™
Instructions for the Fuji-Imvac Electric Starter BT-86
Manufactured by FUJI-IMVAC INC.
YOKOHAMA, 235-0005 JAPAN
Worldwide Distributor (except Japan): Hobbico®, Inc.
Champaign, IL 61826 USA
www.fuji-imvac.com
Fuji-Imvac is not related to the original Fuji Engines sold by Mecoa.
INTRODUCTION
These instructions explain the installation of the Fuji-Imvac Electric Starter BT-86 on a FujiImvac BT64A engine and on a Fuji-Imvac BT-86 Twin.
Entire Contents © Copyright 2009 FJIZ1186 for FJIG1186 V1.1
FUJI-IMVAC BT-86 ELECTRIC STARTER PARTS LIST
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6 5
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1. Electric starter case with motor
2. Deans connectors
3. Shrink tubing for Deans connectors
4. Capacitors
5. 30A fuse
6. Fuse holder
7. Electrical wire
8. Aluminum firewall spacers
9. Electronic soft start module
PARTS AND TOOLS REQUIRED FOR THE
INSTALLATION THE BT-86 ELECTRIC STARTER
10 cell, 1900mAh battery for the Fuji-Imvac
·
BT-86 Electric Starter (GPMP0743)
30-min epoxy (GPMR6043)
·
·
·
·
·
Thin CA (GPMR6001)
Electric noise suppressant
(see note below)
Phillips screwdriver (HCAR1090)
Electric drill with 1/4" [6.4mm] drill bit
10. Rubber cap
11. Firewall mounting socket head
cap screws
12. Engine mounting bolts
13. Electric starter mounting bolts
14. Firewall blind nuts
15. Firewall washers
16. Engine mounting spacers
17. Electric starter mounting plate
Solder iron and soldering supplies
·
(HCAR0776)
Great Planes® Pro™ Threadlocker
·
(GPMR6060)
Metric allen wrenches (HCAR0521)
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Electrical tape
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Heat Gun
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Flexible pushrod
·
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REPLACEMENT PARTS
To order replacement parts for the Fuji-Imvac BT-86 Electric Starter, use the following order
numbers. Replacement parts are available only as listed. Replacement parts are not available from
Product Support, but can be purchased from hobby shops or mail order/Internet order firms. If you
need assistance locating a dealer to purchase parts, visit www.greatplanes.com and click on
“Where to Buy.” If this electric starter is missing parts, contact Product Support (see back cover).
(A) FJIG1201 ......................Starter Gear Case A
(B) FJIG1202 ......................Starter Gear Case B
(C) FJIG1203 ....................... Starter Motor Cover
(D) FJIG1204 ..................... Starter Motor Spacer
(E) FJIG1205 ......................Starter Gear 2.3 to 1
(F) FJIG1206 ..................................Starter Motor
(G) FJIG1207 ................. Starter Gear Assembly
(H) FJIG1208 ......................0.5 Gear Shift Collar
(I) FJIG4720 ....................Starter Mounting Plate
(J) FJIG7171 ........................5x15 Beveled Head
Phillips Screws
(K) FJIG7172 ..............................4x10 Set Screw
(L) FJIG7173 ................... 4.5x12 Beveled Screw
(M) FJIG7174 .............4x30 Phillips Head Screw
With Washers
(N) FJIG3650 ..............................Starter Collar A
IMPORTANT NOTES
1. The electric starter depicted in this manual has a Battery Eliminator Circuit (BEC). The BEC
circuit is rated at 1 Amp. Do not use this circuit to power the receiver of your airplane. The
BEC cannot handle more than three regular sized servos. If you do so the BEC will fail with
possible catastrophic consequences for your airplane. Turn off the micro switch on the electronic
soft start module to disconnect the BEC circuit.
2. In order to avoid interference from the gas engine, you must use an electric noise suppressant
on the electric starter’s wiring that comes back from the electric motor. Radio Shack® offers two
types of electrical noise suppressants. The simplest noise suppressant is called “Snap Together
Ferrite Choke” and its part number is 273-105. The other type Radio Shack offers is the “10 Amp
Noise Filter”. Its part number is 27-051.
3. The starter’s remote On/Off switch should always be assigned to a spring-loaded switch on
your transmitter. It is important that you do this for safety reasons. It must be in a spring loaded
switch so that it will always be in the “Off” position when the transmitter is turned on and the
starter motor will always stop spinning when you release the switch after the engine is started.
4. Always include a “kill switch” in your gas engine installation. A Great Planes Ignition Switch
Harness (GPMG2150) is recommended.
5. It is strongly recommended that you use a PCM receiver to control your airplane. PCM
receivers can handle vibrations and the type of electronic interference a gas engine produces
much better than FM receivers can.
6. The minimum firewall size recommended for the installation of the
is 3/8" [9.5mm] birch ply. Lite ply firewalls need to be twice as thick as birch ply firewalls and larger
washers (such as fence washers) substituting the washers provided in the kit should be used.
Fuji-Imvac BT-86 electric starter requires a 10-cell 1900mAh battery. This battery will
7. The
start both the
charge without any problems.
Fuji-Imvac BT-64A and the Fuji-Imvac BT-86 Twin at least 30 times on a full
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Fuji-Imvac BT-86 electric starter