaceealing surface
ealing surface of Housing
of Housingof Housing
of Housing
○○○○ ○○○○
・・・・No
No No
No ddddeformation,
eformation, eformation,
eformation, ccccrack , damage or
rack , damage or ra ck , damage or
rack , damage or scratch
scratchscratch
scratch....
・・・・Short
ShortShort
Short----circuit or getting electric shock by we tting
circuit or getting electric shock by wettingcircuit or getting electric shock by wetting
circuit or getting electric shock by wetting
(4)
(4)(4)
(4)
Power
Power Power
Power Ter
TerTer
Terminal
minalminal
minal plastic
plasticplastic
plastic cap
capcap
cap
(White)
(White)(White)
(White)
○○○○ ○○○○
・・・・White
WhiteWhite
White terminal c
terminal cterminal c
terminal caps
aps aps
aps must be
must be must be
must be on
onon
on
・・・・Getting electric shock
Getting electric shockGetting electric shock
Getting electric shock
・・・・No burn mark on the caps
No burn mark on the capsNo burn mark on the caps
No burn mark on the caps (please refer the pictur e on the next page)
(please refer the picture on the next page)(please refer the picture on the next page)
(please refer the picture on the next page)
・・・・Connecter must be broken
Connecter must be broken Connecter must be broken
Connecter must be broken →→→→ Stop using
Stop using Stop using
Stop using immediately
immediatelyimmediately
immediately
(5)
(5)(5)
(5) Moving Plate (Black)
Moving Plate (Black)Moving Plate (Black)
Moving Plate (Black)
―――― ○○○○
・・・・No deformati
No deformatiNo deformati
No deformation or damage
on or damageon or damage
on or damage
・・・・Plate can be moved easily
Plate can be moved easilyPlate can be moved easily
Plate can be moved easily with your finger.
with your finger.with your finger.
with your finger.
・・・・Getting electric shock
Getting electric shockGetting e lectric shock
Getting electric shock
・・・・Problem in mating (increase in inser tion force, impossible of mating)
Problem in mating (increase in insertion force, impossible of mating)Problem in mating (increase in insertion force, impossible of mating)
Problem in mating (increase in insertion force, impossible of mating)
(6)
(6)(6)
(6)
Inside the cavity of signal
Inside the cavity of signal Inside the cavity of signal
Inside the cavity of signal
terminal
terminalterminal
terminal & Cross
& Cross& Cross
& Cross----shaped wall
shaped wallshaped wall
shaped wall
―――― ○○○○
・・・・No deformation or damage
No deformation or damageNo deformation or dama ge
No deformation or damage
・・・・Deformatio
DeformatioDeformatio
Deformation or damage of signal termina l
n or damage of signal terminaln or damage of signal terminal
n or damage of signal terminal
(7)
(7)(7)
(7) Latch and release button
Latch and release buttonLatch and release button
Latch and release button
○○○○ ○○○○
・・・・No deformation, damage or appearance of
No deformation, damage or appearance of No deformation, damage or appearance of
No deformation, damage or appearance of abrasion
abrasionabrasion
abrasion
・・・・When press down the
When press down the When press down the
When press down the relea se
releaserelease
release button,
button,button,
button,
1) latch go down
1) latch go down 1) latch go down
1) latch go down sufficiently
sufficientlysufficiently
sufficiently (not project out from the surface)
(not project out from the surfac e)(not project out from the sur face)
(not project out from the surfac e)
・・・・When
When When
When taking off your finger from relea
taking off your finger from releataking off your finger from relea
taking off your finger from release button
se buttonse button
se button
1) latch go up
1) latch go up1) latch go up
1) latch go up
・・・・Release button and la tch move smoothly
Release button and latch move smoothlyRelease button and latch move smoothly
Release button and latch move smoothly
・・・・Dislocating of Car inlet
Dislocating of Car inletDislocating of Car inlet
Dislocating of Car inlet →→→→ Damage on connec ter or car inlet by
Damage on connecter or car inlet by Damage on connecter or car inlet by
Damage on connecter or car inlet by pu lling
pulling pulling
pulling
off
off off
off during charging(
during charging(during charging(
during charging(Occurring
OccurringOccurring
Occurring arc)
arc)arc)
arc)
(8)
(8)(8)
(8) LED
LEDLED
LED
―――― ○○○○
・・・・LED
LEDLED
LED is on while charging
is on while chargingis on while charging
is on while charging
・・・・Operational
OperationalOp erational
Operational error by misreading of LED
error by misreading of LEDerror by misreading of LED
error by misreading of LED →→→→ Ins
InsIns
Insufficient charging
ufficient charginguff icient charging
ufficient charging
(9)
(9)(9)
(9) Warning Label
Warning LabelWarning Label
Warning Label
―――― ○○○○
・・・・Letters on the label are
Letters on the label are Letters on the label are
Letters on the label are clearly
clearlyclearly
clearly readable
readablereadable
readable
・・・・Operational errors.
Operational errors.Operational errors.
Operational errors.
(10)
(10)(10)
(10) Cleanness
CleannessCleanness
Cleanness
○○○○ ○○○○
・・・・Connector handle is clean
Connector handle is cleanConnector handle is clean
Connector handle is clean
・・・・Make the customer's hand dirty
Make the customer's hand dirtyMake the customer's hand dirty
Make the customer's hand dirty
(11)
(11)(11)
(11) Smoothness of plug in / out
Smoothness of plug in / outSmoothness of plug in / out
Smoothness of plug in / out
―――― ○○○○
・・・・Can be connect / disconnect smoo
Can be connect / disconnect smooCan be connect / disconnect smoo
Can be connect / disconnect smoothly
thly thly
thly
・・・・Possible problem with the connector o r inlet.
Possible problem with the connector or inlet.Possible problem with the connector or inlet.
Possible problem with the connector or inlet.
(12)
(12)(12)
(12) Cable
CableCable
Cable
○○○○ ○○○○
・・・・No abrasion or crack on the cable sheath
No abrasion or crack on the cable sheathNo abrasion or crack on the cable sheath
No abrasion or crack on the cable sheath
・・・・Firmly connected with the connector body
Firmly connected with the con nector bodyFirmly connected with the connector body
Firmly connected with the con nector body
・・・・Short circuit, Getting electric shoc k
Short circuit, Getting electric shockShort circuit, Getting electric shock
Short circuit, Getting electric shock
Please contact the charger manufacturer, if you find anything which does not meet the criteria
(2)
(2)(2)
(2)Connecting surface
Connecting surfaceConnecting surface
Connecting surface
(3)
(3)(3)
(3) Sealing surface of
Sealing surface of Sealing surface of
Sealing surface of
Housing
HousingHousing
Housing(each inner
(each inner (each inner
(each inner wall)
wall)wall)
wall)
（（（（2222））））Connecting
ConnectingConnecting
Connecting surface
surfacesurface
surface／（
／（／（
／（3333））））Sealing surface o
Sealing surface oSealing surface o
Sealing surface of Housing
f Housingf Housing
f Housing
Po
PoPo
Power Terminals(White)
wer Terminals(White)wer Terminals(White)
wer Terminals(White)
Four
FourFour
Four Signal Terminals
Signal TerminalsSignal Ter minals
Signal Terminals
Three Signal Terminals
Three Signal Terminals Three Signal Terminals
Three Signal Terminals
Cross
CrossCross
Cross----shaped wall
shaped wallshaped wall
shaped wall
Latch
LatchLatch
Latch
（（（（
4444））））Power Terminal plastic cap
Power Terminal plastic capPower Terminal plasti c cap
Power Terminal plastic cap ／（
／（／（
／（5555））））Moving plate
Moving plateMoving plate
Moving plate
（6666））））Inside the cavity of signal terminal & Cross
Inside the cavity of signal terminal & CrossInside the cavity of signal terminal & Cross
Inside the cavity of signal terminal & Cross----shaped wall
shaped wallshaped wall
shaped wall
（（（（7777））））Latch
LatchLatch
Latch・・・・Release Button
Release ButtonRelease Button
Release Button／（
／（／（
／（8888）ＬＥＤ／（
）ＬＥＤ／（）ＬＥＤ／（
）ＬＥＤ／（9999））））Warning Label
Warning LabelWarning Label
Warning Label
ＬＥＤ
ＬＥＤＬＥＤ
ＬＥＤ
((((5555))))Moving Plate
Moving PlateMoving Plate
Moving Plate（（（（Black color &
Black color & Black color &
Black color &
Move down by
Move down by Move down by
Move down by pushing
pushingpushing
pushing））））
((((4444)))) Power Terminal plastic
Power Terminal plastic Power Terminal plastic
Power Terminal plastic
cap
capcap
cap（（（（White
WhiteWhite
White））））
Warning Label
Warning LabelWarning Label
Warning Label
latch go down
latch go down latch go down
latch go down
sufficiently
sufficientlysufficiently
sufficiently
Release Button
Release ButtonRelease Button
Release Button
If the terminal caps are burnt black like the pictures below or scorch marks are found,
Stop charging and contact to the charger manufacturer！！
Warning Keep using may damage the vehicle.
((((4444))))
Power Term
Power TermPower Term
Power Terminal plastic cap
inal plastic capinal plastic cap
inal plastic cap（（（（White
WhiteWhite
White））））
GOOD（White）
Bad
BadBad
Bad（（（（burn
burnburn
burntttt black
blackblack
black））））
『After Charging, Release button doesn't work
and Connector cannot be unplugged！！』
In normal cases,
In normal cases, In normal cases,
In normal cases, after charging completed , you can disconnect the connector
after charging completed , you can disconnect the connectorafter charging completed , you can disconnect the connector
after charging completed , you can disconnect the connector by pushing th
by pushing thby pushing th
by pushing the release
e release e release
e release
button.
button.button.
button.
IIIIn c
n cn c
n caaaase,
se, se,
se, it doesn't work follow the following procedure
it doesn't work follow the following procedureit doesn't work follow the following procedure
it doesn't work follow the following procedure
★
First, make sure to confirm the LED light is off.
Please refer
Please refer Please refer
Please refer
『『『『 Emergency Manual
Emergency ManualEmergency Manual
Emergency Manual 』』』』
for Quick Charger Connector (One
for Quick Charger Connector (Onefor Quick Charger Connector (One
for Quick Charger Connector (One----push type)
push type) push type)
push type)
to detach the connector
to detach the connectorto detach the connector
to detach the connector
（Attention）A connector with this phenomenon needs to be repaired.
Contact the charger manufacturer immediately.
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