Fuji Electric FVR-C11S-7EN Series, FVR0.1C11S-7EN, FVR0.2C11S-7EN, FVR0.4C11S-7EN, FVR0.75C11S-7EN Instruction Manual

...
Solutions for Drives
C11S
FVR
+PUVTWEVKQPOCPWCN
Fuji Electric-General-Purpose Inverter FVR-C11S-7EN Series
Single-phase 230V 0.1 - 2.2kW
FVR-C11S-EN
g
g
ying
g
g
g
g
g
g
g
g
g
y
g
y
Contents
Safety Instructions
1 Before Using This Product
1-1 Receivin 1-2 Appearance 1-3 Handlin 1-4 Carr 1-5 Stora
2 Installation and Connection
2-1 Operatin
2-2 Installation Method ........................ 2-2
2-3 Connection .................................... 2-3
2-3-1 Basic connection .................... 2-3
2-3-2 Connectin
and
2-3-3 Connectin
control terminals ..................... 2-6
2-3-4 Connection examples ........... 2-12
2-4 Others ......................................... 2-21
2-4-1 Harmonic component ........... 2-21
2-4-2 Noise .................................... 2-21
2-4-3 Leaka
3 Operation
3-1 Inspection and Preparation
3-2 Operation Method ......................... 3-1
3-3 Trial Run ....................................... 3-2
............................................ 3-1
before Operation ........................... 3-1
4Keypad Panel
4-1 Names and Functions ................... 4-1
4-2 Operatin
5 Selecting Function
5-1 Function Selection List .................. 5-1
5-2 Details of Each Function ............... 5-7
6 Protective Function
6-1 List of protective functions ............ 6-1
6-2 Alarm Reset .................................. 6-3
7 Troubleshootin
7-1 In case of trippin
7-2 Other trouble ................................. 7-7
................................... 1
........... 1-1
Inspections ................... 1-1
.................................. 1-2
the Product .................... 1-3
........................................ 1-4
e and transportation ........... 1-4
........... 2-1
Environment ................. 2-1
the main circuit
round terminals ............. 2-4
the
e current ................... 2-21
.................................... 4-1
Keypad Panel ............... 4-1
........................... 5-1
......................... 6-1
............................... 7-1
......................... 7-1
8 Maintenance and Inspection
8-1 Dail
8-2 Periodic Inspection ........................ 8-1
8-3 Electrical measurements
8-4 Insulation Test ............................... 8-6
8-5 Parts Replacement ....................... 8-7
8-6 Inquiries about the Product and
9 Specifications
9-1 Standard Specifications ................ 9-1
9-2 Common Specifications ................ 9-2
9-3 Dimensions ................................... 9-8
9-4 Selection of Peripheral Device .... 9-11
10 Options
10-1 Built-in Options ............................ 10-1
10-2 External Options ......................... 10-1
11 Applicable reactors
Inspection ............................. 8-1
in the Main Circuit ......................... 8-5
Guarantee of the product .............. 8-7
.................................... 9-1
............................................ 10-1
....................... 11-1
12 Compliance with standards
12-1 UL/cUL standards [Applicable to
products with UL/cUL mark]......... 12-1
12-1-1 General ................................. 12-1
12-1-2 Precautions ........................... 12-1
12-2 Compliance with EMC directive
in EU [Applicable to products
with CE mark] .............................. 12-2
12-2-1 General ................................ 12-2
12-3 Compliance with low volta
in EU [Applicable to products
with TÜV or CE mark] .................. 12-2
12-3-1 General ................................. 12-2
12-3-2 Precautions ........................... 12-2
.......... 8-1
........ 12-1
e directive
13 Electromagnetic
Compatibilit
13-1 General ....................................... 13-1
13-2 RFI Filters ................................... 13-1
13-3 Recommended Installation
Instructions .................................. 13-3
(EMC)
....................... 13-1
FVR-C11S-EN
y
g
y
y
g
y
g
y
y
y
Safety Instructions
Read this operation manual carefully and famil­iarize before installation, connection (wirin tion or maintenance and inspection of the de­vice. Be familiar with the inverter, safet information, and safety signs before using the in­verter. In this instruction manual, safet sified into the followin
ourself with the operation of the inverter
), opera-
signs are clas-
categories.
WARNING
Improper operation may result in death or serious injur
.
CAUTION
Improper operation may result in slight to medium injur
Note: More serious situations than those cov-
ered b dependin important that structions.
the CAUTION sign can result
or property damage.
on the circumstances. It is
ou always follow the in-
Safety Instructions 1
FVR-C11S-EN
g
g
g
g
g
g
g
y
)
)
y
y
g
y
g
Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]
1. [WARNING] Take care of electric shock. Be sure to turn the
CAUTION
inverter off before startin
2. [CAUTION] When the char at a dan
erous voltage.
3. [WARNING] There are two or more live parts inside the inverter.
4. The inverter is approved as a part used inside a panel. Install it in­side a panel.
work.
e lamp is lit, the inverter is still charged
Voltage Inverter type
FVR0. 1C11S-7EN
Single-
phase
200V input
FVR0. 2C11S-7EN 6 A4J6 JKS6 FVR0. 4C11S-7EN 10 A4J10 JKS10
FVR0. 75C11S-7EN 15 A4J15 JKS15
FVR1. 5C11S-7EN 12 (3.3) 30 A4J30 JKS30 FVR2. 2C11S-7EN 1.8 10 (5.3) 40 A4J40 JKS40
5. Perform wirin verter, referrin
to the input, output and control terminals of the in-
to the table below. Use UL certified round crimp terminal to the input and output terminals with insulation cover or covered with reduced tube to obtain the insulation distance. Use a crimpin fabricatin
6. Install a fuse in the power suppl
tool recommended by the terminal manufacturer when
crimp terminals.
to the inverter, referring to the ta-
ble below.
Tightening torque
[Nm]
L1/L, L2/N
U, V, W
1.2
1) Use copper wires of allowable maximum temperature 60 or75 °C.
2) Use UL certified "quick breakin
Control section
Applicable wire diameter
[AWG] (mm
L1/L, L2/N
U, V, W
14 (2.1)
0.4
2)1
Control section
20 (0.5)
fuse".
Fuse [A]
Recommended fuse
2
Gould
Compan
6 A4J6 JKS6
Bussmann
Compan
7. Connect the power supply satisfying the characteristics shown in the table below as an input power suppl circuit ratin
Inverter type Input max. voltage Input current
FVR0. 1-2. 2C11S-7EN AC240V 5,000 A or less
2 Safety Instructions
)
of the inverter. (Short
FVR-C11S-EN
Ü
g
g
y
y
g
y
y
g
g
y
y
y
y
y sy
y
g
g
g
g
g
y
y
g
g
y
g
g
y
g
y
Compliance with low voltage directive in EU [Applicable to products with T
V
mark]
CAUTION
1. Safe separation for control interface of this inverter is provided when this inverter is in­stalled in overvolta (Protective Extra Low Volta SELV (Safet from external controller is connected to the interface directl
2. Basic insulation for control interface of this inverter is provided when this inverter is in­stalled in overvolta lation transformer has to be installed between power suppl verter when SELV circuit from external controller is connected to this inverter di­rectl
. Otherwise supplementary insulation between control interface of this inverter and environment must be provided.
3. The
round terminal G should always be connected to the RCD as the sole method of electric shock protection. Dimensions of external PE con­ductor should be same as dimensions of input phase conductor and capable for possible fault.
Extra Low Voltage) circuit
e category II. PELV
e) circuit or
.
e category III. An insu-
mains and this in-
round. Don’t use onl
6. The inverter has to be installed in environ­ment of pollution de ment is pollution de inverter has to be installed in a cabinet of IP54 or hi
7. Use a prescribed wire accordin EN60204 Appendix C.
8. Install the inverter, AC or DC reactor, out­put filter in an enclosure that meets the followin man bod equipment.
1) When a person can touch easil
connectin the inverter, AC or DC reactor, output fil­ter in an enclosure with minimum de-
2) When a person can not touch easil
each connectin install the inverter, AC or DC reactor, output filter in an enclosure with a mini­mum de
9. It is necessar propriate method usin RFI filter to conform to the EMC directive. It is customer’s responsibilit whether the equipment, the inverter is in­stalled in, conforms to EMC directive.
her.
requirement, to prevent a hu-
from touching directly to these
terminal or live parts, install
ree of protection of IP4X.
ree of protection of IP2X.
ree 2. If the environ-
ree 3 or 4, the
to the
on each
on
terminal or live parts,
to install the inverter in ap-
an appropriate
to check
4. Use MCCB or MC that conforms to EN or IEC standard.
5. Where RCD (Residual-current-operated protective device) is used for protection in case of direct or indirect contact, onl
of t
pe B is allowed on the supply side of
this EE (Electric equipment). Otherwise an­other protective measure shall be applied such as separation of the EE from the en­vironment b tion or isolation of EE and suppl b
the transformer.
Safety Instructions 3
double or reinforced insula-
RCD
stem
FVR-C11S-EN
y
g
)
)
)
)
g
)
)
)
)
)
)
)
)
)
)
)
g
g
g
y
y
y
g
g
g
y
Compliance with low voltage directive in EU [Continued]
Power
suppl
voltage
Single phase
200V
CAUTION
Use of wires specified in Appendix C of EN 60204 is recommended.
Molded case circuit breaker (MCCB) or
Nominal
applied
motor
[kW]
Inverter type
earth leaka
circuit breaker
(ELCB)
Rated current [A]
With DCR
0.1 FVR0. 1C11S-7EN
0.2 FVR0. 2C11S-7EN
6
0.4 FVR0. 4C11S-7EN 10
0.75 FVR0. 75C11S-7EN 10 16
1.5 FVR1. 5C11S-7EN 16 20
2.2 FVR2. 2C11S-7EN 20 32
1) The applicable frame and series of the molded case circuit breaker (MCCB) and earth leaka transformer of the equipment. For details of selection, refer to the concernin technical documents.
2) The recommended wire size for the main circuit is the case for the low volta directive at ambient temperature 40 °C.
3) The power suppl equivalent of 0.1% of the inverter capacit accompanied b
4) Crimp terminals up to 7.4 mm in width (includin
5) Crimp terminals up to 9.5 mm in width (includin
6) Use the suppl
e circuit breaker (ELCB) vary according to the capacity of the
the voltage imbalance.
rounding cable of a size equal to or larger than that of the input power
cable.
Recommended wire size [mm2]
e
1
Without
reactor
Input circuit
single phase
200V [L1/L, L2/N]
With
3
DCR
2
Without
reactor
[U, V, W]
3
Output
circuit
2
DCR
circuit
2
[P1]
[P(+)]
6
4
2.5
4
2.5
4
4.0
5
4.0
impedance without a reactor is considered to be the
5
6.0
, with 10% current imbalance
tolerance) can be used. tolerance) can be used.
2.5
2.5
4
5
2.5
4.0
4
5
Control
wirin
0.5
e
4 Safety Instructions
FVR-C11S-EN
g
y
y
y
y
y
y
g
g
g
g
jury
jury
g
g
jury
Instructions on use
CAUTION
WARNING
1. This inverter is designed to drive a three­phase induction motor and is not usable for a sin
le-phase motor or any other pur-
poses.
There is a risk of fire.
2. This inverter ma elevator, life-support s pose directl mans. Safet
precautions should be established and practiced in terms of the entire s rather than the independent device.
Otherwise, an accident could occur.
not be used as is for an
stem, or other pur-
affecting the safety of hu-
stem,
Instructions on transport/installation
WARNING
1. Attach the device to an incombustible ma­terial such as metal.
Otherwise fire could occur.
1. Do not carry the device by holding just the surface cover.
Inverter ma
2. Do not allow forei per dust, small chips of wood or metal, and dust to enter the inverter or adhere to the heat sink.
Otherwise, a disaster such as burnin could occur.
3. Do not install or operate dama or an inverter with a missin
Otherwise in
4. Do not step on the product.
Otherwise in
5. When stackin the number of tiers indicated on the pack-
carton.
in
Otherwise in
be dropped causing injury.
n matter such as lint, pa-
ed inverter
part.
could occur.
could occur.
up in tiers, do not exceed
could occur.
2. Do not place the device near inflammables.
Otherwise fire could occur.
Safety Instructions 5
FVR-C11S-EN
g
g
g
g
g
y
jury
g
y
g
g
y
y
jury
y
g
g
g
Instructions on wirin
CAUTION
WARNING
1. When the inverter is connected to power, connect it via a line-protection molded case circuit breaker or an earth-leaka breaker (Residual current operated protec­tive device).
Otherwise fire could occur.
2. Be sure to connect the
Otherwise electric shock or fire could occur.
3. Ensure that a licensed specialist
performs the wirin
4. Check before startin power is off (OPEN).
Otherwise electric shock could occur.
5. Do not wire up the inverter until it has been installed securel
Otherwise electric shock or in occur.
6. The inverter has to be ance with the national and local safet specification.
Otherwise electric shock could occur.
.
round wire.
work.
the wiring that the
rounded in accord-
e circuit
could
1. Check that the number of phases and the rated volta the number of phases and volta AC power suppl
Otherwise fire could occur.
2. Do not connect the AC power suppl output terminals (U, V, W).
Otherwise in
3. Check the output terminals (U,V,W) for the phase order and connect them to the motor correctl
Otherwise fire could occur.
4. Do not connect a brakin the DC terminals [P(+), N(-)].
Otherwise fire could occur.
5. Noise is tor, and wirin does not cause malfunctions in peripheral sensors and equipment.
Otherwise accidents could occur.
e of this product correspond to
e of the
.
to the
could occur.
.
resistor directly to
enerated from the inverter, mo-
. Take care that this noise
6 Safety Instructions
FVR-C11S-EN
g
g
y
g
g
y
g
g
y
g
y
g
y
g
g
y
g
y
y
g
g
g
y
y
g
y
ging
g
j
g
j
Instructions on operation
WARNING
1. Be sure to put on the surface cover before the power ON (CLOSE).
turnin Never remove the cover while the power is applied to the inverter.
Otherwise electric shock could occur.
2. Never operate switches with wet fin
ers.
Otherwise electric shock could occur.
3. The interior of the inverter ma
char
ed after turning off the power.
remain
Therefore, never attempt to remove the surface cover except for wirin
service and
periodic maintenance.
Otherwise electric shock could occur.
WARNING
I
5. Never touch the inverter terminals when ized even if it has stopped.
ener
Otherwise electric shock could occur.
6. Never touch the ke
s on the keypad panel
with a pointed object such as a needle.
Otherwise electric shock could occur.
CAUTION
1. Never touch the heat sink because the
become very hot.
Otherwise burns could occur.
2. The inverter can set hi . Carefully check the limit of the mo-
easil tor and machine before chan tin
.
Otherwise in
uries could occur.
3. Do not use the inverter brake function for
mechanical holdin
Otherwise in
uries could occur.
h-speed operation
the set-
.
1. When the retry function is selected, the in­verter ma pin (Desi safet
automatically restart after trip-
, depending on the cause of the trip.
n the machine to secure personal
in the event of restart.)
Otherwise accident could occur.
2. Operatin
conditions may occasionally be different from the preset acceleration/de­celeration time or speed because of activa­tion of the stall prevention function. In such a case, personal safet cured throu
h adequate machine design.
must be se-
Otherwise accident could occur.
3. The stop ke tion settin Therefore install an emer dependentl ternal si ke
on the keypad panel will be disabled.
is effective only when a func-
has been established.
ency switch in-
. When operation via the ex-
nal terminal is selected, the STOP
There is a risk of accidents.
4. Operation starts suddenl done with an runnin that no runnin
signal is input before alarm
if alarm reset is
signal input. Check
reset.
Otherwise accidents could occur.
Safety Instructions 7
FVR-C11S-EN
g
g
g
y
g
g
jury
y
jury
g
g
y
y
g
g
Instruction on maintenance/inspection, and replacement
WARNING
1. Do not commence inspection work until at least five minutes after the power has been turned off (OPEN). (In addition, make sure that the char lamp has volta does not exceed 25V DC.)
Otherwise electric shock could occur.
2. Onl maintenance and inspection or replace­ment operations. (Take off all metal objects (watch, rin etc.) before startin (Use well-insulated tools.)
Otherwise electric shock or in occur.
3. Never modif
Otherwise electric shock or in occur.
one off and check that the DC
e between terminals P(+) and N(-)
qualified personnel should perform
.)
could
the product.
could
Instruction on disposal
CAUTION
Since this product contains lead solder, it must be treated as industrial waste when it is disposed of. Entrust it to a waste processin posin
e
General instructions
The figures in this operation manual ma show the inverter with covers and safet
,
screens removed to explain the structure in details. Therefore, be sure to replace the cov­ers and screens to their ori operate the inverter accordin tion manual.
company when dis-
it.
inal positions and
to the instruc-
8 Safety Instructions
FVR-C11S-EN
g
y
y
g
g
g
y
y
g
y
y
y
g
g
y
1Before Using This Product
1-1 Receivin
Inspections
Unpack and check the product as explained below. If
ou have any questions or problems with this product, please contact
FUJI ELECTRIC Co., Ltd., or
1) Check the ratin the ordered one.
Figure 1-1-1 Ratings nameplate
TYPE: Inverter Type
0.75 C11S - 7 EN
FVR
Series name
s name plate to confirm that the delivered product is
our local FUJI inverter distributor.
Series Extension (EN series) Power volta
7 Sin
Nominal applied motor: 0.75 0.75kW Product t
e series:
le-phase 200V input series
pe
1
SOURCE: Number of input phases, rated input voltage, rated in-
put frequenc
OUTPUT: Number of output phases, rated output capacity, rat-
ed output volta put current, overload capacit
SER. No.: Product number
1 1725R0001
9
2) Check for dama on the covers or the main unit upon deliver
ed parts, missing parts, and dents or other damage
, rated input current
e, output frequency range, rated out-
Production lot serial number Production month: 1 to 9: Januar X: October, Y: November, Z: December Production Last di
it of year (9: 1999)
to September,
ear:
.
1 Before Using This Product 1-1
FVR-C11S-EN
g
1-2 Appearance
1
Surface cover
Keypad panel
Frequency setting POT (VR) (built-in POT)
Ratings nameplate
Heat sink
Cooling fan (1.5 kW or more)
Charge lamp CRG
Control terminal block
Main circuit terminal block
le-phase 200V[ G,L1/L,L2/N,P1,P(+)]
Sin
Main circuit terminal block [P(+),N(-),U,V,W, G]
1-2 1 Before Using This Product
FVR-C11S-EN
y
1-3 Handling the Product
Remove the surface cover as explained below.
1) For FVR0.1 to 0.75C11S-7EN
Grasp the upper and lower parts of the cover with both hands and pull it to the front of the inverter.
2) For FVR1.5 to 2.2C11S-7EN
Expand the lower part of the cover horizontal-
, lift the cover to the front, and then remove
l it.
1
1 Before Using This Product 1-3
FVR-C11S-EN
g
y
y
g
y
y
g
g
g
y
y
y
1-4 Carryin
1
1-5 Storage and
transportation
Item Specifications
Storage tempera­ture Transportation temperature
Relative humidit
Atmosphere The product must not be exposed to dust, direct sunlight, corrosive gas, in-
Air pressure 86 to 106kPa (During storage)
Always hold the main unit while carrying this product. If it is carried b
be damaged or dropped.
ma Force must not be applied to the inverter cover durin it is made of plastic.
Store and transportation this product under the conditions listed in Table 1-5-1.
-25 to +65 °C Condensation or formation of ice must not be
5 to 95%
flammable salt in the atmosphere.
70 to 106kPa (Durin
1)
as, oil mist, vapor, water drops, or vibration. There must be no
the cover or parts and not the main unit, the product
carrying because
caused b
transportation)
sudden temperature changes.
Table 1-5-1 Storage and transportation environment
1) A large change in temperature within this humidity range may cause condensation or formation of ice. Do not store this product at a place where such chan
[Storage precautions]
1. Do not locate this product directly on a floor; place it on a rack or shelf.
2. To store the product in a severe atmosphere, pack it in vin
3. If the product must be stored at a place where it ma humidity, insert a drying agent such as silica gel and pack it in vinyl sheet.
es occur.
l sheet.
be affected b
1-4 1 Before Using This Product
FVR-C11S-EN
g
y
g
y
2 Installation and Connection
2-1 Operatin
Environment
Item Specifications
Place Indoor
Ambient temperature -10 to +50 °C
Ambient relative humidit
Atmosphere The product must not be exposed to dust, direct sunlight, corrosive
Altitude 1000 m or less (Air pressure : 86kPa to 106kPa)
Vibration 3mm: 2 ~ 9 Hz or less
Table 2-1-1 Operating environment
Install this product at a place satisfying the conditions listed in Table 2-1-1.
5 to 95%RH (No condensation allowed)
as, inflammable gas, oil mist, vapor, or water drops. There must be no salt in the atmosphere. Condensation must not be caused b
9.8 m/s
2
2 m/s
2
1 m/s
sudden changes in temperature.
2
: 9 ~ 20 Hz or less : 20 ~ 55 Hz or less : 55 ~ 200 Hz or less
2
2 Installation and Connection 2-1
FVR-C11S-EN
g
g
g
g
y
g
g
g
g
y
g
y
y
y
g
y
g
g
y
y
y
2-2 Installation Method
1. Tightly fasten the product in the upright posi­ structure using four bolts
fan, so do not install this prod-
10cm
2
tion on a stron (M4) with the characters FVR-C11 facin front. Be sure not to turn the product upside down, and install it on a horizontal surface.
2. Heat is
in necessar
enerated while the inverter is operat-
, so the gaps shown in Figure 2-2-1 are
for the passage of cooling air. The
enerated heat is radiated upward by the built-in coolin uct below a device that is sensitive to heat.
10cm
1cm FVR-C11 1cm
the
5. If two or more inverters need to be installed in the same device or control panel, the be arran
ed horizontally to minimize the influ-
should
ence of heat between them. If two or more in­verters must be installed verticall
, place a plate between them to prevent the upper in­verter from bein
affected by heat from the
lower inverter.
Inverter
Air suppl
a) Horizontal arrangement
Inverter
Air suppl
Figure 2-2-1 Installation direction and surrounding space
3. The temperature of the heat sink increases to about 90 °C while the inverter is operatin Therefore, the surface behind where the product is located must be able to withstand this temperature increase.
WARNING
Install this product on a nonflammable material such as metal.
Otherwise fire could occur.
4. When installin el, carefull vent the ambient temperature of the inverter from exceedin install it in a hermeticall which heat is not radiated full
this product in a control pan-
consider the ventilation to pre-
the specified value. Do not
sealed box from
.
Inverter
Plate
.
Air suppl
b) Vertical arran
Figure 2-2-2 How to install two or more inverters
Inverter
ement
2-2 2 Installation and Connection
FVR-C11S-EN
y
g
y
g
ysg
g
g
y
g
g
g
y
g
y
g
g
g
y
g
g
g
CAUTION
Do not allow foreign matter such as lint, paper dust, small chips of wood or metal, and dust to enter the inverter or adhere to the heat sink.
Otherwise, a disaster such as burnin could occur.
2-3 Connection
Remove the surface cover to connect the termi­nal blocks. Correctl the followin
procedures.
2-3-1 Basic connection
1. Always connect the power to the main power suppl
input terminal of the inverter. If it is connected to another terminal, the inverter will be dama
2. Alwa disasters such as fire and electric shock and to minimize noise.
round the ground terminal to prevent
connect them according to
ed (see Figure 2-3-1).
WARNING
1. Always connect the ground wire.
Otherwise electric shock and fire could occur.
2. Ensure that a licensed specialist performs the wirin
3. Check before startin power is off.
Otherwise electric shock could occur.
work.
the wiring that the
2
3. Use a reliable crimp terminal for connection between a terminal and wire.
4. After terminatin check the followin a. Whether the connection is correct b. Whether all necessar
been made
c. Whether there is a short-circuit or
fault between terminals and wires
5. Connection modification after power-on The smoothin part of the main circuit cannot be dischar quickl multimeter to check that the volta rect current (DC) is reduced to the safet range (25V DC or less) after the charge lamp
a cause the residual volta ma
after the power is turned off. Use a
oes off to avoid danger. Check that the volt-
e is zero before short-circuiting a circuit be-
cause sparks.
the connection (wiring),
items:
connections have
round
capacitor in the direct current
ed
e of the di-
e (electric charge)
2 Installation and Connection 2-3
FVR-C11S-EN
g
g
y
g
y
g
g
g
g
y
g
g
y
y
y
y
g
g
y
g
y
g
g
g
y
g
y
g
2-3-2 Connecting the main circuit and ground terminals
Symbol Name Explanation
L1/L,L2/N Main power supply input Connects single-phase power
le-phase 200V input).
2
U, V, W Inverter output Connects 3-phase motor.
(Sin
P1, P(+) For connection of DC
reactor
P(+), N(-) For DC intermediate
circuit
G For inverter groundin
Table 2-3-1 Functions of main circuit and ground terminals
1) Main power suppl Sin
le-phase 200V [L1/L,L2/N]
For single-phase 200V input
FVR-C11S-7EN
Figure 2-3-1 Arrangement of main circuit and ground
terminals
input terminal
P(+)P1L2/NG L1/L
GWVUN(-)P(+)
Connects input power- factor correcting DC reactor (optional).
Connected to DC link circuit terminal (for DC bus connection).
Ground terminal for inverter chassis (case).
1. Connect the main power supply input ter-
minals to the power suppl
via a molded case circuit breaker for circuit protection or earth leaka leaka
e circuit breaker. An earth-
e circuit breaker which can also de­tect DC current is recommended. Phase­sequence matchin
2. It is recommended that a ma tor is connected to prevent an accident from becomin nectin
the inverter from the power suppl
is unnecessary.
netic contac-
failure or
serious by discon-
when the inverter protective function oper­ates.
3. Do not turn on or off the main power suppl to start or stop the inverter; instead, use the control circuit terminal FWD/REV or the RUN/STOP ke
on the keypad panel. If it
is unavoidable to turn the main power sup-
on or off to start or stop the inverter, it
pl must not exceed once per hour.
2) Inverter output terminal [U, V, W]
1. Connect these terminals to the 3-phase motor with the correct phase-sequence. If a motor rotation direction does not corre­spond to the correct rotation direction, ex­chan
e any two of the U, V, and W phases.
2. Do not connect a phase-advance capaci­tor or sur
3. A ver
e absorber to the inverter output.
long wiring length between the in­verter and the motor causes a hi quenc
current to flow due to floatin capacity between cables, making the in­verter trip, increasin and deterioratin rent displa wirin
. To prevent such trouble, the
length to the motor should not ex-
the leakage current
the accuracy in the cur-
ceed 50 meters. When the inverter is operated in the low noise mode (carrier frequenc kHz) and the wirin
length is long, add an
: 8 to 15
optional output circuit filter (OFL filter).
h fre-
2-4 2 Installation and Connection
FVR-C11S-EN
g
y
g
g
g
ysg
y
g
y
y
g
g
g
g
y
y
y
g
g
g
g
g
g
y
y
jury
g
3) DC reactor connecting terminal [P1, P(+)]
1. Use this terminal to connect a input power­factor correctin
DC reactor (optional). Remove the jumper connected in the fac­tor
before connecting the DC reactor (see
ure 2-3-2).
Fi
P1
FVR-C11S-7EN
a) Connection diagram
Top of inverter
Barrier
P(+)
4) Inverter Alwa nal [ G] for safet Groundin
rounding terminal [ G]
round the inverter grounding termi-
and noise reduction.
of the metal frames of electric equipment has to be done in accordance with the national and local safet
specifications in
force.
1. In Japan, the 200V s
nected to a class D
round electrode provided with
rounding, according to the electri-
stem must be con-
cal equipment technical standard.
Voltage
stem
s
200V
Table 2-3-2 Grounding of device according to
T
pe of ground-
work
in
Class D
roundin
electrical equipment technical standard
Groundin resistance
100
maximum
2. Connect a thick and short wire to the
rounding terminal of the inverter for con­nection with a exclusivel
round electrode prepared
for the inverter system.
2
b) Cuttin
Figure 2-3-2 Connection of DC reactor
of barrier
2. Use diagonal cutting pliers to cut the sur­face cover barriers from P1, P(+) terminals before connection.
3. If no DC reactor is used, do not remove the jumper.
CAUTION
1. Check that the number of phases and the rated volta to the number of phases and volta AC power suppl
Otherwise fire could occur.
2. Do not connect the AC power suppl output terminals (U, V, W).
Otherwise in
3. Do not connect a brakin the DC terminals P(+), N(-).
Otherwise fire could occur.
e of this product correspond
e of the
.
to the
could occur.
resistor directly to
2 Installation and Connection 2-5
FVR-C11S-EN
g
g
g
g
y
y
g
2-3-3 Connecting the control terminals
Table 2-3-4 lists the functions of the control cir­cuit terminals. The method of connectin nal depends on how its function is set. Connect the control circuit terminals accordin
2
to the set functions.
1) Di
ital input terminal
Fi
ure 2-3-3 shows the circuit configuration. Use a reliable contact without poor contact for input. Example: FUJI control rela
FWD or others
+24 to
+27VDC
SW7
P24/CM
FVR-C11S-7EN
a control circuit termi-
HH54PW
4.7k
CM
P24
0 V
F1
+24 to +27VDC
2) Run/stop command terminal [FWD, REV] These terminals are left open in the factor Pressin
the key on the keypad panel starts forward operation. When function F02 is set at 0 or 1, the terminal functions are as shown in Table 2-3-3.
.
a) When SW7 is set to CM (factory setting)
FWD or others
P24/CM
40mA max.
4.7k
CM
SW7
FVR-C11S-7EN
F1
P24
0 V
+24 to +27VDC
b) When SW7 is set at P24
Figure 2-3-3 Digital input terminal
2-6 2 Installation and Connection
FVR-C11S-EN
g
y
g
y
y
y
g
g
g
y
g
g
y
y
g
g
g
g
y
F02 When SW7 is set at CM When SW7 is set at P24
When +24 to +27 VDC is supplied to FWD - P24/CM, pressin ke
pad panel starts forward operation.
When +24 to +27 VDC is supplied to
0
REV - P24/CM, pressin
pad panel starts reverse operation.
ke When +24 to +27 VDC is supplied to both FWD - P24/CM and REV - P24/CM, the inverter decelerates to stop.
When +24 to +27 VDC is supplied to FWD - P24/CM, forward operation starts. When +24 to +27 VDC is supplied to
1
REV - P24/CM, reverse operation starts. When +24 to +27 VDC is supplied to both FWD - P24/CM and REV - P24/CM, the inverter decelerates to stop.
Table 2-3-3 Description of function F02
the key on the
the key on the
CAUTION
In case P24 is short-circuited with 0V
outer circuit when SW7 is set to P24
b side, pol off. To recover the power, open the short circuit and turn the inverter off to allow the temperature to lower.
3) Analog input terminal (13, 12, 11, C1) Use these terminals to connect external input
voltage and analog current and fre-
analo quenc
setting device (POT). For connectin a contact to this circuit, use a twin contact for fine current si Do not use a contact for terminal 11.
switch (F1) turns the power
nal.
When FWD is short-circuited to P24/CM and the
on the keypad panel is pressed, for-
ke ward operation starts. When REV is short-circuited to P24/CM and the
on the keypad panel is pressed, re-
ke verse operation starts. When both FWD - P24/CM and REV - P24/CM are short-circuited, the inverter decelerates to stop.
Short-circuit FWD to P24/CM for forward opera­tion, or REV to P24/CM for reverse operation. Short-circuitin P24/CM brin stop.
both FWD - P24/CM and REV -
s the inverter to deceleration and
WARNING
The STOP key is valid only when the function has been set. Prepare another switch for emer When operation usin
nal terminal is selected, the operation cannot be stopped usin ke
on the keypad panel.
Otherwise accidents could occur.
ency stop.
an external si-
the STOP
2
2 Installation and Connection 2-7
FVR-C11S-EN
g
g
y
g
g
g
y
g
g
g
y
g
y
y
y
g
g
g
g
g
y
y
y
g
g
g
*Note the following when wiring:
1) Sur
e absorber connection
When the excitin
in the control circuit or inverter
e. Due to this surge voltage,
2
tactor or rela peripheral circuit is opened or closed, a sur
e (noise) is generated with a sudden
volta current chan the inverter control circuit or peripheral equip­ment ma a sur (See Fi
AC rela
MC
SK: Surge absorber D: Diode
Figure 2-3-4 Surge absorber connection diagram
malfunction. If so, directly connect
e absorber to both ends of the coil.
ure 2-3-4).
SK
2) Control circuit wirin
1. Wires connected to control circuit termi­nals must be 0.5mm twisted vin shown in Fi
l wire. Remove the sheath as
ure 2-3-5 and then connect it.
coil of the magnetic con-
DC rela
+
Ry
D
-
2
shielded wire or
e
3) Shieldin Connect one end of the shieldin
sheath connection
sheath of a
shielded or twisted-pair shielded wire to the
round terminal as shown in Figure 2-3-6. Do
not connect the other end.
Contact
Frequenc setting POT
Figure 2-3-6 Connection of sheath of shielded wire
Shield
round terminal
To
Shield
To
round terminal
FWD
P24/CM
13 12
11
CAUTION
Noise is generated from the inverter, motor, and wirin noise does not cause malfunctions in peripheral sensors and equipment.
Otherwise accidents could occur.
. Take care that this
6 ±1mm
Figure 2-3-5 End treatment
2. Keep the wiring of the main circuit, exter­nal rela cuit as far awa possible. If the them at ri
sequence circuit and control cir-
from each other as
must be adjacent, cross
ht angles.
3. Use a twisted-pair shielded wire for lon wiring distances.
2-8 2 Installation and Connection
FVR-C11S-EN
g
g
g
g
g
g
g
g
g
g
4) Control terminal arrangement, screw size, htening torque.
and ti
ure 2-3-7 shows the control terminal block
Fi
ement.
arran
REV
P24 /CM
30A 30B 30C FM X1 X2 X3
Figure 2-3-7 Control terminal block arrangement
FWD
5) Remove the plate at the bottom of the surface
cover before performin
and reinstall it after the wiring as shown in
in
ure 2-3-8.
Fi
inverter control wir-
Screw size: M2.5
htening torque: 0.4 Nm
Ti
11 12 13 C1
2
Plate
Control wirin
ure 2-3-8 How to pull out the control wirin
Fi
2 Installation and Connection 2-9
FVR-C11S-EN
y
g
y
y
y
g
y
g
g
g
g
y
g
g
y
g
g
g
y
g
y
2
Classifi-
cation
Analo
input
Digital
input
Terminal
s
mbol
13
12
C1
Terminal name
Power suppl variable resistor
Frequenc voltage input
Frequenc current input
11 Analo
FWD
Forward operation /Stop command
Reverse
REV
operation /Stop command
X1 Di X2 Di X3 Di
(SS1) (SS2)
(BX)
ital input 1 ital input 2 ital input 3
Multistep frequenc selection
Coast to stop command
(RST) Alarm reset
(THR)
External alarm input
Write-enable com-
(WE-KP)
mand for ke (data chan lowed)
settin
settin
common
e al-
Detailed specifications
Used as power supply for frequenc
z
for
setting device (POT: 1 to 5 k (+10VDC 10mADC max.)
0 to +10VDC/0 to 100%,0 to +5VDC/0
z
to 100% (Input impedance : 22 k 4 to 20mADC/0 to 100%
z
(Input impedance : 250 Common terminal for analog input
z
nals
si Forward operation with
z
FWD-P24/CM ON and deceleration-stop with FWD-P24/CM OFF (Switch SW7 to P24)
Reverse operation with
z
REV-P24/CM ON and deceleration-stop with REV-P24/CM OFF (Switch SW7 to P24)
The functions listed below can be set
z
the X1 to X3 terminal functions.
b
Up to four steps speed operation can
z
be selected with SS1 and SS2 ON/OFF si
Inverter output is cut immediately and
z
the motor coasts to a stop (no alarm output) if BX
The inverter releases the status held
z
after stop with an alarm when RST chan
The inverter stops with an alarm if
z
THR is set to OFF. Data rewriting for each function with
z
pad
the ke is OFF. Rewriting with keypad panel is
z
allowed if WE-KP is ON.
).
)
nals.
oes on.
es from ON to OFF.
pad panel is rejected if WE-KP
Remarks
)
Decelera­tion-stop with FWD-P24/ CM and REV-P24/ CM ON
Set with functions E01 to E03
2-10 2 Installation and Connection
FVR-C11S-EN
y
g
g
g
g
g
g
g
y
g
y
g
y
y
y
g
g
g
g
g
Classifi-
cation
Digital
input
Output/
Input
Analo
output
Contact
output
Optional
Terminal
s
mbol
Terminal name
(Hz/PID) PID control cancel
(LE)
P24/CM
FM, 11 Analo
30A 30B 30C
DX+
DX-
Link operation selection
Power Supply/ Di
ital Common
monitor
Alarm output for
fault
an
RS485 communi­cation input/output
Detailed specifications
z
PID control cancel with Hz/PID ON
z
PID control with Hz/PID OFF
z
Operation based on command from RS485 with LE ON
z
Inverter single operation with LE OFF
z
DC Power supply (SW7 set to P24) (+24 to +27 VDC, 40mA max.)
z
Common terminal for digital input si
nal (SW7 set to CM) (factory set-
)
tin
Data selected between the followin items is output with DC voltage:
z
Output frequenc
z
PID feedback value
z
Output current
z
DC link circuit voltage * Up to two analo impedance : 10 k
voltmeters (input
Ω)
can be connected.
Note: Output waveform: An AC pulse
is output with consistent frequen­c
and variable duty. The avera portional to output frequenc
e DC voltage is pro-
and output current (frequenc
: 121.6 Hz).
If the inverter is stopped with an alarm, the non-volta
e contact signal (1SPDT) is output (Contact ratin
: 250V AC, 0.3 A, Power factor = 0.3) (48V DC, 0.5A for Low-volta
e Directive or 42V DC, 0.5A for UL/cUL) * Whether an alarm is excitin
operation or non-exciting opera-
enerated with an
tion can be switched.
z
Terminal for RS485 communication (when option board is installed)
z
DX+ : Non-inverted signal,
z
DX- : Inverted signal
Remarks
Switchin
of P24/CM ter­minal with switch SW7
Installed on optional board.
2
Table 2-3-4 Functions of control circuit terminals
2 Installation and Connection 2-11
FVR-C11S-EN
g
g
y
g
y
2-3-4 Connection examples
1) Keypad panel operation
2
le-phase
Sin 200V input series 200 to 240V 50/60Hz
When power-factor correctin DC reactor is used
MCCB
P1
E
P(+)
L1/L
L2/N
G
Frequenc
P(+) P(+)
P1
PRG
RESET
FUNC DATA
setting POT (VR)
2)
N(-)
U V W
M
3
G
RUN
STOP
13
12
11
C1
FWD
REV
X1
X2
X3
P24/ CM
Figure 2-3-9 Wiring diagram of keypad panel operation
SW7
+10VDC
22k
0V
250
4.7k
CM
P24
F1
Pulse output
0V
+24 to +27 VDC
SW7
P24
CM
FM
30A
30B
30C
Analo
monitor
Alarm output for
fault
an
2-12 2 Installation and Connection
FVR-C11S-EN
y
y
g
y
y
g
g
g
g
1) The RUN and STOP keys on the keypad pan­el can be used to start and stop the operation and the frequenc used to set a frequenc the power supply and motor with functions set in the factor
.
factor
2) Remove the jumper between the P1 and P(+) terminals before connectin er-factor correctin
setting POT (VR) can be
only by connectin
. Forward rotation is set in the
the optional pow-
DC reactor.
2
3) Connect the sur (such as coils of the ma solenoid) near the inverter.
e absorber in parallel to coils
netic contactor and
2 Installation and Connection 2-13
FVR-C11S-EN
y
g
g
y
g
y
g
g
g
y
g
2) External operation (When external power suppl
is used)
2
When power-factor correctin DC reactor is used
le-phase
Sin 200V input series 200 to 240V 50/60Hz
Frequency settin voltage input (0 to +10VDC)
Frequenc current input (4 to +20mADC)
Forward operation command
Reverse operation command
settin
MCCB
P1
E
P(+)
L1/L
L2/N
Frequenc
13
12
C1
FWD
REV
X1
X2
P1 P(+) N(-)P(+)
PRG
RESET
FUNC DATA
setting POT (VR)
10VDC
22k
0V
250
4.7k
3)
RUN
STOP
Pulse output
0V
30A
30B
30C
SW7
P24
U
V
W
M
3
GG
Analo
Analo monitor
To
To 11 terminal
Alarm output for an
fault
meter
round terminal
24VDC
X3
P24/ CM
SW7
P24
CM
F1
+24 to +27 VDC
CM
Toground terminal
Figure 2-3-10 Wiring diagram of external operation (When external power supply is used)
2-14 2 Installation and Connection
FVR-C11S-EN
y
g
g
g
g
g
g
1) Use this connection to start, stop the opera­tion and set the frequenc nals. 0 to 10V DC can be set while function F01 is set to 1 and +4 to +20mA DC can be set while function F01 is set to 2. Set function F02 to 1.
2) Set SW7 at CM
3) Remove the jumper between the P1 and P(+) terminals before connectin er-factor correctin
DC reactor.
with external sig-
the optional pow-
2
4) Connect the sur (such as coils of the ma solenoid) near the inverter.
5) Use twisted or shielded wire as control si wire. Connect the shield to the nal.
e absorber in parallel to coils
netic contactor and
round termi-
nal
2 Installation and Connection 2-15
FVR-C11S-EN
y
(+)
g
g
y
g
y
g
g
g
y
g
3) External operation (When internal power suppl
is used)
2
When power-factor correctin DC reactor is used
le-phase
Sin 200V input series 200 to 240V 50/60Hz
Frequency settin voltage input (0 to +10VDC)
Frequenc current input (4 to +20mADC)
Forward operation command
Reverse operation command
settin
P1
E
P
L1/L
L2/N
G
Frequenc
13 12
C1
FWD
REV
X1
X2
3)
P1 P(+) N(-)P(+)
PRG
RESET
FUNC DATA
setting POT (VR)
10VDC
22k
0V
250
4.7k
RUN
STOP
Pulse output
0V
30A
30B
30C
SW7
P24
U V W
M
3
G
Analo
Analo monitor
To
To 11 terminal
Alarm output for an
fault
meter
round terminal
X3
P24/ CM
SW7
P24
CM
F1
+24 to +27 VDC
CM
Toground terminal
Figure 2-3-11 Wiring diagram of external operation (When internal power supply is used)
2-16 2 Installation and Connection
Loading...
+ 74 hidden pages