Fuji Electric FWD Specifications

Page 1
ULTRASONIC FLOW METER FOR AIR
DATA SHEET
FWD is an ultrasonic flow meter that measures flow rate of the air or nitrogen gas in pipes from 25mm to 200mm. As a Air flow meter it is ideal for management of the operating load rate of the compressor, management of the amount of the used air in the factory and detecting of the air leakage in the factory.
FEATURES
Ultrasonic measurement involves no obstructions in­side the measuring pipe, so there is no pressure loss.
2. Strong resistance to oil and vapor
No moving parts means high resistance to fluids con­taining oil, vapor, and dust.
3. Battery-powered
The built-in battery type (with a life of 10 years) makes power line construction unnecessar y. The external power supply type (24V DC) is also avail­able.
4. Wide rangeability 1:60
The wide rangeability allows for accurate measurement of even smaller flow rates.
5. Various output functions
Unit pulse, 4 to 20mA DC, upper/lower limit alarm, device error alarm
SPECIFICATIONS
Nominal diameter (mm):
25, 32, 40, 50, 65, 80, 100, 150, 200
Flow-rate range:
(Actual flow) (Accuracy guarantee range)
Type
FWD025 25mm ±0.6 to ±35 ±3.6 to ±210
FWD032 32mm ±1.1 to ±65 ±6.5 to ±390
FWD040 40mm ±1.3 to ±80 ±7.7 to ±470
FWD050 50mm ±2.5 to ±150 ±15.0 to ±890
FWD065 65mm ±4.0 to ±240 ±24.0 to ±1420
FWD080 80mm ±5.0 to ±300 ±30.1 to ±1780
FWD100 100mm ±10 to ±500 ±59 to ±2970
FWD150 150mm ±24 to ±1200 ±140 to ±7120 FWD200 200mm ±40 to ±2000 ±240 to ±11870
* This column shows flow rates converted into the normal flow rates
(flow rates at 0°C and 1 atm), assuming the measurement is carried out under a temperature of 0°C and a pressure of 0.5 MPa.
Nominal diameter
Flow-rate range
3
/h)
(m
[Reference]
NORMAL
flow rate (m
3
/h)*
FWD
40 to 80mm 100 to 200mm25, 32mm
Accuracy:
(Actual flow)
Nominal
Type
diameter FWD025 25mm ±0.6 to ±3.5m FWD032 32mm ±1.1 to ±6.5m FWD040 40mm ±1.3 to ±8m FWD050 50mm ±2.5 to ±15m FWD065 65mm ±4.0 to ±24m FWD080 80mm ±5.0 to ±30m FWD100 100mm ±10 to ±50m FWD150 150mm ±24 to ±120m FWD200 200mm ±40 to ±200m
NORMAL conversion accuracy (accuracy of flow rates converted into the ones under “normal” conditions): FWD025…FWD080: ±2.5% of rate (at 0.5 MPa, 25°C, dry air) FWD100…FWD200: ±2.0% of rate (at ≥ 300 kPa)
Low flow cut-off:
(Actual flow)
Type Nominal diameter Low flow cut-off FWD025 25mm ±0.1m FWD032 32mm ±0.2m FWD040 40mm ±0.2m FWD050 50mm ±0.4m FWD065 65mm ±0.6m FWD080 80mm ±0.8m FWD100 100mm ±2.6m FWD150 150mm ±5.0m
FWD200 200mm ±9.0m
Update rate:
0.5 seconds (2 seconds for Built-in battery type) Calculates the moving average of instantaneous flow rates (default setting: a set of four mea­surements)
Flow rate conversion:
Normal flow rate:
a flow rate converted into the one under the conditions of 0°C and 1 atm.
Standard flow rate:
a flow rate converted into the one at the user­defined temperature and 1 atm.
±5% of rate ±2% of rate
3
/h over ±3.5 to ±35m3/h
3
/h over ±6.5 to ±65m3/h
3
/h over ±8 to ±80m3/h
3
/h over ±1 to ±150m3/h
3
/h over ±24 to ±240m3/h
3
/h over ±30 to ±300m3/h
3
/h over ±50 to ±500m3/h
3
/h over ±120 to ±1200m3/h
3
/h over ±200 to ±2000m3/h
3
/h or less
3
/h or less
3
/h or less
3
/h or less
3
/h or less
3
/h or less
3
/h or less
3
/h or less
3
/h or less
EDS6-146b
Sep. 29, 2017Date
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FWD
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Unit:
Accumulated flow rate: m Instantaneous flow rate: L/min, m
3
, L
3
/h Pressure: kPa Temperature: °C Note: Flow rates are indicated in either form of the actual
flow rate or the converted flow rate, and the latter is further divided into the normal flow rate and the standard flow rate. For their definitions, see “flow rate conversion” on Page 1. The factor y default setting for flow rate indication is Normal flow rate.
Display: You can change the indication mode and display
contents by using buttons.
• Main display:
[Forward Flow Indication Mode]
Forward flow accumulated volume (Total) (m Forward flow accumulated volume (Trip) (m
3
3
Instantaneous flow-rate (L/min).
[Reverse Flow Indication Mode]*
Forward flow accumulated volume (Total) (m Reverse flow accumulated volume (Total) (m
3
3
Instantaneous flow-rate (L/min)
• Sub display:
Instantaneous flow-rate (m
3
/h) · Pressure (kPa)·
Temperature (°C)
* If you set the instantaneous flow rate for the main
display, the sub display will be blank.
<When pipe size is 25 to 80mm> Display digits:
• Main display
Forward flow accumulated volume (Total):
000 00000.0 (m
Forward flow accumulated volume (Trip):
000 0000.0 (m
Reverse flow accumulated volume (Total):
-0000000.0 (m
3
) 9 digits
3
) 8 digits
3
) 8 digits
Instantaneous flow-rate:
000 00.00 (L/min) 7 digits
Note) In case of selection of Actual Flow Indication
3
(m
) at “Forward flow accumulated volume (To­tal)”, “Forward flow accumulated volume (Trip)” “Reverse flow accumulated volume (Total)”, 2 digits after the decimal point are to be indicated.
• Sub display:
Instantaneous flow-rate:
000.00 (< 10000) 5 digits 000 00 ( 10000) 5 digits
3
Unit: m
/h
Pressure: 0000.0 (kPa) 5 digits Temperature: 00.0 (°C) 3 digits
<When pipe size is 100 to 200mm> Display digits:
• Main display
Forward flow accumulated volume (Total):
000 000000 (m
Forward flow accumulated volume (Trip):
000 00000 (m
Reverse flow accumulated volume (Total):
-00000000 (m
3
) 10 digits
3
) 9 digits
3
) 9 digits
Instantaneous flow-rate:
000 0000 (L/min) 7 digits
• Sub display:
Instantaneous flow-rate:
000 0.0 (< 10000) 5 digits 000 00 ( 10000) 5 digits
3
Unit: m
/h Pressure: 0000.0 (kPa) 5 digits Temperature: 00.0 (°C) 3 digits
Current output: 4 to 20mA DC (Unavailable for the built-in
battery type) Current output accuracy: ±0.5%FS Load resistance: 400Ω or less (Changeover of ”Instantaneous flow-rate”, “Pressure”, “Temperature” is available with button operation) The following is an example when you selected the instantaneous flow rate. <Forward flow indication mode>
Zero output current: 4mA (Reverse flow or low flow) Output current lower limit: 4mA Output current higher limit: 22mA
<Reverse flow indication mode>
Zero output current: 12mA (Within low flow cut-off)
Output current lower limit: 2mA )· )·
)· )·
Output current higher limit: 22mA
Full scale flow-rate:
Type Nominal diameter
FWD025 25mm 300 FWD032 32mm 600 FWD040 40mm 700 FWD050 50mm 1200 FWD065 65mm 2000 FWD080 80mm 2500 FWD100 100mm 5000 FWD150 150mm 10000 FWD200 200mm 20000
(The above indicated are the default values. You can change them by button operation.)
Initial setting value
(m
Contact pulse output: (Unavailable for the built-in battery
type)
Open drain output: 2 outputs
Output 1: Unit pulse output (forward flow)
Output 2:
Unit pulse output (reverse flow), or Flow-rate
upper/lower alarm output. Maximum Load: 24V DC, 50mA Saturation voltage at ON: 1.5V or less Current at OFF: 50μA or less Pulse output
Output of unit pulses corresponding to increase
of accumulated flow
Pulse unit (initial setting): 100 L/P (25 to 80mm)
3
1 m
/P (100 to 200mm) Maximum output frequency: 10 Hz Duty: 35 to 65% or One shots (50, 100, 125, 250, 500ms)
Flow-rate upper/lower alarm
An alarm signal is emitted when the flow rate reaches user-defined upper limit or lower limit. You can also define the alarm hysteresis.
Fluid to be measured:
Air (mainly factory air, compressor air) or nitrogen (not available for 100 to 200mm.)
Fluid temperature:
-10 to +60°C, 90%RH or less
Working pressure:
0 to 1MPa (gauge pressure)
Ambient conditions:
-10 to +60°C, 90%RH or less (No dew conden­sation)
Storage ambient conditions:
-20 to +70°C (No dew condensation)
3
/h)
2
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Power supply:
• 24VDC±10%,
Power consumption:
1.5W Maximum (Current consumption: 40mA maximum)
• Built-in lithium batter y (battery life is 10 years under ar
ambient temperature of 20°C)
Flow direction:
forward or reverse (Direction indicated by the arrow mark is regarded as forward flow)
Connection method:
1) Nominal diameter 25mm Rc1
2) Nominal diameter 32mm Rc 1-1/4
3) Nominal diameter 40mm to 80mm Wafer connection (Installation between JIS10K flanges and by tightening with bolts)
4) Nominal diameter 100mm to 200mm JIS10K flange
Installation position:
Horizontal (LCD display is to face upwards) or vertical
Pressure drop:
Negligible (Equivalent to a straight pipe)
Protection structure:
IP64 (JIS C0920: Dust-proof, splash-proof type), Possible to inst all outdoor
Weight: Refer to “Oultine diagrams”. Materials:
Outer casing:
Aluminum alloy
Measurement pipe:
Aluminum alloy (25 to 80mm dia.) Stainless alloy (100 to 200mm dia.)
Sensor holder:
PPS
Sensor rubber:
FVMQ (Fluorosilicone rubber)
Display casing:
Aluminum alloy
*Those marked with are the parts contact with fluid.
Installation Requirements
Add a sunshade for the flowmeter if it is exposed to direct sunlight.
Avoid places where:
- the electromagnetic noise level is high
- the atmosphere is corrosive
- there is a risk of submersion
- the flowmeter constantly gets wet
EU Directive Compliance
EMC (2014/30/EU)
EN 61326-1
RoHS (2011/65/EU)
EN 50581
PED (2014/68/EU)
*Applicable to FWD150 and FWD200 only
EN 10216-5
CODE SYMBOLS
FWD
Digit
4 5 6
7
8 9
10
11
Note1) from 25 to 80 mm. Note2) “none “(code “0”) in the 10th digit.
Accessories
Nominal diameter Accessory 25, 32mm M4 Hexagonal wrench 40, 50, 65, 80mm Flange gaskets, Bolt set 100, 150, 200mm
Specifications Note
<Nominal diameter(mm)> 25 32 40 50 65 80 100 150 200 <Power supply> 24V DC Build-in Battery Modification No. <Fluid to be measured> Air Nitrogen <Power cable> None 5m 20m <Instruction Manual> None Japanese English
Applicable pipe diameters for nitrogen measurement are
If you select the built-in battery type (7th code “B”), select
M4 Hexagonal wrench, Center adjusting collar,
M4 Hexagonal wrench, Center adjusting collar
0 0 0 0 0 0 1 1 2
Note1
Note2
7 8 9 10 114 5 6
2
5
2
2
3
0
4
0
5
5
6
0
8
0
0
0
5
0
0
D B
2
A N
0 5 2
0 1 2
Piping Requirements
• It is recommended to secure at least 10D (D: diameter)
straight pipe run both on upstream and downstream of the flowmeter.
If the fluid contains a large amount of mist and/or dust, install the flowmeter on vertical piping.
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FWD
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OUTLINE DIAGRAMS (Unit : mm)
Screw-in type <Nominal diameter: 25,32mm>
Wafer connection type <Nominal diameter: 40 to 80mm>
130
144
162
20 20
147
Type Mass. (kg) FWD025 1.7 FWD032 1.6
JIS10K pipe flange type <Nominal diameter: 100to 200mm>
t
JIS10K Flange
80
Rc1 FWD025 Rc1・1/4 FWD032
58
(Octagon)
130
144
H
W
øD
Type W H øD Mass. (kg) FWD040 76 163 81 1.1 FWD050 90 176 96 1.3 FWD065 108 197 117 1.6 FWD080 117 220 126 1.8
CONNECTION DIAGRANS (External power supply type)
Connector
Flow meter
Shield cable
White
Open drain output 1: Unit pulse (Forward flow)
Yellow
Open drain output 2: Unit pulse (Reverse flow), flow-rate upper/lower limit alarm
Red
Power supply (24V DC)
Integrator
load
Integrator, exc.
load
Note Note
H
W
Type W H øD øC t n øh
øD
øC
n-øh
Mass. (kg) FWD100 250 280 210 175 18 8 19 10.0 FWD150 300 341 280 240 22 8 23 18.3 FWD200 350 391 330 290 22 12 23 24.1
Caution on Safety
*Before using this product, be sure to read its instruction manual.
Global Sales Section Instrumentation & Sensors Planning Dept.
1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan http://www.fujielectric.com Phone: +81-42-514-8930 Fax: +81-42-583-8275 http://www.fujielectric.com/products/instruments/
Information in this catalog is subject to change without notice.
Green
Black
Note) Power supply is not required if the integrators have their power source.
4 to 20mA DC
E
Receving
instrument
Printed i n Ja pan
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