Fuji Electric Fuji PXF5 Temperature Controller Manual

MICRO-CONTROLLER X Type : PXF-2
Operation Manual
INP-TN5A2400b-E
PLEASE READ FIRST
WARNING
Mishandling may lead to serious injury or death.
CAUTION
Mishandling may result in personal injury or damage to the property.
Please read the section “Safety Warnings” thoroughly before using. Safety precautions must be taken by every user to prevent accidents. Failure to comply with the instructions contained in this manual may reduce the safety of the instrument. The safety requirements are classified into “Warning” and “Caution” according to the following interpretations:
1
WARNING
Ambient temperature
-10 to 50°C
Operating humidity
90%RH or less (Non condensation)
Installation category:
II
According to IEC 61010-1 Pollution degree:
2
Recommended fuse
250V AC, 0.1A T(Time-Lag) (AC100~240V) 400V DC/400V AC, 1A T(Time-Lag) (DC/AC24V)
Usage environment
Indoor use
1) Over Voltage Category
II
2) Pollution Degree
2
3) Required level of Insulating
BASIC INSULATION, SUPPLYMENTARY INSULATION, or REINFORCED INSULATION
4) Maximum Voltage line to neutral
300Vac rms or 300Vdc
Installation and wiring
►This equipment is intended to be used under the following conditions.
►If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR
drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a basic insulation between the SELV circuits and these terminals. For example, use transformer which has a basic insulation or higher degree of insulation.
If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Communication (RS-485)
terminal, be sure to provide a basic insulation between these terminals. For example, use a RS-485/232 converter which has a basic insulation. The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. Failure to maintain these minimum distances would invalidate the UL61010/EN61010 safety approval. ► For 24V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV)
circuit, a basic insulation must be provided between the SELV circuit and the power input terminals.
Otherwise, the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the
electric shock. ► For CT input, use Current Transfer which has specification as shown below in order to prevent the electric
shock and spread of fire.
2
About safety standard
Please observe the following instructions to meet the requirements of safety standard. Failure to observe these instructions violates safety standards. (This product is not safety equipment.)
● Install a recommended fuse, which is specified in the instruction manual, between the external main power (Mains
Circuit) and this equipment.
● Do not connect SELV directly to Signal input terminal, SSR Drive output terminal, Current output terminal, or
Communication (RS-485) terminal. Otherwise, it may result in electrical shock.
If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR Drive
output terminal, Current output terminal or Communication (RS-485) terminal, ensure to provide a basic insulation
between the SELV circuits and these terminals. For example, use transformer which has a basic insulation or higher
degree of insulation.
If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Communication (RS-485) terminal, be
sure to provide a basic insulation between these terminals
For example, use a RS-485/232 converter which has a basic insulation.
The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses, to
prevent an electric shock.
● Set proper parameter input signals which correspond to each input to be connected.
Be careful not to confuse voltage input with current input, or vice versa.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III, or IV.
● Do not use this equipment for measurement of signals to which a voltage over 30 Vr.m.s. or over 60 V DC is applied.
● Be sure to use terminal covers. Before removing a terminal cover, turn off all the power.
►For the above, if voltage exceeds 50Vdc (called danger voltage), grounding and basic insulation for all
terminals of the equipment and auxiliary insulation for DO outputs are required. Note that the insulation class for this equipment is as follows. Before installing, please confirm that the insulation class for equipment meets usage requirements.
Type PXF4
3
Type PXF5/9
● In cases where damage or problems with this equipment may lead to serious accidents, install appropriate external
protective circuits.
● As this equipment does not have a power switch or fuses, install them separately as necessary. If you install a fuse, be
sure to place it between the main power switch and this equipment.
(Main power switch: 2-point Breaker, fuse rating: 250V 1A)
● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
● A power switch or a circuit breaker should be identified as the one for this product.
● Electrical wiring must be made by the qualified personnel only and in accordance with your local and national standards.
● For power supply wiring, use wire equal to 600V vinyl insulation or above.
● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before feeding power, confirm that clearance space has been secured to prevent shock and fire with the equipment.
● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
● Never disassemble, convert, modify or repair this equipment. Doing so carries the risk of abnormal operation, shock and fire.
● Output relays has limited-life. The contact of output relay may stay ON or OFF when it reaches the end of its service life.
Be sure to provide an external protective circuit for safety.
● The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to meet
your application.
Please note that the improper settings may result in overheat or unexpected damage. For the details of operation, read
this manual.
Control output 1: heating control
Control output 2 (optional): cooling control
Digital input 1 to 5 (optional): no function
● Symbols on the equipment
Please read this instruction manual thoroughly, and use the product accordingly.
Maintenance
● When installing and removing the equipment, turn the power OFF. Failing to do so may cause shock operational errors or
failures.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some components used on this equipment have a limited life and/or may deteriorate over time.
● The warranty period for this unit (including accessories) is three year after the date of manufacture, if the product is used
properly.
4
About EMC standard
● This equipment is designed as Class A (for industrial environment). Do not use this equipment in home environment,
or it may cause electric jamming. If you use this equipment in home environment, install appropriate measures on the
outside of the equipment.
● Under the requirement of EMC standard, the maximum length of a sensor to be connected to this equipment is 30 m.
Do not connect the sensor longer than 30 m.
CAUTION
Cautions on installation
Avoid the following places for installation:
● A place where the ambient temperature may reach beyond the range of from 0 to 50°C while in operation.
● A place with rapid temperature changes, leading to dew condensation
● A place where corrosive gases (sulfide gas and ammonia gas, in particular) or combustible gases are emitted.
● A place with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)
● A place exposed to water, oil, chemicals, steam and/or vapor.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by the distributor.)
● A place where the unit is exposed to dust, salt air, or air containing iron particles.
● A place where the unit is subject to interference with static electricity, magnetism, and noise.
● A place where the unit is exposed to direct sunlight.
● A place where the heat may be accumulated due to the radiation of heat.
Recommended site condition:
● A place where the ambient humidity during operation is between 45 to 85%RH.
Caution on installation on panel
● Attach the included Fixtures (2 pieces) onto the top and bottom of PXF5/9 , and tighten them with a screwdriver. The
clamp torque is approx. 0.15 N·m (1.5 kg·cm) The plastic fixture is designed such that over tightening will cause
left/right cracking to the central area of the Fixtures and hence reduce the torque. Cracking to the central area will not
cause any problems in terms of usability of the equipment as is.
(However, do exercise caution in not applying too much torque because the casing is made of plastic.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66-equivalent). However,
regarding waterproofing between the equipment and the panel, use the included packing to ensure waterproofing and
attach it according to the guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof
capabilities.)
(1)As shown in Fig. 1, insert the panel after attaching the packing to the equipment case.
(2)As shown in Fig. 2, tighten the fixture screws so that no gaps can remain between the equipment face, the packing
and the panels. Once finished, confirm that there are no changes in shape such as displaced or improperly-fitted
packing, etc. as shown in Fig. 3.
● Please exercise caution if the panel strength is weak and gaps develop between the packing and the panel, as this will
result in the loss of its waterproofing capabilities.
5
PXF4
● In order not to hamper heat radiation, do not block the sides of the equipment.
● Do not block the air vents on the upper part of the terminal.
● For PXF9, please attach the Fixtures to the attachment holes in the center of the main unit.
Mounting on vertical plane (in horizontal position)
PXF5/9
Mounting on vertical plane (in horizontal position)
Cautions on wiring
● For thermocouple input, use the designated compensation lead; for resistance temperature sensors, use wires with small
lead wire resistance and without any resistance difference among the three wires.
● To avoid noise conductor effects, do not use input signal wires in close proximity with electric power lines or load lines.
● Use the input signal lines and output signal lines that are separated from each other and are shielded.
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise filter is recommended.
Always attach a noise filter to a panel that is grounded securely, and keep the wiring between the noise filter output side
and the measuring equipment power terminal wiring to a minimum length. Please do not attach fuses and switches, etc.
to the noise filter output wiring since doing so will decrease the filter’s effectiveness.
● Twisting the measuring instrument wiring is effective when connecting the wires. (The shorter the pitch of the twist, the
more effective the connection is against noise.)
● When the power is turned on, it takes some time before a contact output starts operation. If using it as a signal to an
external interlock circuit, please couple it with a delayed relay.
Concerning the output relay, connecting the maximum rated load will shorten the relay’s life; so please attach an
auxiliary relay. If the output operation frequency is high, selecting a SSR drive output type is recommended.
[Proportional cycles] Relay output: 30 seconds or more, SSR drive output: 1 second or more
6
Voltage
Nominal varistor voltage
100 V
240 V
200 V
470 V
PXF5/9 PXF4
● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected, use of
a serge absorber is recommended in order to protect the connection points against opening/closing surges and to ensure long-term use.
Recommended specification for surge absorber
Key Operation Cautions/Error Operations
● The alarm function does not work properly when an error takes place unless the settings are made correctly. Always
verify its setting before operation.
● If the input wiring breaks, the display will read "UUUU" or "LLLL". When replacing the sensor, always turn the power
OFF.
Others
● Do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary, use a neutral
cleaning agent.
● Do not use mobile phones near the instrument (within 50 cm). Otherwise malfunction may occur.
● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● Do not turn off the power right after you change the setting. If you turn off the power after setting change, be sure to wait
for a few seconds before turning it off, so that the changed values can be stored on the nonvolatile memory.
7
Contents
PLEASE READ FIRST ··················································································· 1 Contents ······································································································ 8 For Proper Use ····························································································· 9 Model Specifications ···················································································· 10
1 Part names and functions ································································· 14
Digital characters ··············································································· 18
2 Basic Operation ············································································· 19
Basic operation ·················································································· 19 Changing SV (set value) ······································································ 20 Parameters List ·················································································· 21
3 Parameter functions and setting procedure ·········································· 29
Operation mode ················································································· 29 CH1 PID (Control parameters) ······························································ 41 CH2 PLT (PID palette parameters) ························································· 57 CH3 PRG (Ramp soak parameters) ······················································· 70 CH4 MON (Monitor parameters) ···························································· 82 CH5 ALM (Alarm parameters) ····························································· 100 CH6 SET (Setup parameters) ······························································ 114 CH7 SYS (System parameters) ··························································· 141 CH8 MATH (Calculation parameters) ···················································· 162
CH9 COM (Communication parameters) ············································· 166
CH10 PFB (PFB parameter) ····························································· 176
CH11 DSP (Parameter mask) ···························································· 182 CH12 CFG (Configuration parameters) ··············································· 183 CH13 PASS (Password parameters) ··················································· 195
4 TROUBLESHOOTING ·································································· 197
8
Confirmation of model code
Please confirm that the model delivered matches your order. "Model Specifications" (page 10)
Installation and Mounting
External dimensions
•Panel cutout
• Panel mounting dimensions "3 Installation and Mounting" (instruction manual)
Wiring
Terminal connection diagram "4 Wiring" (instruction manual)
Power ON
Display and Operations Parameters List Functions of the Temperature Controller
Changing set value Basic operations Parameters List Parameter setting "2-1 Basic operation" (page 19)
"2-2 Changing SV (set value)" (page 20) "3-2 CH1 PID (Control parameters) " (page 41)
Advanced Usage
Setting of input sensor and input range Selecting control method Controlling through auto-tuning Parameter setting "3-7 CH6 SET (Setup parameters)" (page 114) "3-2 CH1 PID (Control parameters)" (page 41) "AT Auto tuning (005)" (page 33 "(4) Self tuning control (SELF) (3) Fuzzy control (FUZY)" (page 151)
Operation
Error Indications
Display during equipment error "4 TROUBLESHOOTING" (page 197)
Wait 30 minutes for the controller to be stabilized thermally. Operations such as measurements should be started after the equipment has been energized at least for 30 minutes.
For Proper Use
9
Model Specifications
<PXF4>
10
11
<PXF5/9>
12
13
Operation keys
Indicators
USER key
• Press this key once in PV/SV display to switch between SV display and MV display.
• Press and hold this key in PV/SV display to start the assigned function. (No function is allocated at the factory.)
• Press this key once in operation control mode, channel­selection mode, or setup mode to return to PV/SV display.
SEL key
• Press this key once in PV/SV display to move to operation control mode.
• Press and hold this key in setup mode to move to channel selection mode.
• Press this key once in channel selection mode to move to setup mode.
• Press and hold this key in setup mode to move to channel selection mode.
• Press this key once in parameter selection submode of setup mode to enter parameter editing submode.
• Press this key once in parameter editing submode to save the change and return to parameter selection submode.
< key
• Use the this key to select the digit when changing values.
˅˄ key
• Use the this key to change SV value when in PV/SV screen.
• During in operation control mode, channel selection mode, or setup mode, this key allows you to change parameters to be displayed.
• During in parameter setting mode, this key allows you to change parameter settings.
(1) Indicates process value (PV)
Shows parameter name when in parameter setting.
(2) Set point (SV)
Shows set value. Shows parameter set point when in
parameter setting.
(3) Screen No.
Shows screen No. when in parameter setting.
(4) OUT1 indicator
Lights during control output 1 is ON.
(5) OUT2 indicator
Lights during control output 2 is ON.
(6) EV 1, EV 2, EV 3 indicators
Lights during digital output 1 to 3 are ON.
(7) STBY indicator
Lights during standby.
(8) MANU indicator
Lights during manual mode.
(9) Lock indicator
Lights during key lock.
(10) No. indicator
Lights during a screen No. is displayed.
(11) RUN/HOLD/END indicators
Lights during ramp/soak operation.
(12) AT indicator
Lights during auto tuning.
(13) MV indicator
Lights during MV is displayed on SV display.
(14)°C/˚F indicator
Shows the temperature unit under use.
1 Part names and functions
This section describes the names and functions of each part of the front panel. The front panel has the PV and SV displays, the status indicator lamps, and the setting keys, etc. Their functions are explained below. Please read and understand them before using the PXF. For details about the setting of parameters, see Chapter 2.
PXF4
14
USER + ˄ key
• Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching
between RUN and standby.)
USER + ˅ key
• Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching
between start/stop of auto-tuning.)
(15) A, %, kW/h indicator
Shows the unit being applied to values on SV display
during the operation mode.
15
Operation keys
Indicators
USER key
• Press this key once in PV/SV display to switch between SV display and MV display.
• Press and hold this key in PV/SV display to start the assigned function. (No function is allocated at the factory.)
• Press this key once in operation control mode, channel­selection mode, or setup mode to return to PV/SV display.
SEL key
• Press this key once in PV/SV display to move to operation control mode.
• Press and hold this key in setup mode to move to channel selection mode.
• Press this key once in channel selection mode to move to setup mode.
• Press and hold this key in setup mode to move to channel selection mode.
• Press this key once in parameter selection submode of setup mode to enter parameter editing submode.
• Press this key once in parameter editing submode to save the change and return to parameter selection submode.
< key
• Use the this key to select the digit when changing values.
˅˄ key
• Use the this key to change SV value when in PV/SV screen.
• During in operation control mode, channel selection mode, or setup mode, this key allows you to change parameters to be displayed.
• During in parameter setting mode, this key allows you to change parameter settings.
(1) Indicates process value (PV)
Shows parameter name when in parameter setting.
(2) Set point (SV)
Shows set value. Shows parameter set point when in
parameter setting.
(3) Screen No.
Shows screen No. when in parameter setting.
(4) OUT1 indicator
Lights during control output 1 is ON.
(5) OUT2 indicator
Lights during control output 2 is ON.
(6) EV 1, EV 2, EV 3 indicators
Lights during digital output 1 to 3 are ON.
(7) STBY indicator
Lights during standby.
(8) MANU indicator
Lights during manual mode.
(9) Lock indicator
Lights during key lock.
(10) No. indicator
Lights during a screen No. is displayed.
(11) RUN/HOLD/END indicators
Lights during ramp/soak operation.
(12) AT indicator
Lights during auto tuning.
(13) MV indicator
Lights during MV is displayed on SV display. (14) °C/˚F indicator
Shows the temperature unit under use.
<PXF5/9>
16
USER + ˄ key
• Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching
between RUN and standby.)
USER + ˅ key
• Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching
between start/stop of auto-tuning.)
(15) A, %, kW/h indicator
Shows the unit being applied to values on SV display
during the operation mode.
(16) Bar graph
Shows MV.
17
Digital characters
The following tables provide correspondence between digital characters used for the display of the controller and alphanumerical characters. (See the following table for details.)
18
Operation mode
In this mode the normal operation is performed. The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the power. You can change the set value (SV) in this mode. You can check the output value (MV) and the amount of electric power by switching the screen.
Operation control mode
In this mode you can put the device to standby or change the alarm set value.
Channel selection mode
In this mode you can select the parameter channel to be displayed.
Setup mode
In this mode you can setup each parameter. This mode includes the parameter selection submode and the parameter editing submode, which can be switched by SEL key. In the parameter selection submode, you can switch between parameters by using ˄˅ keys. In the parameter editing submode, you can change parameter values by using ˄˅ keys.
2 Basic Operation
Basic operation
The below figure illustrates the mode transition and the key operations.
19
Display
Operating procedure
245
PV
250
SV
245
PV
1195
SV
1. Check that the PV/SV display is shown.
2. Press
○˄○
˅ key to change SV to “1195”.
3. Press the SEL key to save the change.
(The change will be saved after three seconds, even if you do not press any key.)
Changing SV (set value)
[Description] _______________________________________________________________
• The SV is a target value for control.
• SV must be within the range between SVL (lower limit) and SVH (upper limit) which belong to Pid parameter.
Related parameters: SVL (page 50), SVH (page 50)
[Setting example] Changing the SV from 250°C to 1195°C __________________________
20
Parameters List
The following explains each channel parameter.
• The range of the parameters in the shaded area indicates the industrial values. When you change the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd), reconfigure all the industrial values.
• When the parameter that has [RESET] on its Remarks column is changed, turn off the power once, and then re-start the controller.
21
22
23
24
25
26
27
28
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
oN
SV
MANU
MAN
PV
oN
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Press the SEL key to enter MAN mode.
(The lower part of the screen begins to blink.)
4. Use the
○˄○
˅ keys to change oFF to oN.
5. Press the SEL key to save the change.
The mode switches from the auto mode to the manual mode. (MANU indicator turns on.)
6. Press the key to return to the PV/SV display.
3 Parameter functions and setting
procedure
Operation mode
MAN Auto/manual switchover (001)
[Description] ________________________________________________________________
Manual control allows you to set the control output to any value.
• Range: oFF (auto) / on(manual)
• MANU indicator lights during manual operation.
• In this screen, only the switchover between auto/manual is available. Manual operation of control output is available on PV/MV screen.
Note: This parameter is not displayed in default setting. To use this parameter, change the setting of "CH11 dSP".
[Setting example] Changing the mode from Auto to Manual __________________________
29
Related parameters:
SbMd (page 133), Sbo1(page 132), Sbo2 (page 132)
Point:
• When "hold alarms" is on, the hold function activates when you switch the standby setting from on to off.
• If the instrument is put into standby during auto tuning, the auto tuning is canceled. To complete auto-tuning, turn standby mode off and restart auto tuning.
• When the controller switches to standby mode, the ON delay timer will be reset. It will begin again when standby mode is turned off.
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
StbY
PV
oFF
SV
STBY
StbY
PV
oN
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to StbY.
4. Press the SEL key to enter StbY mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to oN.
6. Press the SEL key to save the change.
Now the controller is in the Standby Mode. (STBY indicator turns on.)
7. Press the key to return to the PV/SV display.
StbY RUN/Standby switchover (002)
[Description] _______________________________________________________________
Allows you to switch between operation mode and standby mode. The following items used during standby can be set beforehand.
• Control output (-5.0 to 105.0%)
• Alarm output (ON/OFF)
• Transfer output (ON/OFF)
You can set the detail of standby mode in "Standby mode".
[Setting example] Switching to Standby mode ____________________________________
30
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
REM
PV
LoCL
SV
REM
REM
PV
REM
SV
245
PV
PSV 250
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change “MAN” to “REM”.
4. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
5. Use
○˄○
˅ keys to change “LoCL” to “REM”..
6. Press the SEL key to save the change. Remote SV mode starts
7. Press the key to return to the PV/SV display
“RSV” appears on the screen number indication area.
REM Remote/local switchover (003)
[Description] ________________________________________________________________
The following will switch you between local SV and remote SV operation. In remote SV operation, SV is controlled by an external SV input (RSV).
Note: During remote operation, you cannot change the SV by using UP/DOWN keys on the front panel.
[Setting example] Switching to the remote SV mode ________________________________
31
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
PRoG
PV
oFF
SV
RUN
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to PRoG.
4. Press the SEL key to enter PRoG mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to RUN.
6. Press the SEL key to save the change.
Ramp Soak command is carried out.
7. Press the key to return to the PV/SV display.
PRoG Ramp Soak control command (004)
[Description] _______________________________________________________________
Allows you to switch between Ramp/soak states. You can select among the following three state.
• oFF (stop): Ramp/soak is stopped.
• RUN (start): Ramp/soak starts.
• HLd (hold): Ramp/soak hold. To release the hold, select "RUN" again. The parameter information changes automatically depending on the ramp/soak state.
• GS (Guaranty soak ON): Guaranty soak is activated and PV is out of guaranty soak setting range.
ENd (end): Ramp/soak has finished. During ramp soak operation, one of RUN, HOLD, or END indicators light according to the state of ramp soak. During ramp soak operation, on-going step No. and "r" (ramp) or "-" (soak) are displayed on the screen No. area of operation screen (PV/SV screen). For example, "2r" appears during step 2 ramp, and "2-" during step 2 soak. Related parameters: PRG (CH3) (page 70)
[Setting example] Ramp Soak command is carried out _____________________________
32
oFF:
Stop/Finish
oN:
starts auto tuning (normal type)
L-oN:
starts auto tuning (low-PV type)
Normal type
Performs ON/OFF operation with SV as the baseline to calculate PID.
Low-PV type
Perfoms ON/OFF operation with SV-10% to calculate PID. Use the this setting if you want to prevent overshoot.
AT Auto tuning (005)
[Description] ________________________________________________________________
Running auto-tuning automatically sets the optimal PID.
• Setting range
There are the following two types in auto-tuning.
• When auto tuning is normally completed, the automatically set PID parameter value is maintained even if the power is turned off. If the power is turned off during auto tuning, the auto-tuning function is invalidated with PID parameters unchanged. In such a case, start again from the beginning.
• Since ON-OFF operation (2-position operation) is performed during auto tuning, PV may fluctuate greatly depending on the process. Do not perform auto tuning for the processes where large fluctuation of PV is not allowed. Do not perform auto tuning, either, for the processes where the response is quick, such as pressure control or flow rate control.
• If auto tuning does not end after 4 hours, it means that tuning may not be completed successfully. Check input/output wiring and parameters such as control output (forward, reverse) and input sensor type.
• When you change SV or PV input type, or when operation does not work properly due to the change in operating conditions, perform auto tuning again.
• You can run auto-tuning when the control type is set to "fuzzy" or "PID2".
• You cannot run auto-tuning during manual mode.
• When you are using the PID selection function, the auto-tuning result for the selected PID group is stored.
• Auto tuning is forcibly terminated when SV is changed by the ramp soak function, remote SV function, or ramp SV.
Note: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning with [L-on] (Low PV). Related parameters: CtRL (CH7) (page 153)
33
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
At
PV
oFF
SV
AT oN
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to At.
4. Press the SEL key to enter At mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to oN.
6. Press the SEL key to save the change.
Auto tuning starts. AT indicator lamp blinks.
7. Press the key to return to the PV/SV display.
[Setting example] Running Auto-tuning _________________________________________
34
oFF:
keeps the latch on
RSt:
releases latch
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
LACH
PV
oFF
SV
RSt
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to LACH.
4. Press the SEL key to enter LACH mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to RSt.
6. Press the SEL key to save the change.
The alarm latch has been canceled.
7. Press the key to return to the PV/SV display.
LACH Alarm output latch release (006)
[Description] ________________________________________________________________
Allows you to cancel the alarm Latch.
• Setting range
[Setting example] Releasing alarm output latch ____________________________________
35
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
SVN
PV
LoCL
SV
SV3
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to SVN.
4. Press the SEL key to enter SVN mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change LoCL to SV3.
6. Press the SEL key to save the change.
The SV used for control is now set to "SV3".
7. Press the key to return to the PV/SV display.
SVN SV selection (007)
[Description] _______________________________________________________________
Allows you to easily switch SV among the following.
• Setting range: LoCL, SV1, SV2, SV3, SV4, SV5, SV6, SV7, di To use this function, you need to configure SVs (SV1 to SV7) in the PID palette parameters. It is recommended to activate the ramp SV before changing SV number so that control disorders can be reduced. Related parameters: RMP (CH7) (page 148)
Note: Changing the SV number will not change the control parameters (PID, etc). When changing the SV value with the front panel key, do not change the "Svn" parameter via communication. Otherwise, the changed SV may not be stored correctly.
[Setting example] Changing SV Number ________________________________________
36
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
PLN1
PV
LoCL
SV
Pid1
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to PLN1.
4. Press the SEL key to enter PLN1 mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change LoCL to Pid1.
6. Press the SEL key to save the change.
The PID calculation parameter used for control is now set to Pid1.
7. Press the key to return to the PV/SV display.
PLN1 PID selection (008)
[Description] ________________________________________________________________
Allows you to easily switch PID No. among those you configured in the PID palette parameters. This allows you to change the PID according to the change of SV or control target.
• Range: LoCL, Pid1, Pid2, Pid3, Pid4, Pid5, Pid6, Pid7, di
[Setting example] Changing PID Number ________________________________________
37
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
AL1
PV
0010
SV
0020
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to AL1.
4. Press the SEL key to enter AL1 mode.
(The first digit of the lower part of the screen begins to blink.)
5. Use the
○˂○˄○
˅ keys to change 10 to 20.
6. Press the SEL key to save the change.
The alarm value is now set to 20°C.
7. Press the key to return to the PV/SV display.
AL1 A1-L A1-H Alarm settings (009 to 011)
AL2 A2-L A2-H (012 to 014)
AL3 A3-L A3-H (015 to 017)
AL4 A4-L A4-H (018 to 020)
AL5 A5-L A5-H (021 to 023)
[Description] _______________________________________________________________
Allows you to set the values for alarm 1 to alarm 5.
• Setting range: absolute value alarm: 0% to 100% FS deviation alarm: -100% to 100% FS
Related parameters: CH5 Alarm parameters (page 100)
[Setting example] Setting alarms ______________________________________________
38
oFF:
Stops calculation. (Calculated amount of electric power will be cleared.)
RUN:
Calculates the amount of electric energy.
HLd:
Suspend the calculation. (Calculated value of electric power will be retained.)
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
WCMd
PV
oFF
SV
RUN
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to WCMd.
4. Press the SEL key to enter WCMd mode.
(The lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to RUN.
6. Press the SEL key to save the change.
Calculates the amount of electric energy.
7. Press the key to return to the PV/SV display.
WCMd Electric power calculation command (027)
[Description] ________________________________________________________________
Allows you to switch the electric power calculation status among the following three modes.
Related parameters: CH6 Setup parameters (page 114)
[Setting example] Switching electricity power calculation status _______________________
39
oFF:
No lock
ALL:
All locked
PARA:
All but SV locked
Display
Operating procedure
245
PV
250
SV
MAN
PV
oFF
SV
LoC
PV
oFF
SV
ALL
SV
1. Check that the PV/SV display is shown.
2. Press the SEL key to move to operation mode.
3. Use the
○˄○
˅ keys to change MAN to LoC.
4. Press the SEL key to enter LoC mode.
(The first digit of the lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change oFF to ALL.
6. Press the SEL key to save the change.
Key Lock is now activated.
7. Press the key to return to the PV/SV display.
LoC Key lock (028)
[Description] _______________________________________________________________
Prevents SV parameters from being changed. The following three settings are available:
The channel menu can be displayed even when key lock is active. Related parameters: Accidental operation can also be prevented with a password. See CH13 Password parameters (page 195).
[Setting example] Setting Key Lock ____________________________________________
40
P:
0.1 to 999.9%
I:
0 to 3200 seconds
D:
0.0 to 999.9 seconds
ON/OFF control (2-position control)
When the control method CtRL is set to oNoF, ON/OFF control is used. Use the this function when you want to run simple control without worrying about the controllability.
PID control
Use this function when you want to control with high controllability. P, I, and D should be adjusted to optimal values for the control target, although Pid can be activated with P ≠ 0, I ≠ 0, and D ≠ 0. In normal situations, run auto-tuning to optimally adjust P, I, and D before using this function.
PI control
When P ≠ 0, I ≠ 0, and D = 0, D control is turned off and PI control is used.
P control
When P ≠ 0 and I = 0, D = 0, I and D controls are turned off and P control is used. In principle, P control generates offset and PV does not agree with SV. In this case, adjust the output convergence value “bAL”.
CH1 PID (Control parameters)
P Proportional band (050) Integration time (051)
d Differential time (052)
[Description] ________________________________________________________________
Allows you to set PID (Proportional Band, Integration Time, Differential Time). Setting range
The following control methods are available with PID settings.
Running auto-tuning automatically sets the optimal PID. See "AT Auto tuning (005) " (page 33) The PID settings configured by auto-tuning are generally considered to be optimal settings. If you want to change the responsiveness, adjust PID manually. Generally, control becomes unstable when “P” is set too small. On the other hand, setting it too big makes the response slow. Set the hysteresis for the ON/OFF (2-position) control with the parameter “hyS”.
Note Do not perform auto tuning during ON/OFF control.
41
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
10.0
SV
PV
240
SV
100
SV
d
PV
60.0
SV
20.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
5. Use the
○˄○
˅ keys to change 5.0 to 10.0.
6. Press the SEL key to save the change.
7. Use the
˅ key to display i(integration time).
8. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
9. Use the
○˄○
˅ keys to change 240 to 100.
10. Press the SEL key to save the change.
11. Use the
˅ key to display d(differential time).
12. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
13. Use the
○˄○
˅ keys to change 60.0 to 20.0.
14. Press the SEL key to save the change.
15. Press the key to return to the PV/SV display.
[Setting example] Setting P = 10.0%, I = 100sec., D = 20sec. ________________________
42
Small hysteresis
• High-precision control
• Frequency of output relays is high, so lifespan becomes short.
Large hysteresis
• Low-precision control
• Frequency of output relays is low, so lifespan is relatively long.
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
HYS
PV
25
SV
30
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to HYS.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 25 to 30.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
HYS ON/OFF control hysteresis (053)
[Description] ________________________________________________________________
Allows you to set the hysteresis for ON/OFF (2 position) control
• Setting range: 0.0 to 50.0% FS The controllability varies with the size of the hysteresis.
The relationship between SV and hysteresis in normal and reverse operation is shown below.
• During ON/OFF control, the i and d settings do not affect control.
• If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch on and off. Note that it may affect the life of the contact.
[Setting example] Changing the hysteresis range from 25%FS to 30%FS ______________
43
Cooling proportional band = (Proportional band P/2) x Coefficient
CooL Cooling proportional band coefficient (054)
[Description] _______________________________________________________________
Allows you to set the proportional band coefficient for cooling.
• Setting range: 0.0 to 100.0 The relationship between heating control output and cooling control output is outlined below.
Cooling proportional band is set after the optimal value for heating proportional band is set.
The following example shows how the cooling proportional band is calculated. Example: Calculating the coefficient that will give a cooling proportional band of 10% when proportional band(P) = 50% with full scale cooling 10% = (50%/2) x Coefficient Coefficient = 0.4 To set cooling as a secondary operation, set "Cool" to 0.0. With two outputs set as P=0.0 and Cool=0.0, heating and cooling outputs become ON/OFF actions (3-position control). In this situation, the ON/OFF hysteresis is 0.5% FS (fixed) for heating and cooling outputs. The point of operation for the heating output can be shifted with the “HYS” parameter. The point of operation for the cooling output can be shifted with the “db” parameter. The relationship between SV and hysteresis in normal and reverse operation is shown below.
44
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
CooL
PV
1.0
SV
2.5
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to Cool.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 1.0 to 2.5.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
[Setting example] Changing cooling proportional band coefficient from 1.0 to 2.5 _________
45
db Dead band (055)
[Description] _______________________________________________________________
Shifts the cooling proportional band against the set value as follows.
"db" is called dead band when the value is positive, and overlap band when the value is negative.
• Range: -50% to 50% "db" is measured as a percentage of MV and can be converted to a percentage deviation by the following formula. DB [%] = deviation × 100/P [%] Example: Proportional Band (P) = 5.0%, with a desired dead band of 1% deviation from SV: DB [%] = 1.0 ×100/5.0 = 20 [%] Dead band = 20 (%)
Note: When the dead band is set, MV for the cooling output will be limited to -5.0%, and the output may reach
less than 105.0%. At this time, the output upper limit is represented as the equation below Output upper limit [%] = -2 × (DB-55)/CooL (does not exceed 105.0%) Example: When the DB = 20[%] and the Cool = 2, the cooling output will be limited to 35.0%
[Setting example] Setting Dead band to 1.5% ____________________________________
Display Operating procedure
245
250
CH 1
Pid
5.0
db
0.0
1.5
PV SV
PV SV
PV SV
PV SV
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
˅ keys to change P to db.
○˄○
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
˅ keys to change 0.0 to 1.5.
○˄○
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
46
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
bAL
PV
0.0
SV
3.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to bAL.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 0.0 to 3.0.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
bAL Output convergence value (056)
[Description] ________________________________________________________________
Output convergence value is a function that adds an offset to MV value.
• Setting range bAL: -100 to 100%
By this function, the bAL offset is added to original MV which is the result of PID calculation determined by
PV and SV, and the total value is outputted as MV.
(The factory setting of bAL is 0% for single output, 50% for dual output.)
[Setting example] Changing Output convergence value from 0.0% to 3.0% ______________
47
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
AR
PV
100
SV
500
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to AR.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 100 to 500.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
AR Anti-reset windup (057)
[Description] _______________________________________________________________
Anti-reset windup is a function that limits the range of valid integration to control overshooting. Setting range Ar: 0 to 100% FS
• The anti-reset windup function (“AR”) cuts integration that falls outside of the Ar set range that is centered around SV. It is automatically set to the optimum value when auto-tuning is activated
[Setting example] Changing the anti-reset windup to 500°C __________________________
48
RV_ _:
heat (reverse) / cool (none)
No_ _:
heat (normal) / cool (none)
RVNo:
heat (reverse) / cool (normal)
NoRV:
heat (normal) / cool (reverse)
RVRV:
heat (reverse) / cool (reverse)
NoNo:
heat (normal) / cool (normal)
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
REV
PV
RV__
SV
RVNo
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to REV.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change RV_ _ to RVNo.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
REV Normal/reverse operation (058)
[Description] ________________________________________________________________
Specifies whether the control operations are normal or reverse.
• Setting range
Most temperature control is done with heating in reverse and cooling in normal.
[Setting example] Setting the heating control to reverse, cooling control to normal action ___
49
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
SVL
PV
0
SV
50
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to SVL.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 0 to 50.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
SVL SV lower limit (059)
SVH SV upper limit (060)
[Description] _______________________________________________________________
These parameters specify the setting range of the SV (Setting value). You can set any value within the measurement range.
• Setting range: 0 to 100% FS (Upper/Lower)
The relationship between SV limits and the measurement range is as follows:
Note:
• Before setting SVH/SVL, be sure to set the following parameters in CH6 Setup parameters.
PV lower limit (PVb)/PV upper limit (PVF)
• SVs set before setting the SV limits (Local SV, Palette SV, etc.) are affected by new SV limits.
• Make sure to set the value of SVh greater than SVL.
[Setting example] Setting the lower SV limit to 50°C _______________________________
50
Contact output
The shorter the proportional cycle, the finer the control, however shorter proportional cycles also shorten the lifespan of the contact points and operating device. Keep a balance between controllability and controller lifespan when adjusting the proportional cycles. Approx.: 30 sec
SSR drive output
Because there are no mechanical parts, use a short proportional cycle if the operating device is working properly. Approx.: 1 or 2 seconds
tC1 OUT1 proportional cycle (061)
tC2 OUT2 proportional cycle (062)
[Description] ________________________________________________________________
When using contact output and SSR drive output with PV input inside the proportional band, output will switch between ON and OFF at regular intervals.
• These intervals are called proportional cycles. OUT1 and OUT2 can be set separately. Setting range: 1 to 150
The following are the recommended settings for each control output.
Note:
• TC2 is only valid when there are dual outputs.
• The proportional cycle for the current output is same as the blinking cycle of OUT indicator (approximately 1 second).
51
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
tC1
PV
30
SV
60
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to tC1.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 30 to 60.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
[Setting example] Setting OUT1 proportional cycle to 60 sec _________________________
52
Output
Lower limit
Upper limit
Setting range
OUT1
PLC1
PHC1
-5.0 to 105.0%
OUT2
PLC2
PHC2
-5.0 to 105.0%
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
PLC1
PV
-5.0
SV
5.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to PLC1.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change -5.0 to 5.0.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
PLC1 PHC1 OUT1 Upper/Lower Limits (063, 064)
PLC2 PHC2 OUT2 Upper/Lower Limits (065, 066)
[Description] ________________________________________________________________
This parameter specifies the upper and lower limits for output control.
• Setting range
Related parameters: CH1 "Type of Output Limiter" (page 54)
Note: Be sure to set the values so that PHC is greater than PLC.
[Setting example] Setting OUT1 lower limit to 5% __________________________________
53
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
PCUt
PV
0
SV
15
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to PCUt.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 0 to 15 (limit all).
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
Setting
Output 1 (OUT1)
Output 2 (OUT2)
Lower limit
Upper limit
Lower limit
Upper limit
0
-5%
105%
-5%
105%
1
limit
105%
-5%
105%
2
-5%
limit
-5%
105%
3
limit
limit
-5%
105%
4
-5
105%
limit
105%
5
limit
105%
limit
105%
6
-5%
limit
limit
105%
7
limit
limit
limit
105%
8
-5%
105%
-5%
limit
9
limit
105%
-5%
limit
10
-5%
limit
-5%
limit
11
limit
limit
-5%
limit
12
-5%
105%
limit
limit
13
limit
105%
limit
limit
14
-5%
limit
limit
limit
15
limit
limit
limit
limit
PCUt Type of output limiter (067)
[Description] _______________________________________________________________
You can choose whether to apply the limit on the output value or let it exceed the limit. The output changes according to the limit, as follows.
Setting range
[Setting example] Setting to keep all the outputs within limits _________________________
54
Result of control
bEtA
ALPA
Large overshoot
Increase BETA (β) by 20%
Decrease ALPA (α) by 10%
Small overshoot
Decrease BETA (β) by 20%
Increase ALPA (α) by 10%
ALPA
-300.0 to 300.0
bEtA
0.0 to 900.0
ALPA 2-degrees-of-freedom coefficient α (073)
bEtA 2-degrees-of-freedom coefficient β (074)
[Description] ________________________________________________________________
These coefficients are used to suppress overshoot generated in PID control. The 2-degrees-of-freedom PID system of this instrument adopts set value (SV) filter method, which is effective in suppressing overshoot at the time of setting change or start-up. If ALPA (α) is set to 100.0%, and bEtA (β) to 0.0%, ordinary PID control (1 degree of freedom PID) is performed. Adjust ALPA (α) and bEtA (β) as follows. (1)Set ALPA (α) to 40.0%, and bEtA (β) to 100.0%. (Factory default setting) (2)Perform control and check responsiveness (overshoot volume). If overshoot cannot be improved in this stage, adjust ALPA (α) and bEtA (β), following the definition listed
in the following table. Generally, ALPA (α) does not require adjustment. Therefore, it is recommended to use the instrument with ALPA (α) set to 40.0%.
Setting range
[2 degrees of freedom PID block diagram]
Note: Changing ALPA (α) should be performed during manual mode. Before changing ALPA (α) setting, set bEtA (β) to 0.0%. First, change ALPA (α) setting, and then set bEtA (β) to desired value. Improper procedure may cause output (target value) to increase temporarily, thus posing danger. The purpose of this function is to suppress overshoot generated in ordinary PID control. Overshoot may not always be eliminated.
55
Display
Operating procedure
245
PV
250
SV
CH
PV
Pid
SV
PV
5.0
SV
ALPA
PV
40.0
SV
50.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the SEL key to enter CH1 (PID parameters).
P is displayed.
4. Use the
○˄○
˅ keys to change P to ALPA.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 40.0 to 50.0.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
[Setting example] Setting the 2-degrees-of-freedom coefficient α to 50.0% ______________
56
PID switching point 1 to 7
CH2 PLT (PID palette parameters)
PID palette parameters are used to register SVs, PIDs, and other control parameters. Up to seven sets of SVs and PIDs can be stored, and you can toggle among them by simply selecting their numbers. This is very useful when operating conditions change frequently. The palette menu (CH2) consists of the following function blocks:
To change the SV No. or PID No., refer to "SV selection" (page 36), "PID selection" (page 37).
57
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
300
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 0 to 300.
7. Press the SEL key to save the change.
8. To set SV2 to SV7, press the
˅ key in the step 4 and then repeat
steps 5 to 7.
9. Press the key to return to the PV/SV display.
SV1 to SV7 Set Value (100 to 160)
[Description] _______________________________________________________________
Up to seven SVs (SV1-SV7) can be recorded. Recorded SVs can be invoked by the SV selection ("Svn") parameter in the operation menu. Setting range: SV lower limit (SVL) to SV upper limit (SVH) %FS It is recommended to activate the ramp SV before changing SV number, so that control disorders can be
reduced.
Related parameters: "SV selection" (page 36)
[Setting example] Setting SV1 to 300°C _________________________________________
58
Proportional band (P):
0.0 to 999.9%
Integration time (I):
0 to 3200 seconds
Differential time (D):
0.0 to 999.9 seconds
P1 to P7 Proportional band (101 to 161)
i1 to i7 Integration time (102 to 162)
d1 to d7 Differential time (103 to 163)
[Description] ________________________________________________________________
These parameters allows you to configure PID. Up to seven types of PID (palettes 1 to 7) can be recorded. Recorded PIDs can be called from selected PID number ("PLN1") in the operation menu CH1.
• Setting range
Related parameters: "Proportional Band, Integration Time, Differential Time (CH1)" (page 41) When a PID No. is changed, the following parameters change to match it.
• ON/OFF control hysteresis
• Cooling proportional band
• Dead band
• Output convergence value
• Anti-reset windup
• Normal/reverse operation
Running auto-tuning will automatically set to the PID No. selected in the PID selection parameter.
Note:
• For safety, make sure to turn off the power before switching the normal/reverse operations by using the PID selection function. (Do not switch between normal and reverse while operation.)
• If "(PID No. +1, SV No. +1(increment))" function is executed under the "PID No. ≠ SV No.", PID No. and SV No. is automatically set to the same value.
• PID is switched per palette. You cannot combine the values of PID among palettes.
59
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
P1
PV
10.0
SV
i1
PV
100
SV
d1
PV
20
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to P1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 5.0 to 10.0.
8. Press the SEL key to save the change.
9. Use the
˅ key to change 100 to 20.
10. Repeat the same steps to set Pid2 to Pid7.
11. Press the key to return to the PV/SV display.
[Setting example] Setting P = 10.0%, I = 100 sec., D = 20 sec. _______________________
60
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
HYS1
PV
1
SV
3
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to HYS1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 1 to 3.
8. Press the SEL key to save the change.
9. Repeat the same steps to set HYS2 to HYS7.
10. Press the key to return to the PV/SV display.
HYS1 to HYS7 ON/OFF control hysteresis (104 to 164)
[Description] ________________________________________________________________
This parameter allows you to set the hysteresis width for the ON/OFF control. Up to seven types of hysteresis (for palettes 1 to 7) can be recorded. Recorded hysteresis can be called by PID selection ("PLN1") in the operation mode.
• Setting range: 0 to 50% FS
Related parameters: "ON/OFF control hysteresis" (page 43)
[Setting example] Setting the ON/OFF control hysteresis 1 to 3°C _____________________
61
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
CoL1
PV
1.0
SV
5.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to CoL1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 1.0 to 5.0.
8. Press the SEL key to save the change.
9. Repeat the same steps to set CoL2 to CoL7.
10. Press the key to return to the PV/SV display.
CoL1 to CoL7 Cooling Proportional Band (105 to 165)
[Description] _______________________________________________________________
Allows you to set the cooling proportional band when dual outputs are selected. Up to seven types of cooling proportional band (for palettes 1 to 7) can be recorded. Recorded cooling proportional band can be called from PID selection (“PLN1”) in the operation mode.
• Setting range: 0.0% to 100.0% Related parameters: "Cooling Proportional Band Coefficient" (p. 45)
[Setting example] Setting the Cooling proportional band 1 to 5.0% ____________________
62
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
db1
PV
0.0
SV
7.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to db1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 0.0 to 7.0.
8. Press the SEL key to save the change.
9. Repeat the same steps to set db2 to db7.
10. Press the key to return to the PV/SV display.
db1 to db7 Dead band (106 to 166)
[Description] ________________________________________________________________
Allows you to set the dead band when dual outputs are selected. Up to seven types of dead band (for palettes 1 to 7) can be recorded. Recorded dead band can be called from PID selection (“PLN1”) in the operation mode.
• Setting range: -50.0% to 50.0%
Related parameters: "Dead Band" (page 46)
[Setting example] Setting Dead band 1 to 7.0% ____________________________________
63
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
bAL1
PV
0.0
SV
-5.5
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to bAL1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 0.0 to -5.5.
8. Press the SEL key to save the change.
9. Repeat the same steps to set bAL2 to bAL7.
10. Press the key to return to the PV/SV display.
bAL1 to bAL7 Output convergence value (107 to 167)
[Description] _______________________________________________________________
Allows you to set the output convergence value. Up to seven types of output convergence value (for palettes 1 to
7) can be recorded. Recorded output convergence value can be called from PID selection (“PLN1”) in the operation mode.
• Setting range: -100.0% to 100.0% Related parameters: "Output Convergence Value" (page 47)
[Setting example] Setting Output convergence value 1 to -5.5% ______________________
64
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
AR1
PV
100
SV
50
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to AR1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 100 to 50.
8. Press the SEL key to save the change.
9. Repeat the same steps to set bAL2 to bAL7.
10. Press the key to return to the PV/SV display.
AR1 to AR7 Anti-reset windup (108 to 168)
[Description] ________________________________________________________________
Allows you to set the anti-reset windup. Up to seven types of anti-reset windup (for palettes 1 to 7) can be recorded. Recorded anti-reset windup can be called from PID selection (“PLN1”) in the operation mode.
• Setting range: 0.0% to 100.0%
Related parameters: "Anti-reset windup" (page 48)
[Setting example] Setting the anti-reset windup 1 to 50 FS ___________________________
65
Range
Control operation
RV_ _
heat (reverse) / cool (none)
No_ _
heat (normal) / cool (none)
RVNo
heat (reverse) / cool (normal)
NoRV
heat (normal) / cool (reverse)
RVRV
heat (reverse) / cool (reverse)
NoNo
heat (normal) / cool (normal)
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
REV1
PV
RV__
SV
RVNo
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to REV1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change "RV" to "RVNo".
8. Press the SEL key to save the change.
9. Repeat the same steps to set REV2 to REV7.
10. Press the key to return to the PV/SV display.
REV1 to REV7 Normal/reverse (109 to 169)
[Description] _______________________________________________________________
Allows you to set the normal/reverse setting. Up to seven types of normal/reverse settings (for palettes 1 to 7) can be recorded. Recorded normal/reverse settings can be called from PID selection (“PLN1”) in the operation mode.
Related parameters: "Normal/Reverse" (CH1) (page 49)
[Setting example] Setting the normal/reverse 1 to heat (reverse)/ cool (normal) __________
66
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
REF1
PV
0
SV
30
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to REF1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 0 to 30.
8. Press the SEL key to save the change.
9. Repeat the same steps to set REF2 to REF7.
10. Press the key to return to the PV/SV display.
REF1 to REF7 PID palette switching point (170 to 176)
[Description] ________________________________________________________________
This parameter allows you to set threshold value at which the controller automatically switches among PID palettes.
• Setting range: 0 to 100% FS
Related parameters: PID palette switching method (CH 7) (page 161)
[Setting example] Setting the PID palette switching point 1 to 30% FS __________________
67
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
SVMX
PV
SV7
SV
SV4
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to SVMX.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change SV7 to SV4.
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
SVMX Max SV selection number (177)
[Description] _______________________________________________________________
Allows you to set the maximum SV number that can be selected via the USER key.
• Setting range: SV1 to SV7, LoCL, di Related parameters: "User key assignment" (CH 7) (page 141)
[Setting example] Setting the max. SV selection number to SV4 ______________________
68
Display
Operating procedure
245
PV
250
SV
CH
PV
PLt
SV
SV1
PV
0
SV
PL1M
PV
Pid7
SV
Pid6
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH2 (PID palette parameters).
4. Press the SEL key to enter CH2 (PID palette parameters).
SV1 (set value) is displayed.
5. Use the
○˄○
˅ keys to change SV1 to PL1M.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change "Pid7" to "Pid6".
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
PL1M Max PID selection number (178)
[Description] ________________________________________________________________
Allows you to set the maximum PID number that can be selected via the USER key.
• Setting range: Pid1 to Pid7, LoCL, di
Related parameters: "User key assignment" (CH 7) (page 141)
[Setting example] Setting the max. PID selection number to PID6 _____________________
69
CH3 PRG (Ramp soak parameters)
This function automatically runs according to SVs and the times for the SV changes configured previously. You can choose up to 64 steps for SV setting and 14 types of operation patterns.
• Ramp: Changing SV towards a target SV
• Soak: Maintains a SV The ramp/soak parameters (CH3) consists of the following function blocks.
70
0
steps 1 to 8
8
steps 1 to 16
1
steps 9 to 16
9
steps 17 to 32
2
steps 17 to 24
10
steps 33 to 48
3
steps 25 to 32
11
steps 49 to 64
4
steps 33 to 40
12
steps 1 to 32
5
steps 41 to 48
13
steps 33 to 64
6
steps 49 to 56
14
steps 1 to 64
7
steps 57 to 64
di
depending on di
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
6. Use the
○˄○
˅ keys to change 14 to 0.
7. Press the SEL key to save the change.
8. Press the key to return to the PV/SV display.
PtN Ramp/soak operation pattern (Step No.) (200)
[Description] ________________________________________________________________
The 64-step ramp/soak patterns are divided into 15 segments. You can choose any one to use.
• Setting range
Note: Do not change this parameter during the ramp soak operation. Be sure to set “PRG” = “OFF” before changing the parameter.
[Setting example] Setting the Ramp/Soak Activation Pattern to steps 1 to 8 ______________
71
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
tiMU
PV
HH:MM
SV
MM:SS
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to tiMU.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Press the
○˄○
˅ keys to change HH:MM to MM:SS.
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
tiMU Ramp/soak time units (201)
[Description] _______________________________________________________________
Allows you to set the time units for Ramp/soak operation.
• Setting range: HH : MM(hour:min) MM : SS(min:sec)
Note: Time units can not be set separately for each step. All steps use the same unit of time.
[Setting example] Setting the time unit to MM:SS __________________________________
72
SV
SV lower limit (SVL) to SV upper limit (SVH) %FS
Ramp time
00:00 to 99:59 (hour:min/min:sec)
Soak time
00:00 to 99:59 (hour:min/min:sec)
SV-150
SV-2200
SV-3100
TM1r0.10
TM2r0.00
TM3r1.00
TM1S0.05
TM2S0.00
TM3S0.75
SV-1 to SV64 Ramp soak seg1 SV1 to seg64 SV64 (202 to 391)
tM1R to t64R Ramp soak seg1 ramp time to seg64 ramp time (203 to 392)
tM1S to t64S Ramp soak seg1 soak time to seg64 ramp time (204 to 393)
[Description] ________________________________________________________________
Sets the ramp soak SV, ramp time and soak time. Setting range:
• The segment that both ramp time and soak time are set to 0.00 will be skipped.
(Example)
• The SV limit function (SV-h, SV-L) is in effect while ramp/soak is running.
The set value (SV-n) does not change, but the value is limited during ramp/soak. For the above reason, the
value may not change at the set times and the ramp soak runs with the following pattern.
73
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
SV-1
PV
0
SV
50
SV
tM1R
PV
0
SV
0.10
SV
tM1S
PV
0
SV
0.05
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to SV-1.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 0 to 50.
8. Press the SEL key to save the change.
9. Use the
○˄○
˅ keys to change SV-1 to tM1R.
10. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
11. Use the
○˄○
˅ keys to change 0 to 0.10.
12. Press the SEL key to save the change.
13. Use the
○˄○
˅ keys to change tM1R to tM1S.
14. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
15. Use the
○˄○
˅ keys to change 0 to 0.05.
16. Press the SEL key to save the change.
17. Repeat the same steps for step 2 to step 64.
18. Press the key to return to the PV/SV display.
[Setting example] Setting SV1, ramp time, and soak time for step1 ____________________
74
Power-on start
Starts ramp/soak with the current PV when the main unit is turned on.
END time output
Maintains the same state as at the end of ramp/soak when ramp/soak is complete.
oFF time output
Switches to the OFF state when ramp/soak is complete.
Repeat operation
Repeats ramp/soak from step 1 when the last step finishes.
MOD
Power-on start
Ending output
OFF output
Repeat behavior 0
none
Maintain control
Maintain control
none
1
none
Maintain control
Maintain control
on 2 none
Maintain control
Standby Mode
none
3
none
Maintain control
Standby Mode
on 4 none
Standby Mode
Maintain control
none
5
none
Standby Mode
Maintain control
on 6 none
Standby Mode
Standby Mode
none
7
none
Standby Mode
Standby Mode
on 8 on
Maintain control
Maintain control
none
9
on
Maintain control
Maintain control
on
10
on
Maintain control
Standby Mode
none
11
on
Maintain control
Standby Mode
on
12
on
Standby Mode
Maintain control
none
13
on
Standby Mode
Maintain control
on
14
on
Standby Mode
Standby Mode
none
15
on
Standby Mode
Standby Mode
on
Mod Ramp soak mode (394)
[Description] ________________________________________________________________
Allows you to set the method of ramp/soak operation. The following items can be set.
• You can choose from the following 16 modes.
• When not in repeat operation, the last SV value is held when ramp/soak finishes.
75
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
Mod
PV
0
SV
1
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to Mod.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 0 to 1.
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
[Setting example] Setting the ramp soak mode to 1 ________________________________
76
Guarantee soak
on/off
Guarantee soak upper limit
0 to 50% FS
Guarantee soak lower limit
0 to 50% FS
GSoK Guarantee soak (395)
GS-L Guarantee soak band (lower) (396)
GS-H Guarantee soak band (upper) (397)
[Description] ________________________________________________________________
This function guarantees the soak time. Soak time is counted down only when PV is in the certain temperature range. As seen in the figure below, only the sum of the shaded areas is counted as soak time. The operation moves onto the next step when the total soak time has reached the specified soak time.
Setting range:
77
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
GSoK
PV
oFF
SV
oN
SV
GS-L
PV
0
SV
5
SV
GS-H
PV
0
SV
5
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to GSoK.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use
○˄○
˅ keys to change "oFF" to "oN".
8. Press the SEL key to save the change.
9. Use
○˄○
˅ keys to change GSoK to GS-L.
10. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
11. Use the
○˄○
˅ keys to change 0 to 5.
12. Press the SEL key to save the change.
13. Use
○˄○
˅ keys to change GS-L to GS-H.
14. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
15. Use the
○˄○
˅ keys to change 0 to 5.
16. Press the SEL key to save the change.
17. Press the key to return to the PV/SV display.
[Setting example] Setting guaranty soak to ON and upper/lower limits to 5°C ____________
78
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
PVSt
PV
oFF
SV
oN
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to PVSt.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use
○˄○
˅ keys to change "oFF" to "oN".
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
PVSt PV start (398)
[Description] ________________________________________________________________
When the ramp soak starts (RUN), this function searches the first point where the measurement value (PV) and the program pattern match, and starts operation at that point. If the measurement value does not match the pattern as with (3), the normal operation starts.
Setting range: oN (PV start on), oFF (PV start off)
[Setting example] Setting PV start to ON _________________________________________
79
RES:
Does not operate ramp soak.
CoN:
Resumes the operation from the status of the time at which power is turned off. (It can restore the state to five minutes before maximum.)
iNi:
Starts the Ramp/Soak from the first step again.
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
CoNt
PV
RES
SV
CoNt
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to CoNt.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use
○˄○
˅ keys to change "RES" to "CoNt".
8. Press the SEL key to save the change.
9. Press the key to return to the PV/SV display.
CoNt Restore mode (399)
[Description] _______________________________________________________________
This parameter specifies the ramp soak operation when the power is restored after being interrupted due to power outage or other reasons. Setting range
Note: Do not change this parameter during the ramp soak operation. Be sure to set “PRG” = “oFF” before changing the parameter.
[Setting example] Setting the restore mode so that the device resumes the operation _____
80
Display
Operating procedure
245
PV
250
SV
CH
PV
PRG
SV
PtN
PV
14
SV
PtNM
PV
14
SV
4
SV
PMiN
PV
0
SV
2
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH3 (Ramp soak parameters).
4. Press the SEL key to enter CH3 (Ramp soak parameters).
PtN (Ramp soak operation pattern) is displayed.
5. Use the
○˄○
˅ keys to change PtN to PtNM.
6. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
7. Use the
○˄○
˅ keys to change 14 to 4.
8. Press the SEL key to save the change.
9. Use the
○˄○
˅ keys to change PtNM to PMiN.
10. Press the SEL key.
(The first digit of the lower part of the screen begins to blink.)
11. Use the
○˄○
˅ keys to change 0 to 2.
12. Press the SEL key to save the change.
13. Press the key to return to the PV/SV display.
PtNM Max pattern selection (400)
PMiN Min pattern selection (401)
[Description] ________________________________________________________________
Sets the max./min. pattern number that can be selected when proceeding the Ramp/soak activation pattern with USER keys.
• Setting range: 0 to 14
• Related parameters: Ramp soak operation pattern (CH 3) (page 71)
User key assignment (CH 7) (page 141)
Note: Do not set a value for Min pattern selection that is larger than the value for Max pattern selection.
[Setting example] Setting the min. number to 2 and max. number to 4 _________________
81
Display
Status
oFF
Ramp soak is stopped
1-RP
Step 1 ramp
1-St
Step 1 soak
2-RP
Step 2 ramp
2-St
64RP
Step 2 soak
Step 64 ramp
64St
Step 64 soak
ENd
Ramp soak is finished
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Press the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Press the key to return to the PV/SV display.
CH4 MON (Monitor parameters)
StAt Ramp soak progress (420)
[Description] _______________________________________________________________
Displays the progress of the ramp soak. The ramp soak status are indicated as follows.
Related parameters: Ramp soak parameters (CH 3) (page 70)
[Setting example] Checking ramp soak progress __________________________________
82
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
MV1
PV
58.4
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to MV1.
The output value of OUT1 is displayed.
6. Repeat the same steps to check the output value of OUT2.
7. Press the key to return to the PV/SV display.
MV1, MV2 Control output (MV1, MV2) (421, 422)
[Description] ________________________________________________________________
Displays the output values (OUT1/OUT2).
[Setting example] Checking the output value (OUT1) _______________________________
83
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
PFb
PV
19.5
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “PFb”. The input value
for PFB is displayed.
6. Press the key to return to the PV/SV display.
PFb PFB input value (423)
[Description] _______________________________________________________________
Motorized valve opening will be displayed when using position feedback (PFB) as the control.
[Setting example] Checking the PFB input value __________________________________
84
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
RSV
PV
17.5
SV
1. Check that the PV/SV display is show n.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “RSV”. The input value
for remote SV is displayed.
6. Press the key to return to the PV/SV display.
RSV Remote SV (424)
[Description] ________________________________________________________________
Displays the remote SV input value.
[Setting example] Checking the remote SV input value ______________________________
85
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
Ct1
PV
25.5
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “Ct1”. The input value
for heater current is displayed.
6. Press the key to return to the PV/SV display.
Ct1 Heater current (425)
[Description] _______________________________________________________________
Display the Heater current value. (The current value measured during the control output 1 is ON is indicated.)
[Setting example] Checking the heater current value _______________________________
86
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
LC1
PV
0.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “LC1”. The leak current
value is displayed.
6. Press the key to return to the PV/SV display.
LC1 Leak current (427)
[Description] ________________________________________________________________
Display the Leak current value. (The current value measured during the control output 1 is OFF is indicated.)
[Setting example] Checking the leak current value _________________________________
87
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
tM1
PV
8
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to tM1.
The remaining time on the timer 1 is displayed.
6. Repeat the same steps to check the remaining times of the timer2
and the timer 3.
7. Press the key to return to the PV/SV display.
tM1 to tM5 Remaining time on timer (429 to 433)
[Description] _______________________________________________________________
Displays the remaining time on timer. Related parameters: ALM hysteresis, ALM delay, ALM delay time units (CH 5) (page 100)
[Setting example] Checking the remaining time on the timer 1 ________________________
88
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
CoMM
PV
0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to CoMM.
Communication count is displayed.
6. Press the key to return to the PV/SV display.
CoMM Communication status (435)
[Description] ________________________________________________________________
Counts the number of communication times. If the counter has reached 9999, it restarts counting from zero.
[Setting example] Checking the count ___________________________________________
89
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
CUR1
PV
0.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “CUR1”.
The current value is displayed.
6. Press the key to return to the PV/SV display.
CUR1 Current (436)
[Description] _______________________________________________________________
Displays the electric current value measured with CT. (The value is independent of the control output 1.)
[Setting example] Checking the leak current value _________________________________
90
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
PoW
PV
0.0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “PoW”.
The electric power is displayed.
6. Press the key to return to the PV/SV display.
PoW Electric power (438)
[Description] ________________________________________________________________
Displays the calculated amount of electric power (kW).
[Setting example] Checking the electric power ____________________________________
91
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
KWH
PV
1.2
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to KWH.
The amount of electric power is displayed.
6. Press the key to return to the PV/SV display.
KWH Power (439)
[Description] _______________________________________________________________
Displays the calculated amount of electric power.
[Setting example] Checking the amount of electric power ___________________________
92
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
RCN1
PV
0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to RCN1.
The number of times that control output relay 1 has operated is displayed.
6. Repeat the same steps to check the number of operating times of
control output relay 2.
7. Press the key to return to the PV/SV display.
RCN1, RCN2 Number of operating times (440, 441)
[Description] ________________________________________________________________
Displays the number of times that control output relay 1 or 2 has operated. The number is displayed in increments of 1000. (For example, when 1 is displayed, it means the relay has operated 1000 times.)
[Setting example] Checking the number of operating times (control relay 1) ______________
93
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
RCN1
PV
10
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to RUNt.
The number of days that the controller has operated is displayed.
6. Press the key to return to the PV/SV display.
RUNt Operating days (442)
[Description] _______________________________________________________________
Displays the number of days that the temperature controller has been operated.
[Setting example] Checking the number of days the controller has operated _____________
94
0 bit
PV input underflow (LLLL)
1 bit
PV input overflow (UUUU)
2 bit
PV under range
3 bit
PV over range
4 bit
RSV under range
5 bit
RSV over range
6 bit
Range setting error
8 bit
PV input circuit error
9 bit
RSV input circuit error
10 bit
CT & PFB input circuit error
11 bit
PFB input underrange
12 bit
PFB input overrange
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
FALt
PV
0000
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change StAt to FALt.
The error source is displayed. (with hexadecimal number)
6. Press the key to return to the PV/SV display.
FALt Error source (443)
[Description] ________________________________________________________________
Displays the source of an error. (with hexadecimal number)
[Setting example] Checking the error source ______________________________________
95
0 bit
DI 1
1 bit
DI 2
2 bit
DI 3
3 bit
DI 4
4 bit
DI 5
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
di
PV
0000
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “di”.
The DI input state is displayed in hexadecimal.
6. Press the key to return to the PV/SV display.
Di DI input state (444)
[Description] _______________________________________________________________
Displays the state of DI (with hexadecimal number).
[Setting example] Checking the DI input state ____________________________________
96
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
ERSt
PV
0
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “ERSt”.
The station number under communication error is displayed.
6. Press the key to return to the PV/SV display.
ERSt Communication error station number (445)
[Description] ________________________________________________________________
Shows the station number under error and the detail of error during cooperative communication or programless communication.
[Setting example] Checking the station number under communication error _____________
97
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
PLNo
PV
LoCL
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “PLNo”.
The PID number currently selected is displayed.
6. Press the key to return to the PV/SV display.
PLNo Current PID No. (446)
[Description] _______________________________________________________________
Displays the PID palette No. currently selected.
[Setting example] Checking the PID number currently selected ______________________
98
Display
Operating procedure
245
PV
250
SV
CH
PV
MoN
SV
StAt
PV
oFF
SV
PtNo
PV
LoCL
SV
1. Check that the PV/SV display is shown.
2. Press and hold the SEL key to display CH1 (PID parameters).
3. Use the
˅ key to access CH4 (Monitor parameters).
4. Press the SEL key to enter CH4 (Monitor parameters).
StAt (Ramp soak progress) is displayed.
5. Use the
○˄○
˅ keys to change “StAt” to “PtNo”.
The currently selected pattern number is displayed
6. Press the key to return to the PV/SV display.
PtNo Current pattern No. (447)
[Description] ________________________________________________________________
Displays the ramp soak pattern No. currently selected.
[Setting example] Checking the pattern number currently selected ____________________
99
Loading...