Fujiimpulse P-200, PC-200, P-300, PC-300 Instruction Manual

P-200 / PC-200
EXPLODED PARTS VIEW

3

5

2

3

6

7

51

4

52

PC-200

2

3

6

7

1

P-200

17
23
35

16

15

13

14
28

30

38

P-300 / PC-300

8

11

9

55

3

10

2

53

54

A

22

56

5

4

8

11

9

22

10

21

3

6

7

51

PC-300

3

4

40

52

2

3

6

7

1

22

21

P-300

EXPLODED PARTS VIEW

A

36

39

12

34

41

37

27

25
24

18

19

20

26

110V

220V

23

17
35

16

15

13

25

14
28

30

8

11

10

9

5

53

54

A

22

55

56

3

4

40

5

8

11

9

10

POLY SEALER

http://www.fujiimpulse.jp/english/

INSTRUCTION MANUAL

P-200

A

36

PC-200
P-300

Thank you for purchasing the poly
sealer. Please read this manual
carefully before using the product.

PC-300

12
25
24

39

34

41

27

38

26

18

19

20

110V

220V

The plug in the right illustration is for 110V machine. 220V
sealer is installed with a different plug.
In both cases, if the plug does not fit to the power outlet,
please replace the plug.

※Some machines may use another plugs not indicated

on this manual.

Parts Table P-200 Parts Table P-300 Parts Table PC-200

No. Code

1 6

19110 P-200 lever set 1set

,

1 3

18887 P-200 lever R, L 1set

2

19120 P-200 lever knob 1

3

19180

4

18200 P-200 center pin φ5X14 1

5

110400 P-200 pressure lever spring 2/set

6

110500 P-200 lever pivot bracket 1set

7

17500 P-200 silicone rubber 7x210 1

8

12

19100 P-200 lever pivot set 1set

8

19130 P-200 lever receiver 1

9

18100 P-200 switch lever 1

10

17900 P-200 fulcrum pin φ6X43 1

11

18883 P-200 return spring SUS 1

12

19170 B1 tapping screw 4X12 2/set

,

131414

18885 P-200 frame set 1set

18886 Lamp cover (red) # 1

17

18881 SUS pan-head screw 4X6 # 2/set

18 20

18300 P-200 base set 1set

19

110800 Rubber feet # 4/set

20

19210 S tight pan-head screw 4X16 # 4/set

21

18800 P-200 fluoro glass sheet retainer 1set

22

18860 Fluoro glass sheet retainer locks # 4/set

25

18820 P-200 electrode bracket 1set

26

27

28

30

18730 Timer dial # 1

,

34 26

-

37

110100 Rubber collar 1

38

110120 Transformer holder 2/set

39

110110 Cord hole plug # 1

41

133427 Noise filter insulation sheet # 1

B tight, pan-head screw 4X16

-

Power cord # 1

-

P-200 transformer 1

-

Timer Assy # 1

P-200 noise filter 1

Parts Name

2/set

Sales Unit

No. Code

116

130106 P-300 lever set 1set

,

3

130100 P-300 lever R, L 1set

2

130200 P-300 lever knob 1

3

-

4

-

5

130500 P-300 pressure lever spring 2/set

6

17040 P-300 lever pivot bracket 1set

7

17400 P-300 silicone rubber 9.5x310 1

8

12

130812 P-300 lever pivot set 1set

8

130800 P-300 lever receiver 1

9

10

131000 P-300 fulcrum pin φ8X55 1

11

131100 P-300 return spring SUS 1

12

- Flat-head screw 4X12 -

,

131414

18886 Lamp cover (red) # 1

17

18881 SUS pan-head screw 4X6 # 2/set

18 20

131820 P-300 base set 1set

19

110800 Rubber feet # 4/set

20

19210 S tight pan-head screw 4X16 # 4/set

21

132100 P-300 fluoro glass sheet retainer 1set

22

18860 Fluoro glass sheet retainer locks # 4/set

25

132510 P-300 electrode bracket 1set

26

27

28

30

18730 Timer dial # 1

,

34 26

-

38

136010 Transformer holder 1

39

110110 Cord hole plug # 1

40

134000 Lever bracket spacer φ4X12 1

41

133427 Noise filter insulation sheet # 1

S tight, pan-head screw 5X16

S tight, pan-head screw 4X25

130900B P-300 switch lever 1

131314B P-300 frame set 1set

-

Power cord # 1

-

P-300 transformer 1

-

Timer Assy # 1

P-300 noise filter 1

Parts Name

Sales Unit

-

-

No. Code

2 7

19150 PC-200 lever set 1set

51 55

51

19140 PC-200 lever R, L 1set

52

110600 PC-200 cutter guide 1

53

110700 Cutter knob 1

54

17800 Cutter blade 1

55

18000 PC-200 sponge pad 1

56

18840 PC-200 fluoro glass sheet retainer 1

Parts Table PC-300

No. Code

2 7

135155 PC-300 lever set 1set

51 55

51

135100 PC-300 lever R, L 1set

52

135200 PC-300 cutter guide 1

53

110700 Cutter knob 1

54

17800 Cutter blade 1

55

48300 PC-300 sponge pad 2/set

56

135600 PC-300 fluoro glass sheet retainer 1

Routine Maintenance Parts

No. Code

15005 Sarcon sheet 6x220 for P/PC-200 2/set

15

17005 Sarcon sheet 6x320 for P/PC-300 2/set

39411 Glass tape 13mmx5M # 5m roll

16

39412 Glass tape13mmx10M # 10m roll

15006B PS-210/P-200 fluoro glass sheet 10/set

23

17110B P-300/PS-310 fluoro glass sheet 10/set

17700 Microswitch # 1

24

59001 Heating element P-200-2 10/set

35

59003 Heating element P-300-2 10/set

59002 P-200 fusing heating element 10/set

36

59004 P-300 fusing heating element 10/set

Parts Name

Parts Name

Parts Name

Y5890 2015.04Z 206E* The parts with # mark are common parts for all P series.

Sales Unit

Sales Unit

Sales Unit

GENERAL PARTS DESCRIPTION

Pressure lever

Fluoro glass sheet retainer

SPECIFICATIONS

Model P-200, PC-200 P-300, PC-300

Power source

Power consumption

Seal width

Seal length

Machine dimension

Machine weight

Silicone rubber

Fluoro glass sheet
retainer locks

Heater lamp cover

Timer dial

AC 110V/ 220V 50/60Hz

250W

2mm

200mm

(W)72 X (L)310 X (H)180mm

2.2kg

Pressure lever

Fluoro glass sheet
retainer locks

Heater lamp cover

Timer dial

AC 110V/ 220V 50/60Hz

380W

2mm

300mm

(W)82 X (L)430 X (H)240mm

4kg

5

6

4

7

3

8

2

9

1

POLY

10

SEA

LER

PC-200

Cutter knob

Cutter guide

Power cord

Fluoro glass sheet retainer

PROPER USE OF THE SEALER

For standard sealing with the 2-mm heating element,
skip the above procedures and start here.

REPLACEMENT OF ROUTINE
MAINTENANCE PARTS

Make sure you unplug the sealer

Caution

before replacing any parts.

1 2

Over 15A

Insert the electric power
plug fully into the wall
outlet.

Set the heating time with the timer dial.
Adjust the heating time depending on the
type and thickness of the bag to be
sealed.

3 4

Place the edge of the bag
on the sealing surface and
lower the pressure lever.

When you lower the pressure lever the
heat lamp comes on indicating that
heating impulse has started.
The lamp will go out when the impulse
heating is completed.
Do not release.

5

BEEP!

After the lamp is turned off, wait for 2-3
seconds unit you hear the beep. Then
release the pressure lever and remove
the bag.
Following this procedure will ensure
longer parts life and quality seals.

Keep the pressure lever up
when you replace parts.
Be careful of cutter blade on
PC-200, PC-300. It will be
EXPOSED when the lever is
up.

FLUORO GLASS SHEET REPLACEMENT

With a flathead screwdriver, turn the 4 points
(P-300, PC-300 : 6 points) screw slots on the
fluoro glass sheet retainer 1/4
counterclockwise.
Remove the retainer and damaged fluoro glass
sheet.
Then place the new fluoro glass sheet to be
centered over the heating element.
Put the retainer over it and secure the 4 points
(P-300, PC-300 : 6 points) screw slots 1/4
clockwise.

Heating elememt

Lock

Open

Fluoro glass
sheet retainer

Fluoro glass
sheet

Caution

PC-200, PC-300

Lock

Open

When replacing the parts of PC-200/300,

Caution

take a sufficient care to the edge of a cutter.

CUTTER OPERATION WITH PC-200 AND PC-300

The PC-200 and PC-300 come with a cutter.
After the procedures from 1~3 (and during
operation 4~5), slide the cutter knob
forward and back to cut off the edge of the

5

6

4

3

2

1

POLY

10

SEA

LER

PC-200

7

8

9

Microswitch

C

NO

Power

Yellow

Yellow

White
White
White

Black

Cutter knob

Red

Red

Red

Noise filter /
safety circuit
unit

Black

Black

110V 220V

bag.
The cutter knob should move toward the
timer dial and then be returned to its start
position before lifting the pressure lever.

Heater

lamp

Heater

Transformer

Heater

timer

NICHROME WIRE CUTTING

(1)

2 mm heating element

Fusing heating
element

(Round shape)

For fusing heating element cutting
and sealing, first remove the 2mm
heating element attached to sealer
and replace it with the nichrome
wire.

(2)

With the fusing heating element, the
temperature gets hotter than with
the standard sealing operation.
Add the glass tape (accessory) to
the silicone rubber.

HEATING ELEMENT REPLACEMENT

Remove the fluoro glass sheet , and then
the screw take out the heating element.
The glass tape and Sarcon sheet are
under the heating element and are routine
maintenance parts. Replace them when
necessary.

SILICONE RUBBER REPLACEMENT

Loosen the screw fastening the
silicone rubber to the crimp plate
and pull the rubber out.

REPLACEMENT OF
PC-200, PC-300

CUTTER BLADE REPLACEMENT

Lift the pressure lever and loosen the screw
(B tight, phillips round-head 3X8).
Replace the cutter blade with a new one.

Hook one end of the new heating element
to the electrode, and fasten the other end to
the frame with the screw .

Be careful of the cutter blade while

Caution

replacing other components.

Pressure lever

Cutter guide

Sponge pad

B tight, phillips round-head 3X8

Cutter knob

Cutter blade