Fuji Electric Fuji Electric PXF4 Temperature Controller - 1.4 MB, Fuji PXF4 Temperature Controller Manual

Instruction Manual
Basic insulation (1500 V AC) Functional insulation (500 V AC) No insulation
Micro Control X
Model : PXF4
INP-TN2PXF4a-E
Grobal Sales Section Instrumentation & Sensors Planning Dept.
1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan http://www.fujielectric.com Phone: +81-42-514-8930 Fax: +81-42-583-8275 http://www.fujielectric.com/products/instruments/
Thank you for purchasing the Fuji module type temperature controller. Once you have conrmed that this is the product you ordered, please use it in accordance with the following instructions. For detailed information on operating this equipment, please refer to the separate user's manual. In addition, please keep this instruction manual within easy reach of the actual person using this equipment.
The contents of this manual are subject to change without notice. This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric shall not be held liable for any damages, including indirect damage, caused by typographical errors, absence of information or use of information in this manual.
Conrming Specications and Accessories
Before using the product, confirm that it matches the type ordered. (For model code, please refer to page 23.) Conrm that all of the following accessories are included.
Temperature Controller 1 unit
Instruction Manual 1 copy
Mounting bracket 1 pc
Waterproof packing 1 pc
Option
Name Quantity Order No.
Terminal cover 1 pc ZZPPXR1-A230
PC loader communication cable
Shunt resistor (250Ω ± 0.1%)
1 cable ZZP*TQ501923C3
1 pc ZZPPXR1-A190
Please Read First (Safety Warnings)
Please read this section thoroughly before using and observe the mentioned safety warnings fully. Safety warnings are categorized as “Warning” or “Caution”. Failure to follow the instructions may result in a safety hazard.
Warning
Caution
If the equipment is used in a manner not specied by the manufacturer, the protection provided by the equipment may be impaired.
mishandling may lead to minor or serious personal injury, re, and/or property damage.
Mishandling may cause injury to the user or property damage.
1. Warning
1-1. Limitations in Use
This product is a temperature controller which was developed, designed and manufactured on the premise that it would be used for general machinery. In particular, if this product is to be used for applications that require the utmost safety as described below, please take into consideration of the safety of the entire system and the machine by adopting such means as a fail-safe design, a redundancy design as well as the conducting of periodical inspections.
• Safety devices for the purpose of protecting the human body
• Direct control of transportation equipment
• Airplanes
• Space equipment
• Atomic equipment, etc.
Please do not use this product for applications which directly involve human lives.
CAUTION
Related Information
Refer to the following reference materials for details about the items described in this manual.
Document Reference No.
Data sheet EDS11-178
Micro Controller (Model: PXF) Operation Manual
Micro Controller (Model: PXF) Communication Functions Manual (MODBUS)
The latest manuals can also be downloaded at the following URL: http://www.fujielectric.com/products/instruments/
INP-TN5A2400-E
INP-TN5A2227-E
1-2. Installation and Wiring
► This equipment is intended to be used under the following conditions.
Ambient temperature -10 °C to 50 °C
Ambient humidity 90% RH or below (with no condensation)
Overvoltage category II
Pollution degree 2
Recommended fuse
Usage environment Indoor use
► If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal,
SSR Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a basic insulation between the SELV circuits and these terminals (For example, use transformer which has a basic insulation or higher degree of insulation). The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such insulation is not provided, the UL61010 and EN61010 safety compliance may become invalid.
► For 24V DC/AC power supply model, if the equipment is connected to the Safety Extra Low
Voltage (SELV) circuit, a basic insulation must be provided between the SELV circuit and the power input terminals. Otherwise, the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the electric shock.
► For CT input, use Current Transfer which has specication as shown below in order to prevent the
electric shock and spread of re.
1) Over Voltage Category II
2) Pollution Degree 2
3) Required level of Insulating
4) Maximum Voltage line to neutral 300Vac rms or 300Vdc
Please observe the following instructions to meet the requirements of safety standard. Failure to observe these instructions violates safety standards. (This product is not a safety equipment.) ………………………………………………………………………………………………………………………………
● Install a recommended fuse, which is specied in the instruction manual, between the external main power (mains circuit) and this equipment.
● If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a basic insulation between the SELV circuits and these terminals (For example, use transformer which has a basic insulation or higher degree of insulation). The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such insulation is not provided, the UL61010 and EN61010 safety compliance may become invalid.
● Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread of re.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses, to prevent an electric shock.
● Set proper parameter input signals which correspond to each input to be connected. Be careful not to confuse voltage input with current input, or vice versa.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III, or IV.
● Do not use this equipment for measurement of signals to which a voltage over 30 VRMS or over 60 V DC is applied.
● If there is a risk that anyone may come into contact with the terminal while the instrument is being energized, attach the terminal cover (optional) to prevent an electric shock. Before removing a terminal cover, turn off all the power.
………………………………………………………………………………………………………………………………
► Note that the insulation class for this equipment is as follows. Before installing, please conrm that
the insulation class for equipment meets usage requirements.
Power supply (100 to 240V AC)
Control output 1 (relay contact)
or
Motorized valve OPEN output
Control output 2 (relay contact)
or
Motorized valve CLOSE output
Alarm output 1 (relay contact)
Alarm output 2 (relay contact)
(1):When the 9th code is "J" AL 1 and 2: independent common (2):When the 9th code is other than "J" AL 1 to 3: shared common
● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
● A power switch or a circuit breaker should be identied as the one for this product.
● Electrical wiring must be made by the qualied personnel only and in accordance with your local and national standards.
● For power supply wiring, use wire equal to 600V vinyl insulated wire or above.
● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before turning on power, conrm that clearance space has been secured to prevent shock or re.
● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
● Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation, shock or re.
● If any failure occurs, please contact the manufacturer and return the product.
● Output relay is the part has a limited life. When output relay contact comes to the end of its life, it might remain on-state, or off-state. For safety, use a protective circuit outside.
● The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to meet your application. Please note that the improper settings may result in overheat or unexpected damage.
For the details of operation, refer to the separate volume, "Operation Manual (INP-TN5A2400-E)". Control output 1: heating control Control output 2 (optional): cooling control Alarm output 1 to 3 (optional): No function
● Symbols on the instrument
Alarm output
1 to 3
(relay contact)
(1) (2) (1) (2)
: Read this instruction manual thoroughly before using the product, and usethe product safely.
250VAC, 0.1A T(Time-Lag) for 100 to 240V AC Power supply, 400V DC/400V AC, 1A T(Time-Lag) for 24V DC/24V AC Power supply
BASIC INSULATION, SUPPLYMENTARY INSULATION, or REINFORCED INSULATION
About safety standard
Internal circuit
Process value input
Remote SV input
CT input
Control output 1
(SSR drive, current, voltage)
Control output 2
(SSR drive, current, voltage)
Digital input 1 to 3
Communication (RS-485)
Power supply (24V DC/24V AC)
Control output 1 (relay contact)
or
Motorized valve OPEN output
Control output 2 (relay contact)
or
Motorized valve CLOSE output
Alarm output 1 (relay contact)
Alarm output 2 (relay contact)
Alarm output
(relay contact)
1 to 3
by IEC 61010-1
Internal circuit
Process value input
Remote SV input
CT input
Control output 1
(SSR drive, current, voltage)
Control output 2
(SSR drive, current, voltage)
Digital input 1 to 5
Communication (RS-485)
1-3. Maintenance
● When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational errors or failures may be caused.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some parts installed on this equipment have a limited life and/or may deteriorate with age.
● The warranty period for this unit (including accessories) is three years after the date of manufacture, if the product is used properly.
- 1 -
- 3 -
2. Caution
(Example)
2-1. Cautions when Installing
Please avoid installing in the following locations.
● Locations in which the ambient temperature falls outside the range of –10 to 50°C when equipment is in use. (If the power supply is 200V AC, the recommended maximum ambient temperature is 45°C.)
● Locations with rapid temperature changes, leading to dew condensation
● Locations with corrosive gases (especially sulde gas, ammonia, etc.) or ammable gases.
● Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)
● Locations in contact with water, oil, chemicals, steam or hot water.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by Fuji
distributor.)
● Locations with high concentrations of atmospheric dust, salt or iron particles.
● Locations with large inductive interference, resulting in static electricity, magnetic elds or noise
● Locations in direct sunlight.
● Locations that build up heat from radiant heat sources, etc.
Recommended site conditions
● A place where the ambient humidity during operaion is between 45 to 85%RH.
About EMC standard
● This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic establishment, such as residential areas, or it may cause radio interference. If you use this equipment in domestic locations, take adequate measures on the outside of the equipment to reduce radio interference.
● Under the requirement of EMC standard, the maximum length of external cable including a sensor to be connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.
2-2. Cautions when Attaching to the Panels
● Insert the controller unit into the panel cutout from the front, and then put the mounting bracket from the rear. The mounting bracket should be pushed in until the controller is securely xed to the panel. If there is a slight gap remaining, gently tighten the two screws until the gap disappears.
(Make sure not to over tighten the screws, as doing so may result in the mounting bracket
separating from the stopper.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent).
To effect waterproof, the included packing is shall be attached between the controller and the
panel according to the guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.)
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case. (2) As shown in Fig. 2, tighten the xture screws so that no gaps can remain between the equipment
face, the packing and the panels. Once nished, conrm that there are no changes in shape such as displaced or improperly-tted packing, etc. as shown in Fig. 3.
● If the panel does not have enough strength, gaps may develop between the packing and the panel to lose waterproong capabilities.
Fig. 1 Fig. 2 Fig. 3
Packing
Unit Unit
Mounting
Front Case Panel Panel
Attachment on vertical surface (Horizontal attachment)
Caution
● In order to aid heat dissipation, do not block the sides of the equipment.
● Do not block the air vents on the top and bottom of the case.
bracket
Screw
2-3. Cautions for Wiring
● For thermocouple input, use the designated compensation lead; for resistance bulb input, use wires with small lead wire resistance and without any resistance difference among the three wires.
● To avoid noise conductor effects, input signal wires should be separated from electric power lines or load lines.
● Input signal wire and output signal wire should be separated each other. And both should be shield wire.
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise lter is recommended.
(Example: ZMB22R5-11, noise lter, Manufacturer: TDK) Always attach a noise lter to a panel that is grounded securely, and keep the wiring between the
noise lter output side and the measuring equipment power terminal wiring to a minimum length.
Please do not attach fuses and switches, etc. to the noise lter output wiring; otherwise the lter’s
effectiveness will be decreased.
● Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist, the more effective the connection is against noise.)
● Operation preparation time is required for the contact output when power is turned on. If using it as a signal to an external interlock circuit, please couple it with a delayed relay.
● Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so please attach an auxiliary relay. If the output operation frequency is high, selecting a SSR/SSC drive output type is recommended.
[Proportionate cycles] Relay output: 30 seconds or more, SSR/SSC drive output: 1 second or more
● If you selected the version with CT, use a common power line for the heater and the controller.
● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected, use of a surge absorber is recommended in order to protect the contacts against opening/closing surges and to ensure long-term use.
Recommended specication for the surge absorber
Voltage Nominal varistor voltage
100 V 240 V
200 V 470 V
Attachment position: between the relay control output contacts.
Packing
Case (Bad)
1
2
3
4
5
6
Case
(Good)
7
8
9
10
11
12
Packing
13
14
15
16
17
18
2-4. Key Operation Cautions/Error Operations
● The alarm function does not work properly when an error takes place unless the settings are made correctly. Always verify its setting before operation.
● If the input wiring breaks, the display will read "UUUU". When replacing the sensor, always turn the power OFF.
2-5. Others
● Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary, use a neutral cleaning agent.
● Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● This equipment should be treated as an industrial waste when it is disposed of.
For Proper Usage
Confirmation of model code
Please conrm that the model delivered matches your order.
"15 Model Specifications" (page 23)
1 Installation and Mounting
External dimensions
Panel cut dimensions
• Mounting the panel
"3 Installation and Mounting" (page 3)
Wiring Connection
2
Terminal connections diagram
"4 Wiring" (page 4)
Turn Power On
3 Display and Operations 4 Parameter List 5 Functions of the Temperature Controller
Changing set value
"5 Display and Operations" (page 6)
Basic Operation Methods
"5 Display and Operations" (page 7)
Parameter List
"6 Parameter List" (page 8 to 13)
Input/Output/Control
"7 Functions" (page 14)
6 Advanced Usage
Setting of input sensor and input range
"8-1 Input Setting" (page 19)
Selecting control method
"8-3 Control Setting" (page 19)
Controlling through auto-tuning
"7-7 Auto-tuning" (page 15)
tomatic setting parameters
"7-3 Fuzzy PID Control", "7-4 Self-tuning Control" (page 14)
Operation
7 Error Indications
Caution
Wait 30 minutes for the controller to stabilized thermally. Operations such as measurements should be taken after the equipment has been on for 30 minutes or more.
Display during equipment error
"9 Error Indications" (page 19)
- 2 -
3. Installation and Mounting
73.2 ((If with terminal cover)
48
3-1. External/Panel Cut Dimensions
48
7.7
1
58
Mounting frame
Waterproof packing
* When using the parameter loader with PXF being mounted
on a panel: t (panel thickness) 1 ≤ t ≤ 4
t (panel thickness) 1 ≤ t ≤ 8
Panel
*
1-6
44.8
Terminal cover (option)
13-18
7-12
57
48 (Terminal cover)
6.2
Installing multiple controllers horizontally (In this installing, the waterproof of PXF is lost.)
+0.5 0
+0.5
(48 × n – 3)
0
45
installing multiple controllers
+0.5 0
45
+0.5
0
45
Terminal screw M3
Rear view
Terminal block is not attached to unused terminals (terminal 7 to 12) according to the model.
48
57
Mounting bracket
73 or more
63 or more
- 3 -
Caution
Panel cut dimensions should also meet the above dimensions after the panel is coated. Cautions when Close Fit Mounting:
● When the power supply is AC 200V, keep the maximum ambient temperature at 45°C.
● If any equipment or walls which have a depth of 70 mm exist around this instrument, keep a clearance of at least: 30 mm on the both sides, 50 mm below, 30 mm above.
Cautions when wiring:
● Start by wiring from the left-hand terminals (terminals 1 to 6).
● Use a screw that is the right size on terminals and tighten them with a torque of about 0.8 N/m.
● Do not attach anything to unused terminals. (Do not use relay terminals.)
- 5 -
4. Wiring
4-1. Terminal Connection Diagram (Syandard type)
Standard type
OUT1
Relay output
(SPDT)
OUT1
13
NC
14
COM
15
NO
SSR SSR
+
13
OUT1
14
COM
Control
output 1
Control
output 2
Relay output
(SPST)
None None None None None
13
14
OUT1
COM
Relay output
(SPST)
Relay output
(SPST)
13
14
VoltageCurrent
+
13
OUT1
14
COM
+
13
14
OUT1
Relay output
(SPDT)
Relay output
(SPST)
OUT1
13
NC
14
COM
15
NO
Relay output
(SPST)
+
13
OUT1
14
COM
Relay output
(SPST)
+
13
OUT1
14
COM
VoltageCurrent
Relay output
(SPST)
+
13
OUT1
14
COM
Control
output 1
Control
output 2
SSR SSR
SSR SSR
+
13
OUT1
14
COM
+
15
OUT2
13
14
15
SSR
+
OUT1
COM
+
OUT2
VoltageCurrent VoltageCurrent VoltageCurrent
re-transmission
+
13
14
+
15
output (current)
OUT1
COM
OUT2
or re-transmission output or re-transmission output or re-transmission output or re-transmission output or re-transmission output or re-transmission output
Alarm output
2 points
(independent common)
1
AL1
AL2
2
3
4
AL1 COM
AL2 COM
(Note 1)
AL1
AL2
AL3
COM
1
2
3
4
1 or 2 points3 points
AL1
Non-C
AL2
COM
1
2
3
4
Note 1: Power supplies for AL1 and AL2 must be of the same type, either AC or DC.
Power supply
24VAC/24VDC
5
6
100-240VAC
5
6
50/60Hz 50/60Hz
SSR
Current or
+
13
OUT1
14
COM
+
15
OUT2
Current or
re-transmission
output (current)
+
13
14
+
15
7
1
8
2
9
3
10
4
11
5
12
6
OUT1
COM
OUT2
11
OUT2
12
Current or
re-transmission
output (current)
+
13
OUT1
14
COM
+
15
OUT2
13
14
15
16
17
18
Process value input
Thermocouple
Option
11
12
Voltage or re-transmission output (voltage)
13
14
15
Universal input
16
+
17
17
18
18
OUT2
re-transmission output (voltage)
+
OUT1
COM
+
OUT2
A
16
B
17
B
18
RTD Current
input
RS485
+
7
RS485
8
11
OUT2
12
Voltage or
+
13
OUT1
14
COM
+
15
OUT2
+
17
18
Voltage
input
11
12
Voltage or re-transmission output (voltage)
13
14
15
+
OUT2
+
OUT1
COM
+
OUT2
11
OUT2
12
Control output 1
● Relay output (SPST) 250 V AC, 3 A (resistive load)
● Relay output (SPDT) 250 V AC, 5 A (resistive load)
● SSR output 12 V DC, 20 mA
● Current output 4 to 20 mA/0 to 20 mA (up to 500 Ω)
● Voltage output 0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ)
Control output 2
● Relay output 250 V AC, 3 A (resistive load)
● SSR output 12 V DC, 20 mA
● Current output 4 to 20 mA/0 to 20 mA (up to 500 Ω)
● Voltage output 0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ)
- 4 -
Digital input
9
10
Alarm output 1 and 3
● Relay output
Note) If you use PXF as a substitute for PXR or PXG which was used with SSR
Note) It is not necessary to make a mistake in the wiring for themeasurements
Remote SV input
DI1
DI-COM
250 V DC, 1 A (resistive load)
output, be careful about the control voltage of SSR, for it is different among PXR, PXG, and PXF.
input terminal. There is a possibility that theinput circuit breaks when it makes a mistake in wiring.
+
9
10
Model
PXF 10.7 13.2
PXR 17.0 25.0
PXG 18.0 24.0
CT input
9
RSV1
10
min max
CT1
Output voltage range [V]
4-2. Terminal Connection Diagram (Motorized valve control type)
Motorized valve control type
Valve Control
Close
11
12
Valve control output 1
Alarm output
2 points
(independent common)
AL1
AL1 COM
AL2
AL2 COM
(Note 1)
Note 1: Power supplies for AL1 and AL2 must be of the same type, either AC or DC.
Power supply
COM
Valve Control
Open
13
14
COM
1 or 2 points
1
2
3
4
AL1
Non-C
AL2
COM
24VAC/24VDC
1
2
3
4
100-240VAC
7
1
2
3
4
5
6
13
8
14
9
15
10
16
11
17
12
18
Process value input
Universal input
A
16
+
B
17
B
18
RTD Current
17
18
Thermocouple
16
17
18
input
+
+
17
18
Voltage
input
5
6
50/60Hz 50/60Hz
5
6
Option
Digital input RS-485
7
8
9
10
DI3
DI2
DI1
DI-COM
+
7
RS485
8
Digital input
DI1
9
10
DI-COM
Valve control output 1
● Relay output 250 V AC, 3 A (resistive load)
Alarm output 1 and 2
● Relay output 250 V DC, 1 A (resistive load)
- 5 -
- 7 -
5. Display and Operations
(4)
(5) (6) (7) (8)
5-1. Part names and functions
Operation parts
USER key
SEL key
USER + key
USER + key
key
key
USER Key
Press this key once in PV/SV display to switch between SV display and MV display. Press and hold this key in PV/SV display to start the assigned function. (No function is allocated at the factory.) Press this key once in operation control mode, channel-selection mode, or setup mode to return to PV/SV display.
SEL key
Press this key once in operation mode to move to operation control mode. Press and hold this key in operation mode to move to channel selection mode. Press this key once in channel selection mode to move to setup mode. Press and hold this key in setup mode to move to channel selection mode. Press this key once in parameter selection submode of setup mode to enter parameter editing submode. Press this key once in parameter editing submode to save the change and return to parameter selection submode.
key
Use this key to select the digit when changing values.
keys
Use this key to change SV value when in PV/SV screen. Press this key in operation control mode, channel selection mode, or setup mode, to change parameters to be displayed. Use this key to edit parameter when in parameter setting submode.
key
USER+
Press and hold this key in PV/SV display to start the assigned function. (The factory set function for this key is switching between RUN and standby.)
key
USER+
Press and hold this key in PV/SV display to start the assigned function. (The factory set function for this key is switching between start/stop of auto-tuning.)
Display
(11)
(12)
(3)
(10)
(9)
(14) (15)(13)
(1)
(16)
(17)
(2)
(1) Process value (PV)
Indicates process value. Shows parameter name when in parameter setting.
(2) Set point (SV)
Shows set point. Shows parameter set value when in parameter setting.
(3) Screen No.
Shows screen No. when in parameter setting.
(4) OUT 1 indicator
Lights during control output 1 is ON.
(5) OUT 2 indicator
Lights during control output 2 is ON.
(6) EV 1, EV 2, EV 3 indicators
Lights during digital output 1 to 3 are ON.
(7) STBY indicator
Lights during standby.
(8) MANU indicator
Lights during manual mode.
(9) Lock indicator
Lights during key lock.
(10) No. indicator
Lights during indicating screen No.
(11) RUN/HOLD/END indicators
Lights during ramp/soak operation.
(12) AT indicator
Lights during auto tuning.
(13) MV indicator
Lights during MV is indicated on SV display.
(14) TM indicator
Lights during the time is indicated on SV display.
(15) RMN indicator
Lights during remaining time is indicated on SV display.
(16) °C/°F indicator
Shows the temperature unit under use.
(17) A/%/kW/h indicator
Shows the unit under use for the values indicated on SV display.
- 6 -
5-2. Basic Operations
3
The below gure illustrates the mode transition and the key operations.
Power ON
Operation
mode
(Operation
screen)
PV/SV display
PV/MV display
PV/power
Parameter
Channel
Channel
selection mode
Press and hold
Operation
control mode
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
Ch1 Ch2 Ch3 Ch4 Ch5 Ch6
PID PLT PRG MON ALM SET
Ch7 Ch8 Ch9 Ch11 Ch12 Ch13 SYS MATH COM DSP FG PASS
in the selected channel
Press and hold
d
i
Parameter
Setup mode
ex) ch1 PID
P
Operation mode
In this mode the normal operation is performed. The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the power. You can change the set value (SV) in this mode. You can check the output value (MV) and the amount of electric ower by switchin the screen.
Operation control mode
In this mode you can put the device to standby or change the alarm set value.
Channel selection mode
In this mode you can select the parameter channel to be displayed.
Setup mode
In this mode you can setup each parameter. This mode includes the parameter selection submode and the parameter editing submode, which can be switched by SEL key. In the parameter selection submode, you can switch between parameters by using ΛV keys. In the parameter editing submode, you can change parameter values by using ΛV keys.
5-3. Changing values on operation screen
● Changing SV (set values)
Change the display to PV/SV display (shown when you turn on the power).
1
Change the SV with the
2
Press the (The value will be automatically saved after 3 seconds even if a key is not pressed.)
key to save the values.
keys.
● Changing MV (control output values)
Switch to manual mode.
1
Change the display to PV/MV display (MAN lamp is lit).
2
(Pressing the
Change the MV with the
3
(Changes are reected to the MV as it is changed.)
See “7-8 Manual Output” (page 15) for more about changing to manual mode.
key in manual mode toggles between PV/SV display and PV/MV display.)
keys.
- 7 -
- 9 -
6. Parameter List
The following explains each channel parameter.
● The list also shows the operational range of set values for parameters that are limited.
● When the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd) is changed, recongure all the initial parameter setting values.
● When the parameter that has then re-start the controller.
Operation control parameter
Display Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
27 Electric power calculation command Switches among on/off/hold of electric power calculation. oFF (stop calculation)
28
Switchover between auto and manual mode
Switchover between RUN and standby Switchover the operation mode between RUN and standby oFF(RUN) / on(standby) oFF
Local/remote switchover Switches the operation between local/remote SV. LoCL (local)/ REM (remote) LoCL
Ramp soak control command Changes ramp soak run states oFF (stop)rUn (run)hLd (hold) oFF Displays End (when ending) or GS (during guaranty
Auto-tuning run command Runs auto-tuning. oFF (stop/nish) on (normal type)
Alarm output latch release command Cancels the alarm output latch state oFF / rST (latch resets) oFF
SV selection Chooses the SV No. used for control LoCL
PID selection Chooses the PID No. used for control LoCL
ALM1 set value
ALM2 set value
ALM3 set value
Key lock Sets the key lock to prevent wrong operation oFF (no lock) ALL (all lock) PArA (All but SV
Parameter
RST
on its Remarks column is changed, turn off the power once, and
Function Setting range Initial value Remarks
Switchover between auto and manual modes oFF (auto) / on(manual) oFF This parameter is not displayed in default setting. If you
Sets the alarm value for ALM1. Absolute value alarm: 0 to 100% FS
Sets the alarm value for ALM2. Absolute value alarm: 0 to 100% FS
Sets the alarm value for ALM3. Absolute value alarm: 0 to 100% FS
L-oN (low PV type)
Sv1 Sv2 Sv3 Sv4 Sv5 Sv6 Sv7 di (depending on DI)
Pid 1 (PID group No. 1) Pid 2 (PID group No. 2) Pid 3 (PID group No. 3) Pid 4 (PID group No. 4) Pid 5 (PID group No. 5) Pid 6 (PID group No. 6) Pid 7 (PID group No. 7) di (depending on DI)
Deviation alarm: -100 to 100% FS
Deviation alarm: -100 to 100% FS
Deviation alarm: -100 to 100% FS
rUn (run calculation) hLd (suspend calculation)
locked)
need to change this parameter, change the setting of "Ch11 dSP" so that it appears.
soak).
oFF
LoCL "When changing the SV with the front key, do not
LoCL
2.50%FS
2.50%FS
2.50%FS
change the “Svn” parameter via communication. Otherwise, the changed SV may not be stored correctly."
oFF
oFF
Ch1 PID (control parameters)
Display Name
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
73
74
Parameter
Proportional band (%) Sets the proportional band of the PID parameter. 0.1 to 999.9% 5.0%
Integration time "Sets the integration time of the PID parameter.
Differential time "Sets the differential band of the PID parameter.
ON/OFF control hysteresis Sets the hysteresis width for the ON/OFF control. 0 to 50%FS 0.25%FS
Cooling proportional band coefcient "Sets the proportional band coefcient for cooling.
Dead band (%) Shifts the cooling proportional band from the set value -50.0 to 50.0% 0.0%
Output convergence value (%) Offset value which is added to the MV output value -100.0 to 100.0% 0/50 (single/dual)
Anti-reset windup Sets the range of integration control 0 to 100%FS 100%FS
Normal/reverse operations "Selects single control or dual control. Sets the control action
SV limit (lower) Sets the lower limit of SV 0 to 100%FS 0.00%FS Note 1)
SV limit (upper) Sets the upper limit of SV 0 to 100%FS 100.00%FS Note 1)
OUT1 proportion cycle "Sets the proportion cycle of the control output (OUT1)
OUT2 proportion cycle "Sets the proportion cycle of the control output (OUT2)
OUT1 lower limit Sets the lower limit of the control output(OUT1) -5.0 to 105.0% -5.0%
OUT1 upper limit Sets the upper limit of the control output(OUT1) -5.0 to 105.0% 105.0%
OUT2 lower limit Sets the lower limit of the control output(OUT2) -5.0 to 105.0% -5.0%
OUT2 upper limit Sets the upper limit of the control output(OUT2) -5.0 to 105.0% 105.0%
Type of output limiter Sets the type of output limiter 0 to 15 0
Alpha Sets 2-degrees-of-freedom coefcient α -199.9to 300.0% 40.0%
Beta Sets 2-degrees-of-freedom coefcient β 0.0 to 999.9% 100.0%
Setting ""0"" will turn off integration."
Setting ""0"" will turn off differentiation."
Setting ""0.0"" will turn the cooling into an ON/OFF control."
(normal or reverse)."
(contacts, SSR drive)"
(contacts, SSR drive)"
Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”).
Function Setting range Initial value Remarks
0 to 3200 sec 240 sec
0.0 to 999.9 sec 60.0 sec
0.0 to 100.0 1.0
rv-- (heat (reverse)/cool (none)) no-- (heat (normal)/cool (none)) rvno (heat (reverse)/cool (normal)) norv (heat (normal)/cool (reverse)) rvrv (heat (reverse)/cool (reverse)) nono (heat (normal)/cool (normal))
1 to 150 sec 30 (relay)
1 to 150 sec 30 (relay)
rv--/rvno
(single/dual)
2 (SSR)
1 (current)
2 (SSR)
1 (current)
[RESET]
- 8 -
Ch2 PLT (PID palette parameters)
Display Name
100
101
102
103
104
105
106
107
108
109
160
161
162
163
164
165
166
167
168
169
170
176
177
178
Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”). Note 2: Set the same value as the one for the Normal/Reverse setting (“rEv Ch1”).
Parameter
SV1 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH)
Proportional band 1 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
Integration time 1 Sets the integration time. 0 to 3200 sec 240 sec
Differential time 1 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
ON/OFF control hysteresis 1 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
Cooling proportional band 1 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
Dead band 1 (%) Sets the dead band -50.0 to 50.0% 0.0%
Output convergence value 1 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
Anti-reset windup 1 Sets the anti-reset windup 0 to 100%FS 100%FS
Normal/reverse 1 Selects single control or dual control.
SV 7 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH)
Proportional band 7 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
Integration time 7 Sets the integration time. 0 to 3200 sec 240 sec
Differential time 7 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
ON/OFF control hysteresis 7 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
Cooling proportional band 7 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
Dead band 7 (%) Sets the dead band -50.0 to 50.0% 0.0%
Output convergence value 7 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
Anti-reset windup 7 Sets the anti-reset windup 0 to 100%FS 100%FS
Normal/reverse 7 Selects single control or dual control.
PID switching point 1 Sets the PID switching point for palette 1. 0 to 100%FS 0%FS
PID switching point 7 Sets the PID switching point for palette 7. 0 to 100%FS 0%FS
Max SV selection number Choosing SV with the user key sets it to the maximum
Max PID selection number Choosing PID with the user key sets it to the maximum
Sets the control action (normal or reverse).
Sets the control action (normal or reverse).
possible number.
possible number.
Function Setting range Initial value Remarks
%FS
rv-- (heat (reverse)/cool (none)) no-- (heat (normal)/cool (none)) rvno (heat (reverse)/cool (normal)) norv (heat (normal)/cool (reverse)) rvrv (heat (reverse)/cool (reverse))
nono (heat (normal)/cool (normal))
%FS
rv-- (heat (reverse)/cool (none)) no-- (heat (normal)/cool (none)) rvno (heat (reverse)/cool (normal)) norv (heat (normal)/cool (reverse)) rvrv (heat (reverse)/cool (reverse)) nono (heat (normal)/cool (normal))
LoCL Sv1 Sv2 Sv3 Sv4 Sv5 Sv6 Sv7 di (depending on DI)
LoCL Pid1 Pid2 Pid3 Pid4 Pid5 Pid6 Pid7 di (depending on DI)
0%FS Note 1)
rv--/rvno
(single/dual)
0%FS Note 1)
rv--/rvno
(single/dual)
Sv7
Pid7
Note 2) [RESET]
Note 2) [RESET]
Ch 3 PRG (ramp soak parameters)
Display Name
200
201
202
203
204
205
206
389
390
391
392
393
394
395
396
397
398
399
400
401
Parameter
Ramp soak operation pattern (Step No.) Sets which steps to use in the ramp soak operation pattern 0 (uses steps 1 to 8)
Ramp soak time units Sets the units of the ramp soak time hh.MM (hour:min)
Ramp soak 1 seg/SV 1 Sets the SV 0 to 100%FS 0%FS
Ramp soak 1 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 1 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 2 seg/SV 2 Sets the SV 0 to 100%FS 0%FS
Ramp soak 2 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 63 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 63 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 64 seg/SV 64 Sets the SV 0 to 100%FS 0%FS
Ramp soak 64 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak 64 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
Ramp soak mode Sets the program operation method 0 to 15 0
Guaranty soak ON/OFF Sets the guaranty soak ON or OFF oFF (guaranty soak off)/on (guaranty soak on) oFF
Guaranty soak band (Lower) Sets the lower limit of guaranty soak 0 to 50%FS 1.25%FS
Guaranty soak band (Upper) Sets the upper limit of guaranty soak 0 to 50%FS 1.25%FS
PV start Sets whether or not to start ramp soak with PV. oFF (PV start off)/on (PV start on) oFF
Restore mode Sets how to restart when the controller is restored after a
Max pattern selection Sets the maximum pattern number selectable by using the
Min pattern selection Sets the minimum pattern number selectable by using the
power loss.
user key.
user key.
Note 1: Do not change this parameter during the ramp soak operation. Be sure to set “PrG” = “oFF” before changing the parameter.
Function Setting range Initial value Remarks
1(uses steps 9 to 16) 2(uses steps 17 to 24) 3(uses steps 25 to 32) 4(uses steps 33 to 40) 5(uses steps 41 to 48) 6(uses steps 49 to 56) 7(uses steps 57 to 64) 8(uses steps 1 to 16) 9(uses steps 17 to 32) 10(uses steps 33 to 48) 11(uses steps 49 to 64) 12(uses steps 1 to 32) 13(uses steps 33 to 64) 14(uses steps 1 to 64) di (depending on DI)
MM.SS (min:sec)
rES (Reset) Con (Continue) ini (Restart)
0 to 14 14
0 to 14 0
14 Note 1)
hh.MM
rES
- 9 -
- 11 -
Ch 4 MON (monitor parameters)
Display Name
420
421
422
424
425
427
429
430
431
435
436
438
439
440
441
442
443
444
445
446
447
Parameter
Ramp soak progress Displays the progress of the ramp soak oFF (ramp soak stopped)
MV1(%) Displays the output value of the control output (OUT1) -5.0 to 105.0%
MV2(%) Displays the output value of the control output (OUT2) -5.0 to 105.0%
Remote SV Shows a remote SV. -5% to 105%FS
Heater current (A) Shows a heater current value.
SSR leak current (A) Shows a leak current value.
Remaining time on timer 1 Displays the remaining time on timer 1 0 to 9999 sec/ 0 to 9999 min
Remaining time on timer 2 Displays the remaining time on timer 2 0 to 9999 sec/ 0 to 9999 min
Remaining time on timer 3 Displays the remaining time on timer 3 0 to 9999 s/0 to 9999 min
Communication status Displays the communication status. 0 to 9999 times (number of communication
Current (A) Shows a value measured by CT. 0 to 110.0 A
Electric power Shows a calculated value for electric power. 0.0 to 9999 KW
Power Displays the calculated amount of electric power. 0.0 to 999.9 Wh
Number of opetating times (control relay
1)
Number of opetating times (control relay 2)Displayes the number of times that control relay 2 has
Operating days Displays the number of days oparated, converted from total
Error source Displays the source of an error 0 bit: PV input underow (LLLL)
DI input state Displays the state of DI. 0 bit DI1
Communication error station number Shows the station number under a cooperative
Current palette No. Displays the PID palette No. currently selected. 0-7
Current pattern No. Displays the pattern No. of the ramp soak currently selected. 0-15
Function Setting range Initial value Remarks
(A current value when OUT1 is ON.)
(A current value when OUT1 is OFF.)
Displayes the number of times that control relay 1 has operated.
operated.
operating time.
communication error or a programless communication error.
1-rP (ramp in step 1) 1-Sk (soak in step 1)
64rP (ramp in step 64) 64Sk (soak in step 64) End (ramp soak nished)
0 to 110.0 A
0 to 110.0 A
times)
0 to 9999k times
0 to 9999k times
0 to 5000 days
1 bit: PV input overow (UUUU) 2 bit: PV underrange 3 bit: PV overrange 4 bit: R-SV underrange 5 bit: R-SV overrange 6 bit: Range setting error 8 bit: PV input circuit error 9 bit: R-SV input circuit error 10 bit: CT input circuit error
1 bit DI2 2 bit DI3
1 to 31
Ch 5 ALM (alarm parameters)
Display Name
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
500
501
502
503
508
509
511
Parameter
ALM1 alarm type Set the alarm type for ALM1. 0 to 58 0 Refer to section 11 for the detail.
ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0 to 50%FS 0.25%FS
ALM1 delay Sets the delay before detecting alarm output 1 0 to 9999 [sec/min] 0
ALM1 delay time units Sets the delay time units for alarm output 1 sec (second)
ALM1 option Assigns the optional functions to ALM1
ALM2 alarm type Set the alarm type for ALM2. 0 to 58 0 Refer to section 11 for the detail.
ALM2 hysteresis Sets the hysteresis for alarm output 2 ON/OFF 0 to 50%FS 0.25%FS
ALM2 delay Sets the delay before detecting alarm output 2 0 to 9999 [sec/min] 0
ALM2 delay time units Sets the delay time units for alarm output 2 sec (second)
ALM2 option Assigns the optional functions to ALM2
ALM3 alarm type Set the alarm type for ALM3. 0 to 58 0 Refer to Section 11 for the detail.
ALM3 hysteresis Sets the hysteresis width for the ON/OFF control. 0 to 50%FS 0.25%FS
ALM3 delay Sets the delay before detecting alarm output 3 0 to 9999 [sec/min] 0
ALM3 delay time units Sets the delay time unit for alarm output 3 sec (second)
ALM3 option Assigns the optional functions to ALM3
HB alarm set value Sets the value to activate the heater burnout alarm. 0.0 to 100.0 (A) 0.0A
HB alarm hysteresis Sets an ON/OFF hysteresis for the heater burnout alarm. 0.0 to 100.0 (A) 0.5A
Shorted-load alarm set value Sets the alarm value for heater shorted load. 0.0 to 100.0 (A) 0.0A
Shorted-load alarm hysteresis Sets an ON/OFF hysteresis for the heater shorted-load alarm. 0.0 to 100.0 (A) 0.5A
Loop break detection time Sets the time before detecting a broken loop 0 to 9999 sec 0 (Off)
Loop break detection range (°C) Sets the temperature range before detecting a broken loop 0.0 to 100.0%FS 2.50%FS
Electricity alarm Sets the value for electricity alarm. 0-9999KWh 0
Function Setting range Initial value Remarks
Ones digit: alarm output latch Tens digit: error alarm Hundreds digit: inverted output Thousands digit: hold reset
Ones digit: alarm latch bit mask Tens digit: error alarm bit mask Hundreds digit: inverted output bit mask Thousands digit: hold reset bit mask
Ones digit: alarm output latch Tens digit: error alarm Hundreds digit: inverted output Thousands digit: hold reset
Min (minute)
0000 to 1111 0000
Min (minute)
0000 to 1111 0000
Min (minute)
0000 to 1111 0000
sec
sec
sec
- 10 -
CH 6 SET (setup parameters)
Display Name
530
531
532
533
535
536
538
543
544
545
546
547
5 4 8
549
550
551
553
554
555
556
557
558
559
561
562
564
565
566
567
Parameter
PV input type Sets the type of input sensor JPT1: 0.0 to 150.0°C
PV input lower limit Sets the lower limit of PV input -1999 to 9999 0 [RESET]
PV input upper limit Sets the upper limit of PV input -1999 to 9999 400 [RESET]
Decimal point position Sets the decimal point position for the PV/SV 0: No digit after decimal point
Square-root extractor cut point Sets the cut point for square root calculation. -0.1 to 105.0(%) -0.1%
PV input shift Sets the amount of shift for PV input -10 to 10%FS 0.00%FS
PV input lter Sets the time constant for the PV input lter 0.0 to 120.0 sec 5.0 sec
Remote SV zero adjustment Adjusts the zero side of remote SV. -50 to 50%FS 0.00%FS
Remote SV span adjustment Adjusts the span side of remote SV. -50 to 50%FS 0.00%FS
Remote SV input range Sets the range for remote SV input. 0-5v: 0 to 5 V
Remote SV input lter Sets the time constant for the RSV input lter 0.0 to 120.0 s 0.0 s
OUT1 range Sets the range of the control output 1(OUT1) 0-5v: 0 to 5 V
OUT2 range Sets the range of the control output 2(OUT2) 0-5v: 0 to 5 V
MV1 during FALT Sets the output value for the control output (MV1) during
MV2 during FALT Sets the output value for the control output (MV2) during
MV1 during Soft Start Sets the value for the control output (MV1) during soft start -5.0 to 105.0% 105.0%
Soft Start set time Sets the time from startup to the nish of soft start 00:00 to 99:59 (hour:min) 00:00 Be sure to set 0.00 during dual control.
MV1 during standby Sets the value for the control output (MV1) during standby -5.0 to 105.0% -5.0%
MV2 during standby Sets the value for the control output (MV2) during standby -5.0 to 105.0% -5.0%
Standby mode Sets on/off of the alarm output during standby 0: ALM=OFF, AO=ON
AO Selects what to transfer to the analog output. PV
AO lower scaling Sets the AO lower scaling -100.0 to 100.0% 0.0%
AO upper scaling Sets the AO upper scaling -100.0 to 100.0% 100.0%
Fixed voltage value Sets the voltage for calculating electric power 1 to 500V 100 (100 V)
Current value for simple power calculation
Decial point position for electric power Sets the position of decimal point for calculationed power
Power factor for simple calculation Sets the power factor for simple calculation 0.00 to 1.00 1.00
Upper limit of relay contact operation Sets the upper limit on the number of times a relay contact
Upper limit of operating days Sets the upper limit on the number of days the device
Function Setting range Initial value Remarks
JPT2: 0.0 to 300.0°C JPT3: 0.0 to 500.0°C JPT4: 0.0 to 600.0°C JPT5: -50.0 to 100.0°C JPT6: -100.0 to 200.0°C JPT7: -199.9 to 600.0°C PT1: 0.0 to 150.0°C PT2: 0.0 to 300.0°C PT3: 0.0 to 500.0°C PT4: 0.0 to 600.0°C PT5: -50.0 to 100.0°C PT6: -100.0 to 200.0°C PT7: -199.9 to 600.0°C PT8: -200 to 850°C J1: 0.0 to 400.0°C J2: -20.0 to 400.0°C J3: 0.0 to 800.0°C J4: -100 to 1000°C K1: 0 to 400°C K2: -20.0 to 500.0°C K3: 0.0 to 800.0°C K4: -200 to 1300°C R: 0 to 1700°C B: 0 to 1800°C S: 0 to 1700°C T1: -199.9 to 200.0°C PT2: -199.9 to 400.0°C E1: 0.0 to 740.0°C E2: -150.0 to 740.0°C E3: -200 to 740°C L: -100 to 850°C U1: -199.9 to 400.0°C U2: -200 to 400°C N: -200 to 1300°C W: 0 to 2300°C PL-2: 0 to 1300°C 0-5 V: 0 to 5 V 1-5 V: 1 to 5 V 0-10: 0 to 10 V 2-10: 2 to 10 V MV: 0 to 100 mV 0-20: 0 to 20 mA 4-20: 4 to 20 mA
1: 1 digit after decimal point 2: 2 digit after decimal point 3: 3 digit after decimal point
1-5v: 1 to 5 V 0-10: 0 to 10 V 2-10: 2 to 10 V
1-5v: 1 to 5 V 0-10: 0 to 10 V 2-10: 2 to 10 V 0-20: 0 to 20 mA 4-20: 4 to 20 mA
1-5v: 1 to 5 V 0-10: 0 to 10 V 2-10: 2 to 10 V 0-20: 0 to 20 mA 4-20: 4 to 20 mA
FALT
FALT
Sets the current value for simple power calculation 0.0 to 100.0A 0 (0.0A)
consumption.
can operate. If you set it to 0, no alarm will be generated.
operates. If you set it to 0, no alarm will be generated.
-5.0 to 105.0% -5.0%
-5.0 to 105.0% -5.0%
1: ALM=ON, AO=ON 2: ALM=OFF, AO=OFF 3: ALM=ON, AO=OFF
SV MV DV PFb: Not for use.
0 : 0 1 : 0.1 2 : 0.01 3 : 0.001
0 to 9999 10 (10K times)
0 to 5000 3650 (3650 days)
K1 [RESET]
0 [RESET]
1-5V
0-10 (voltage) 4-20 (current)
0-10 (voltage) 4-20 (current)
0 [RESET]
PV
1 : 0.1 Do not change it during calculation.
Refer to section 10 for the detail.
Displayed when OUT1 is current or voltage output.
Displayed when OUT2 is current or voltage output.
- 11 -
- 13 -
Ch 7 SYS (system parameters)
Display Name
590
591
592
593
594
595
599
600
601
602
603
607
608
609
610
611
615
616
617
618
619
620
621
622
626
627
628
Parameter
USER key Assigns the function to the [USER] key 0 to 29 0 Refer to section 12 for the detail.
USER + UP key Assigns the function to the [USER]+ Ʌ key 0 to 29 1
USER + DOWN key Assigns the function to the [USER]+ V key 0 to 29 5
DI-1 function select Allocates a function to DI-1. 0-48 0 Refer to Section 14 for the detail.
DI-2 function select Allocates a function to DI-2. 0-48 0
DI-3 function select Allocates a function to DI-3. 0-48 0
OUT1 output type Selects the content to be output from OUT1 0 to 427 1 Refer to section 13 for the detail.
OUT2 output type Selects the content to be output from OUT2 0 to 427 2
DO1 output type Sets the trigger for DO1 0 to 427 3
DO2 output type Sets the trigger for DO2 0 to 427 4
DO3 output type Selects the content to be output from DO3. 0 to 427 5
LED indicator assignment (OUT1) Selects the content for OUT1 to indicate. 0 to 427 1
LED indicator assignment (OUT2) Selects the content for OUT2 to indicate. 0 to 427 2
LED indicator assignment (Ev1) Selects the content for EV1 lamp to indicate. 0 to 427 3
LED indicator assignment (Ev2) Selects the content for EV2 lamp to indicate. 0 to 427 4
LED indicator assignment (Ev3) Selects the content for EV3 lamp to indicate. 0 to 427 5
LED indicator assignment (STBY) Selects the content for STBY lamp to indicate. 0 to 427 12
LED indicator assignment (MANU) Selects the content for MAN lamp to indicate. 0 to 427 13
Ramp SV ON/OFF Sets the ramp SV ON/OFF oFF
Ramp SV-Decline Sets the slope for a falling SV during ramp SV operations 0 to 100%FS 0.00%FS
Ramp SV-Incline Sets the slope for a rising SV during ramp SV operations 0 to 100%FS 0.00%FS
Ramp SV-slope time unit Sets the unit of time for the slope during ramp SV operations hoUr: slope temperature/hour
Ramp SV - display mode Displays the SV during ramp operations or the SV goal value
Control method Selects the control method. oNoF: ON/OFF control
Start mode Sets the operation mode during startup AUTo: starts in AUTO mode
Control operation cycle Sets the control operation cycle. 0.1 to 0.9S, 1 to 99S 0.1S
PID pallette switching method Sets the method for switching among PID pallette. 0: selected PID №
on the SV display
Function Setting range Initial value Remarks
oN
Min: slope temperature/min
rMP: ramping SV TrG: target SV
Pid: PID control FUZy: Fuzy control SELF: Self-tuning control Pid2: PID2 control 2FRE: 2-degrees-of-freedom PID
MAn: starts in manual mode REM: starts in remote mode STbY: starts in standby mode
1: selected SV № 2: PV
ON
hoUr
rMP
Pid
AUTO
0
Ch 8 MATH (calculation parameters)
Display Name
650
Parameter
Simple calculation ON/OFF Sets ON/OFF of simple calculation OFF
Note 1: Refer to the operation manual for the detail of calculation functions.
Function Setting range Initial value Remarks
Ch 9 COM (communication parameters)
Display Name
760
761
762
763
764
767
769
800
Parameter
Communication type Selects a type of communication. 0: MODBUS RTU
Station No. Sets the station number. 0 to 255 (0: unresponsive communication) 1 [RESET]
RS-485 baud rate Sets the baud rate 96: 9600 bps
RS-485 parity Sets the parity check none
RS-485 response interval Widen the time interval of receiving response. (Set value × 20
Communication permissions Sets whether or not overwriting is possible from the master
MODBUS user address setting 1 Sets the MODBUS user address 30001 [RESET]
MODBUS user address setting 32 30001 [RESET]
ms)
side (PC, etc.)
Note 1: Refer to the communication instruction manual (MODBUS) for the detail of communication functions.
Function Setting range Initial value Remarks
Ch 10 PFB (PFB parameters)
Display Name
870
871
Parameter
PFB dead band Sets the dead band for PFB. 0.0% to 100.0% 5.0%
Valve stroke time Sets the full-stroke time for the motorized valve. 5 s to 180 s 30 s
Function Setting range Initial value Remarks
ON
1: Cooperative operation 2: Programless communication
192: 19200 bps 384: 38400 bps 115K: 115 Kbps
odd even
0 to 100 1 (20 ms) [RESET]
r: Read only rW: Read/overwrite permitted
OFF Note 1)
0 [RESET]
Note 1)
96 [RESET]
odd [RESET]
rW [RESET]
Ch 11 DSP (parameter mask)
Display Name
1 Parameter mask Sets the parameters to be displayed/not displayed. OFF/diSP Values differ
Parameter
Function Setting range Initial value Remarks
depending on the model.
- 12 -
Ch 12 CFG (conguration parameters)
Display Name
940
942
943
944
945
946
947
948
949
950
951
952
962
963
965
966
967
968
Parameter
Operation timeout (return to PV/SV display)
Blinking SV during Soft Start Sets whether or not to blink SV during Soft Start. oFF: OFF
Blinking PV/SV at ALM Sets whether or not to blink PV/SV when alarm becomes ON. 0: PV display (no change)
Display timeout Sets the time until the display automatically turns off. oFF: Not use
PV/SV Display off Sets ON/OFF of PV and SV display 0: PV and SV ON
Blinking PV at input error Sets whether or not to blink PV at an input error 0: PV blinks at an input error
Brightness Sets the brightness of LED backlight 0 to 3 3 (3 is the brightest)
Control at burnout Sets whether to continue or to stop control when the device
Display mode switchover Switches between the two display modes. dMd1: mode 1 (PXR mode)
Model code Shows model code - P
Reset Resets the controller oFF: No reset
Software version Shows the software version
Function Setting range Initial value Remarks
Sets the time until the display returns to PV/SV screen from setting screen.
detects a burnout of PV input
15S: 15 sec 30S: 30 sec 60S: 60 sec 5M: 5 min 10M: 10 min non
oN: ON
1: PV and alarm status, alternately 2: blinking PV 3: alarm status
15s: Auto-off after 15 sec. 30s: Auto-off after 30 sec. 1M: Auto-off after 1 min, 5M: Auto off after 5 min.
1: SV OFF 2: PV OFF 3: PV and SV OFF 4: PV, SV, and indicators OFF (all OFF) 5: SV OFF (relights for 5 sec. by pressing any key) 6: PV OFF (relights for 5 sec. by pressing any key) 7: PV and SV OFF (relights for 5 sec. by pressing any key) 8: PV, SV, and indicators OFF(relights for 5 sec. by pressing any key)
1: No blink
oFF: stops control oN: continues control
dMd2: mode 2 (PXF mode)
rST: Performs reset
60S
ON
0
oFF
0
0
oFF
dMd2 [RESET]
X
F
*
oFF
Ch 13 PASS (password parameters)
Display Name
990
991
992
Parameter
Password1 setup Sets password 1. 0000 to FFFF 0000
Password2 setup Sets password 2. 0000 to FFFF 0000
Password3 setup Sets password 3. 0000 to FFFF 0000
Function Setting range Initial value Remarks
- 13 -
- 15 -
7. Functions
3
1
3
6
process value
process value
1
2
3
This controller has six types of temperature control function. Select according to type and use.
7-3. Fuzzy PID Control
Related to normal PID controls, fuzzy PID control acts with small overshoot. You will need to run auto-tuning to set the PID parameter when using fuzzy control.
Caution
● Temperature Control Functions
ON/OFF (2-position) control
PID Controls PID calculation and controls proceed according to the previously set PID
Fuzzy PID Control PID control with function that reduces the amount of overshoot during
Self-tuning Control Automatically calculating PID control according to the control target or SV
PID2 Control In case which the power supply of the control target goes ON → OFF →
2-degrees-of-freedom control
The ramp soak function ( page 15), and SV selection function ( page 17) cannot be combined.
Turns the control output ON/OFF according to the size relationship of PV and SV Can build a control system out of simple elements such as SSR. Suitable when accuracy is not requested.
parameters. PID parameters can be set manually or through auto- tuning (AT). It is the most basic control in this equipment.
control. It is effective when you want to suppress overshoot when SV is changed, even if you may take a long time to reach the target value.
change. It is effective when the control conditions change frequently.
ON, this PID2 control can suppress the amount of overshoot during control target turns OFF→ ON.
Suppresses the amount of overshoot during PID control. It uses SV lter which is effective in reducing overshoot after a SV change or at startup.
7-1 (page 14)
7-2 (page 14)
7-3 (page 14)
7-4 (page 14)
7-5 (page 15)
7-6 (page 15)
7-1. ON/OFF (2-position) Control
Acts as an ON/OFF control when " " = (" "). ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size relationship of PV and SV.The output hysteresis can be set under the parameter "
" (" ").
Reverse Operation (heat control)
Method used to control the electrical heating furnace. Set the "hYS" to an appropriate value according to the control target.
Parameter Set value
"
"
"
"
"
oNoF
"
rv--
arbitrary (factory setting: 1 °C)
control output
SV
OFF
PV
HYS
PV<SV
ON
PV>SV
Normal Operation (cooling control)
Method used to control the cooling machine
Parameter Set value
"
"
"
"
"
Point
oNoF
"
no--
arbitrary (factory setting: 1 °C)
PV
SV
PV>SV
control output
● During ON/OFF control, the P, I and D settings do not affect control.
● The manual operation during ON/OFF control will become MV=100% when the key is pressed, and MV=0% when the
● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the contact output.
ON
OFF
key is pressed.
PV<SV
HYS
7-2. PID Controls
PID controls run as long as the parameter is set to " " = (" "). The PID controls calculate PID based on the set values for parameters " result (-5% to 105%). Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to automatically set the values.
Refer to
For more details on auto-tuning, see "7-7 Auto-tuning" (page 15)
", " ", " ", and " ", and output the calculated
Setting fuzzy PID control
Display the system menu (" ").
1
Display the control parameter (" ") and choose fuzzy (" ").
2
Press the
Refer to
key to set the value.
For more details on auto-tuning, see "7-7 Auto-tuning" (page 15)
7-4. Self-tuning Control
Self-tuning Control is a control which automatically calculates the value of PID, under the condition that the control target or set value (SV) changes. Self-tuning is especially effective for situations when a high level of control is not needed, but auto­tuning cannot be run due to frequent changes in the control target conditions.
Point
When a high level of control is required, choose PID control, fuzzy PID control, or PID2 control.
Conditions where self-tuning can be used
Self-tuning is used in the following situations:
● When temperature rises when the power is turned on
● When temperature rises when SV changes (or when the controller decides it is necessary)
● When the controller decides it is necessary because the controls have become unstable
Conditions where self-tuning cannot be used
Self-tuning cannot be used in the following situations:
t
● During control standby
● During auto-tuning
● During ramp soak progress
● When there is error input
● When set for dual output
● When any of the P, I, D, Ar parameters are set to manual
● During manual mode
● During soft start progress
Conditions to halt self-tuning
Halt self-tuning in the following situations:
● When there is a change in SV (This includes the case where SV changes because of the ramp soak function, remote SV function, or ramp SV.)
● When self-tuning has not nished after running for nine or more hours
t
Setting self-tuning
Turn on power of the controller and set the SV.
Display the system menu (" ").
2
Display the controller parameter (" ") and choose self-tuning (" ").
Press the
4
Turn off power of the controller.
5
Turn on power of the control target equipment and the controller. Turn on power of the control equipment rst. Self-tuning will begin.
key to set the value.
process value
SV
tuning
Display the system menu (" ").
Display the control parameter (" ") and choose PID controls (" ").
Press the
key to set the value.
- 14 -
Point
dead time
● The equipment will not tune correctly if power of the controller is turned on first.
● To reset self-tuning, set the control method to PID (" self-tuning.
lag time
t
") once before changing back to
7-5. PID2 Control
process value
● Normal type ● Low PV type
1
231
3
SV
1
2
In the case which the power supply of the control target goes ON → OFF → ON, this PID2 control can suppress the amount of overshoot. This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation, even when the control loop is open. You will need to run auto-tuning to set the PID parameter when using PID2 control.
● Features of PID2 Control
Running auto-tuning
Display auto-tuning (" ") and choose the tuning type. Choose the standard type (" ") or low PV type (" ") according to the control target
Press the AT lamp will blink at the bottom of the display during auto-tuning.
When auto-tuning has successfully completed, blinking AT lamp will turn off and overwrites the PID.
key to start auto-tuning.
suppress overshoot
SV
PV
control equipment power
control loop
ON
OFF
close
open
t
close
Setting PID2 control
Display the system menu (" ").
Display the control parameter (" ") and choose PID2 (" ").
Press the
key to set the value.
7-6. 2-Degrees-of-Freedom PID Control
Suppresses the amount of overshoot during PID control. It uses the SV lter which is effective in reducing overshoot after a SV change or at startup. Controllability in 2-degrees-of-freedom PID control is different depending on the setting of the coefcient α and β. When the coefficient α = 100.0% and coefficient β =0.0% , the system performs the normal PID control. You can adjust the coefcient α and β as follows:
1) Set the coefcient α to 40.0% and β to 100.0%. (factory default setting)
2) Perform a control to check the response (small overshoot). If overshoot is not reduced by this measure, adjust the coefcient α and β in accordance with the following table. We recommend you to x the coefcient α to 40.0% because it usually requires no adjustment.
Control result Coefcient β coefcient α
Large overshoot Raise coefcient β by 20% Lower coefcient α by10%
Small overshoot Lower coefcient β by 20% Raise coefcient α by10%
● PID parameter which is set after auto tuning has finished normally will be maintained even when the power is turned off. However, the PID value will not be
changed if the power is turned off during auto- tuning. In this case, rerun auto-tuning.
● The equipment will use ON/OFF (2 position) control during auto- tuning, so there may be a large change in PV according to the process. Do not use auto-tuning for processes that do not permit a large change in PV. Do not use auto-tuning for processes such as pressure control and flow control that have a fast response.
● Auto-tuning is not behaving normally if it has not finished after four or more hours have
Point
passed. In these cases, recheck parameters such as input/output wiring, control output behavior (normal/ reverse), and input sensor type.
● Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a change in the control target conditions that reduces the effectiveness of the controls.
● You can run auto-tuning when the control type is set to "fuzzy" or "PID2".
● You cannot run auto-tuning in manual mode.
● When using the PID selection function, the auto-tuning result for the selected PID group is stored.
● Auto tuning is forcibly terminated when SV changes because of the ramp soak function, remote SV function, or ramp SV.
7-8. Manual Output
Allows the control output to be manually set at an arbitrary value.
● Manual Mode Display MV indiator lights during manual mode and during parameter setting.
● Switchover between Auto and Manual Modes can be changed by three methods: the front key (user key), communication function, or the
parameter "
● MV output ow diagram (MV output priority processing)
PID calculation
Caution
".
MV
● MV limit does not apply to the MV output during manual operation, FALT, or standby.
(Take extra caution when MV performs flash protection during combustion control by
MV1 Dual calculation
using the overlimit function.)
MV limit
MV2
Soft start limit
output setting during FALT
Specify standby MV output
manual MV output
parameter “MAN”
OFF
ON
MV1 MV2
Setting 2-degrees-of-freedom PID control
Display the system menu (" ").
Display the control parameter (" ") and choose 2-degrees-of-freedom PID (" ").
2
Press the
key to set the value.
7-7. Auto-tuning
Run auto-tuning to set the PID parameter automatically.
Behavior Function
Stop/Finish Stops or nishes auto-tuning.
"
Normal type
Low PV type
"
AT start
value
AT calculating
SV
PV
Set the following parameters before running auto-tuning.
● PV input type / PV input upper limit / PV input lower limit / Decimal position / PV input filter in the setup channel menu ("
● OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu ("
The standard auto-tuning for SV reference. Choose this auto-tuning in most situations.
Auto-tuning for SV-10% reference. Choose this when you want to suppress the overshoot when tuning.
PID control
t
" " set value
"
"
"
"
process
Point
process
value
")
SV
AT start
PV
AT calculating
SV-10%FS
PID control
t
").
7-9. Ramp Soak Function
Automatically runs after setting the times for the SV changes. You can choose up to 64 steps for the SV setting and 15 types of ramp soak operation patterns.
SV-8
SV-7
SV-6
TM5s
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
") of the ramp/soak menu (" ") is on (" "), set the pattern
SV-9
SV-10
step9 to 12: pattern3
step1 to 16: pattern6
") during the ramp period at the beginning of the pattern.
") = standby mode (" ") of the sys- tem menu
SV-13
SV-12
SV-11
step9 to 16: pattern5
step13 to 16: pattern4
SV-14
SV-15
TM16r
PV
TM1r
Caution
step3
step2
step1
SV-1
SV-3
SV-2
TM1s
step1 to 4: pattern0
SV-4
SV-5
• • • •
TM5r
step5 to 8: pattern1
step1 to 8: pattern2
● When using the system in the restore mode (" ") = continue (" ") in the ramp/ soak menu (" operation menu to hold ("
● When PV start (" parameter (" seg ramp).
● Do not set the Startup mode (" (" ("
"), do not set the ramp/soak control command (" ") of the
") of ramp/soak (" ) to " " = 0, 2, 6 (setting that starts with 1
") and the restore mode (" ") = continue (" ") of the ramp/soak menu ") at the same time.
SV-16
time
TM16s
- 15 -
- 17 -
Creating a ramp soak operation pattern
soak time=T1+T2+T3
2
1
2
2
345
control output (MV)
MV when not using
Set the following items to create a pattern.
Pattern
Target SV Sets the controlled temperature.
Ramp time Sets the time to reach the target SV from the current SV.
Soak time Sets the time to maintain the specied SV.
The following steps will explain how to run the specied pattern 0 in SV-1 to SV-8.
1
3
4
5
6
7
Sets which steps to use from the following 15 types. Steps 1 to 8 / Steps 9 to 16 / Steps 17 to 24 / Steps 25 to 32 / Steps 33 to 40 / Steps 41 to 48 / Steps 49 to 56/ Steps 57 to 64 / Steps1 to 16 / Steps 17 to 32 / Steps 33 to 48 / Steps 49 to 64 / Steps 1 to 32 / Steps 33 to 64/ Steps 1 to 64
Display the ramp soak menu ("
Display pattern parameter (" ") and choose pattern 0 (" "). Run SV-1 through SV-8.
Display the time parameter (" ") and choose minute:second (" "). Sets the units of time. Besides minute:second (" "), you can also choose hour:minute (" ")
Display the target value (" ") and set the target temperature.
Display the ramp time parameter (" ") and set the ramp time.
Display the soak time parameter (" ") and set the soak time.
Repeat steps 4 through 7 and set the remaining parameters.
").
Setting Power On Start Ending Output OFF Output Repeat Behavior
“0” Off Continuous control Continuous control Off
“1” Off Continuous control Continuous control On
“2” Off Continuous control Standby Off
“3” Off Continuous control Standby On
“4” Off Standby Continuous control Off
“5” Off Standby Continuous control On
“6” Off Standby Standby Off
“7” Off Standby Standby On
“8” On Continuous control Continuous control Off
“9” On Continuous control Continuous control On
“10” On Continuous control Standby Off
“11” On Continuous control Standby On
“12” On Standby Continuous control Off
“13” On Standby Continuous control On
“14” On Standby Standby Off
“15” On Standby Standby On
PV start
When the ramp soak starts (RUN), this function searches the rst point where the measurement value (PV) and the program pattern match, and starts operation at that point.
PV=(1)
PV=(2)
Running ramp soak
The following steps explain how to run ramp soak.
Display program parameter ("
Ramp soak starts running from the current PV.
● To interrupt the ramp soak operation, choose HOLD (" ") in step 2. To cancel the
Point
interruption, choose RUN ("
" will display when ramp soak has completed.
● "
") and choose RUN (" ").
") again.
Guaranty soak
This function guarantees the soak time. Only soak time within the specied range of temperature for SV is counted towards soak time. As seen in the gure below, only the sum of the shaded areas is counted as soak time. The operation moves onto the next step when the total soak time equals the specied soak time.
process value
guaranty soak range upper limit
guaranty soak range lower limit
PV
SV
The following steps will explain how to set an example guaranty soak range with an upper limit of 5°C and a lower limit of 3°C.
Display the ramp soak menu (" ").
1
Display guaranty ON/OFF parameter (" ") and choose on (" ").
Display the guaranty soak lower limit parameter (" ") and set the lower limit (in this example, set it to 3°C).
Display the guaranty soak upper limit parameter (" ") and set the upper limit (in this example, set it to 5°C).
Press the
key to set the value.
T3T2T1
t
Mode setting
Sets how you want to run ramp soak.
The following items can be set.
Power On Start Ramp Soak starts running from the current PV.
Ending Output Shows the ending output after ramp soak has been completed.
OFF Output Shows the output during OFF after ramp soak has been completed.
Repeat Behavior After nishing the last step in ramp soak, the process starts again from 1st step.
repeats
4th soak
SV-4
3rd ramp
3rd soak
SV-3
4th ramp
You can choose from the following 16 types of modes according to the combination of run method options.
power on start
1st ramp
PV
TM1r
2nd soak
2nd ramp
SV-2
1st soak
SV-1
TM1S TM2r TM2S TM3r TM3S TM4r TM4S
SV
PV=(3)
Start of (3)
If the measurement value does not match the pattern as with PV = (3), the normal operation starts.
Start of (2) Start of (1)
7-10. Other Functions
1. Soft start function
When turning on the equipment (including the temperature controller), the soft start function suppresses the MV to become maximum output. It places an upper limit on MV output for a specied amount of time after power is turned on. This function is useful for effects such as suppressing the heater output during equipment startup, and makes load lightened. After the specied time has passed after switching on the equipment (or if SFTM = 0), the soft start function ends and normal controls begin.
Display Parameter Function
MV1 soft start output set value
" (SFo1)
"
Soft start set time
" (SFTM)
"
soft start output set value
0%
power on
Caution
Point
Use the following steps to set soft start output set value and set time.
1
2
3
4
5
- 16 -
The soft start function cannot be used simultaneously with the dual control
During manual mode, the manual output value has priority, but soft start will continue to keep track of the set time period.
Display the setup menu ("
Display the setup menu (" ").
Display soft start set time (" ") and set the time.
Press the
Turn off the power once, and then re-start the controller to begin soft start. (When the soft start function is turned on, the lower display will alternate showing SoFT and SV.)
Note: Do not use auto-tuning at the same time.
key to set the value.
").
Places a limit on MV1 output after power is turned on for a time period set in SFTM.
Sets the time for soft start to function after turning power on. Setting "0" will turn off soft start.
soft start
MV when using soft start (limited)
soft start set time
t
2. Error output function
SV
SV
1
3
4
1
3
1
2
4
2
4
3
4
4
2
3
When the error output specication function has concluded that the equipment has an error, it halts the temperature controls and maintains the control output at a previously specied value. There is an error in PV if any of the following conditions occur: Burnout upper limit / burnout lower limit / underage (PV< -5% FS) / overage (105% <PV)
Use the following steps to set this function.
Display the setup menu ("
Display FALT output 1 set value (" ") and set the output value.
2
For dual control, set " " the same way.
Press the
key to set the value.
").
5. SV selection function
The SV selection function can record and switch up to eight sets of SV information to the palette menu settings. It is effective when the SV used during a process are numerous and the set values have been previously decided.
Use the following steps to save SV information.
Display the palette menu ("
1
Display SV setting 1 (" ") and set SV1.
Set SV setting 2 through SV setting 7 in the same way as necessary.
3
Press the
key to set the value.
")
3. Standby output function
Sets the control output value and the alarm output for standby mode.
Use the following steps to set this function.
Display the setup menu ("
Display the standby mode setting (" ") and set the alarm output for standby mode.
2
Refer to
For the combinations of ON/OFF settings, see "CH6 Setup parameters" (page 11).
Display the standby control output 1 set value (" ") and set the output value. For dual control, set "Sbo2" the same way.
Press the
key to set the value.
").
4. Ramp SV function
The ramp SV function suppresses a sudden change in SV (step change) when changing SV.It allows SV to change smoothly according to the set slope of temperature per unit of time. This smooth SV change allows you to minimize the effect of the change on controls. You can set both inclining temperature and declining temperature slopes, and choose from "minutes" or "hours" for the time units. You can also choose for the SV display to show the current value or the target value during ramp SV.
SV
set value after change
set value before change
The SV lamp will blink while ramp SV is running.(When not displaying parameters or Ch.) When you turn on the power while ramp SV is in effect, ramp SV will begin using the starting value of PV (PV start)
SV
power ON
behavior when power rises
Use the following steps to set this function.
Display the system menu ("
Set both ramp SV decline (" ") and incline (" ").
Set the unit of time for the slope (" ") during ramp SV.
3
Press the
PV
key to set the value.
changing SV with the front key
SV during ramp SV behavior (rMPL/rMPH)
Sv-1
Sv
t
")
behavior when SV changes with DI
t
SV
Sv switches to Sv-1 with DI input
t
The following four methods can switch SV.
Parameter “ ” / press the user key / DI function / overwrite parameter “ ” via the
communication function
● Switch Using Parameter "
Display the operation control mode
1
Display the selected SV number ("
2
Press the
3
● Switch Using the User Key
Display the palette menu (" ")
1
Display max selected SV number (" ") and set the SV number by choosing it with the user
2
key.
Display the user key function setting (" ") and set it to SV selection function.
On the PV/SV display, pressing the user key will switch you from the currently selected SV to the next SV.
● Switch Using Parameter “
• In the communication, overwrite the set value to the selected SV number ("
"
key to set the value.
” via the Communication Function
") and choose the SV No.
").
6. PID selection function
When switching the normal and reverse operation by using the PID selection function, be
Point
The SV selection function can record and switch up to eight sets of PID parameters from the palette menu settings. It is effective when the control equipment changes the target often and must frequently change the PID parameters.
Use the following steps to save PID information.
1
2
3
The PID parameter selection (P, i, d, normal and reverse settings) can be changed by the same four methods as the SV selection function.
● Switch Using Parameter “
1
sure to turn off the system power beforehand for safety reasons (Do not switch normal and reverse operation during control).
Display the palette menu ("
Display proportional bandwidth setting 1 (" ") and set P1.
Set " " and " " in the same way. Set the following parameters as necessary: ON/OFF control hysteresis (" "), cooling proportional band (" "), dead band (" "), balance (" "), anti-reset windup (" "), and normal/reverse setting (" ")
Press the
Display the operation control mode
Display the selected PID number ("
key to set the value.
")
") and choose the PID No.
● Ramp SV can be used with remote SV or SV selection functions.
Point
Caution
● Ramp SV cannot be used at the same time with ramp soak.
● Coming out of a standby state will begin PV start.
● Make sure to check the controller’s parameters after changing PV scale.
If the power is turned on during the input error, or released standby, the ramp SV operates differently from the normal PV start.
State at PV start Operation
Standby
Auto or manual Starts the ramp SV from the current SV (PV start is off)
PV tracking (Maintains the state where SV=PV. The SV ramp function does not operate.)
Press the
● Switch Using the User Key
Display the palette menu ("
1
Display max selected PID number (" ") and set the PID number by choosing it with the
2
user key.
Display the user key function setting (" ") and set it to SV selection function.
3
On the PV/SV display, pressing the user key will switch you from the currently selected SV to
4
the next SV.
key to set the value.
")
- 17 -
- 19 -
When the user key function code is 27 (SV No.+1, PID No.+1 (send)) and the initial PID
}
3
output value
No. and SV No. are different, the first time you press the user key, PID No. will become the
Point
● Switch Using Parameter “ ” via the Communication Channel
• In the communication, overwrite the set value to the selected SV number ("
same as SV No. Also the SVMX parameter value becomes the maximum selectable number for PID No. and SV No.
").
7. Startup mode function
The startup mode specication function sets the controller to start up in any of auto mode, manual mode, remote mode or standby mode. It is used when you want to start up in manual mode.
Use the following steps to set this function.
Display the system menu (" ")
1
Display the startup mode (" ") and choose the operational mode.
2
Choose from auto or manual.
Press the After changing the above setting, restarting the controller will start it in the selected mode.
key to set the value.
10. MV limit functions
The MV limit function allows you to choose whether to limit the MV or let it pass through maxi- mum and minimum MV.
(after limit)
limit
103%
PHC
PLC
–3%
PLC
pass
pass
PHC
limit
output value
(before limit)
PCUT
"0" "1" "2" "3"
"4" "5" "6" "7"
"8"
"9" "10" "11"
"12" "13" "14" "15"
MV1 MV2
PHC1 PLC1 PHC2 PLC2
103% 103%
103% 103%
103% 103%
103% 103%
limit limit
limit limit
limit limit
limit limit
-3% limit
-3% limit
-3% limit
-3% limit
-3% limit
-3% limit
-3% limit
-3% limit
103% 103% 103% 103%
103% 103% 103% 103%
limit limit limit limit
limit limit limit limit
-3%
-3%
-3%
-3%
limit limit limit limit
-3%
-3%
-3%
-3%
limit limit limit limit
Point
When starting up in manual, the MV becomes 0%.
8. User function key
Pressing the key in the parameter screen will immediately return you to the PV/SV display, regardless of assigned function. Holding the about a second in PV/SV display or PV/MV display will run the assigned function.
Refer to
For functions that can be assigned, see "12 USER key assignment" (page 21).
Use the following steps to set this function.
Display the system menu ("
1
Display the assign user key specication (" ") and choose the function.
key, key + key, or key + key down for
")
2
Press the
key to set the value.
3
9. bAL and Ar functions
● The anti-reset windup function (" ") cuts integration that falls outside of the Ar set range that is centered around SV.
Running auto-tuning will set the optimum values for P, i, and d parameters, as well as Ar.
PV
AR value
SV
AR value
cuts integration
includes integration
}
cuts integration
}
PV
● The output convergence value function ("bAL") outputs to PV and SV a calculated result of the PID computed MV plus the bAL offset.
(The factory setting of bAL is 0% for single output, 50% for dual output.)
MV
100%
Point
bAL=0%
Ar1 to Ar7 and bAL1 to bAL7 have the same function as in each PID group.
40%
proportional bandwidth
50%
SV
bAL=40%
PV
- 18 -
8. Setting the Temperature Controller
9. Error Indications
8-1. Input Setting
Set the type and the range for input sensor. Input can be set in the setup menu (" "]. For more on input types, input scaling, decimal point location, and input codes, see "10 Input Range and Codes (standard range)". (page 19)
1. Choose an input type (" ")
Check the type of the thermocouple or resistance bulb which is used.
2. Set the PV scaling (input range) (" "/" ")
Set Pvb to the lower limit of the temperature range and PvF to the upper limit. It is recommended to set the values at the standard range, even though they can be set at values beyond of it. There is no standard range for DC voltage or DC current input. (-1999 to 9999, lower limit<upper limit)
3. Set the decimal point location (" ")
Sets whether or not to display digits after the decimal point. Two digits can also be dis­played after the decimal point when using 1 to 5V DC, and 4 to 20mA DC.
Point
PV scaling and decimal point location can be used with the factory settings.
8-2. Output Setting
Sets the control output. (Only when the output is current or voltage.)
1. Sets the range of the control output (OUT1, OUT2) (" " ")"
Choose any of 0 to 5V, 1 to 5V, 0 to 10V, 2 to 10V, 0 to 20mA or 4 to 20mA DC.
8-3. Control Setting
Sets controls to normal operation or reverse operation.
● Reverse operation: As the process value (PV) rises, the control output (MV) becomes smaller. Used to heat the control object.
● Normal operation: As the process value (PV) rises, the control output (MV) becomes larger. Used to cool the control object.
1. Set the normal or reverse operation (" ") Choose any of the following combinations of heat and cool to suit your system.
Control
rEv
output 1
rv-- Reverse
no-- Normal
rvno Reverse Normal
norv Normal Reverse
rvrv Reverse Reverse
nono Normal Nor mal
Control output 2
9-1. Display During Equipment Error
This controller has a display function to indicate several types of error code shown below. If any of the error code is displayed, please eliminate the cause of error immediately. After the cause is eliminated, turn off the power once, and then re-start the controller.
Display Possible cause Control output
"
"
"
"
"
"
" (SV ickers)
"
PV is not displayed Check the set value of DSPT.
SV is not displayed Check the set value of DSPT.
Parameters may not be displayed Check the settings of Ch11 DSP.
(1) Thermocouple burnout. (2) Resistance bulb sensor (A) burnout. (3)PV exceeds upper limit of the range
by 5%FS.
(1) Resistance bulb sensor B or C wire
burnout.
(2) Resistance bulb sensor (between A
& B or A & C) short.
(3) PV is below lower limit of the range
by 5%FS.
(4) Burnout or short in the voltage
input.
(1) PV < -199.9
Incorrect setting (Pvb/PvF)
The controller outputs the specied value for an error. (The value can be set in parameter Flo1 or Flo2)
Control operation is continued Note) Control operation is continued
as long as the accuracy is above
-5%FS.
When the accuracy declines
to be lower than -5%FS, the controller outputs the specified value for an error.
The controller outputs the specified value for an error. (The value can be set in parameter Flo1 or Flo2)
Normal control * The controller does not have to be
restarted
Normal control * The controller does not have to be
restarted
Normal control * The controller does not have to be
restarted
10. Input Range and Codes (standard range)
Input type
RTD JIS (IEC)
Thermocouple J J1 0.0 to 400.0 0.1 32.0 to 752.0 0.1
DC voltage 0 to 5 V DC 0-5V
DC current 0 to 20 mA DC 0-20
JPt 100 JPT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1
Pt 100 PT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1
PL-II PL-2 0 to 1300 1 32 to 2372 1
1 to 5 V DC 1-5V
0 to 10V DC 0-10
2 to 10V DC 2-10
0 to 100mV DC MV
4 to 20 mA DC 4-20
Input code
(PVT)
K K1 0 to 400 0.1 32 to 752 0.1
R R 0 to 1700 1 32 to 3092 1
B B 0 to 1800 1 32 to 3272 1
S S 0 to 1700 1 32 to 3092 1
T T1 -199.9 to 200.0 0.1 -199.9 to 392.0 0.1
E E1 0.0 to 800.0 0.1 32 to 1472 1
L L -100 to 850 1 -148 to 1562 1
U U1 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1
N N -200 to 1300 1 -328 to 2372 1
W W 0 to 2300 1 32 to 4172 1
Measurement
range
(°C) (PVb, PVF)
JPT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1
JPT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1
JPT4 0.0 to 600.0 0.1 32 to 1112 1
JPT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1
JPT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1
JPT7 -199.9 to 600.0 0.1 -328 to 1112 1
PT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1
PT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1
PT4 0.0 to 600.0 0.1 32 to 1112 1
PT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1
PT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1
PT7 -199.9 to 600.0 0.1 -328 to 1112 1
PT8 -200 to 850 1 -328 to 1562 1
J2 -20.0 to 400.0 0.1 -4.0 to 752.0 0.1
J3 0.0 to 800.0 0.1 32 to 1472 1
J4 -100 to 1000 1 -148 to 1832 1
K2 -20.0 to 500.0 0.1 -4.0 to 932.0 0.1
K3 0.0 to 800.0 0.1 32 to 1472 1
K4 -200 to 1300 1 -328 to 2372 1
T2 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1
E2 -150.0 to 800.0 0.1 -238 to 1472 1
E3 -200 to 800 1 -328 to 1472 1
U2 -200 to 400 1 -328 to 752 1
-1999 to 9999 (Range where
scaling is
allowed)
Minimum
input
increment
(°C)
Measurement
range
(°F) (PVb, PVF)
-1999 to 9999 (Range where
scaling is
allowed)
Minimum
input
increment
(°F)
- 19 -
- 21 -
PV (process value)
11. Alarm Action Type Codes
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
PV
Type A1Tp to A3Tp Alarm Type Action diagram
Absolute value alarm 1 High alarm
Deviation alarm 5 High alarm
Zone alarm 11 High/Low deviation alarm
● Dual Set Value Alarm Codes
Type A1Tp to A3Tp Alarm Type Action diagram
High/Low limit alarm 16 High/Low absolute alarm
Zone alarm 24 High/Low absolute alarm
0 No alarm
2 Low alarm
3 High alarm (with hold)
4 Low alarm (with hold)
6 Low alarm
7 High/Low alarm
8 High alarm (with hold)
9 Low alarm (with hold)
10 High/Low alarm (with hold)
17 High/Low deviation alarm
18 High absolute/Low deviation
19 High deviation/Low absolute
20 High/Low absolute alarm
21 High/Low deviation alarm
22 High absolute/Low deviation
23 High deviation/Low absolute
25 High/Low deviation alarm
26 High absolute/Low deviation
27 High deviation/Low absolute
28 High/Low absolute alarm
29 High/Low deviation alarm
30 High absolute/Low deviation
31 High deviation/Low absolute
alarm
alarm
(with hold)
(with hold)
alarm (with hold)
alarm (with hold)
alarm
alarm
(with hold)
(with hold)
alarm (with hold)
alarm (with hold)
PV ALn
ALn
ALn
ALn
SV
SV
SV
PV
SV
PV
SV
PV
SV
SV
PV
SV
PV
SV
PV
SV
SV
SV
SV
SV
SV
SV
SV
SV
PV
SV
ALn
ALn
ALn
ALn
ALn
ALn
ALnh
ALnL
ALnh
ALnL
ALnh
ALnL
ALnh
ALnL
ALnL
ALnL
ALnh ALnL
ALnh
ALnL
ALnh
ALnL
ALnh
ALnL
ALnh ALnL
ALnh
ALnL
ALnh
ALnL
ALnh
ALnL
ALnh ALnL
ALnh
ALnL
ALnh
ALnL
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
t
ALnL
t
● Timer Code, other
Type A1Tp to A3Tp Alarm Type Action diagram
Timer 32
33
34
Ramp soak delay start 35 Delay start ON
Open circuit and short circuit 37 Open loop alarm
Power 45 Amount of electric energy
Maintenance 46 Preventive maintenance.
38 Heater burnout alarm
41 Shorted load alarm (Optional
47 Preventive maintenance.
What is alarm with hold? The alarm will not turn ON immediately when the process value gets into the alarm band and enters again. If without hold, alarm may turn ON when starting up.
ON delay timer
OFF delay timer
ON/OFF delay timer
(Optional CT is required)
CT is required)
The number of times that the relay has operated (MV1, MV2)
Operated hours
Point
power on
power off
lower limit alarm
lower limit alarm
(with hold)
● When alarm action code is changed, alarm set value may also become different from previous settings.
● When alarm action type code is changed, turn off the power once, and then re-start the
Caution
* Other than the alarm setting, each of the event output functions can be assigned to DO1 to 3. For more details on each of the event output functions, refer to "13. OUT, DO, indicators assignment" (page 21).
controller, before starting control.
● Aln: AL1 to AL3 show the alarm set values
● ALnh: AL1h to AL3h show the alarm set values
● ALnL: AL1L to AL3L show the alarm set values
● dLYn: dLY1 to dLY3 show the alarm delay on set values
power on
on on
off off off
off off
on
DI
ALM
dLYn
DI
ALM
dLYn
DI
ALM
dLYn
Lower limit alarm output area
dLYn
- 20 -
12. USER key assignment
13. OUT, Alarm output, indicators assignment
UkY 1 to 3 set value Key function
0 No function
1 Switchover between STBY ON/OFF
2 Switchover between Auto/Manual
3 Switchover between Locul/Remote
4 Setting unavailable
5 Starts AT (standard)
6 Starts AT (low PV)
7 Setting unavailable
8 Ramp SV HOLD
9 Ramp soak RUN/OFF
10 Ramp soak RUN/HOLD
11 Setting unavailable
12 Latch release (all)
13 Latch release (ALM1)
14 Latch release (ALM2)
15 Latch release (ALM3)
19 Start timer (ALM1)
20 Start timer (ALM2)
21 Start timer (ALM3)
25 SVNo. + 1 (send)
26 PID No. + 1 (send)
27 Setting unavailable
28 Ramp soak pattern No. + 1 (send)
29 SV No. + 1, PID No. + 1 (send)
OUT
(Relay/SSR)
oU1T, oU2T oU1T, oU2T
10 10 10 Status output During auto-tuning startup
11 11 11 Normal
12 12 12 Standby
13 13 13 During manual mode
14 14 14 During remote SV operation
15 15 15 During ramp SV
16 16 16 System error
20 20 20 Ramp soak
21 21 21 RUN
22 22 22 HOLD
23 23 23 GS (Guaranty soak)
24 24 24 END
170 170 170 Ramp soak
171 171 171 Time signal (step 1 soak)
172 172 172 Time signal (step 2 ramp)
173 173 173 Time signal (step 2 soak)
294 294 294 Time signal (step 63 ramp)
295 295 295 Time signal (step 63 soak)
296 296 296 Time signal (step 64 ramp)
297 297 297 Time signal (step 64 soak)
300 300 300 Ramp soak
301 301 301 Time signal (1st step soak)
302 302 302 Time signal (2nd step ramp)
303 303 303 Time signal (2nd step soak)
424 424 424 Time signal (63rd step ramp)
425 425 425 Time signal (63rd step soak)
426 426 426 Time signal (64th step ramp)
427 427 427 Time signal (64th step soak)
OUT
(Current/
Alarm output Indicator
Voltage)
do3T
LoU1, LoU2,
LEV 1 to 3,
LSTb, LMAN
do1T, do2T,
0 0 0 0 None
1 1 1 1 Control output MV1 (heating)
2 2 2 2 MV2 (cooling)
3 3 3 Alarm output Alarm 1
4 4 4 Alarm 2
5 5 5 Alarm 3
Category Function
event output
Time signal
Relative time signal
OFF
Time signal (step 1 ramp)
Time signal (1st step ramp)
- 21 -
- 23 -
14. Digital input (DI) function
You can allocate one of the following functions to each of DI1, DI2, and DI3. These functions are activated by external DI signals.
No. Function Action ON OFF Criteria
0 No function No action
1 Standby ON/OFF switchover Switches between Standby ON/OFF. Standby Cancels Standby Edge
2 Auto/manual switchover Switches the control output action between auto/manual. Manual Auto Edge
3 Local/remote switchover Switches SV between local/remote. Remote Local Edge
4 No function Not for use.
5 Auto tuning (standard) start Runs standard auto-tuning. Start Stop Edge
6 Auto tuning (low-PV) start Runs low-PV type auto-tuning. Start Stop Edge
7 Ramp SV ON/OFF Enables or disables ramp SV. Disable Enable Edge
8 Ramp SV hold Switches between ramp SV hold and hold cancel. Hold Hold cancel Edge
9 Ramp soak RUN/OFF Switches between ramp soak RUN/OFF. RUN OFF Edge
10 Ramp soak RUN/HOLD Switches between ramp soak RUN/HOLD. RUN HOLD Edge
11 No function Not for use.
12 Unlatch (all) Cancels all the alarm latches. Unlatch Edge
13 Unlatch (alarm 1) Unlatches the alarm 1.
14 Unlatch (alarm 2) Unlatches the alarm 2.
15 Unlatch (alarm 3) Unlatches the alarm 3.
16 No function Not for use.
17 No function Not for use.
18 No function Not for use.
19 Timer (alarm 1) Runs the timer for the alarm 1. Timer ON Timer OFF Level
20 Timer (alarm 2) Runs the timer for the alarm 2.
21 Timer (alarm 3) Runs the timer for the alarm 3.
22 No function Not for use.
23 No function Not for use.
24 No function Not for use.
25 SV No. + 1 Increases the SV number by 1. +1 Level
26 SV No. + 2 Increases the SV number by 2. +2 Level
27 SV No. + 4 Increases the SV number by 4. +4 Level
28 PID No. + 1 Increases the PID number by 1. +1 Level
29 PID No. + 2 Increases the PID number by 2. +2 Level
30 PID No. + 4 Increases the PID number by 4. +4 Level
31 SV No. + 1,
PID No. + 1
32 SV No. + 2,
PID No. + 2
33 SV No. + 4,
PID No. + 4
34 Ramp soak OFF Stops ramp soak operation. OFF Edge
35 Ramp soak RUN Runs ramp soak. RUN Edge
36 Ramp soak HOLD Holds ramp soak. HOLD Edge
37 Pattern No. + 1 Increases the pattern number by 1. +1 Level
38 Pattern No. + 2 Increases the pattern number by 2. +2 Level
39 Pattern No. + 4 Increases the pattern number by 4. +4 Level
40 Pattern No. + 8 Increases the pattern number by 8. +8 Level
41 DI soft start Starts DI soft start. Start Edge
42 No function Not for use.
43 Delay start (alarm 1) Enables delay start with the delay time = dLY1. Delay start enable
44 Delay start (alarm 2) Enables delay start with the delay time = dLY2. Delay start enable
45 Delay start (alarm 3) Enables delay start with the delay time = dLY3. Delay start enable
46 No function Not for use.
47 No function Not for use.
48 No function Not for use.
Increases both the SV number and PID number by 1. +1 Level
Increases both the SV number and PID number by 2. +2 Level
Increases both the SV number and PID number by 4. +4 Level
- 22 -
15. Model Specications
15-1. Syandard type
<48 x 48mm size> Standard type
Digit
<Front panel size W × H>
4
Specifications
48 × 48mm –
5
<Control output 1>
6
Relay contact (SPST) Relay contact (SPDT) SSR drive output Current output Voltage output
7
<Control output 2> None Relay contact (SPST) SSR drive output Current output Voltage output Transfer output (current) Transfer output (voltage)
8
<Revision code>
9
<Alarm output> None 1 point 2 points 3 points 2 points (independent common)
10
<Power supply voltage/instruction manual> 100 to 240 V AC, Japanese & English 100 to 240 V AC, English 100 to 240 V AC, Chinese & English 24 V AC/DC, Japanese & English 24 V AC/DC, English 24 V AC/DC, Chinese & English
11
<Option> None RS-485 Communication Digital input (DI1) RS-485 communication + Digital input (DI1) RS-485 communication + Remote SV input RS-485 Communication + CT input
12
13
PXF
Note
Note1 Note1
Note3 Note2
4 5 6 7 8 4 A 0 02
4
A
A B C E P
Y
A C E P R S
9 10 11 12 13
-
2
0 1 F
M
J
Y V
W
A B D
Y M S V K
J
0 0
Note 1: Not available for the 7th code "C", "E", "P", "R", "S". However, if you want to order the 6th code "A" (SPST relay contact for the control output 1) and the 7th code "R" or "S" (current/voltage re-transmission output for the control output 2), specify the model as follows:
PXF4AA 2- 02
Note 2: When using the CT input as a heater burnout alarm, add one alarm output for it in the 9th code. Note 3: When using the current input for the remote SV input, add a 250-ohm resistor to the input terminal.
R S
15-2. Motorized valve control type
<48 x 48mm size> Motorized valve control type
Digit
<Front panel size W × H>
4
Specifications
48 × 48mm –
5
<Control output 1>
6
Motorized valve control output <Control output 2>
7
None <Revision code>
8
<Alarm output>
9
None 1 point 2 points 2 points (independent common)
10
<Power supply voltage/instruction manual> 100 to 240 V AC, Japanese & English 100 to 240 V AC, English 100 to 240 V AC, Chinese & English 24 V AC/DC, Japanese & English 24 V AC/DC, English 24 V AC/DC, Chinese & English
11
<Option> None Digital input (DI 1, 2, 3) RS-485 communication + Digital input (DI1)
12
13
PXF
Note
4 5 6 7 8 4 A T Y 0 02
4
A
T
Y
9 10 11 12 13
-
2
0 1 F J
Y V
W
A B D
Y D V
0 0
- 23 -
16. Specications
17. Limited warranty
Power supply voltage 100 (-15%) to 240 (+10%) V AC, 50/60Hz, 24 (±10%) V DC/AC, 50/60Hz
Power consumption 10 VA MAX. (100 to 240 V AC), 3 VA MAX. (24 V DC/AC)
Control output Relay contact output
1 SPST contact, 250 V AC/30 V DC, 3A (resistive load)
1 SPDT contact, 250 V AC/30 V DC, 5 A (resistive load)
SSR/SSC drive output (voltage pulse output)
ON voltage: 12 V DC (10.7 to 13.2V DC)
OFF voltage: 0.5 V DC or lower
Maximum current: 20 mA DC
Load resistance: 600 Ω MIN.
Current output
0 to 20 mA DC/4 to 20 mA DC
Accuracy ±5%FS
Load resistance: 500 Ω MAX.
Voltage outputt
0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC
Accuracy: ±5%FS
Load resistance: 10 kΩ MIN.
Process value input Accuracy
Thermocouple input: either ±1°C ±1 digit or ±0.3% ±1 digit of indicated value, whichever is larger
*except: Thermocouple B: 0 to 400°C: no accuracy assurance Thermocouple R: 0 to 500°C: ±3°C ±1 digit Other thermocouples: -200 to -100°C: ±2°C ±1 digit
RTD: either ±0.8°C ±1 digit or ±0.2% ±1 digit, whichever is larger
mV input, voltage input, current input: ±0.3%FS ±1 digit
Alarm output Relay contact output (AL1 to AL3)
1 SPST contact, 250 V AC/30 V DC, 1A (resistive load)
Digital input Number of inputs: 1 (up to 3 points for the motorized valve control type)
Contact capacity: 5 V DC, 2 mA (per point)
Input pulse width: 50 ms MAX.
ON judgment: 2 V DC or lower
OFF judgment: 3 V DC or higher
Transfer output 0 to 20 mA DC/4 to 20 mA DC
Remote SV input 0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC
Current transformer (CT) input Single phase current transformer: 1 point, for 1 to 30 A/20 to 100 A
Motorized valve control output SPST contact × 2 [without interlock circuit], 250 V AC/30 V DC, 3 A (resistive
Communication function RS-485 interface
Loader interface TTL Level
Storage temperature and humidity -20 to 60°C, 90%RH or less (no condensation)
Operating temperature and humidity -10 to 50°C, 90%RH or less (no condensation)
Altitude up to 2000 m
Recommended fuse
Service life Service life: 10 years (at an average temperature of 25°C)
0 to 5 V DC/1 to 5 V DC/ 0 to 10 V DC/2 to 10 V DC)
Transfer data: PV, SV, DV, MV
Accuracy: ±0.2%FS (±5%FS current output for 1 mA or lower)
Load resistance: 500 Ω MAX. (current), 10 kΩ MIN. (voltage)
0 to 20 mA DC/4 to 20 mA DC (an external resistance of 250 Ω is required for current input)
load)
Communication method: Half-duplex bit serial, asynchronous communication
Transmission rate: 9600 bps, 19200 bps, 38400 bps, 115400 bps
Protocol: Modbus RTU compatible
Transmission distance: Up to 500 m (total connection length)
Connectable units: 31 units MAX.
Connection method: dedicated cable
Communication method: Half-duplex bit serial, asynchronous communication
Transmission rate: 38400 bps, no parity
Protocol: Modbus RTU compatible
250V AC, 0.1A T(Time-Lag) for 100 to 240V AC Power supply, 400V DC/400V AC, 1A T(Time-Lag) for 24V DC/24V AC Power supply
The life is shortened by half when the temperature rises by 10°C (Arrhenius' law). If you use the controller inside a cabinet or the like, please note that the ambient temperature can rise.
1. Scope of warranty
If malfunction occurs in the period of warranty due to Fuji Electric, the malfunctioning parts are exchanged or repaired for free. However, in the case where an engineer needs to visit your place for replacement or repair, you will be charged our call out fee. Please note that we cannot provide commissioning and/or readjustment for whole system including our product at repair or replacement of failed parts.
The warranty does not apply to the following cases. (1) The malfunction occurs due to inappropriate conditions, environment, handling or usage that is
not instructed in a catalog, instruction book or user's manual.
(2) The malfunction is caused by the factors that do not originate in the purchased or delivered
product.
(3) The malfunction is caused by other devices or software design that does not originate in Fuji
Electric products. (4) The malfunction occurs due to an alteration or repair that is not performed by Fuji Electric. (5) The malfunction occurs because the expendable parts listed in an instruction book or
connectable were not maintained nor exchanged in an appropriate manner. (6) The malfunction occurs due to factors that were not foreseeable by the practical application of
science and technology at the time of purchase or delivery. (7) The malfunction occurs because the product is used for an unintended purpose. (8) The malfunction occurs due to a disaster or natural disaster that Fuji Electric is not responsible
for.
2. Exclusion of liability for loss of opportunity
Regardless of the time period of the occurrence, the amount of compensation assumed by Fuji Electric for damage, excluding which is caused by intentional acts or acts of gross negligence or illegal act by Fuji Electric, shall not exceed the amount stipulated in the contract with the customer. Fuji Electric is not liable for the damage to products that were not manufactured by Fuji Electric, incidental damages or consequential damages, or damage caused due to special situations regardless of whether it was foreseeable or not, or passive damages such as opportunity loss or lost prots of the purchaser.
3. Scope of application
● This equipment must be used under the following conditions:
The use of the equipment incurs no risk of a serious accident even if a failure or malfunction
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occurs on the equipment, and in case of product failure or malfunction, safety measures such as redundant design, prevention of malfunction, fail safe setting, foolproof mechanism are provided outside of the equipment by the user.
● The product described in this document is designed and manufactured as a general-purpose
products for general industrial applications.
● The warranty does not apply to the following cases:
- For the use not described in or beyond the conditions or environment specied in the instruction manual or the user manual,
- For the use which has large influence on publicity including nuclear power and other power generation, gas, and/or water,
- For the use in which safety is especially required, because it may seriously affect railroads, vehicles, combustion equipment, medical equipment, entertainment devices, safety equipment, defense equipment, and/or human lives and property.
However, we will study the possibility of application of the equipment for the above use, if the user limits the usage of it and agrees to require no special quality. Please consult us.
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Issued in May, 2015
Rev.1 June, 2015
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