Fujikura 36S, 38S, 37S, 41S Instruction Manual

Instruction manual

Fusion Splicer

Please read this instruction manual carefully before operating the equipment. Adhere to all safety instructions and warnings contained in this manual.

Keep this manual in a safe place. This manual is subject to change without notice.

We are not responsible for the products which are not

purchased from our authorized distributors.

1st

Please consent beforehand.

The software equipped in splicer and its related documents are protected by copyright laws and international treaty provisions as well as

other intellectual property laws.

Copying some or all of instruction manual without notice is forbidden.

Moreover, it cannot used without permission from our company for

non-individual purposes.

---Caution for Air Transport---

This product contains a Lithium Ion Battery.

When shipping this product, please inform the transport company that this

product contains a lithium Ion battery before shipping. Please follow the directions of the transport company.

Do not remove the protector from the splicer without first consulting an authorized distributor for instruction. Tightening the original screw without the

protector present may damage mechanism inside.

Splicer stability decreases when the protector is detached.

Wireless communication function/Certification

 The 36S/37S/38S/41S uses wireless communication.

The when shipping from the factory, wireless communication is set to

OFF.

・ The wireless communication function shall be used in accordance

with local statutory and regulatory requirements in the

country/region where the product is used.

・ Confirm certification of the 36S/37S/38S/41S is in accordance

with local statutes and regulation before turning the wireless communication function ON. You may be prosecuted for

uncertified use.

・ The latest status of the electromagnetic compliance certification is

described in the product page on the Fujikura web site. Refer to

“Bluetooth” section.

If you have any questions, contact an authorized distributor.

Table of Contents

Safety Information ........................................................ 1

Bluetooth

Wireless Technology ....................................................................... 6

General information ...................................................... 8

Introduction ...................................................................................................... 8

New features of the 36S/37S/38S/41S ............................................................. 9

Description of Product ............................................... 11

Components of Splicer ................................................................................... 11

Other Necessary Items for Splicing Operation ............................................... 12

Description and Function of Splicer ................................................................ 13

Sheet Key Operation ...................................................................................... 14

Basic Operation .......................................................... 15

Work area preparation.................................................................................... 15

Power Supply ................................................................................................. 16

Turning Splicer ON/OFF ................................................................................. 20

LCD Brightness Adjustment ........................................................................... 20

Splicer Settings Check ................................................................................... 21

Select of the Splice Mode ............................................................................... 22

Select of the Heater Mode .............................................................................. 24

Preparation of fiber ......................................................................................... 26

Arc Calibration ............................................................................................... 32

Splicing procedure ......................................................................................... 34

Storing splicing results ................................................................................... 37

How to input Mode Title/Comment/Password ................................................. 37

Fiber Proof Test .............................................................................................. 38

Removing spliced fiber ................................................................................... 38

Insertion of the protection sleeve .................................................................... 38

Heating protection sleeve ............................................................................... 39

Maintenance of Splicing Quality ............................... 41

Cleaning and Checking before Splicing .......................................................... 41

Periodic Checking and Cleaning .................................................................... 43

Error Messages .............................................................................................. 44

Main Menu.................................................................... 48

Composition of Main Menu ............................................................................. 48

Table of Contents

Splice Menu ................................................................. 49

Composition of Splice Mode ........................................................................... 49

Splice Mode ................................................................................................... 50

Select Splice Mode ........................................................................................ 51

Detail of the parameters in splice mode ......................................................... 57

Heater Menu ................................................................ 60

Composition of the Heater Menu .................................................................... 60

Select Heater Mode ....................................................................................... 61

Detail of the parameters in heater mode ........................................................ 65

Connector installation ..................................................................................... 65

Splice Settings Menu .................................................. 66

Composition of the Splice Settings Menu ....................................................... 66

Splice Settings parameter detail ..................................................................... 67

Maintenance Menu ...................................................... 68

Composition of the Maintenance Menu .......................................................... 68

Detail of the Maintenance Menu ..................................................................... 68

Arc Calibration ............................................................................................... 69

Diagnostic Test ............................................................................................... 71

Dust Check .................................................................................................... 72

Motor Calibration ............................................................................................ 72

Replace Electrodes ........................................................................................ 73

Stabilize Electrodes ........................................................................................ 74

Clear Arc Count .............................................................................................. 74

Clear Cleaver Counter ................................................................................... 75

Motor Drive .................................................................................................... 75

Maintenance Info............................................................................................ 76

Other Settings Menu ................................................... 77

Composition of the Other Settings Menu ................................ ........................ 77

Detail of the Other Settings Menu .................................................................. 77

Machine Settings............................................................................................ 78

Supervisor Settings ........................................................................................ 80

Menu Lock Settings ........................................................................................ 82

Bluetooth Menu .............................................................................................. 84

Checking the wireless connection status ........................................................ 85

Connecting to the cleaver ............................................................................... 86

Cleaver Setting .............................................................................................. 87

Table of Contents

Memory Menu .............................................................. 88

Composition of the Memory Menu .................................................................. 88

Error Message List ...................................................... 90

Questions and Troubleshooting ................................ 96

Power Supply ................................................................ ................................. 96

Splicing Operation .......................................................................................... 97

Tube-heating Operation ................................................................................. 99

Supervising .................................................................................................. 100

Other Functions ........................................................................................... 100

Guarantee and Contact Address ............................. 101

Warranty ...................................................................................................... 101

Contact Address ........................................................................................... 102

Follow all safety instructions

Stop using it when it malfunctions

Instruction Manual

The following alert symbols are used in this instruction manual and machine to indicate precautions for safe use. Understand the

meanings of these symbols.

WARNING!

There is a possibility of death or serious injury resulting from improper use by

ignoring this precaution.

CAUTION!

There is a possibility of personal injury or physical loss resulting from improper use

by ignoring this precaution.

Symbol means “Pay attention”

Pay attention to hot surface!

Symbol means “Must not do”

You must not disassemble!

Symbol means “Must do”

You must disconnect a plug!

The splicer has been designed for splicing Silica-based optical fibers for telecommunications. Do not attempt to use this machine for other applications.

Fujikura Ltd. gives much consideration and regard to personal injury prevention. Misuse of the

machine may result in electric shock, fire, and/or serious personal injury.

Read and understand all safety

instructions.

Ask our service centers for repair as

soon as possible.

Read this instruction manual carefully

before operating this machine.

Store this instruction manual in a safe

place.

Safety Information

41S_Rev01

WARNINGS!

Disconnect the AC power cord from the AC adapter inlet or the wall socket (outlet)

immediately if user observes the following or if the splicer receives the following faults:

• Fumes, bad smell, noise, or over-heat occurs.

• Liquid or foreign matter falls into cabinet.

• Splicer is damaged or dropped.

If this occurs, ask our service center for repair. Leaving the splicer in a damaged state

may cause equipment failure, electric shock or fire and may result in personal injury,

death or fire.

Use only the AC adapter provided with the splicer.

Using an improper AC power source may cause fumes, electric shock, or equipment

damage, and may result in personal injury, death, or fire.

Use the supplied AC power cord. Do not place heavy objects on the AC power cord. Use of an improper cord or a damaged cord may cause fumes, electric shock, or

equipment damage, and may result in personal injury, death, or fire.

Do not disassemble or modify the splicer, AC adapter or battery. In particular, do not remove or bypass any electrical or mechanical device (e.g. a fuse or safety switch) incorporated into the design and manufacturing of this equipment. Modification could

cause damage that may result in personal injury, electric shock, death, or fire.

Never operate the splicer in an environment where flammable liquids or vapors exist.

Fire or explosion could result from the splicer’s electrical arc in such an environment.

Do not use compressed gas or canned air to clean the splicer. They may contain

flammable materials that could ignite during the electrical discharge.

Do not touch the electrodes when the splicer is on and power is supplied to the unit. The electrodes generate high voltage and high temperatures that may cause a severe

shock or burn.

Note Arc discharge stops when wind protector is opened. Turn the splicer off and

disconnect the AC power cord before replacing electrodes.

Safety glasses should always be worn during fiber preparation and splicing operation. Fiber fragments can be extremely dangerous if it comes into contact with the eye, skin,

or is ingested.

Safety Information

41S_Rev01

WARNINGS!

Use only proper power source.

• Proper AC power source is AC100-240V, 50-60Hz. Check the AC power source

before use. Improper AC power source may cause fumes, electric shock or

equipment damage and may result in personal injury, death, or fire.

• AC generators commonly produce abnormally high AC output voltage or irregular frequencies. Measure the output AC voltage with a circuit tester before connecting the AC power cord. Such abnormally high voltage or frequency from a generator may cause fumes, electric shock or equipment damage and may result in personal

injury, fire, or death. Make sure the generator is regularly checked and serviced.

• An AC adapter Protection Circuit is included in the AC adapter. If the “High AC

Input” lamp of the AC adapter is lit or the protection circuit in the AC adapter is tripped, this indicates that the incoming voltage is dangerously high and may cause injury or damage to the equipment, as mentioned above. When using an AC

generator with AC output voltage of AC220-240V especially, Fujikura Ltd. recommends the following measures to correct the condition.

1. Connect a step-down transformer between the generator and the AC adapter in order to lower the AC voltage from AC220-240V to AC100-120V.

2. Or, use an AC generator with AC output voltage of AC100V.

3. Or, use an AC generator that has an inverter circuit to stabilize the output.

Do not modify, abuse, heat, or excessively pull on the supplied AC cord. The use of a damaged cord may cause fumes, electric shock, or equipment damage and may result

in personal injury, death, or fire..

Connect AC power cord properly to the splicer (inlet) and wall socket (outlet). When inserting the AC plug, make sure there is no dust or dirt on the terminals. Engage by pressing the female plug into the splicer (inlet) and the male plug into the wall socket (outlet) until both plugs are fully seated. Incomplete engagement may cause fumes,

electric shock, or equipment damage, and may result in personal injury, death, or fire.

Do not short-circuit the terminals of AC adapter and optional battery. Excessive

electrical current may cause personal injury due to fumes, electric shock and

equipment damage.

Safety Information

41S_Rev01

WARNINGS!

Do not touch the splicer, AC power cord and AC plugs with wet hands. This may result

in electric shock.

Do not operate splicer near hot objects, in hot, dusty, or humid environments, or when

water-condensation is present on the splicer. This may result in electric shock, splicer malfunction, or poor splicing performance.

When using the optional battery, follow the instructions below. Failure to follow these may result in an explosion or personal injury.

• Do not charge battery in any other manner than instructed.

• Do not discard battery into an incinerator or fire.

• Do not charge or discharge battery near a flame or under direct sunlight.

• Do not excessively shake or jar the battery.

• If battery leaks liquid, take care so the liquid does not contact the skin or eyes. If contact occurrs, immediately wash skin or eyes thoroughly and see a doctor.

Dispose of a leaking battery and call the service center for replacement.

• Do not stack battery on top of AC adapter while charging.

• If battery does not charge in five hours or the "CHARGE" LED does not turn ON,

immediately stop charging and call the service center for repair.

When transporting the carrying case using the shoulder belt, check the belt and hooks for damage before use. Carrying the case with a damaged shoulder belt may cause

the belt to break and result in personal injury or equipment damage.

CAUTIONS!

Do not store splicer in areas where temperature and humidity are extremely high.

Possible equipment failure may result.

Do not touch protection sleeve or tube-heater during heating or immediately after

completion of heating. Their surfaces are very hot and touching these may cause a

burn.

Do not place the splicer in an unstable or unbalanced position. The splicer may fall,

possibly causing personal injury or equipment damage.

The splicer is precisely adjusted and aligned, so protect it from shock or impact. Failure to do so may result in possible equipment malfunction. Use supplied carrying case for transportation and storage. The carrying case protects the splicer from

damage, moisture, vibration and shock during storage and transportation.

Safety Information

41S_Rev01

CAUTIONS!

Follow the instructions below for handling electrodes.

• Use only specified electrodes.

• Install new electrodes in the correct position.

• Replace the electrodes as a pair.

Failure to follow the above instructions may cause abnormal arc discharge. It can

result in equipment damage or degradation in splicing performance.

Do not use any chemical other than pure alcohol (99% or greater) to clean the

objective lens, V-groove, mirror, LCD monitor, etc., of the splicer. Otherwise blurring, discoloration, damage, or deterioration may result.

The splicer requires no lubrication. Oil or grease may degrade the splicing

performance and damage the splicer.

The equipment must be repaired or adjusted by a qualified technician or engineer. Incorrect repair may cause fire or electric shock. Should any problems arise, please

contact the authorized distributor.

RECYCLING and DISPOSAL

In European Union

In accordance with the European Parliament Directive 2002/96/EC, electrical parts

and materials that can be re-used and/or recycled have been identified in order that

the use of new resources and the amount of waste going for landfill can be

minimised.

In the European Union, do not discard this product as unsorted municipal waste.

Contact your local authorities for further information.

In other countries

[Recycling]

To recycle this product, disassemble it first, sort each part separately by material

components and follow your local recycling regulations.

[Disposal]

This product can be disposed of same as the standard electric poroducts. Follow your

local disposal regulations.

Safety Information

41S_Rev01

CAUTION!

The 36S/37S/38S/41S is compliant with the rules on the technical standard conformance of specified wireless equipment based on the Radio Law/ Telecommunications Business Act., as shown by the technical compliance mark depicted on the name plate. Do not remove the screws and alter the inside of the36S/37S/38S/41S, as this voids the conformity certification. Use of uncertified

equipment violates the law.

Do not use the 36S/37S/38S/41S near a microwave oven or in environments where magnetism, electrostatic charge, or radio interference is generated. Also note the presence of other devices using the same 2.4GHz band may lower processing

speeds.

Wearers of the electronic medical equipment such as implanted pacemakers or defibrillators must carry and use the 36S/37S/38S/41S at least 22cm away from the implanted device. The signal from the 36S/37S/38S/41S may interfere with

operation of medical equipment.

When using the 36S/37S/38S/41S near a medical facility or in the hospital, turn the wireless communication function of the 36S/37S/38S/41S off. The signal from the

36S/37S/38S/41S may interfere with operation of the medical equipment.

Turn the wireless communication function off near fire alarms, automatic doors and other automatic contorol equipment. Failure to do so may cause the equipment to

fail or malfunction.

When shipping the 36S/37S/38S/41S by air, detach the battery from the main body. The signal from the 36S/37S/38S/41S may interfere with operation of the aircraft.

Consult the specific airline for aircraft shipping instructions..

2.4 DS1

Safety Information

Bluetooth® Wireless Technology

・

The 36S/37S/38S/41S uses Bluetooth technology for

wireless communication.

・

The wireless communication is done at a frequency of 2400MHz

frequency band, and employs the DSSS modulation scheme. The

estimated interference distance is 10m or less.

・

The wireless data communications can be intercepted by Third parties.

41S_Rev01

CAUTION!

When using the wireless communication function of the 36S/37S/38S/41S in

foreign countries,

 The wireless communication function shall be used in accordance with local

electromagnetic emissions/susceptibility statutes and regulations.

 Confirm certification of the 36S/37S/38S/41S is in accordance with local statutory

and regulatory requirements before turning the wireless communication function

ON. If you use it in the countries without the certification, you may be prosecuted.

 The status of the electromagnetic compliance certificate is described in the

product web site. Please refer to it before using the wireless communication

function.

36S/37S/38S/41S product web site:

https://www.fusionsplicer.fujikura.com/

・

If you have any questions, contact an authorized Fujikura distributor listed

in the following web site:

https://www.fusionsplicer.fujikura.com/service/index.html

Typical wireless certifications are:

USA (Part 15 of the FCC Rules)

FCC ID

：

QOQBGM111

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions. (1)This device may not cause harmful interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation.

CANADA (RSS-247 of the Industry Canada Rules)

：

5123A-BGM111

European Union (RE directive 2014/53/EU)

Safety

：

EN 61010-1

EMC

：

EN 301 489-1 v3.1.1

Spectrum

：

EN 300 328 v2.1.1

JAPAN (Article38-24 paragraph 1)

Certification number: R209-J00192

Safety Information

41S_Rev01

General information

Introduction

This fusion splicer 36S/37S/38S/41S can splice a single optical fiber. Moreover, a new functions were added and made the 36S/37S/38S/41S splicer more versatile. In order to master 36S/37S/38S/41S, please

read this instruction manual.

Splice mode

The 36S/37S/38S/41S has not only standard splice modes, but also automatic modes (AUTO mode). The AUTO mode consists of [SM AUTO], [MM AUTO], [NZ AUTO] , [DS AUTO] mode. When using AUTO mode, the automatic arc calibration function is

enabled.

The standard modes consists of [SM] for SMF (ITU-T G652), [NZ] for NZDSF (ITU-T G655), [DS] for DSF (ITU-T G653) and [MM] for MMF (ITU-T G651). This mode requires executing [Arc Calibration] before splicing.

Automatic arc calibration function

This function calibrates the arc power at every splice. When the automatic arc calibration function is enabled, performing the [Arc calibration] function before a splice operation is not necessary. The automatic arc calibration function works in AUTO modes only. It doesn’t work in the standard splice modes. When using those modes, performing [Arc calibration]

before splicing is strongly recommended.

41S_Rev01

USB cable

General information

New features of the 36S/37S/38S/41S

Connector Splicing

The fabrication of a field assembly optical connector can be performed by a 36S/37S/38S/41S by heating the protection sleeve. Moreover, versatility is improved by

portability.

Short Length Splicing

In addition to the standard splice, the 36S/37S/38S/41S is capable of making splices with a

5-mm cleave length.

 A specialized tool is needed in to prepare fibers for 5-mm splices.

Cleave Counter

Status and cleave quality alarms of the current optical fiber cleaver are displayed. The large cleave angle, unacceptable cleave shape, unnecessarily high splice loss, etc., can be

proactively prevented. The current optical fiber cleaver is displayed in the alarm screen.

Work Tray

The work tray can be used when removed from the inside of the carrying case, and the

carrying case itself can be used as a working table.

Upgradable Software

The software of 36S/37S/38S/41S is

upgradable from on the Internet.

Install Data Connection in attached CD

manual to upgrade software.

41S_Rev01

Press DOWN key.

Classic Menu

General information

Wireless Communication

The 36S/37S/38S/41S can wirelessly communicate with the CT50 cleaver. After establishing communication between these tools, the 36S/37S/38S/41S automatically adjusts the settings of the connected tools in accordance with each splice mode. To facilitate field work, the

operator can change the settings of the tools with the 36S/37S/38S/41S at any time.

Touch Panel Display & New designed Menu Screen

The 36S/37S/38S/41S has a touch panel display and new designed menu. The operator can

select or change the setting immediately by pressing the icons in the monitor.

Sheet key & Classic Menu Screen

The 36S/37S/38S/41S also has an external sheet key and a classic menu.

Press the DOWN key in sheet key in [READY] screen. The previous setting menu appears.

The operator can use 36S/37S/38S/41S like a previous splicer.

41S_Rev01

Fiber Coating Diameter

Applicable Fiber Holder

250um

FH-60-250 FH-70-250

900um

FH-60-900 FH-70-900

Standard Package List.

Spare Electrodes

[ELCT2-16B]

AC adapter [ADC-19A]

Instruction Manual

[M-41]

AC cord [ACC-**]

Alcohol Pot

[AP-02]

Quick Reference Guide

[Q-41S]

Warning and Cautions

[W-41S]

Fusion Splicer

[36S/37S/38S/41S]

Carrying Case [CC-36]

Set Plate

[SP-31]

Description of Product

Components of Splicer

Standard Equipment

The standard equipment of the splicer is the following. Check the equipment items

mentioned of list.

Option parts

Fiber Holder

41S_Rev01

Fiber coating

diameter

UV Coating

0.25mm

Ny Coating

0.9mm

Fiber protection sleeves

Standard sleeve

60mm length [FP-03] 40mm length [FP-03 (L = 40)]

Micro sleeve

15mm length [FPS01-400-15]

Micro sleeve

20mm length [FPS01-900-20]

Fiber stripping tools

Single Fiber Stripper [SS01] Single Fiber Stripper [SS03]

Fiber Holder (Option)

[FH-60-250] or [FH-70-250]

[FH-60-900] or [FH-70-900]

Fiber cleaving tools

Fiber Cleaver [CT50]

Cleave length : 10mm fixed

(Coating3mm + Glass10mm)

Fiber cleaning tools

Alcohol Pot [AP-02] with alcohol (purity > 99%) Lint-free tissue or gauze

Description of Products

Other Necessary Items for Splicing Operation

Tools

41S_Rev01

Tube heater

Wind Protector

LCD monitor

Sheet Key

Tube heater

Protector

USB port

Wind protector

AC power port

LED

Illumination LED

Clamp

LED

Electrode

Objective lens

V-groove

Sheath Clamp

Electrode

Objective lens

V-groove

Sheath Clamp

Description of Products

Description and Function of Splicer

structure

41S_Rev01

Key

Symbol

Key Indicates Key Name

Key Function

ON/OFF

Power key

Turns power ON/OFF.

Up/Down

Arrow Keys

These arrows are used to move the cursor for navigating the menu, or to select alpha numeric text. They also allow operation of the motors "Backward" and "Forward" during

manual motor control.

HEAT

Heat Key

Starts the tube heater heating process.

If the HEAT key is pressed once during heating, LED will start blinking. Heating operation is stopped if the HEAT key

is pressed again when the LED is blinking.

RESET

Reset Key

Depending on the menu status, “RESET” or “EXIT.

[RESET] Quits any state except the tube heater heating process. After pressing this key, the splicer will return to the

ready state with a beep sound. [EXIT] Returns to the previous function.

SET

Set Key

Starts the splicing operation, or progresses through

through a PAUSE state. Moves the cursor direction of arrow in the menu.

Power LED

Lights green during operation. Blinks at orange color during battery pack charging

Heat LED

Lights orange during the tube heater operation.

Blinks orange (accompanied by beep) when a heater error

is detected.

Illuminometer

Adjusts the monitor’s brightness by sensing the

illumination around the splicer. Do not cover this hole.

ON/OFF key

HEAT key

Heat LED

RESET key

SET key

Illuminometer

Power LED

UP/DOWN key

Sheet Key Operation

The outline of the sheet key

41S_Rev01

Description of Products

Arrange safety belts/devices for equipment and accessories on the tray before

use. Dropping equipment/accessories from a high location could result in a

serious injury or fatal accident to someone located below.

A tray can be used with a belt to make a

simple working table.

Belt attachment position

The carrying case itself can be used as a working table while either open or closed.

Basic Operation

Work area preparation

Create a work environment for splicing, by using the splicer carrying case (open or closed),

tray, and/or belt.

Use a work tray

Where a carrying case lid is opened, work can be started immediately.

Work trays can be used to increase

versatility.



Environmental considerations

Choose a location for splicing work that is stable. An environment that the splicer can be

well balanced, and isolated from vibration will lessen the chance it can fall and be damaged.

41S_Rev01

AC Adapter [ADC-19A]

AC Cord [ACC-**]

Inlet

ADC-19A

Insert

Basic Operation

Power Supply

This section describes the procedure for using the power supply with the equipment. Splicer is operated with AC adapter (ADC-19A) or the internal battery. Use the only external AC adapter (ADC-19A) and AC Cord (ACC-**) with Splicer.

AC Operation

Insert AC cord into the AC inlet of the AC adapter. If high AC Voltage is supplied, the AC adapter will immediately be damaged.

AC generators commonly produce abnormally high AC output voltage.

Measure the output AC voltage with a circuit tester before connecting the AC power cord. Such abnormally high voltage or frequency from a generator may cause fumes,

electric shock, or equipment damage and may result in personal injury, death or fire.

Notes: when using an AC adaptor BTR-11

If AC adaptor is used without battery pack BTR-11, an error may occur. Please operate the splicer with battery pack BTR-11

41S_Rev01

Splicer ON

Splicer OFF

Normal

LED : ON green

Check the battery

capacity

LED : OFF

Charging

Battery icon

operates

4 hours to charge

the battery

LED:Blinks orange

4 hours to charge

the battery

LED: Blinks orange rapidly (charge error) Refer to *1

Battery charge will gradually drain even if it is not used. If the battery

discharges completely, the battery may no longer be able to be re-charged.

If a battery is to be stored for a long time, a periodic recharge every six months

Charge will started when power is supplied

from ADC-19A.

Check the charge state by observing the

LED in the sheet key.

Basic Operation

Battery Operation

Check the remaining battery capacity. If it is 20% or less before operation, splicer can only

work a few times.

How to charge the battery

Keep below practices to prevent battery damage.



Charge the battery before long term storage and after every use.



is recommended regardless of battery charge level.

 The temperature ranges for different battery functions are as follows:

Operation : -10 degree C ~ 50 degree C Charging : 0 degree C ~ 40 degree C Storage : -20 degree C ~ 30 degree C

Charge the BTR-11 battery pack by connecting the ADC-19A AC adaptor to the inlet.

The charge LED (orange) will blink when battery charging starts. It takes about 4 hours to charge the battery. When charging is complete the LED will turn off, and the

AC adaptor can be removed. It is possible to use the splicer while recharging.

*1 A charge error occurs when the LED blinks rapidly when attempting a charge. This indicates

the charge is not being performed and a likely fault with the battery. Exchange battery for a

new BTR-11.

41S_Rev01

100~75%

75~50%

50~25%

Less than

25%

Press ON/OFF key and hold it

until the green LED turns on.

To provide the maximum number of fiber splices and heating cycles, please

use the power-saving mode.

READY screen

Battery charge display

How to check the battery charge

If splicer is already equipped with the battery, turn splicer ON. Power source of "Battery" is automatically identified and the battery charge is displayed on the

"READY" screen.

Remaining battery capacity display

Basic Operation

The battery charge indicator on a screen is an approximate estimation of battery charge,

and is affected by environmental conditions and battery quality. If splicing on battery power, we recommend fully charging the battery before operating.



41S_Rev01

When exchanging batteries, be sure to power OFF the splicer and unplug the AC power supply. The splicer or battery can be damaged if “hot swapping” is

attempted.

Move the lever.

Lever of battery cover

Lock the cover.

Replace the Battery pack



1. Turn Off splicer. Move the lever on the battery cover toward the arrow. The lock of the battery cover is released.

2. Slide the battery cover. Detach the battery connector.

3. Pull out the main part of a battery pack.

Installation the battery pack (BTR-11)

Basic Operation

Take care to attach the connector to the battery using the proper polarization and

reinstall. Confirm the lever on the battery cover is locked.

41S_Rev01

The license message is displayed twice a month when the splicer is turned on. The language of the license may change depending on the country of shipment.

light icon at the upper right side on

the READY screen.

SET key

Decided

READY

LCD Bright ness

Basic Operation

Turning Splicer ON/OFF

Turning Splicer ON

Press ON/OFF key and hold it until the green LED turns on. The following warning

screen is displayed.

The READY screen is displayed after all the motors are initialized when you select [Agree]. The power source type is then identified. If the battery is used, the

remaining battery capacity is displayed.

 

Turning Splicer OFF

Press ON/OFF key and hold until the red LED turns off.

LCD Brightness Adjustment

Monitor visibility changes depending on environmental conditions. To change monitor

brightness, press the light icon at the upper right side on READY screen. This causes

the LCD Brightness window to appear. Press the Up/Down Arrow key to change value

and press the SET key to set the value.

Push

41S_Rev01

No.

Icon Name

Key Function

Heater Mode

Current “Heater mode” is displayed. After selection the [Heater

Mode] screen appears.

Heat

This is HEAT key in the touch panel. After selection in [READY] screen the heater operation starts.

LCD Brightness

After selection the [LCD Brightness] window appears.

Battery Indicator

This icon shows the battery capacity.

Changing screen

After selection, the screen in [READY] state is changed as

follows.

[X/Y] -> [X-Camera ] -> [Y-Camera] -> [Current Setting]

Magnification

Changes the magnification of the fiber image in the screen.

Arc Calibration

After selection, “Arc Calibration” function in [Maintenance] can

be selected directly.

Splice Mode

Current “Splice Mode” is displayed. After selection the [Splice

Mode] screen appears immediately.

Main Menu

After selection the [Main Menu] screen appears.

Arc Count

The number of the arc discharging in [Maintenance] is displayed.

Reset

This is RESET key. The function is as same as RESET key in

the sheet key

Start

This is SET key. The function is as same as SET key in the

sheet key.

Link

After selection the [Paring With Cleaver] screen appears.

Wireless condition

This icon shows the condition of the wireless communication between the cleaver and the splicer. After selection the [Cleaver

Settings] screen appears.

Splicer Settings Check

Composition of a READY screen

Basic Operation

41S_Rev01

before using this mode.

Basic Operation

Confirm the Splice mode and the Heater mode are correct before splicing the fiber.

Splice Mode

Select appropriate splicing mode for the specific fiber combination. Current mode is

displayed on the READY screen.

Heater Mode

Select appropriate heating mode for the specific protection sleeve used. Current mode

is displayed on the READY screen.

Select of the Splice Mode

The optimal splice setting for a specific fiber combination consists of the splicing parameters listed below. In other words, the optimal splicing parameters depend on the fiber

combinations, and are different depending on the fiber used.

 Parameters for controlling arc discharge.  Parameters for calculating estimated splice loss.  Parameters for controlling fiber alignment and splicing procedures.  Threshold for error messages.

A series of optimal splice parameters for major fiber combinations are already stored in the splicer. These parameters are stored in the database area and can be copied to the

user-programmable area. These splice parameters can be edited for a specific fiber combinations.

 How to select the “Splice Mode”

[AUTO] and others

Use this mode if the fiber type is identified.

[SM] and others

Use this mode for splicing special fibers. This mode enables to set

specific parameters for each splicing. Execute [Arc Calibration]

41S_Rev01

Select the part of Splice Mode.

Select the suitable splice mode.

Finished

Splice Mode selection

How to change the splice mode

Select an appropriate splice mode for type of fiber to be spliced.

1. Select Splice Mode key at [READY]. The [Splice Mode] screen appears.

2. Select the suitable splice mode in the list.

3. The color of the selected icon change to blue.

How to check the splice mode

Basic Operation

The current splice mode is displayed in the monitor as shown below.

41S_Rev01

Parameter

Description

60mmS FP-03

For standard 60mm protection sleeves, such as Fujikura FP-03 or FP-03M protection sleeves.

60mmS FP-03(250um)

For standard 60mm protection sleevse and 250um diameter coating,

such as Fujikura FP-03 or FP-03M protection sleeves.

40mmS FP-03(L=40)

For standard 60mm protection sleeves for fibers with 8mm cleave

length, such as Fujikura FP-03 or FP-03M protection sleeves.

60mmSS SLIM 60

For slim type 60mm protection sleeves.

40mmSS SLIM 40

For slim type 40mm protection sleeves.

15mmS FPS01-400-15

For 400 or less um diameter coating and splice length of 5 mm or less

20mmS FPS01-900-20

For 900 or less um diameter coating and splice length of 6 mm or less

60mmS FPS01-DC-60

For drop cable splice.

FUSE900

SC-LC-ST-FC

For Fuse connect splice.

FUSE2/3 SC-LC

Form

Rod Material

Sleeve

length

Prepared

fiber length

Diameter of

optical fiber

Diameter

result

FP-03

SUS

60mm

16mm or less

250~900um

3.1mm

FP-03(40mm)

SUS

40mm

10mm or less

250~900um

3.1mm

FP-04T

Glass ceramic

40mm

10mm or less

250~900um

4.0mm

FPS01-400-15

SUS

15mm

5mm or less

~400um

1.5mm

FPS01-900-20

SUS

20mm

6mm or less

~900um

2.3mm

Sleeve length *

Outer tube

Inner tube

Rod

Basic Operation

Select of the Heater Mode

Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes

can be found in database area for reference. Copy the appropriate one and paste it to the

user-programmable area. The operator can edit the user-programmable modes.

Data Base

The dimensions of the Protection Sleeve after heat shrink

* The dimensions of the protection sleeve after shrink depends on the diameter of

the fiber.

41S_Rev01

point cannot be warrantied.

Finished

Select the icon of the suitable heater mode.

Select the icon of Heater Mode.

Basic Operation

Selecting Heater mode

How to change the heater mode

Select the heater mode most suitable for the protection sleeve to be used.

1. Select the Heater Mode icon at [READY]. The [Heater Mode] screen appears.

2. Select the suitable heater mode in the list.

3. The color of the selected icon changes to blue.

How to check the heater mode

The current heater mode is displayed in the monitor as shown below.

 When using a protection sleeve which is not made by Fujikura, please set

parameters based on the specific sleeve.

 When the sleeve of another company is used, the durability of a protection

41S_Rev01

Fiber protection sleeve

Pass fiber

Fiber

Since a left hand serves as a standard at the time of fiber conveyance, the

method of inserting a sleeve in a right-hand side fiber is recommended.

Stripping

Cleaning

Basic Operation

Preparation of fiber

Cleaning optical fiber

Clean optical fiber with alcohol-moistened gauze or lint-free tissue approximately 500mm

from the tip. Dust and particulates from the fiber coating can enter inside the protection

sleeve and might result in a future fiber break or transmission attenuation.

Placing protection sleeve over fiber

Place the protection sleeve over the Right side fiber.



Fiber coating stripping and cleaning of bare fiber

Strip the outer coating 30 to 40 mm from fiber tip with a stripping tool. Clean the fiber with

alcohol moistened gauze or lint-free tissue thoroughly. Frequently replace cleaning gauze to insure splice quality.

 Use a high quality alcohol, greater than 99% purity.

41S_Rev01

Lever

Basic Operation

Fiber Cleaving with CT08 or CT50

Using Sheath Clamp

1. Lift the Lever until it stops. The blade is automatically set at the start position and is now

ready to cleave the fiber.

2. Set the cleaned fiber in the fiber adaptor. Check and adjust the fiber length using the scale

on the adaptor.

3. Close, then gently push down on the Lever until it stops. The blade automatically cleaves

the fiber.

Lift the Lever until it stops and remove the fiber from the cleaver. Be careful not to allow

the fiber to contact anything, as this can contaminate the end-face of the fiber.

 Confirm the sheath of fiber is not on pad when fiber holder is used.

41S_Rev01

 Select a suitable fiber holder based on the fiber coating diameter.

If fiber coating has some memory curl, place fiber so that the curl is pointed

Close the lid of a fiber holder while pressing down with a finger on the coating (refer to figure below).

Press down with a finger

Adjusting sheath edge

3mm

Press down with a finger

Adjusting sheath edge

3.0mm

1.5mm

Using a Fiber Holder

1. Open the lid of a fiber holder and then set the fiber onto the fiber holder.

2. Adjust the positon of fiber and then close the lid of fiber holder. The position of the fiber is

dependent on the fiber holder as shown below.

In case of Fiber holder “FH-60 series”;

Set the fiber onto the fiber holder with the fiber sheath 3.0mm from the edge of the fiber

holder.

In case of Fiber holder “FH-70 series”;

Use either the edge, or the extruded fiber support of the fiber holder as the reference

point. Adjust the position of the sheath edge as follows:

 If the reference point is set as the edge of the fiber holder, set the fiber onto the  If the reference point is set as the extruded fiber support of the fiber holder, set the

Basic Operation



downwards.



fiber holder with the fiber sheath 3.0mm from the edge of the fiber holder.

fiber onto the fiber holder with the fiber sheath 1.5mm from the extruded surface of

the fiber holder.

41S_Rev01

Not Good

Good

Lever

Basic Operation

3. Detach the fiber adaptor from CT08 cleaver.

Lift the Lever until it stops. The blade is automatically set at the start position and is now

ready to cleave the fiber.

4. Insert the Fiber holder into the cleaver. Check to ensure only bare fiber sits on the pads (not

jacket or coating). Adjust the fiber position or prepare it again if necessary.

5. Close by gently pushing down on the Lever until it stops. The blade automatically cleaves

the fiber.

Lift the Lever until it stops and remove the fiber from the cleaver. Be careful not to touch the fiber to anything, as this can contaminate the end-face of the fiber.

 Confirm the sheath of fiber is not on pad when fiber holder is used.

 Do not put fingers in the cleaving area as personal injury may result.

41S_Rev01

Be careful not to contact the prepared fiber tips with anything to maintain fiber

end-face quality.

Take care to ensure fiber is in

V-groove and does not touch

either electrode,

Position such that fiber tip lies in

red frame area.

V-groove

Electrode

Fiber

Electrode

Basic Operation

Loading fiber into the splicer

Using sheath clamp

1. Open the wind-protector and sheath clamps.

2. Place prepared fiber onto v-groove so that the fiber tip is located between the v-groove edge and tip of electrode.

3. Hold fiber with fingers and close sheath clamp so that the fiber does not move.

4. Close the wind-protector.

After prolonged storage or when splicing for the first time, we recommend you

execute for an Arc Calibration before performing a splice. Refer to [Arc Calibration].



Make sure the fiber is placed in the bottom of the v-grooves. If fiber is not placed properly, reload fiber.

41S_Rev01

Be careful not to contact the prepared fiber tips with anything to maintain fiber

end-face quality.

Loosen 3 screws.

Sheath clamp

Using Fiber Holder

Basic Operation

1. Loosen the 3 screws and remove each sheath clamp from the splicer.

2. Insert each Set Plate “SP-31” into the base and tighten the 3 screws.

3. Place fiber holders so that the guide pins on the stage go to guide-holes in the fiber

holders.



4. Close the wind-protector.

After prolonged storage or when splicing for the first time, we recommend you

execute for an Arc Calibration before performing a splice. Refer to [Arc Calibration].

41S_Rev01

 Arc calibration is performed automatically using [AUTO] mode only, so arc

When performing the [Arc Calibration] function, change the arc power “factor” value. The factor value is used in the algorithm program for all splicing. The

arc power value will not change in the splice modes.

 Use standard SMF ITU-T G652 fiber for Arc Calibration.

Use well prepared fibers for arc calibration. Dust on the fiber surface affects

Cleave angle threshold does not link to the parameter "Cleave Limit" in

splicing modes. Cleave angle threshold is independently set for arc calibration. See section [Maintenance Settings] to change cleave angle

threshold.

Basic Operation

Arc Calibration

Atmospheric conditions such as temperature, humidity, and pressure are constantly changing, which creates variability in the arc temperature. This splicer is equipped with a temperature sensor that is used in a constant feedback monitoring control system to regulate the arc power to a constant level. Changes in arc power due to electrode wear and glass adhesion cannot be corrected automatically. Also, the center position of arc discharge sometimes shifts to the left or right. In this case, the fiber splicing position has to be shifted in relation to the arc discharge center. It is necessary to perform an arc power calibration to

eliminate both of these issues.

Operation procedure

calibration does not have to be performed when splicing in this mode.

 Execute [Arc calibration] before using non-auto mode.



1. Select the Arc Calibration icon in the [READY] screen.

2. Load prepared fibers into the splicer.



arc calibration.



3. Press SET key to initiate the ARC Calibration.

4. A message appears after Arc Calibration. Please check it and take the appropriate action displayed with the message.

41S_Rev01

Result: Good

In some cases, multiple iterations of arc calibration are needed until the

calibration process is successfully completed and the "Test Finish" message

is displayed. Arc calibration can be considered almost completed if multiple

Number threshold can be set so that "Test Finish" message is displayed after specific number of arc calibrations is performed. See section [Maintenance

Settings] for detail.

Result: Not Adequate

“Good” message

Arc power and splicing position calibration have successfully completed. Press RESET

key to exit.

“Not Adequate” message

Arc power and splicing position calibration are completed but further calibration is

strongly recommended, as the change from the previous arc calibration is too large.

Press SET key to perform arc calibration, or RESET key to exit (arc calibration is not

completed).

Basic Operation



iterations are completed without receiving the message.



41S_Rev01

Cleave Shape NG

Large Cleave Angle

Chip

Lip

Angle

The pause after cleave angle check and fiber alignment can be “disabled”.

key to go on

to the next step. To disable the cleave angle error. See section [Splice

Cleave angle, during the splicing operation can be hidden. See section

Fiber Angle

Left and Right cleave angle

Basic Operation

Splicing procedure

To make a good splice, the optical fiber is observed with the image processing system equipped in the 36S/37S/38S/41S. However, there are some cases when the image processing system cannot detect a faulty splice. Visual inspection with the monitor is often necessary for better splicing yield. The instruction below describes standard operating

procedure.

1. Fibers loaded in the splicer move forward toward each other. The fiber forward motion stops at a certain position shortly after the cleaning arc is performed.

2. Next, the cleave angle and end-face quality are checked. If the measured cleave

angle is greater than its set threshold or fiber chipping is detected, the buzzer will

sound and an error message warns the operator.

3. If no error message is displayed, the end-face conditions are used for visual

inspection as shown below. If observed, remove the fiber from the splicer and

repeat fiber preparation. These visual defects may cause a faulty splice.



See section [Splice Settings] for detail.

 The cleave angle threshold can be changed. See section [Splice Menu].

 The cleave angle error message can be ignored by pressing SET

Settings] for detail.



[Splice Settings] for detail.

41S_Rev01

Restriction of the number of times of additional arc discharge can be set up.

Since excessive additional arc discharge becomes the cause of worsening splice intensity and a splice loss, it can forbid the arc discharge more than the

Refer to [Setting Menu] for details.

Splice point sometimes looks a bit fatter than other parts. This is considered a

To change threshold for estimated splice loss or fiber angle, see section

Error messages, such as "Estimated splice loss", "Splice angle", "Fat", "Thin" and "Bubble" can be ignored. This function can be set to "disabled". See

Basic Operation

4. Cladding axis offset measurements can be displayed and after completion of arc discharge is performed to splice the fibers.

5. Estimated splice loss is displayed upon completion of splicing. Splice loss is affected

by certain factors stated. These factors are taken into account to calculate, or estimate, splice loss. The calculation is based on certain dimensional parameters,

such as MFD.

If either the cleave angle measured or the estimated splice loss exceeds its set threshold, an error message is displayed. If the spliced fiber is detected as abnormal,

the "Fat", "Thin" or "Bubble" error message is displayed.

If no error message is displayed but the splice looks poor by visual inspection through

the monitor, it is strongly recommended to repeat the splice from the beginning.

Splice loss may be improved in some cases by additional arc discharges. Press SET

key for an additional arc discharge (re-arc). Splice loss estimate and splice check are performed again.



suitable number of times.



normal splice, and does not affect splice loss.



[Splice Mode].



section [Splice Settings] for detail.

41S_Rev01

Symptom

Cause

Remedy

Axial offset

Dust on v-groove or fiber clamp chip

Clean v-groove and fiber clamp chip.

Fiber angle

Dust on v-groove or fiber clamp chip

Clean v-groove and fiber clamp chip.

Bad fiber end-face quality

Check if fiber cleaver is well conditioned.

Combustion

Bad fiber end-face quality

Check the cleaver

Dust still present after cleaning fiber or

cleaning arc.

Clean fiber thoroughly or Increase [Cleaning Arc

Time]

Bubbles

Bad fiber end-face quality

Check if fiber cleaver is well conditioned.

Prefuse power too low or prefuse time too

short.

Increase [Prefuse Power] and/or [Prefuse Time].

Separation

Fiber stuffing too

small

Perform [Motor Calibration]

Prefuse power too high or prefuse time

too long.

Decrease [Prefuse Power] and/or [Prefuse

Time].

Fat

Fiber stuffing too

much

Decrease [Overlap] and perform [Motor

Calibration].

Thin

Arc power not

adequate

Perform [Arc Calibration].

Some arc parameters

not adequate

Adjust [Prefuse Power], [Prefuse Time] or

[Overlap].

Line

Some arc parameters

not adequate

Adjust [Prefuse Power], [Prefuse Time] or

[Overlap].

A vertical line sometimes appears at the splice point when MM fibers or dissimilar fibers (different diameters) are spliced. This does not affect splice

quality, such as splice loss or tensile strength.

Splice loss increase: Cause and remedy

Basic Operation



41S_Rev01

After the 2000th result is stored, 2001st splice result is written over 1st result.

Storing splicing results

Splicing results is stored in memory.

Storing results automatically

The splice result is automatically stored in memory when RESET is selected after completion of the splice at the [Finish] screen, or when the wind protector is opened upon

completion of the splice at the [Finish] screen.

Once a certain comment is recorded, the same comment is recorded into subsequent

splice results. To change comments, see the next paragraph.



Basic Operation

How to input Mode Title/Comment/Password

Character list below is displayed by selecting Mode Title / Comments / Password.

1. Input the selected character by using the keypad in the monitor.

2. Select icon on completion of inputting characters.

3. In the case of Password input, the next screen image is displayed if the correct

password is input. If the input password is incorrect, the previous screen image is

displayed.

41S_Rev01

Dust in protection sleeve

Splice point position shift

Insert protection sleeve

 The rod in the splice protector prevents bending stress on the splice

Basic Operation

Fiber Proof Test

The strength of the splice point can be checked. When finished press RESET or open wind

protector and fiber proof test will be performed.

Removing spliced fiber

1. Open lids of wind protector and tube heater.

2. Hold left fiber with left hand at the side of the sheath clamp and open left sheath clamp lid.

3. Open right sheath clamp lid.

4. Place the protection sleeve over the Right side fiber to splice point.

5. Hold right fiber with right hand, and remove spliced fiber from the splicer.

 Keep holding fiber until fiber is completely transferred to tube heater.

Insertion of the protection sleeve

Move the protection sleeve to the splice point, holding a fiber with the left hand. This prevents slack from occurring at a splice point and reduces the possibility of fracturing the fiber due to

excessive tension.

 Verify the splice point is located in the center of a protection sleeve.

 Verify the fiber is not twisted.

41S_Rev01

 Make sure the splice point is located at the center of the protection sleeve.

 If HEAT key is pressed during tube heating, the HEAT LED blinks. If HEAT

key is pressed again, the tube heating process is aborted.

Protection sleeve may stick to bottom plate of heater. Use a cotton swab to

Since it gets very hot in the heater and the sleeve will get hot, do not touch

the sleeve immediately after heating.

Clamp pin

Basic Operation

Heating protection sleeve

1. Transfer fiber with protection sleeve to tube heater.

2. Place fiber with protection sleeve in tube heater. Pressing the clamp pin with the fiber

closes the lid.

3. Press the HEAT key .The HEAT LED then turns on to indicate the heater is activated.

The buzzer beeps and the orange HEAT LED turns off when tube heating is completed.

4. Open tube heater lid and remove protected fiber from the tube heater. Apply some tension to the fiber while removing it from the tube heater.

 Make sure the rod in the protection sleeve is placed on bottom.

5. Visually inspect the finished sleeve to verify no bubbles or debris/dust is present in the sleeve.



help remove sleeve from heater.



41S_Rev01

Basic Operation

When using 60mm length sleeve.

The sheath clamp is optimized for the 60mm length sleeve. In case of using 60mm length

sleeve, it is easy to position the center of the protection sleeve over the splice point. <Procedure>

1. Open lid of wind protector and tube heater.

2. Hold left fiber with left hand at the side of the sheath clamp and open left sheath clamp lid. Do not release the left hand until step 5.

3. Open right sheath clamp lid and lift the fiber.

4. Raise the right side fiber. The protection sleeve will naturally slide toward the left side and

stop at your finger. The center of the protection sleeve is located at the splice point.

5. Slide your left hand slightly to the left on the fiber.

6. Transfer fiber with protection sleeve to the tube heater. Place fiber with protection sleeve in tube heater simultaneously pressing the clamp pin with the fiber to close the lid.

41S_Rev01

V-grooves

Prepared fiber

Cotton swab

Maintenance of Splicing Quality

Cleaning and Checking before Splicing

It is possible to maintain the performance of the splicer for a long time with proper cleaning

and maintenance. Critical cleaning points and maintenance checks are described below.

Cleaning V-grooves

If contaminants are present in the V-grooves, proper clamping may not occur, resulting in higher splice loss. The V-grooves should be frequently inspected and periodically cleaned during normal operation. To clean the V-grooves do the following:

1. Open the wind protector.

2. Clean the bottom of the V-groove

with an alcohol-moistened thin

cotton swab. Remove excess

alcohol from the V-groove with a clean dry swab.

3. If the contaminants in the V-groove cannot be removed with an alcohol-moistened thin cotton swab, use a cleaved fiber end-face to dislodge contaminants from the bottom of the V-groove. Repeat step 2 after this procedure.

 Be careful to not contact the electrode tips.

41S_Rev01

Fiber clamp chips

Clamp Pad

Anvil

Clamp Pad

Maintenance of Splicing Quality

Cleaning Fiber Clamp Chips

If contaminants are present on the clamp chips, proper clamping may not occur, resulting in poor quality splices. The fiber clamp chips should be frequently inspected and periodically cleaned during normal operation. To clean the clamp chips do the

following:

1. Open the wind protector.

2. Clean the surface of the chip clamp with an alcohol-moistened thin cotton swab. Remove excess alcohol from the chip clamp with a clean dry swab.

Cleaning Fiber Cleaver

If the circular blade or clamp pads of the fiber cleaver become contaminated, the cleaving

quality could degrade. This may lead to fiber surface or end-face contamination, resulting in higher splice loss. Clean the clamp pads with cotton swab moistened with alcohol.

Arc Calibration

See Section [Maintenance Menu].

41S_Rev01

Cotton swab

Objective Lens

Maintenance of Splicing Quality

Periodic Checking and Cleaning

In order to maintain the splicing quality of the splicer, periodic inspection and cleaning are

recommended.

Cleaning of Objective Lens

If the surface of the objective lens becomes dirty, inaccurate observation of the fiber position may occur, resulting in higher splice loss or poor splicer operation. Therefore, it is necessary to clean the objective lens. If not done periodically, dirt may accumulate and

become impossible to remove. To clean the objective lens, do the following:

1. Before cleaning the objective lens, always turn off the splicer.

2. Gently clean the lens with an alcohol-impregnated thin cotton swab. Remove

excess alcohol from the lens surface with a clean dry swab.

3. Verify the lens surface is clean and free of streaks or smudges.

4. Turn on the power and verify no smudges or streaks are visible on the monitor

 Remove electrodes before cleaning objective lens.  Do not hit or touch the tip of the electrode when cleaning.

screen. Perform the Dust Check procedure.

41S_Rev01

Blade Rotating Dial

Blade Position Number

Arrow

Blade Position Number and Blade Rotating Dial

 In the Method2, the smartphone or splicer needs to connect the CT50

If an error occurs when attempting to rotate the blade, the Batt. LED indicator will blink red. In this case, close Lever and repeat. If same

problem happens, contact a Fujikura authorized distributor.

Rotate Button

Error Messages

Cleaver Blade Alarm

Repositioning the CT50 Cleaver Blade

The CT50 uses a circular blade that has 16 positions. Each position can cleave 1,250 fibers. Rotate to the next number for a new blade position after cleaving more than 1,250 fibers. Check the Blade Positon Number printed to the side of the blade. This procedure describes

how to rotate it by 3 methods. Method1: Rotate the blade using the Rotate Button

1. Open Lever (1) until it stops.

2. Press Rotate button. The blade rotates during pressing the Rotate button.

3. Check the blade position number.

Method2: Rotate the blade using a Smartphone or splicer

1. Open the Lever until it stops.

2. Rotate the blade using the splicer or the application software “Splice+”.

Method3: Rotate the blade manually by Blade Rotating Dial.

This method can rotate the blade without the battery. If battery power is low, use this

method.

1. Close the Lever and then rotate the Blade Rotating Dial in the direction of the arrow

until it clicks.

2. Check that the Blade Position has advanced to next number.

before rotating the blade.



Maintenance of Splicing Quality

41S_Rev01

Blade Height Dial

Front view

 Replace the blade after raising it 2 times, and after all 16 positions have

The Cleave Blade and Arm set for CT50 is user serviceable. Contact

your Fujikura distributor for details.

Maintenance of Splicing Quality

Changing the CT50 Blade Height

The Blade height can be changed by rotating the Blade Height Dial located on the front of

the cleaver. It can be raised a total of 2 times. Method

1. Verify the position of the Blade Height Dial.

2. Rotate it to next number. Do not rotate more than one position at one time.

been used.



41S_Rev01

 Move the blade with 1 position at one time. If it is accidentally moved too far,

rotate it backwards or forwards to get to the appropriate position.

Blade Position Number

Blade Rotating Dial

Arrow

Adjuster

Rotate clockwise to

raise blade height

Adjuster Set Screw

 Do not rotate more than one mark at one time.

Maintenance of Splicing Quality

Repositioning the CT08 Cleaver Blade

If the cleaver does not cleave properly, rotate the blade 1/16th of a turn to replace the worn out blade position with a sharp blade position. Blade life is normally 1000 cleaves per blade

position. To rotate the blade, do the following:

1. Check the Blade Positon Number printed to the side of the blade.

2. Close the Lever and then rotate the Blade Rotating Dial in the direction of the arrow until it clicks. The Blade Rotating Dial is located in the rear side.

3. Check that the Blade Position has advanced to next number.

Adjusting Blade Height of CT08

After the circular blade has been rotated a complete revolution (16 positions), its height

needs to be adjusted to compensate for the wear.

1. Verify the position of the Blade Height Adjuster. It is locked by the Adjuster Set Screw to prevent turning.

2. Loosen the Adjuster Set Screw with the hexagon wrench (HEX-01) and then rotate the Adjuster one mark. Do not rotate more than one mark at one time.

3. Tighten the Adjuster Set Screw. Overtightening may cause breakage.

41S_Rev01

Spare blade

Clamp Arm

Maintenance of Splicing Quality

Blade Replacment

After the circular blade has been raised 2 times and rotated through all 3 positions (a

total of approximately 48,000 fiber splices), it needs to be replaced.

The cleaver blade is replaced by the service center. The blade of CT50/08 series user

serviceable. Contact to Fujikura authorized distributor.

Clamp Arm Replacment

When the clamp pad is worn, it needs to be replaced.

If the user needs assistance in replacing the pad or with obtaining parts they should

contact the nearest Fujikura authorized distributor.

Electrode Caution displayed

Replace Electrodes

See Section [Replace Electrodes].

Another error displayed

Diagnostic Test

See Section [Diagnostic Test].

41S_Rev01

Icon Name

Description

Splice Operation

Returns to [READY] screen.

Splice Mode

[Splice Mode] screen appears. This allows access to the the splicing parameters.

Heater Mode

[Heater Mode] screen appears. This allows access to the heating parameters.

Memory

[Memory] screen appears. This allows review of the splice result or to change comments.

Maintenance

[Maintenance Menu] screen appears. This allows review of the splicer condition.

Splice Settings

[Splice Setting] screen appears.

This allows review/edit of splice parameters and motion of the

splicer during the operation.

Other Setting

[Other Setting] screen appears.

This allows review/edit the wireless communication and the

supervisor settings.

Main Menu icon

Composition of Main Menu

Method

1. Select [Main Menu] on the [READY] screen to get to the [Main Menu] screen.

2. Selecting various parts of the main menu screen do the following.

Setting parameters

Main Menu

Refer to each section for details of each parameter.

41S_Rev01

Splice Menu

Composition of Splice Mode

Common parameters for all the modes for splicing can be set. [Splice Mode] screen appears when selecting the Splice Mode icon at [READY] screen.

How to change the splice mode.

1. When selecting the listed icon at [Splice Mode] screen, the color of the icon changes to blue and the splice mode is changed.

2. Press RESET icon to return to the [READY] screen.

41S_Rev01

 How to select the “Splice Mode”

Use this mode for splicing special fibers. This mode enables the ability set specific parameters for each splice. Execute [Arc Calibration] before

using this mode.

Arc discharge

Motor

H G I

A: Prefuse Power, B: Arc Power, C: Cleaning Arc D: Prefuse Time, E: Overlap, F: Arc Time G: Taper Wait Time, H: Taper Time (related to Taper Length)

I: Taper Speed, J: Rearc Time

Splice Menu

Splice Mode

The optimal splice setting for a specific fiber combination consists of the splicing parameters listed below. In other words, the optimal splicing parameters depend on the fiber

combinations, and are different from fiber to fiber.

A series of optimal splice parameters for major fiber combinations are already stored in the splicer. These parameters are stored in the database area and can be copied to the

user-programmable area. These splice parameters can be edited for a specific fiber combination.

Below is a figure showing the Arc discharge conditions (relationship between "Arc power" and "Motor motion"). The conditions can be edited by changing the splicing parameters

listed below. Depending on splice mode, certain parameters cannot be changed.

movement

[AUTO] and others

Use this mode if the fiber type is identified.

[SM] and others

41S_Rev01

Splice Mode

Description

SM AUTO

This splice mode can splice the standard SM fiber (ITU-T G.652). The amount of heat applied to the fiber is calibrated in real time by analyzing the cladding illumination during arc discharge then adjusting

The arc current accordingly. This splice mode does not require the

operator to perform an arc calibration.

MM AUTO

This splice mode can splice the standard MM fiber (ITU-T G.651). The amount of heat applied to the fiber is calibrated in real time by

analyzing the cladding illumination during arc discharge then adjusting

The arc current accordingly. This splice mode does not require the

operator to perform an arc calibration.

NZ AUTO

This splice mode can splice the standard NZDS fiber (ITU-T G.655).

The amount of heat applied to the fiber is calibrated in real time by analyzing the cladding illumination during arc discharge then adjusting the arc current accordingly. This splice mode does not require the operator to

perform an arc calibration.

DS AUTO

This splice mode can splice the standard DS fiber (ITU-T G.653).

perform an arc calibration.

AUTO SM/NZ/DS

This splice mode can splice standard telecommunications grade fiber,

including SMF (ITU-T G.652), NZDSF (ITU-T G.655) and DSF (ITU-T G.653).

The amount of heat applied to the fiber is calibrated in real time by analyzing the cladding illumination during arc discharge and adjusting the arc current accordingly. This splice mode does not require the operator to

perform an arc calibration.

NZDS is specified using the splicing mode for standard NZDS fiber. However, for best results, it is recommended that the optimum splice mode be selected for a specific type of NZDS fiber. This is due to the variation in the NZDS fiber properties require different splicing parameters from one type of NZDS fiber to

the next for optimal results.

Select Splice Mode

Database of splice mode

Splice Menu

Points to note: of AUTO SM/NZ/DS mode



41S_Rev01

Splice Mode

Description

For splicing standard Single-mode fiber (ITU-T G652). The MFD is 9 to 10 um at wavelength of 1310 nm. Automatic arc calibration doesn’t work in this splice mode.

For splicing Non-zero dispersion-shifted fiber (ITU-T G655). The MFD is 9 to 10 um at wavelength of 1550 nm. Automatic arc calibration doesn’t work in this splice mode.

For splicing Dispersion-shifted fiber (ITU-T G653). The MFD is 7 to 9 um at wavelength near 1550 nm. Automatic arc calibration doesn’t work in this splice mode.

For splicing Multi-mode fiber (ITU-T G651). Core diameter : 50.0 to 62.5 um Automatic arc calibration doesn’t work in this splice mode.

This mode is programmed to achieve the best splice loss of MM fiber. The

appearance of splice point doesn’t look fat.

Database of splice mode

Splice Menu

Profile type

SMF： ITU-T G652 MFD：9~10 um, Wave length：1310nm NZDSF： ITU-T G655 MFD：8~10 um, Wave length：1550nm

DSF： ITU-T G653 MFD：7~9 um, Wave length：1550nm MMF： ITU-T G651 Core：50.0um, 62.5 um

41S_Rev01

Splice Mode

Description

SM FAST

For splicing standard Single-mode fiber (ITU-T G652). The MFD is 9 to 10 um at wavelength of 1310 nm. Automatic arc calibration doesn’t work in this splice mode. Execute [Arc Calibration] before splicing.

MM FAST

For splicing Multi-mode fiber (ITU-T G651). Core diameter : 50.0 to 62.5 um

Automatic arc calibration does not work in this mode.

Execute [Arc Calibration] before splicing.

NZ FAST

For splicing Non-zero dispersion-shifted fiber (ITU-T G655). The MFD is 8 to 10 um at wavelength of 1550 nm. Automatic arc calibration doesn’t work in this splice mode. Execute [Arc Calibration] before splicing.

DS FAST

For splicing Dispersion-shifted fiber (ITU-T G653). The MFD is 7 to 9 um at wavelength near 1550 nm. Automatic arc calibration doesn’t work in this splice mode. Execute [Arc Calibration] before splicing.

Database of splice mode (FAST)

Splice Menu

41S_Rev01

Category

Splice Menu

Editing splice modes

Splicing parameters in each splice mode can be modified. Arc power and Arc time are

considered the two most vital parameters. To edit parameters follow the steps below:

1. Select the icon in the [Splice Mode] screen, to show the splice mode.

2. The category is displayed in left side. The parameters included in the category are displayed in the right side.

3. Select and change the category icon and find the target parameter.

4. Select the parameter displayed in right side to show the parameter edit screen.

5. Select and change the target parameter.

41S_Rev01

Splice Menu

Initializing edited parameters

Edited parameters can easily be initialized to their preset parameters by performing the

following procedure:

1. Press icon.

2. Enter the [Fundamental Settings] screen.

3. Select Fiber Type icon and select the same Fiber Type.

4. All parameters are overwritten by the factory value in the data base.

41S_Rev01

BLANK icon

Splice Menu

Creating or deleting splice modes

How to create a splice mode

There are necessary splice modes stored when the splicer is first delivered, and all the

other modes are displayed [BLANK]. Follow the steps below to add a splice mode:

1. Select “BLANK” icon which color is a gray in [Splice Mode] screen.

2. Change “Fiber Type” to the splice mode in the data base.

3. These parameters selected “Fiber Type” are installed to the splice mode.

How to erase splice mode

Splice mode can be erased. Follow the below steps to erase splice mode.

1. Change “Fiber Type” to “BLANK”.

2. All parameters are erased.

41S_Rev01

Parameter

Description

Fundamental Settings

Fiber Type

List of splice modes stored in database is displayed. A selected splice mode stored in the database area is copied to a selected splice mode in the

user-programmable area.

Mode Title1

Title for a splice mode expressed in up to 11 characters.

Mode Title2

Detailed explanation for a splice mode expressed in up to 15 characters.

Title2 is displayed at the [Splice Mode Select] menu.

Rearc Time

Splice loss may be improved by an additional “rearc” discharge in some

cases. The duration of this additional arc can be changed by this parameter.

Proof Test

If [Proof Test] is set to "ON", a proof-test is performed upon opening the wind protector after splicing or by pressing the RESET key.

Arc

Cleaning Arc

A cleaning arc burns off microscopic dust particles on the surface of the fiber with an arc discharge for a short period of time. The duration of the cleaning

arc can be changed by this parameter.

Arc Power

Arc Power is fixed at STANDARD for AUTO modes. Arc Power is changed automatically.

Arc Time

Arc Time is fixed at 6000ms. This is automatically set depending on the

cladding illumination during Arc Discharge.

Estimation

Estimating

Mode

Selects splice loss estimation to "OFF", ”Clad”, “WSI” or “Clad+WSI”.

OFF: Does not display the estimation loss after splicing Clad: Displays the loss calculated from the cladding image.

WSI: Displays the loss calculated from the fiber image during the arc

discharge. *Warm Splice Image

Clad+WSI: Displays the loss of Clad and WSI.

Note: Generally, the estimation loss from WSI is higher than the

estimation loss from Clad.

MFD

Sets MFD of the fibers. This MFD value is taken into account when

estimating splice loss.

Minimum

Loss

This amount is added to the estimated splice loss originally calculated. When splicing specialty or dissimilar fibers, a high actual splice loss may occur even with optimized arc conditions. To make the actual splice loss concur with the estimated splice loss, set the minimum value of estimate to

the minimum optimized actual splice loss.

Error Limit

Cleave Angle

Limit

Error message is displayed if the cleave angle of either the left or right fiber

ends exceeds the selected threshold (cleave limit).

Cleave Shape

Error

Error message is displayed if the cleaved end face of either left or right fiber

exceeds the selected threshold (cleave shape).

Fiber Angle

Limit

Error message is displayed if the fiber offset exceeds the selected threshold

(fiber angle).

Loss Limit

Error message is displayed if the estimated splice loss exceeds selected

threshold (loss limit).

Splice Menu

Detail of the parameters in splice mode

AUTO mode: [SM AUTO] ], [MM AUTO] ], [NZ AUTO] ], [DS AUTO] [AUTO SM/NZ/DS]

Below is a list of Splicing parameters for AUTO modes

Only a limited number of parameters listed below are displayed for AUTO modes to

simplify the operation. Additional hidden parameters are all fixed values set at the factory.

41S_Rev01

Parameter

Description

Fundamental Settings

Fiber Type

List of splice modes stored in database is displayed. A selected splice mode stored in the database area is copied to a selected splice mode in the

user-programmable area.

Mode Title1

Title for a splice mode expressed in up to 11 characters.

Mode Title2

Detail explanation for a splice mode expressed in up to 15 characters. Title2

is displayed in the [Splice Mode Select] menu.

Rearc Time

Splice loss may be improved by an additional “rearc” discharge in some

cases. The duration of this additional arc can be changed by this parameter.

Proof Test

If [Proof Test] is set to "ON", a proof-test is performed upon opening the wind protector after splicing or by pressing the RESET key.

Gap setting

Cleaning Arc

A cleaning arc burns off microscopic dust particles on the surface of the fiber with an arc discharge for a short period of time. The duration of the cleaning

arc can be changed by this parameter.

Gap

Sets the end-face gap between the left and right fibers at the time of aligning and pre-fusion discharge.

Gapset

Position

Sets the relative position of the splicing location to the center of electrodes. Splice loss may be improved in the case of dissimilar fiber splicing by shifting [Gapset Pos] towards a fiber whose MFD is bigger than the other

fiber MFD.

Prefuse And Stuff

Prefuse

Power

Sets the power of the prefuse arc, which is an arc discharge that occurs until the fibers begin stuffing. If [Prefuse Power] is set too low, axial offset may occur if cleaved angles are relatively poor. If [Prefuse Power] is set too high,

fiber end faces are fused excessively and splice loss gets worse.

Prefuse Time

Sets the duration of the prefuse arc, which is arc discharge that occurs until the fibers begin stuffing. Longer [Prefuse Time] produces a similar effect to

higher [Prefuse Power].

Overlap

Sets the overlap amount of fibers at the fiber stuffing stage. Relatively small [Overlap] is recommended if the [Prefuse Power] is low, while relatively large

[Overlap] is recommended if the [Prefuse Power] is high.

Arc

Arc Power

Sets Arc Power. The arc intensity expressed in units of “bits”.

Arc Time

Sets Arc time. The total arc discharge time including the pre-fuse time.

Splice Menu

Standard modes: [SM], [NZ], [DS], [MM]

Splicing parameters: standard modes In other splice modes in the user-selectable database, the user can select from a series of factory-set splicing modes for various splicing combinations. Below are the descriptions of the various parameters used in these modes.

41S_Rev01

Parameter

Description

Tapering

Taper Splice

Splice loss is sometimes improved when the fiber is tapered (pulled) during arc discharge to make the splice thinner. This sets taper function "ON". The

following three parameters determine the taper shape.

Taper Wait

Sets the taper wait time from the end of fiber stuffing until the start of

tapering.

Taper Speed

Sets the fiber pulling speed during taper.

Taper Length

Sets the fiber pulling length during taper.

Estimation

Estimating

Mode

Selects splice loss estimation to "OFF", ”Clad”, “WSI” or “Clad+WSI”.

OFF: Does not display the estimation loss after splicing Clad: Displays the loss calculated from the cladding image.

WSI: Displays the loss calculated from the fiber image during

the arc discharging. *Warm Splice Image

Clad+WSI: Displays the loss of Clad and WSI.

Note: Generally, the estimation loss of WSI is higher than

the estimation loss of Clad.

MFD

Sets MFD of the fibers. This MFD value is taken into account when

estimating splice loss.

Minimum

Loss

the minimum optimized actual splice loss.

Error Limit

Cleave Angle

Limit

Error message is displayed if the cleave angle of either the left or right fiber

ends exceeds the selected threshold (cleave limit).

Cleave Shape

Error

Error message is displayed if the cleaved end face of either left or right fiber

exceeds the selected threshold (cleave shape).

Fiber Angle

Limit

Error message is displayed if the fiber offset exceeds the selected threshold

(Fiber Angle).

Loss Limit

Error message is displayed if the estimated splice loss exceeds selected

threshold (loss limit).

A continuation of edit parameter list

Splice Menu

41S_Rev01

 When using a non-Fujikura protection sleeve, please set up parameters in

When using a non-Fujikura protection sleeve, the splice protection quality cannot be guaranteed.

Heater Menu

Composition of the Heater Menu

Common parameters for all heating modes can be set in this menu [Heater Mode] screen appears when selecting the Heater Mode icon at [READY] screen.

How to change the heater mode.

1. When selecting the listed icon at [Heater Mode] screen, the color of the icon changes to blue and the splice mode is changed.

2. Select the RESET icon to return to the [READY] screen.

separate heater modes.



41S_Rev01

Parameter

Description

60mmS FP-03

For standard 60mm protection sleeve, such as Fujikura FP-03 or FP-03M protection sleeves.

60mmS FP-03(250um)

For standard 60mm protection sleeve and 250um diameter coating,

such as Fujikura FP-03 or FP-03M protection sleeves.

40mmS FP-03(L=40)

For standard 60mm protection sleeve, such as Fujikura FP-03(40mm) or FP-03M protection sleeves. Note : Cleave length 8mm.

60mmSS SLIM 60

For slim type 60mm protection sleeve.

40mmSS SLIM 40

For slim type 40mm protection sleeve.

15mmS FPS01-400-15

For 400 or less um diameter coating and splice length of 5 mm or less

20mmS FPS01-900-20

For 900 or less um diameter coating and splice length of 6 mm or less

60mmS FPS01-DC-60

For drop cable splice.

FUSE900

SC-LC-ST-FC

For Fuse connect splice.

FUSE2/3 SC-LC

Form

Rod Material

Sleeve

length

Prepared

fiber length

Diameter of

optical fiber

Diameter

result

FP-03

SUS

60mm

16mm or less

250~900um

3.1mm

FP-03(40mm)

SUS

40mm

10mm or less

250~900um

3.1mm

FP-04T

Glass Ceramic

40mm

10mm or less

250~900um

4.0mm

FPS01-400-15

SUS

15mm

5mm or less

~400um

1.5mm

FPS01-900-20

SUS

20mm

6mm or less

~900um

2.3mm

Sleeve length *

Outer tube

Inner tube

Rod

Heater Menu

Select Heater Mode

Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes

can be found in the database area for reference. Copy the appropriate one and paste it to

the user-programmable area. The operator can edit the user-programmable modes.

Data Base

The dimensions of the Protection Sleeve after shrink

* The dimensions of the protection sleeve after shrink depends on the diameter of

the fiber.

41S_Rev01

Referring to or Editing Heater Mode

Tube-heating conditions stored in heater mode can be edited or changed.

1. Select the icon in the [Heater Mode] menu, to show the heater mode.

2. The category is displayed in left side. The parameters included in the category are displayed in the right side.

3. Select and change the category icon and find the target parameter.

4. Select the parameter displayed in right side to show the parameter edit screen.

5. Select and change the target parameter.

Heater Menu

41S_Rev01

Heater Menu

Initialization edited parameters

Edited parameters can easily be initialized to their preset parameters by performing the

following procedure:

1. Press icon.

2. Enter the [Fundamental Settings] screen.

3. Press Sleeve Type icon and select the same Sleeve Type.

4. All parameters are overwritten by the factory value in the data base.

41S_Rev01

BLANK icon

Heater Menu

Creating or deleting heater modes

How to create heater mode

There are necessary heater modes stored when the splicer is first delivered, and all the

other modes are displayed [BLANK]. Follow the steps below to add a heater mode:

1. Select “BLANK” icon which color is a gray in [Heater Mode] screen.

2. Change “Sleeve Type” to the heater mode in the data base.

3. The parameters selected “Sleeve Type” are installed to the heater mode.

How to erase heater mode

Splice mode can be erased. Follow the below steps to erase heater mode.

1. Change “Sleeve Type” to “BLANK”.

2. All parameters are erased.

41S_Rev01

Parameter

Description

Sleeve type

Sets sleeve type. List of all heating modes are displayed. Select a mode in

the list and this is copied to a user-programmable mode.

Mode Title1

Title of a heater mode that is displayed in the lower right part of the monitor

during the splicing/heating process. Max number of characters used is 7.

Mode Title2

Description of a heater mode in the [Sleeve Type] screen. Max number of

characters used is 15.

Heat Time

Sets heating time from the beginning to the end (cool-down completion).

Heating time is automatically adjusted with atmospheric conditions, such as ambient temperature. Heating time may be longer or shorter than [Heat

time] set.

Heat

Temperature

Sets heating temperature.

Finish

Temperature

Sets the finish temperature. The buzzer beeps after completion of the

heating.

Caution

Do not touch the shrunken sleeve after removing the fiber from the tube heater. It may be hot. Hot sleeves easily deform and can cause some

residual stress at the splice point. Use J-plate to cool down the sleeve.

Rubber plate

Detail of the parameters in heater mode

Below is a list of Heating parameters.

Heater mode parameters

Heater Menu

Connector installation

The heater of this splicer can be used to process spliced connectors.

It can be used for connectors from other companies by lifting the rubber plate up as shown

below figure which facilitates performance of the heating operation. When using Fujikura Fuse Connect, removal of the clamp is unnecessary. Heating heat-shrink tubing can be done in the usual manner although the sleeve position may

need to be shifted prior to heating.

41S_Rev01

Splice Settings Menu

Composition of the Splice Settings Menu

Common parameters for all splice modes can be set.

[Splice Settings] screen appears when selecting the Splice Settings icon at [READY]

screen.

How to change the settings

1. The category is displayed in left side. The parameters included in the category are displayed in the right side.

2. Select and change the category icon and find the target parameter.

3. Select the parameter displayed in right side, to show the parameter edit screen.

4. Select and change the target parameter.

41S_Rev01

Parameter

Description

Fundamental Settings

Pause

If “Pause” is set to "ON", the splicing operation pauses after fiber

alignment is completed.

Auto Start Trigger

Select of "ON", and "OFF" can be performed for splicing operation.

Splice Memory

Comment

A comment can be added to the memory saved at the time of the

end of connection.

Heater Menu

Auto Start Trigger

Select of "ON", and "OFF", can be performed for the heating

operation.

Ignore Splicing Error

Loss

Set to “ON” or “OFF”. Enable : An operator can skip an error shown on the left by

pressing the SET key.

Disable : An operator can’t skip an error shown on the left.

Bubble

Fat

Thin

Cleave

Set to “Enable” or “Disable”. Enable : An operator can skip an error as shown on the left by

pressing the SET key.

Disable : An operator can’t skip an error as shown on the left. The

unit repeats the alignment when the operator presses

the SET key.

Cleave Shape

Fiber Angle

Others

Auto Fiber

Forward

If “Auto Fiber Forward” is set to “ON”, fibers are automatically moved

close to gap set as soon as wind protector is closed.

Max Num. of

Rearcs

The re-arcing process may improve splice loss, but sometimes worsens it. Re-arcing also decreases the splice strength. With this

function, it is possible to limit the number of or disable the ability to

re-arc.

Cleave Counter

Mode

Performing a splice increments the “Cleave Count”.

Splice Settings parameter detail

The Splice Settings parameters are described below:

Splice Settings parameter list

Splice Settings Menu

41S_Rev01

Parameter

Description

Arc Calibration

When executing the Arc Calibration, select this icon. Check the Arc Calibration Section.

Diagnostic Test

Perform this function in the event of splicer operation trouble. Check the Diagnostic Test section.

Dust Check

Checks the optical path for dust/dirt and judges if it adversely affects

splice quality. Check the Dust Check section.

Motor Calibration

Check the Motor Calibration section.

Stabilize Electrode

Check the Stabilize Electrode section.

Replace Electrode

Check the Replace Electrode section.

Clear Arc Count

Check the Clear Arc Count section.

Clear Cleave Count

Check the Clear Cleave Count section.

Motor Drive

Check the Clear Cleave Count section.

Maintenance Info.

Check the Maintenance Info. section.

Maintenance Menu

Composition of the Maintenance Menu

Common parameters for all the modes for Maintenance Menu can be set.

[Maintenance Menu] screen appears when selecting the Maintenance Menu icon at the

[READY] screen.

Detail of the Maintenance Menu

The parameters in the Maintenance Menu are listed below:

Maintenance parameter list

41S_Rev01

 Arc calibration is performed automatically using [AUTO] mode only, so arc

When performing the [Arc Calibration] function, change the arc power “factor” value. The factor value is used in the algorithm program for all splicing. The

arc power value will not change in the splice modes.

 Use standard SMF ITU-T G652 fiber for Arc Calibration.

Use well prepared fibers for arc calibration. Dust on the fiber surface affects

threshold.

Maintenance Menu

Arc Calibration

eliminate both of these issues.

Operation procedure

calibration does not have to be performed when splicing in this mode.

 Execute [Arc calibration] before using non-auto mode.



1. Select Arc Calibration icon in [Maintenance Menu] to display.

2. Load prepared fibers in the splicer

3. Close the wind protector and press SET key to initiate the ARC Calibration.

4. A message appears after Arc Calibration. Please check it and take the appropriate action displayed with the message.



arc calibration.

 Cleave angle threshold does not link to the parameter "Cleave Limit" in

splicing modes. Cleave angle threshold is independently set for arc calibration. See section [Maintenance Settings] to change cleave angle

41S_Rev01

Result: Good

In some cases, multiple iterations of arc calibration are needed until the calibration process is successfully completed and the "Test Finish" message

is displayed. Arc calibration can be considered almost completed if multiple

Number threshold can be set so that "Test Finish" message is displayed after specific number of arc calibrations is performed. See section [Maintenance

Settings] for detail.

Result: Not Adequate

“Good” message

Arc power and splicing position calibration have successfully completed. Press RESET

key to exit.

“Not Adequate” message

Arc power and splicing position calibration are completed but further calibration is

strongly recommended, as the change from the previous arc calibration is too large.

Press SET key to perform arc calibration, or RESET key (arc calibration is not

completed).



iterations are completed without receiving the message.



Maintenance Menu

41S_Rev01

Check Item

Description

LED Check

Measures and adjusts the brightness of the illumination

LED.

Dust Check

Checks the optical path for dust/dirt and judges if it

adversely affects splice quality. If contamination exists, this function indicates the location.

Motor Calibration

Checks the Motor Limit Sensor.

Arc Calibration

Automatically calibrates the arc power factor and fiber

splicing position.

I/O Port Check

Checks for normal operation of the splicer input and output

port.

Memory Check

Checks the internal splicer memory.

When the Motor check is completed, prepare and load the fibers into the

splicer and press SET key.

Maintenance Menu

Diagnostic Test

The 36S/37S/38S/41S has a built in diagnostic test feature that allows the operator to perform a simple one step evaluation of splicer performance covering several different critical

variables. Perform this function in the event of splicer operation trouble.

Operation Procedure

1. Select the Diagnostic Test icon in the [Maintenance Menu] and execute [Diagnostic Test].The following checks will be made.

 Before the start of the test, remove the fibers from the splicer.



2. Upon completion of all checks and adjustments, a list of results is displayed. If the

dust check result fails, clean the objective lenses. In the case that cleaning doesn’t eliminate contamination, there is a possibility that the contamination may have entered the inside of the optical path. Please contact the authorized distributor for

additional instructions.

The dust check and motor calibration functions exist as independent instructions in

[Maintenance Menu]. It is possible to execute them independently.

41S_Rev01

 In case you have cleaned the objective lenses, and dirt or dust still remain,

contact the authorized distributor.

Maintenance Menu

Dust Check

The splicer observes fibers through image processing. Dust or contaminants on the cameras and lenses may interfere with normal observation of fibers and degrade splice quality. This function checks the optical path for the presence or absence of contaminants and judges

whether they will reduce splice quality..

Operation Procedure

1. Select the Dust Check icon in the [Maintenance Menu].

2. If fibers are set in the splicer, remove them and press SET key again. The splicer

begins the dust check.

3. After observation, the location of contamination judged as a potential problem blinks

on the display. If contamination is discovered, clean the objective lenses and redo

[Dust Check] for cleaning instructions.

4. Press to finish dust check.

Motor Calibration

Motors were adjusted at the factory before shipping. However, motor performance could change due to various reasons. This function automatically calibrates the speed of all

motors.

Operation Procedure

1. Select the Motor Calibration icon in the [Maintenance Menu].

2. Load prepared fibers in the splicer and press SET key.

3. Speeds for all motors are automatically calibrated. Upon completion, [Maintenance

Menu] is displayed.

 Perform this function when a "Fat" or "Thin" error has occurred.

41S_Rev01

Loosen the screw

Tighten the screw

Remove the old electrode

Install the new electrode

Maintenance Menu

Replace Electrodes

When the number of arc discharges reaches the setting value, a message prompting to replace the electrodes is displayed immediately after turning on the power. Using the worn

electrodes will result in greater splice loss and reduced splice strength.

Replacement Procedure

1. Select the Replace Electrodes icon in [Maintenance Menu].

2. Instruction messages will appear on the screen to turn off the power. Press and hold SET key till the LED color changes from green to red.

3. Loosen screw located on electrode by manual.

4. Take the old electrode out.

5. Install the new electrodes with care; do not touch the electrode tips.

6. Tighten screw by manual.

7. Turn on the power, prepare and load the prepared fibers into the splicer and press

8. Upon completion of repeated arc discharge, the splicer executes an arc calibration

 Apply tightening torque by manual when tightening screw to fix electrode.  Make sure the electrodes are attached firmly after tightening screws.

SET key. After executing the arc calibration, the splicer will repeat arc discharge 30

times in succession to stabilize the electrodes.

again. The operator should repeat arc calibration until the “Test Finish” message

appears. For details of the arc calibration process, see section [Arc Calibration].

41S_Rev01

The number of arc discharges in the “Total Arc Count” field displayed on the

[Maintenance Info.] screen cannot be reset.

Maintenance Menu

Stabilize Electrodes

In the event of sudden change in environmental conditions, etc., the arc power may become unstable, resulting in higher splice loss. This is especially likely to happen when the splicer is moved from lower elevations to higher elevations. Over time the arc power will eventually stabilize, however this process can be expedited by stabilizing the electrodes. This function can also be used in the case were many arc calibrations are

required to get a “Test OK” message during the [Arc Calibration] process.

Operation Procedure

1. Select the Stabilize Electrodes icon .

2. Lord the prepared fibers into the splicer.

3. Press SET key and the splicer begins to stabilize the electrodes by doing the following:

・ Perform 4 short arc discharges to measure the arc position. ・ Perform 30-cycle continuous discharges to stabilize the electrodes.

4. After completing stabilization, always perform an additional [Arc Calibration].

Clear Arc Count

This function enables the stored number of arc discharges to be reset.

1. Select the Clear Arc Count icon.

2. When the confirmation screen “Is it OK to clear?” appears, press SET key to clear.

 This function is included in the [Replace Electrodes] function.



41S_Rev01

Motor

Up Arrow key

Down Arrow key

ZL/ZR

Forward

Backward

X/Y

DOWN

Parameter

Descriptions

Cleave Count

The number of times of cleave is

displayed.

Blade Position

The position of a blade is displayed.

Blade Height

The height of a blade is displayed.

When the motor reaches the limit of the operating range, the buzzer sounds and the motor stops. Press the opposite arrow key to reverse and move the

Maintenance Menu

Clear Cleaver Counter

This function resets the number of cleaves stored in [Cleaver Counter].

1. Select the Clear Cleaver Counter icon.

2. When the confirmation screen “Is it OK to clear?” appears, select “OK” key to clear.

This function must be performed after the cleaver is adjusted.

Motor Drive

Some splicer motors can be manually operated individually. In the course of splicing, the

motors can also be operated by calling this menu in a [PAUSE], or [FINISH] state.

1. Select the Motor Drive icon.

2. The name of the selected motor is displayed in the bottom section of the screen. Select the motor by using icon.

3. Press icon to drive the motor in the desired direction.



motor again.

 If the motor is moved too much after splicing, the fiber may break.

41S_Rev01

Parameter

Description

Serial Num.

Displays the serial number of the splicer.

Version

Displays the software version.

Arc Count

Displays the number of arc discharges since electrode replacement. Performing the function [Replace Electrodes] or [Clear Arc Count]

resets this parameter to zero.

Total Count

Displays the total number of arc discharges.

Last Authorized

Service

Displays the date of last authorized service.

Next Authorized

Service

Displays the scheduled date of next authorized service.

Cleave Count

Displays the total number of Cleaves.

Blade Position

Displays the current Blade Position.

Blade Height

Displays the current Blade Height.

Maintenance Menu

Maintenance Info

The maintenance information is displayed in the Maintenance Info screen.

When selecting [Maintenance Info], the following information is displayed:

41S_Rev01

Parameter

Description

Machine Settings

Check the Machine Settings section.

Supervisor Setting

Check the Supervisor Settings section.

Menu Lock Settings

Check the Menu Lock Settings section.

Bluetooth

Check the Bluetooth section.

Cleaver Settings

Check the Cleaver Settings section.

Other Settings Menu

Composition of the Other Settings Menu

Common parameters for all the modes for Other Settings Menu can be set in this menu. Select the Other Settings icon at [READY] screen to enter this menu.

Detail of the Other Settings Menu

The parameters in the Other Settings Menu are listed below:

List of the Other settings

41S_Rev01

Parameter

Description

Basic Settings

Language

Select the language displayed on the screen.

The language that can be displayed is controlled by the software

version and region code.

Buzzer Volume

Sets the Buzzer Volume level.

V-Groove Illumination

Sets the lighting condition in the splicer. If “V-Groove Illumination” is set to “ON”, the V-Groove will be illuminated when the Wind Protector is open.

Power Saving Timer (with Battery) (with AC Adaptor)

Dimming

Setting this function dims the brightness of the LCD monitor if the

splicer is idle a certain period of time.

Sleep

Setting this function turns off the power supply to the LCD monitor if the splicer is idle a certain period of time. Always set this function to a

specific shutdown time when using the battery pack.

When the power supply to the LCD monitor turns off, the LED near the

ON/OFF key blinks. Pressing any key turns on the LCD monitor.

Shut Down

Automatically turns off the power supply to the splicer if it is idle a certain period of time. The function serves to prevent the battery

running low if the splicer is left on for an extended period of time.

“Power Saving Timer” function is important for energy conservation

power saving function is not set during battery use, the number of splice cycles will

battery power source.

Other Settings Menu

Machine Settings

Basic operation and maintenance parameters can be changed in this menu.

The list of warning and maintenance parameters in this menu follow:



be decreased. The splicer automatically identifies if it is running on battery or power supply power. Additionally, an independent power saving setting can be programmed, enabling automatic utilization of the power saving after detecting a

41S_Rev01

. If the

Parameter

Description

Power On Option

Opening Title1

Sets the message to be displayed when the power is turned on. Max. number of characters : 15 (Opening Title1)

15 (Opening Title2)

Opening Title2

Quick Boot

If set to “ON”, the splicer boots up quickly.

Authorized Service

Reminder

If set to “ON”, the splicer appears the message in the LCD monitor after

the date of “Next Authorized Service”.

Electrode

Electrode Caution

The number of times splices can be made with a Caution displayed. If

the value is exceeded, an alarm will be displayed.

Electrode Warning

The number of times splices can be made with a Warning displayed. If

the value is exceeded, an alarm will be displayed.

Cleaver Blade Alarm

Blade position

Change

Determines if an alarm is set. In OFF, alarm is not displayed.

Blade Height

Change

Determines if an alarm is set. In OFF, alarm is not displayed.

Blade Replacement

Determines if an alarm is set. In OFF, alarm is not displayed.

Arc Calibration

Cleave Limit

The threshold of cleave angle error in the [Arc Calibration].

Max Number of

Tests

The maximum number of tests to finish the [Arc Calibration] with “Test

Finished” message.

A continuation of other settings parameter list

Other Settings Menu

41S_Rev01

Parameter

Description

Calendar

Sets the date and time in the calendar.

Password Setting

Supervisor

Password

Sets a password to access the [Supervisor Settings] menus. Maximum Characters: 9 At the time of shipment from factory, the password is set to “0”.

In the event you have forgotten your password, contact the authorized

distributor.

Boot Password

Changes the password to access the [Boot password]. The default password is set to "0" when the splicer is delivered.

Password Boot Lock

From

Sets a date after which a password is required at splicer boot up to

continue operation.

Boot Password Variation

Boot Password 1~12

This function enables switching between up to 12 "Boot Passwords" at

different dates.

For more details, refer to [About "Boot Password Variation"] on the

following page.

Password Boot Lock

From 1~12

 Before editing the Machine Settings, the following windows may be displayed.

In these windows, enter the "Boot Password" or "Boot Password 1~12".

Other Settings Menu

Supervisor Settings

Used by an Administrator to limit operators from selecting or changing certain functions.

The list of Supervisor Settings parameters in this menu follow:

41S_Rev01

Boot Password

Boot Password Lock From

2015.05.01

Boot Password 1

Boot Password Lock From 1

2015.06.01

Boot Password 2

Boot Password Lock From 2

2015.07.01

Boot Password 3

Boot Password Lock From 3

2015.08.01

Boot Password 4

Boot Password Lock From 4

2015.09.01

Boot Password 5

Boot Password Lock From 5

2015.10.01

Boot Password 6

Boot Password Lock From 6

2015.11.01

Boot Password 7

Boot Password Lock From 7

2016.01.01

Boot Password 8

Boot Password Lock From 8

2015.12.01

Boot Password 9

Boot Password Lock From 9

2016.02.01

Boot Password 10

Boot Password Lock From 10

2016.02.01

Boot Password 11

Boot Password Lock From 11

2016.03.01

Boot Password 12

Boot Password Lock From 12

2016.04.01

NOTE1

NOTE2

Other Settings Menu

About "Boot Password Variation"

"Boot Password Variation"

This parameter determines whether the boot password variation function is utilized or not. The default setting is "OFF".

"Boot Password 1"..."Boot Password 12"

Initial default password settings are all "0".

"Boot Password Lock From 1"..."Boot Password Lock From 12"

May be selected as "OFF", or dates may be entered to activate the password lock

functions; Initial default date settings for all Boot Passwords are "OFF".

Example

If the present date (date of splicer operation) is between "2015.09.01" and "2015.9.30", the

splicer displays "Enter Boot Password 4" at boot-up. Inputting "EE" unlocks the splicer in this case.

NOTE 1

It is not necessary to input dates in order. The splicer sorts the passwords by date. In this

example, the splicer uses "Boot Password 8" before "Boot Password 7".

NOTE 2

If two or more date settings are the same, the splicer uses the password with the smallest suffix number. In this example, if the present date (date of splicer operation) is between

"2016.02.01" and "2016.02.29", the splicer applies "Boot Password 9" for the boot-up password, and the splicer ignores "Boot Password 10".

41S_Rev01

Parameter

Descriptions

Password Setting

Menu Lock Password

Sets a password to access the [Menu Lock Password] menus. Maximum Characters: 9 At the time of shipment from factory, the password is set to “0”.

In the event you have forgotten your password, contact the

authorized distributor.

Splice Mode

Edit

Setting to “Disable” prevents unauthorized editing and selecting of

splice modes.

Select

Heater Mode

Edit

Setting to “Disable” prevents unauthorized editing and selecting of

heater modes.

Select

Memory

Clear All Splice Result

Setting to “Disable” prevents unauthorized erasing of splice result

data from memory.

Splice Settings

Splice Operation

Setting to “Disable” prevents unauthorized editing of the [Splice

Settings] menu.

Ignore Splicing Error

Others

Machine Settings

Basic Settings

Setting to “Disable” prevents unauthorized editing of the [Machine

Settings] menu.

Power Saving Timer

Power On Option

Electrode

Cleaver Blade Alarm

Arc Calibration

Other Settings Menu

Menu Lock Settings

Used by Administrator to limit operator from selecting or changing certain functions.

The list of Menu Lock Settings parameters in this menu follow:

41S_Rev01

Parameter

Descriptions

Cleaver

Cleaver Settings

Setting to “Disable” prevents unauthorized changing of the

[Cleaver Settings] menu.

Maintenance Menu

Replace Electrodes

Setting to “Disable” prevents unauthorized changing of

various maintenance parameters.

Stabilize Electrodes

Clear Arc Count

Clear Cleaver Counter

Motor Drive

Diagnostic Test

Dust Check

A continuation of edit parameter list

Other Settings Menu

41S_Rev01

Parameter

Description

Splicer

Turns splicer wireless communications ON/OFF.

Cleaver

Turns the wireless connection with the Cleaver CT50 ON/OFF. When ON, the “Cleaver” window appears in Ready screen.

Paring With Cleaver

Indicates the status of the wireless connection.

Use this function to select the specific wireless Cleaver, as the

splicer can only pair with a single cleaver at a time.

Other Settings Menu

Bluetooth Menu

This function configures wireless communications with the CT50 cleaver.

41S_Rev01

Lights up

Other Settings Menu

Checking the wireless connection status

Splicer

Wireless communication function

When the [Splicer] in Bluetooth menu is set “ON”, the wireless communication sign appears

at the upper right corner.

Wireless window and information

1. Turn [Cleaver] in the “Bluetooth menu” ON, the wireless setting window appears in

READY screen.

2. When the wireless connection is made between the splicer and the tool, the color of the

special window is white.

3. If the color of the wireless setting window is gray, the wireless connection is not yet established. To connect wireless, select the [Paring With Cleaver] in Bluetooth menu.

Refer to the next page.

Cleaver

During the connection process, the Link LED on the CT50 body lights up.

41S_Rev01

Link button

CT50 cleaver

Other Settings Menu

Connecting to the cleaver

Re-connection

Once the wireless connection is made between the splicer and the cleaver, the splicer will

automatically connect with the cleaver in the future.

1. Turn the splicer “ON”.

2. Turn [Splicer] and [Cleaver] in Bluetooth menu “ON”. The splicer automatically attempts

to connect wirelessly with the stripper it connected to most recently.

Initial connection

1. Turn [Splicer] and [Cleaver] in Bluetooth menu “ON”.

2. Select [Paring With Cleaver] in Bluetooth menu. Press SET key. This will cause the

[Device List] screen to appear.

3. If “No Devices” message appears, press and hold the Link button on CT50.

4. When the serial number of the CT50 appears in [Device List], press SET key.

5. This initiates the wireless connection with the stripper.

Changing the accessory

1. Turn [Splicer] and [Cleaver] in Bluetooth menu “ON”.

2. Select [Paring With Cleaver] in Bluetooth menu. Press SET key. This will cause the

[Device List] screen to appear.

3. Select the stripper which you want to connect with. Then press SET key.

4. This initiates the wireless connection with the new cleaver.

41S_Rev01

Parameter

Description

Blade Setting

Blade Position

Show cleaving counts at all blade positions of the cleaver. (48 positions) Select the position want to change. Then the cleaver

blade rotates automatically.

Blade Rotation Link to

Alarm

Sets the splicer's action when the splicer detected the cleaver

blade worn. “Auto Without Confirmation” :

Rotate the cleaver blade automatically without any confirmation.

"Manual With Confirmation" :

Show the message "Do you change the blade position?"

When the operator select [Yes], the splicer will rotate the cleaver blade. When the operator select [No], the splicer will not rotate the cleaver blade.

"OFF" : Do not rotate.

Alarm Settings

Blade Position Change

ON/OFF setup of the warning of the cleaver blade worn can be

performed. In OFF, warning is not indicated on a READY screen. Blade Height Change

Blade Replacement

Blade Alarm Detection

Sets how to detect the cleaver blade is worn.

“Image Analysis” : Detects by the number of cleaving errors during

specified number of splices. “Cleaving Count” : Detects by the number of cleaving counts.

Cleaving Count

Incorrect Blade Position

ON/OFF setup of the warning of the cleaver blade height is wrong.

In OFF, warning is not indicated.

Low Battery

Sets value for battery capacity before recharging. The cleaver

informs the user of the need for replacing.

Others

Error Indicator on

Cleaver

ON/OFF setup of the warning on the cleaver’s error. In OFF, warning is not indicated on the cleaver.

Device Name

Sets the name of the CT50 cleaver.

Cleaver Setting

This selects the CT50 unit for parameter changes.

List of the Cleaver Settings

Other Settings Menu

41S_Rev01

Memory Menu

Composition of the Memory Menu

This splicer stores up to 10,000 splice results. Contents of data stored are different depending

on the splice mode.

Review, editing, and deletion of splice results

Splicing results stored in the memory can be displayed. Comments can be added or edited.

Display and edit of splice result data

1. Select the Memory icon in [READY] screen.

Select the Splice Results icon to display [Splice Results] Menu. This will display the

splice memory.

2. Select memory number by moving cursor to a specific memory number and selecting the target result. This displays the selected splice result.

3. To add or edit comments, select the target result icon to display [Input Comment] screen.

Display of splice result of errors

Error messages can only be displayed for splice results that generated an error.

1. Select the splice result where an error occurred.

2. The error message is displayed

Deletion of all splice results

All splicing results can be deleted at once.

1. Select the [Clear All Splice Result] icon in Memory Menu.

2. Splice results are deleted

41S_Rev01

Max number of image storage is 100, and the image cannot be over-written,

Memory Menu

Camera Image

This function is used to store the fiber image after splice or error occurred. A total of

100images can be stored.

How to store the Camera Image Data

Select [No Image] part to a specific memory number. The fiber image data is stored.

How to display Camera Image Data

Select memory number to a specific memory number. The fiber image data is displayed.

How to delete Camera Image Data

Press the trash icon in the list. The confirmation screens are displayed, and then select the

“OK” icon. The camera image data is deleted.



so delete some images to store new images.

41S_Rev01

Error Message List

Press SET when an error is shown on the monitor. The [HELP] screen displays the following.

When one of the errors listed below occurs, the splicer will repeat the alignment process

when the operator presses the SET key:

･

L-Too Long Fiber

･

R-Too Long Fiber

･

LR-Too Long Fiber

･

L-Too Dusty Fiber

･

R-Too Dusty Fiber

･

ZL Motor Overrun (Forward)

･

ZR Motor Overrun (Forward)

･

ZL Motor Overrun (Backward)

･

X motor Overrun

･

Y Motor Overrun

･

L/R-Bad Fiber Position

When one of the errors listed below occurs, the splicer will change the preset values of

“Ignore Splicing Error”, when the operator presses the SET key: See Section [Splice Settings].

･

Large Cleave Angle

･

Large Fiber Angle

･

Cleave Shape NG

･

Thin

･

Fat

･

Bubble

･

Dust Burned

･

High Loss Estimated

Try implementing the solution shown in the table below for the specific issue you are encountering. If it is not possible to eliminate the problem, the splicer may require service by

a qualified service center. Consult the authorized distributor with the following information:

･

Model name of the splicer

･

Serial number of the splicer

･

Error message

･

Situation when the error occurs

41S_Rev01

Error

Message

Reason

Solution

L-Too Long Fiber

･

The cleave length (bare

fiber part) is too long.

･

Dust or dirt is on the

objective lens.

･

Confirm the position of the stripped fiber end on

the fiber cleaver. Check the cleave length.

･

Execute the [Dust Check]. Clean the lens when

dust or dirt exists.

R-Too Long Fiber

LR-Too Long Fiber

X-Dark Back Ground

･

Dust or dirt is on the

objective lens.

･

The LED or Camera

might be damaged.

・

Execute the [Dust Check]. Clean the lens when

dust or dirt exists.

･

Consult your distributor.

Y-Dark Back Ground

L-Too Dusty Fiber

•

Dust or dirt is on the fiber

surface.

•

Dust or dirt is on the

objective lens.

•

[Cleaning Arc] time is too

short or “OFF.”

•

Splicing indistinct core

fibers with the SM or DS

modes.

•

Completely prepare the fiber again (strip, clean

and cleave).

•

Execute the [Dust Check]. Clean the lens if dust

or dirt exists.

•

Set the [Cleaning Arc] time to “150ms”. When

splicing carbon coated fibers, set to “200ms”.

•

Use the MM mode to splice indistinct core fibers

(i.e. MM fiber).

R-Too Dusty Fiber

Error Message List

41S_Rev01

Error

Message

Reason

Solution

ZL Motor Overrun

(Forward)

･The fiber is not set

correctly at the bottom

of the V-groove. The

fiber is not located in the

Camera’s field of view.

･The cleave length (bare

fiber part) is too short.

･Press RESET key, and set the fiber again to

seat it correctly at the bottom of the V-groove.

･Confirm the setting position of the stripped fiber

end on the fiber cleaver. Check the cleave

length.

ZR Motor Overrun

(Forward)

ZL Motor Overrun

(Backward)

･The taper speed or taper

time is set too high.

･Adjust the taper parameters in the splice mode.

ZR Motor Overrun

(Backward)

･Only occurs in manual motor operation.

X motor Overrun

･The fiber is not set

correctly at the bottom of

the V-groove. The fiber

is offset too far and it exceeds the X or Y

motor range.

･Press RESET key and re-position the fiber again

to seat it correctly at the bottom of the V-groove.

Y Motor Overrun

Close Cover

･Unable to start splicing

when the wind protector

opens.

･The splicer automatically starts splicing after

closing the wind protector.

Cover Open

･The wind protector is

opened during splicing

operation.

･Press RESET key after closing the wind

protector.

ZL /ZR Motor

Trouble

･Motor might be

damaged.

･Consult the authorized distributor.

Strong

Arc Power

･Unable to calibrate due

to strong arc.

･Replace the electrodes by using the [Replace

Electrodes] function in. If this does not eliminate

the problem, consult the authorized distributor.

Weak

Arc Power

･Unable to calibrate due

to weak arc.

Too Left /Right

Arc

･Unable to calibrate due

to poor arc field position

(too far left or Right).

Fiber Separation

･The fiber stuff amount is

insufficient.

･Execute the [Motor Calibration] function. If

using other splice modes, check the [Overlap]

setting in the splice mode.

･The pre-fuse power or

pre-fuse time is set too high.

･Check the [Prefuse Power] and [Prefuse Time]

settings in the splice mode.

L/R-Bad Fiber Position

･The fiber is not set

correctly at the bottom of

the V-groove.

･Press RESET key, and re-position the fiber

again to seat it correctly at the bottom of the

V-groove.

Error Message List

41S_Rev01

Error

Message

Reason

Solution

No Arc

Discharge

･Arc Discharge did

not occur.

･Assure the electrodes are in proper position. ･Replace the electrodes. ･Consult the authorized distributor.

Large Cleave Angle

･Bad fiber

end-face.

･Check the condition of the fiber cleaver. If the blade is

worn, rotate the blade to a new position.

･[Cleave Limit] is

set too low.

･Increase the [Cleave Limit] to an adequate limit.

Large Fiber Angle

･Dust or dirt is on

the V-groove or the clamp chip.

･Clean the V-groove and clamp chip, and replace the

fibers. If the error occurs again, strip, clean and cleave

the fibers.

･Bad fiber

end-face.

･Check the condition of fiber cleaver. If the blade is worn,

rotate the blade to a new position.

Cleave

Shape NG

･Bad fiber

end-face.

･Check the condition of fiber cleaver. If the blade is worn,

rotate the blade to a new position.

Arc

Discharge Delayed

･Arc Discharge is

delayed

･Assure the electrodes are in proper position. ･Execute the [Stabilize Electrode] function. ･Replace the electrodes.

Thin Fiber

･Inadequate arc

power

･Calibrate the arc power with the [Arc Calibration]

function.

･Prefuse power or

time is set too

high

･If using the Other mode, adjust or initialize [Prefuse

Power] or [Prefuse Time] settings. For normal splice

mode, the prefuse is fixed and cannot be adjusted.

･Insufficient

[Overlap] setting

･If using the Other mode, adjust or initialize [Overlap]

setting. For normal splice mode, the overlap is fixed and

cannot be adjusted.

･Execute [Motor Calibration] function in the maintenance

menu to calibrate the stuff amount.

Fat Fiber

･Too much

[Overlap] setting

Too Tapering

Fiber

･Too much fiber

taper.

･If using the taper splice function, the error message may

appear meaning the fiber is tapered too much.

Bubble

･Bad fiber

end-face.

･Check the condition of fiber cleaver. When the blade is

worn, rotate the blade.

･Prefuse power or

time is set too low

･If using the Other mode, adjust or initialize [Prefuse

Power] or [Prefuse Time] settings. For normal splice

mode, the prefuse is fixed and cannot be adjusted.

Large Dust

Burn

･Bad fiber

end-face.

･Check the condition of the fiber cleaver. If the blade is

worn, rotate the blade to a new position.

･[Cleaning Arc]

time is too short

or “OFF.”

･Dust still present after cleaning fiber or cleaning arc.

Clean fiber thoroughly or Increase [Cleaning Arc Time]

Error Message List

41S_Rev01

Error

Message

Reason

Solution

High Estimated Loss

･Insufficient fiber

cleaning.

･Dust or dirt on the fiber surface results in bad splice loss

and low tensile strength.

･Clean the fiber surface sufficiently.

･Do not clean the fiber after cleaving to prevent dust on

the fiber end-face.

･Avoid any contact with the fiber end-face.

･Bad fiber

end-face.

･Check the condition of fiber cleaver. If the blade is worn,

rotate the blade to a new position.

･Confirm the [Cleave Limit] setting. 2.0° or less is

recommended.

･Dust or dirt is on

the V-groove or the clamp chip.

･Dust or dirt on the V-groove or clamp chip causes poor

fiber movement during fiber stuffing. Clean them

periodically.

･Dust or dirt is on

the lens

･Execute the [Dust Check]. If dust or dirt exists, clean the

lenses.

･Bad electrode

condition.

･Replace the electrodes if they appear worn (rounded tip

shape), dirty or bent.

･Inadequate arc

power.

･Calibrate the arc power with the [Arc Calibration]

function.

･Using unsuitable

splice mode

･Select a suitable splice mode for the fibers to be spliced.

･[Loss Limit] is set

too low.

･Increase [Loss Limit] to an adequate limit.

･Inadequate arc

parameters in other splice

modes

･Confirm the arc parameters are adequate to splice the

fibers.

･Inadequate

estimating parameters in

Other mode

･Confirm the estimating parameters are adequate to

estimate the loss.

Error Message List

41S_Rev01

Fujikura 36S, 38S, 37S, 41S Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual