Fuji Electric Fuji Electric PXF Temperature Controller Operations - 4.5 MB Manual

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MICRO-CONTROLLER X Type : PXF-2

Operation Manual

INP-TN5A2400-E

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PLEASE READ FIRST

Please read the section “Safety Warnings” thoroughly before using. Safety precautions must be taken by every user to prevent accidents. Failure to co mply with the instructions contained in this manual may reduce the safety of the instrument. The safety requirements are classified into “Warning” and “Caution” according to the following interpretations:

WARNING

CAUTION

Mishandling may lead to serious injury or death.

Mishandling may result in personal injury or damage to the property.

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WARNING

Ambient temperature

-10 to 50°C

Operating humidity

90%RH or less (Non condensation)

Installation category:

Pollution degree:

Recommended fuse

250V AC, 0.1A T(Time-Lag) (AC100~240V) Usage environment

Indoor use

1) Over Voltage Category

2) Pollution Degree

BASIC INSULATION, SUPPLYMENTARY INSULATION, or REINFORCED INSULATION

4) Maximum Voltage line to neutral

300Vac rms or 300Vdc

Installation and wiring

►This equipment is intended to be used under the following conditions.

400V DC/400V AC, 1A T(Time-Lag) (DC/AC24V)

►If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR

drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a basic insulation between the SELV circuits and these terminals. For example, use transformer which has a basic insulation or higher degree of insulation.

If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Communication (RS-485)

terminal, be sure to provide a basic insulation between these terminals. For example, use a RS-485/232 converter which has a basic insulation. The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. Failure to maintain these minimum distances would invalidate the UL61010/EN61010 safety approval. ► For 24V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV)

circuit, a basic insulation must be provided between the SELV circuit and the power input terminals.

Otherwise, the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the

electric shock. ► For CT input, use Current Transfer which has specification as shown below in order to prevent the electric

shock and spread of fire.

According to IEC 61010-1

3) Required level of Insulating

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About safety standard

Please observe the following instructions to meet the requirements of safety standard. Failure to observe these instructions violates safety standards. (This product is not safety equipment.)

● Install a recommended fuse, which is specified in the instruction manual, between the external main power (Mains Circuit) and this equipment.

● Do not connect SELV directly to Signal input terminal, SSR Drive output terminal, Current output terminal, or Communication (RS-485) terminal. Otherwise, it may result in electrical shock.

If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR Drive

output terminal, Current output terminal or Communication (RS-485) terminal, ensure to provide a basic insulation between the SELV circuits and these terminals. For example, use transformer which has a basic insulation or higher degree of insulation.

If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Communication (RS-485) terminal, be

sure to provide a basic insulation between these terminals

For example, use a RS-485/232 convert e r which has a basic insulation. The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm.

● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.

● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses, to

prevent an electric shock.

● Set proper parameter input signals which correspond to each input to be connected.

Be careful not to confuse voltage input with current input, or vice versa.

● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III, or IV.

● Do not use this equipment for measurement of signals to which a voltage over 30 Vr.m.s. or over 60 V DC is applied.

● Be sure to use terminal covers. Before removing a terminal cover, turn off all the power.

►For the above, if voltage exceeds 50Vdc ( called danger voltage), grounding and basic insulation for all

terminals of the equipment and auxiliary insulation for DO outputs are required. Note that the insulation class for this equipment is as follows. Before installing, please confirm that the insulation class for equipment meets usage req uirements.

Type PXF4

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Type PXF5/9

● In cases where damage or problems with this equipment may lead to serious accidents, install appropriate external protective circuits.

● As this equipment does not have a power switch or fuses, install them separately as necessary. If you install a fuse, be sure to place it between the main power switch and this equipment.

(Main power switch: 2-point Breaker, fuse rating: 250V 1A)

● A power switch or a circuit breaker should be installed within the power supply facility.

● A power switch or a circuit breaker should be properly installed within easy reach of an operator.

● A power switch or a circuit breaker should be identified as the one for this product.

● Electrical wiring must be made by the qualified personnel only and in accordance with your local and national standards.

● For power supply wiring, use wire equal to 600V vinyl insulation or above.

● To prevent damage and fa i lure of the equipment, provide the rated power voltage.

● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.

● Before feeding power, confirm that clearance space has been secured to prevent shock and fire with the equipment.

● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.

● Never disassemble, convert , m odify or re pair t hi s equipm ent . Doing so ca rries the ris k of abnorm al opera tion, s hock a nd fire .

● Output relays has limited-life. The contact of output relay may stay ON or OFF when it reaches the end of its service life.

Be sure to provide an external protective circuit for safety.

● The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to meet your application.

Please note that the improper settings may result in overheat or unexpected damage. For the details of operation, read

this manual.

Control output 1: heating control Control output 2 (optio na l): cooling control Digital input 1 to 5 (optional): no function

● Symbols on the equipment

Please read this instruction manual thoroughly, and use the product accordingly.

Maintenance

● When installing and removing the equipment, turn the power OFF. Failing to do so may cause shock operational errors or failures.

● Periodic maintenance is recommended for continuous and safe use of this equipment.

● Some components used on this equipment have a limited life and/or may deteriorate over time.

● The warranty period for this unit (including accessories) is three year after the date of manufacture, if the product is used

properly.

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About EMC standard

or it may cause electric jamming. If you use this equipment in home environment, install appropriate measures on the

CAUTION

Cautions on installation

Avoid the following places for installation:

● A place where the ambient temperature may reach beyond the range of from 0 to 50°C while in operation.

● A place with rapid temperature changes, leading to dew condensation

● A place where corrosive gases (sulfide gas and ammonia gas, in particular) or combustible gases are emitted.

● A place with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)

● A place exposed to water, oil, chemicals, steam and/or vapor.

(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by the distributor.)

● A place where the unit is exposed to dust, salt air, or air containing iron particles.

● A place where the unit is subject to interference with static electricity, magnetism, and noise.

● A place where the unit is exposed to direct sunlight.

● A place where the heat may be accumulated due to the radiation of heat.

Recommended site condition:

● A plac e where the ambient hum idity during operation is between 45 to 85%RH.

● This equipment is designed as Class A (for industrial environment). Do not use this equipment in home environment,

outside of the equipment.

● Under the requirement of EMC standard, the maximum length of a sensor to be connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.

Caution on installation on panel

● Attach the included Fixtures (2 pieces) onto the top and bottom of PXF5/9 , and tighten them with a screwdriver. The clamp torque is approx. 0.15 N·m (1.5 kg·cm) The plastic fixture is designed such that over tightening will cause left/right cracking to the central area of the Fixtures and hence reduce the torque. Cracking to the central area will not cause any problems in terms of usability of the equipment as is.

(However, do exercise caution in not applying too much torque because the casing is made of plastic.)

● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66-equivalent). However, regarding waterproofing between the equipment and the panel, use the included packing to ensure waterproofing and attach it according to the guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.)

(1)As shown in Fig. 1, insert the panel after attaching the packing to the equipment case. (2)As shown in Fig. 2, tighten the fixture screws so that no gaps can remain between the equipment face, the packing

and the panels. Once finished, confirm that there are no changes in shape such as displaced or improperly-fitted packing, etc. as shown in Fig. 3.

● Please exercise caution if the panel strength is weak and gaps develop between the packing and the panel, as this will result in the loss of its waterproofing capabilities.

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PXF4

● In order not to hamper heat radiation, do not block the sides of the equipment.

● For PXF9, please attach the Fixtures to the attachment holes in the center of the main unit.

Mounting on vertical plane (in horizontal position)

PXF5/9

Mounting on vertical plane (in horizontal position)

● Do not block the air vents on the upper part of the terminal.

Cautions on wiring

● For thermocouple input, use the designated compensation lead; for resistance temperature sensors, use wires with small lead wire resistance and without any resistance difference among the three wires.

● To avoid noise conductor effects, do not use input signal wires in close proximity with electric power lines or load lines.

● Use the input signal lines and output signal lines that are separated from each other and are shielded.

● If there is a lot of noise from the power source, adding an insulation transducer and using a noise filter is recommended.

(For example, noise filter: ZMB22R5-11 manufactured by TDK)

Always attach a noise filter to a panel that is grounded securely, and keep the wiring between the noise filter output side

and the measuring equipment power terminal wiring to a minimum length. Please do not attach fuses and switches, etc. to the noise filter output wiring since doing so will decrease the filter’s effectiveness.

● Twisting the measuring instrument wiring is effective when connecting the wires. (The shorter the pitch of the twist, the more effective the connection is against noise.)

● When the power is turned on, it takes some time before a contact output starts operation. If using it as a signal to an external interlock circuit, please couple it with a delayed relay.

Concerning the output relay, connecting the maximum rated load will shorten the relay’s life; so please attach an

auxiliary relay. If the output operation frequency is high, selecting a SSR/SSC drive output type is recommended.

[Proportional cycles] Relay output: 30 seconds or more, SSR/SSC drive output: 1 second or more

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Voltage

Nominal varistor voltage

100 V

240 V

200 V

470 V

PXF5/9 PXF4

● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected, use of a serge absorber is recommended in order to protect the connection points against opening/closing surges and to ensure long-term use.

Recommended specification for surg e absorber

Key Operation Cautions/Error Operations

● The alarm function does not work properly when an error takes place unless the settings are made correctly. Always verify its setting before operation.

● If the input wiring breaks, the display will read "UUUU" or "LLLL". When replacing the sensor, always turn the power OFF.

Others

● Do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary, use a neutral cleaning agent.

● Do not use mobile phones near the instrument (within 50 cm). Otherwise malfunction may occur.

● Trouble may occur if the equipment is used near a radio, TV, or wireless device.

● Do not turn off the power right after you change the setting. If you turn off the power after setting change, be sure to wait

for a few seconds before turning it off, so that the changed values can be stored on the nonvolatile memory.

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PLEASE READ FIRST ································································································· 1 Contents ······················································································································· 8 For Proper Use ············································································································· 9 Model Specifications ····································································································· 10

1 Part names and functions ············································································· 14

Digital characters ······························································································· 18 1-1

2 Basic Operation ···························································································· 19

Basic operation ·································································································· 19 2-1

Changing SV (set value) ···················································································· 20 2-2 Parameters List ································································································· 21 2-3

3 Parameter functions and setting procedure ·················································· 29

Operation mode ································································································· 29 3-1

CH1 PID (Control parameters) ·········································································· 41 3-2 CH2 PLT (PID palette parameters) ···································································· 57 3-3 CH3 PRG (Ramp soak parameters) ·································································· 70 3-4 CH4 MON (Monitor parameters) ······································································· 82 3-5 CH5 ALM (Alarm parameters) ··········································································· 100 3-6 CH6 SET (Setup parameters) ··········································································· 114 3-7 CH7 SYS (System parameters) ········································································· 141 3-8 CH8 MATH (Calculation parameters) ································································ 162 3-9

CH9 COM (Communication parameters)························································· 166 3-10

CH10 PFB (PFB parameter) ············································································ 175 3-11

CH11 DSP (Parameter mask) ·········································································· 181 3-12 CH12 CFG (Configuration parameters) ··························································· 182 3-13 CH13 PASS (Password parameters) ······························································· 194 3-14 TROUBLESHOOTING ···················································································· 196 3-15

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Confirmation of model code

Please confirm that the model delivered matches your order. "Model Specifications" (page 10)

Installation and Mounting

External dimensions

"3 Installation and Mounting" (instruction manual)

Wiring

Terminal connection diagram "4 Wiring" (instruction manual)

Power ON

Display and Operations

Changing set value

"3-2 CH1 PID (Control parameters) " (page 41)

Advanced Usage

Setting of input sensor and input range

"(4) Self tuning control (SELF) (3) Fuzzy control (FUZY)" (page 151)

Operation

Error Indications

Display during equipment error "3-15 TROUBLESHOOTING" (page 196)

minutes.

For Proper Use

•Panel cutout

• Panel mounting dimensions

Parameters List Functions of the Temperature Controller

Basic operations Parameters List Parameter setting "2-1 Basic operation" (page 19)

"2-2 Changing SV (set value)" (page 20)

Selecting control method Controlling through auto-tuning Parameter setting "3-7 CH6 SET (Setup parameters)" (page 114) "3-2 CH1 PID (Control parameters)" (page 41) "AT Auto tuning (005)" (page 33

）

Wait 30 minutes for the controller to be stabilized thermally. Operations such as measurements should be started after the equipment has been energized at least for 30

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Model Specifications

<PXF4>

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＜

Operation keys

Indicators

USER key

assigned function. (No function is allocated at the

selection mode, or setup mode to return to PV/SV

ss this key once in PV/SV display to move to Press and hold this key in setup mode to move to Press this key once in channel selection mode to move

to move to Press this key once in parameter selection submode of Press this key once in parameter editing submode to

save the change and return to parameter selection

Use the this key to select the digit when changing

Use the this key to change SV value when in PV/SV During in operation control mode, channel selection

mode, or setup mode, this key allows you to change During in parameter setting mode, this key allows you

Shows set value. Shows parameter set point when in

1 Part names and functions

This section describes the names and functions of each part of the front panel. The front panel has the PV and SV displays, the status indicator lamps, and the setting keys, etc. Their functions are explained below. Please read and understand them before using the PXF. For details about the setting of parameter s, see Chapter 2.

PXF4＞

• Pr ess this key once in PV/SV display to switch between SV display and MV display.

• Press and hold this key in PV/SV display to start the factory.)

• Press this key once in operation control mode, channeldisplay.

SEL key

• Pre operation control mode.

• channel selection mode.

• to setup mode.

• Press and hold this key in setup mode channel selection mode.

• setup mode to enter parameter editing submode.

• submode.

< key

• values.

˅˄ key

• screen.

• parameters to be displayed.

• to change parameter settings.

(1) Indicates process value (PV)

Shows parameter name when in parameter setting.

(2) Set point (SV)

parameter setting.

(3) Screen No.

Shows screen No. when in parameter setting.

(4) OUT1 indicator

Lights during control output 1 is ON.

(5) OUT2 indicator

Lights during control output 2 is ON.

(6) EV 1, EV 2, EV 3 indicators

Lights during digita l output 1 to 3 are ON.

(7) STBY indicator

Lights during standby .

(8) MANU indicator

Lights during manual mode.

(9) Lock indicator

Lights during key lock.

(10) No. indicator

Lights during a screen No . is displayed.

(11) RUN/HOLD/END indicators

Lights during ramp/soak operation.

(12) AT indicator

Lights during auto tuning.

(13) MV indicator

Lights during MV is displ a y ed on SV display.

(14)°C/˚F indicator

Shows the temperature unit under use.

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(The factory set function for this key is switching

(The factory set function for this key is switching between start/stop of auto-tuning.)

USER + ˄ key

• Press and hold this key in PV/SV display to start the assigned function.

between RUN and standby.)

USER + ˅ key

• Press and hold this key in PV/SV display to start the assigned function.

(15) A/%/kW/h indicator

Shows the unit under use for the values displayed on SV

display.

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Operation keys

Indicators

assigned function. (No function is allocated at the

e, or setup mode to return to PV/SV

Press this key once in PV/SV display to move to

Press this key once in parameter selection submode of Press this key once in parameter editing submode to save

Use the this key to change SV value when in PV/SV During in operation control mode, channel selection

mode, this key allows you to change

Shows set value. Shows parameter set point when in

Shows the temperature unit under use.

USER key

• Pr ess this key once in PV/SV display to switch between SV display and MV display.

• Press and hold this key in PV/SV display to start the factory.)

• Press this key once in operation control mode, channelselection mod display.

SEL key

• operation control mode.

• Press and hold this key in setup mode to move to channel selection mode.

• Press this key once in channel selection mode to move to setup mode.

• Press and hold this key in setup mode to move to channel selection mode.

• setup mode to enter parameter editing submode.

• the change and return to parameter selection submode.

< key

• Use the this key to select the digit when changing values.

˅˄ key

• screen.

• mode, or setup parameters to be displayed.

• Dur ing in parameter setting mode, this key allows you to change parameter settings.

(1) Indicates process value (PV)

Shows parameter name when in parameter setting.

(2) Set point (SV)

parameter setting.

(3) Screen No.

Shows screen No. when in parameter setting.

(4) OUT1 indicator

Lights during control output 1 is ON.

(5) OUT2 indicator

Lights during control output 2 is ON.

(6) EV 1, EV 2, EV 3 indicators

Lights during digita l output 1 to 3 are ON.

(7) STBY indicator

Lights during standby .

(8) MANU indicator

Lights during manual mode.

(9) Lock indicator

Lights during key lock.

(10) No. indicator

Lights during a screen No . is displayed.

(11) RUN/HOLD/END indicators

Lights during ramp/soak operation.

(12) AT indicator

Lights during auto tuning.

(13) MV indicator

Lights during MV is displa yed on SV display.

(14) °C/˚F indicator

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et function for this key is switching

(The factory set function for this key is switching between start/stop of auto-tuning.)

USER + ˄ key

• Press and hold this key in PV/SV display to start the assigned function.

(The factory s

between RUN and standby.)

USER + ˅ key

• Press and hold this key in PV/SV display to start the assigned function.

(15) A/%/kW/h indicator

Shows the unit under use for the values displayed on SV

display.

(16) Bar graph

Shows MV.

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Digital characters 1-1

The following tables provide correspondence between digital characters used for the display of the controller and alphanumerical characters. (See the following table for details.)

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Operation mode

You can check the output value (MV) and the amount of electric power by switching the screen.

Operation control mode

In this mode you can put the device to standby or change the alarm set value.

Channel selection mode

In this mode you can select the parameter channel to be displayed.

Setup mode

In this mode you can setup each parameter. This mode includes the parameter selection submode and the

˄˅

values by using ˄˅ keys.

2 Basic Operation

Basic operation 2-1

The below figure illustrates the mode transition and the key operations.

In this mode the normal operation is performed . The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the power. You can change the set value (SV) in this mode.

parameter editing submode, which can be swit ched by SEL key. In the parameter selection submode, you can switch between parameters by using

keys. In the parameter editing submode, you can change parameter

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Changing SV (set value) 2-2

[Description] _______________________________________________________________

• The SV is a target value for control.

• SV must be within the range between SVL (lower limit) and SVH (upper limit) which belong to Pid parameter.

Related parameters: SVL (page 50), SVH (page 50)

[Setting example] Changing the SV from 250°C to 1195°C __________________________

Display Operating procedure

２４５

250

２４５

1195

1. Check that the PV/SV display is shown.

2. Press

˅ key to change SV to “1195”.

○˄○

3. Press the SEL key to save the change.

(The change will be saved after three seconds, even if you do not press any key.)

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Parameters List 2-3

The following explains each channel p ar ameter.

• The range of the parameters in the shaded area indicat es the industrial values. When you change the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd), reconfigure all the industrial values.

• When the parameter that has [RESET] on its Remarks column is changed, turn off the power once, and then re-start the controller.

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Display

Operating procedure

3 Parameter functions and setting

procedure

Operation mode 3-1

MAN Auto/manual switchover (001)

[Description] ________________________________________________________________

Manual control allows you to set the control output to any value.

• Range: oFF (auto) / on(manual)

• MANU indicator lights during manual operation.

• In this screen, only the switchover between auto/manual is available. Manual operation of contr ol output is available on PV/MV screen.

Note: This parameter is not displayed in default setting. To use this parameter, change the setting of "CH11 dSP".

[Setting example] Changing the mode from Auto to Manual __________________________

２４５

250

ＭＡＮ

oFF

ＭＡＮＵ

ＭＡＮ

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Press the SEL key to enter MAN mode.

(The lower part of the screen begins to blink.)

4. Use the

˅ keys to change oFF to oN.

○˄○

5. Press the SEL key to save the change.

The mode switches from the auto mode to the manual mode. (MANU indicator turns on.)

6. Press the key to return to the PV/SV display.

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Related parameters:

SbMd (page 133), Sbo1(page 132), Sbo2 (page 132)

Point:

• When "hold alarms" is on, the hold function activates when you switch the standby

will begin again when standby mode is turned off.

StbY RUN/Standby switchover (002)

[Description] _______________________________________________________________

Allows you to switch between operation mode and standby mode. The following items used during standby can be set beforehand.

• Control output (-5.0 to 105.0% )

• Alarm output (ON/OFF)

• Transfer output (ON/OFF)

You can set the detail of standby mode in "Standby mode".

setting from on to off.

• If the instrument is put into standby during auto tuning, the auto tuning is canceled. To complete auto-tuning, turn standby mode off and restart auto tuning.

• When the controller switches to standby mode, the ON delay timer will be reset. It

[Setting example] Switching to Standby mode ____________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＳｔｂＹ

oFF

ＳＴＢＹ

ＳｔｂＹ

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to StbY.

○˄○

4. Press the SEL key to enter StbY mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to oN.

○˄○

6. Press the SEL key to save the change.

Now the controller is in the Standby Mode. (STBY indicator turns on.)

7. Press the key to return to the PV/SV display.

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REM Remote/local switc hover (003)

[Description] ________________________________________________________________

The following will switch you between lo cal SV and remote SV operation. In remote SV operation, SV is controlled by an external SV input (RSV).

Note: During remote operation, you cannot change the SV by using UP/DOWN keys on the front panel.

[Setting example] Switching to the remote SV mode ________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＲＥＭ

LoCL

ＲＥＭ

REM

２４５

ＲＥＭ

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change “MAN” to “REM”.

○˄○

4. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

5. Use

˅ keys to change “LoCL” to “REM”..

○˄○

6. Press the SEL key to save the change. Remote SV mode starts

7. Press the key to return to the PV/SV display

“RSV” appears on the screen number indication area.

PSV 250

Page 34

PRoG Ramp Soak control command (004)

[Description] _______________________________________________________________

Allows you to switch between Ramp/soak states. You can select among the following three state.

• oFF (stop): Ramp/soak is stopped.

• RUN (start): Ramp/soak starts.

• HLd (hold): Ramp/soak hold. To release the hold, select "RUN" again. The parameter information changes automatically depending on the ramp/soak state.

• GS (Guaranty soak ON): Guaranty soak is activated and PV is out of guaranty soak setting range.

•

ENd (end): Ramp/soak has finished.

During ramp soak operation, one of RUN, HOLD, or END indicators light according to the state of ramp soak. During ramp soak operation, on-going step No. and "r" (ramp) or "-" (soak) are displayed on the screen No. area of operation screen (PV/SV screen). For example, "2r" appears during step 2 ramp, and "2-" during step 2 soak. Related parameters: PRG (CH3) (page 70)

[Setting example] Ramp Soak command is carried out _____________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＰＲｏＧ

oFF

RUN

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to PRoG.

○˄○

4. Press the SEL key to enter PRoG mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to RUN.

○˄○

6. Press the SEL key to save the change.

Ramp Soak command is carried out.

7. Press the key to return to the PV/SV display.

Page 35

oFF:

Stop/Finish

oN:

starts auto tuning (normal type)

L-oN:

starts auto tuning (low-PV type)

Low-PV type

Perfoms ON/OFF operation with SV-10% to

AT Auto tuning (005)

[Description] ________________________________________________________________

Running auto-tuning automatically sets the optimal PID.

• Setting range

There are the following two types in au to-tuning.

Normal type Performs ON/OFF operation with SV as the

baseline to calculate PID.

calculate PID. Use the this setting if you want to prevent overshoot.

• When auto tuning is normally completed, the auto matically set PID parameter value is maintained even if the power is turned off. If the power is turned off during auto tuning, the auto-tuning function is invalidated with PID parameters unchanged. In such a case, start again from the beginning.

• Since ON-OFF operation (2-position operation) is performed during auto tuning, PV may fluctuate greatly depending on the process. Do not perform auto tuning for the processes where large fluctuation of PV is not allowed. Do not perform auto tuning, either, for the processes where the response is qui ck, such as pressure control or flow rate control.

• If auto tuning does not end after 4 hours, it means that tuning may not be completed successfully. Check input/output wiring and parameters such as control output (forward, reverse) and input sensor type.

• When you change SV or PV input type, or when operation does not work properly due to the change in operating conditions, perform auto tuning again.

• You can run auto-tuning when the control type is set to "fuzzy" or "PID2".

• You cannot run auto-tuning during manual mode.

• When you are using the PID selection function, the auto-tuning result for the selected PID group is stored.

• Auto tuning is forcibly terminated when SV is changed by the ramp soak function, remote SV function, or ramp SV.

Note: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning with [L-on] (Low PV). Related parameters: CtRL (CH7) (page 153)

Page 36

[Setting example] Running Auto-tuning _________________________________________

Display Operating procedure

２４５

ＭＡＮ

Ａｔ

AT oN

250

oFF

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to At.

○˄○

4. Press the SEL key to enter At mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to oN.

○˄○

6. Press the SEL key to save the change.

Auto tuning starts. AT indicator lamp blinks.

7. Press the key to return to the PV/SV display.

Page 37

oFF:

keeps the latch on

RSt:

releases latch

LACH Alarm output latch release (006)

[Description] ________________________________________________________________

Allows you to cancel the alarm Latch.

• Setting range

[Setting example] Releasing alarm output latch ____________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＬＡＣＨ

oFF

RSt

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to LACH.

○˄○

4. Press the SEL key to enter LACH mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to RSt.

○˄○

6. Press the SEL key to save the change.

The alarm latch has been canceled.

7. Press the key to return to the PV/SV display.

Page 38

SVN SV selection (007)

[Description] _______________________________________________________________

Allows you to easily switch SV among the foll owing.

• Setting range: LoCL, SV1, SV2, SV3, SV4, SV5, SV6, SV7, di To use this function, you need to configure SVs (SV1 to SV7) in the PID palette parameters. It is recommended to activate the ramp SV before changing SV number so that control disorders can be reduced. Related parameters: RMP (CH7) (page 148)

Note: Changing the SV number will not change the control parameters (PID, etc). When changing the SV value with the front panel key, do not change the "Svn" parameter via communication. Otherwise, the changed SV may not be stored correctly.

[Setting example] Changing SV Number ________________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＳＶＮ

LoCL

SV3

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to SVN.

○˄○

4. Press the SEL key to enter SVN mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change LoCL to SV3.

○˄○

6. Press the SEL key to save the change.

The SV used for control is now set to "SV3".

7. Press the key to return to the PV/SV display.

Page 39

PLN1 PID selection ( 008)

[Description] ________________________________________________________________

Allows you to easily switch PID No. among those you configured in the PID palette parameters. This allows you to change the PID according to the change of SV or control target.

• Range: LoCL, Pid1, Pid2, Pid3, Pid4, Pid5, Pid6, Pid7, di

[Setting example] Changing PID Number ________________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＰＬＮ１

LoCL

Pid1

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to PLN1.

○˄○

4. Press the SEL key to enter PLN1 mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change LoCL to Pid1.

○˄○

6. Press the SEL key to save the change.

The PID calculation parameter used for control is now set to Pid1.

7. Press the key to return to the PV/SV display.

Page 40

AL1 A1-L A1-H Alarm settings (009 to 011) AL2 A2-L A2-H (012 to 014) AL3 A3-L A3-H (015 to 017) AL4 A4-L A4-H (018 to 020) AL5 A5-L A5-H (021 to 023)

[Description] _______________________________________________________________

Allows you to set the values for alarm 1 to alarm 5.

• Setting range: absolute value alarm: 0% to 100% FS deviation alarm: -100% to 100% FS

Related parameters: CH5 Alarm parameters ( page 100)

[Setting example] Setting alarms ______________________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＡＬ１

0010

0020

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to AL1.

○˄○

4. Press the SEL key to enter AL1 mode.

(The first digit of the lower part of the screen begins to blink.)

5. Use the

○˂○˄○

˅ keys to change 10 to 20.

6. Press the SEL key to save the change.

The alarm value is now set to 20°C.

7. Press the key to return to the PV/SV display.

Page 41

oFF:

Stops calculation. (Calculated amount of electric power will be cleared.)

RUN:

Calculates the amount of electric energy.

HLd:

Suspend the calculation. (Calculated value of electric power will be retained.)

WCMd Elect ric power calculation command (027)

[Description] ________________________________________________________________

Allows you to switch the electric power calculation status among the following three modes.

Related parameters: CH6 Setup parame ters (page 114)

[Setting example] Switching electricity power calculation status _______________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＷＣＭｄ

oFF

RUN

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to WCMd.

○˄○

4. Press the SEL key to enter WCMd mode.

(The lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to RUN.

○˄○

6. Press the SEL key to save the change.

Calculates the amount of electric energy.

7. Press the key to return to the PV/SV display.

Page 42

oFF:

No lock

ALL:

All locked

PARA:

All but SV locked

LoC Key lock (028)

[Description] _______________________________________________________________

Prevents SV parameters from being changed. The following three settings are available:

The channel menu can be displayed even when key lock is active. Related parameters: Accidental operati on can also be prevented with a password. See CH13 Password parameters (page 194).

[Setting example] Setting Key Lock ____________________________________________

Display Operating procedure

２４５

250

ＭＡＮ

oFF

ＬｏＣ

oFF

ALL

1. Check that the PV/SV display is shown.

2. Press the SEL key to move to operation mode.

3. Use the

˅ keys to change MAN to LoC.

○˄○

4. Press the SEL key to enter LoC mode.

(The first digit of the lower part of the screen begins to blink.)

5. Use the

˅ keys to change oFF to ALL.

○˄○

6. Press the SEL key to save the change.

Key Lock is now activated.

7. Press the key to return to the PV/SV display.

Page 43

0.1 to 999.9%

0 to 3200 seconds

0.0 to 999.9 seconds

ON/OFF control

When the control method CtRL is set to oNoF, ON/OFF control is used. Use the controllability.

PID control

Use this function when you want to control with high controllability.

to optimally adjust P, I, and D before using this function.

PI control

When P ≠ 0, I ≠ 0, and D = 0, D control is turned off and PI control is used.

P control

When P ≠ 0 and I = 0, D = 0, I and D controls are turned off and P control is used. adjust the output convergence value “bAL”.

CH1 PID (Control parameters) 3-2

P Proportional band (050) ｉ Integration time (051) d Differential time (052)

[Description] ________________________________________________________________

Allows you to set PID (Proportional Band, Integration Time, Differential Time). Setting range

The following control methods are avail able with PID settings.

(2-position control)

Running auto-tuning automatically sets the optimal PID. See "AT Auto tuning (005) " (page 33) The PID settings configured by auto-tuning are generally considered to be optimal settings. If you want to change the responsiveness, adjust PID man ually. Generally, control becomes unstable when “P” is set too small. On the other hand, setting it too big makes the response slow. Set the hysteresis for the ON/OFF (2-position) control with the parameter “hyS”.

Note Do not perform auto tuning during ON/OFF control.

this function when you want to run simple control without worrying about the

P, I, and D should be adjusted to optimal values for the control target, although Pid can be activated with P ≠ 0, I ≠ 0, and D ≠ 0. In normal situations, run auto-tuning

In principle, P control generates offset and PV does not agree with SV. In this case,

Page 44

[Setting example] Setting P = 10.0%, I = 100sec., D = 20sec. ________________________

Display Operating procedure

Ｐ

ｉ

２４５

250

ＣＨ１

Pid

5.0

10.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

5. Use the

˅ keys to change 5.0 to 10.0.

○˄○

6. Press the SEL key to save the change.

7. Use the

˅ key to display i(integration time).

○

8. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

9. Use the

˅ keys to change 240 to 100.

○˄○

10. Press the SEL key to save the change.

11. Use the

˅ key to display d(differential time).

○

240

100

12. Press the SEL key.

60.0

20.0

(The first digit of the lower part of the screen begins to blink.)

13. Use the

˅ keys to change 60.0 to 20.0.

○˄○

14. Press the SEL key to save the change.

15. Press the key to return to the PV/SV display.

Page 45

• Frequency of output relays is high, so lifespan becomes short.

Large hysteresis

• Low-precision control

• Frequency of output relays is low, so lifespan is relatively long.

HYS ON/OFF contr ol hys t eresis (053)

[Description] ________________________________________________________________

Allows you to set the hysteresis for ON/OFF (2 position) control

• Setting range: 0.0 to 50.0% FS The controllability varies with the size of the hysteresis.

Small hysteresis • High-precision control

The relationship between SV and hyster esis in normal and reverse operation is shown below.

• During ON/OFF control, the i and d settings do not affect control.

• If the hysteresis width is narrow, and PV and SV are near ly equal, the output may frequently switch on and off. Note that it may affect the life of the contact.

[Setting example] Changing the hysteresis range from 25%FS to 30%FS ______________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＨＹＳ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to HYS.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 25 to 30.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 46

Cooling proportional band = (Proportional band P/2) x Coefficient

CooL Cooling proportional band coefficient (054)

[Description] _______________________________________________________________

Allows you to set the proportional band coefficient for cooling.

• Setting range: 0.0 to 100.0 The relationship between heating control output and cooling control output is outlined below.

Cooling proportional band is set after the optimal value for heating proportional band is set.

The following example shows how the cooling proportional band is calculated. Example: Calculating the coefficient that will give a cooling proportional band of 10% when proportional band(P) = 50% with full scale cooling 10% = (50%/2) x Coefficient Coefficient = 0.4 To set cooling as a secondary operation, set " C ool" to 0.0. With two outputs set as P=0.0 and Cool=0.0, heating and cooling outputs become ON/OFF actions (3-position control). In this situation, the ON/OFF hysteresis is 0.5% FS (fixed) for heating and cooling outputs. The point of operation for the heating output can be shifted with the “HYS” parameter. The point of operation for the cooling output can be shifted with the “db” parameter. The relationship between SV and hyster esis in normal and reverse operation is shown below.

Page 47

[Setting example] Changing cooling proportional band coefficient from 1.0 to 2.5 _________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＣｏｏＬ

1.0

2.5

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to Cool.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 1.0 to 2.5.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 48

db Dead band (055)

[Description] _______________________________________________________________

Shifts the cooling proportional band against the set value as follows.

"db" is called dead band when the value is positive, and overlap band when the value is negative.

• Range: -50% to 50% "db" is measured as a percentage of MV and can be converted to a percentage deviation by the following

formula. DB [%] = deviation x 100/P [%] Example: Proportional Band (P) = 5.0%, with a desired dead band of 1% deviation from SV: DB [%]＝ 1.0 ×100/5.0 = 20 [%] Dead band = 20 (%)

[Setting example] Setting Dead band to 1.5% ____________________________________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ｄｂ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to db.

○˄○

5. Press the SEL key.

0.0

1.5

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 0.0 to 1.5.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 49

Display

Operating procedure

bAL Output convergence value (056)

[Description] ________________________________________________________________

Output convergence value is a function that adds an offset to MV value.

• Setting range bAL: -100 to 100% By this function, the bAL offset is added to original MV which is the result of PID calculation determined by

PV and SV, and the total value is outputted as M V.

(The factory setting of bAL is 0% for single output, 50% for dual output.)

[Setting example] Changing Output convergence value from 0.0% to 3.0% ______________

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ｂＡＬ

0.0

3.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to bAL.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 0.0 to 3.0.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 50

AR Anti-reset windup (057)

[Description] _______________________________________________________________

Anti-reset windup is a function that limits the range of valid integration to control overshooting. Setting range Ar: 0 to 100% FS

• The anti-reset windup function (“AR”) cuts integrat ion that falls outside of the Ar set range that is centered

around SV. It is automatically set to the optimum value when auto-tuning is activated

[Setting example] Changing the anti-reset windup to 500°C __________________________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＡＲ

100

500

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to AR.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 100 to 500.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 51

RV_ _:

heat (reverse) / cool (none)

No_ _:

heat (normal) / cool (none)

RVNo:

heat (reverse) / cool (normal)

NoRV:

heat (normal) / cool (reverse)

RVRV:

heat (reverse) / cool (reverse)

NoNo:

heat (normal) / cool (normal)

REV Normal/reverse operation (058)

[Description] ________________________________________________________________

Specifies whether the control operations are normal or reverse.

• Setting range

Most temperature control is done with heating in reverse and cooling in normal.

[Setting example] Setting the heating control to reverse, cooling control to normal action ___

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＲＥＶ

RV__

RVNo

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to REV.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change RV_ _ to RVNo.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 52

8. Press the key to return to the PV/SV display.

SVL SV lower limit (059) SVH SV upper limit ( 060)

[Description] _______________________________________________________________

These parameters specify the setting range of the SV (Setting value). You can set any value within the measurement range.

• Setting range: 0 to 100% FS (Upper/Lower) The relationship between SV limits and the measurement range is as follows:

Note:

• Before setting SVH/SVL, be sure to set the following parameters in CH6 Setup parameters. PV lower limit (PVb)/PV uppe r limit (PVF)

• SVs set before setting the SV limits (Local SV, Palette SV, etc.) are affected by new SV limits.

• Make sure to set the value of SVh greater than SVL.

[Setting example] Setting the lower SV limit to 50°C _______________________________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＳＶＬ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to SVL.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 0 to 50.

○˄○

7. Press the SEL key to save the change.

Page 53

Contact

The shorter the proportional cycle, the finer the control, however shorter proportional cycles

Approx.: 30 sec

SSR drive

Because there are no mechanical parts, use a short proportional cycle if the operating device

Approx.: 1 or 2 seconds

tC1 OUT1 proportional cycle (061) tC2 OUT2 proportional cycle (062)

[Description] ________________________________________________________________

When using contact output and SSR drive output with PV input inside the proportional band, output will switch between ON and OFF at regular intervals.

• These intervals are called proportional cycl es. OUT1 and OUT2 can be set separately. Setting range: 1 to 150

The following are the recommended settings for each control output.

output

Note:

• TC2 is only valid when there are dual outputs.

• t cannot be set for current output or voltage output. Approx.: 1 sec

also shorten the lifespan of the contact points and operating device. Keep a balance between controllability and controller lifespan when adjusting the proportional cycles.

is working properly.

Page 54

[Setting example] Setting OUT1 proportional cycle to 60 sec _________________________

Display Operating procedure

２４５

250

ＣＨ１

Pid

5.0

ｔＣ１

Ｐ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to tC1.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 30 to 60.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 55

Output

Lower limit

Upper limit

Setting range

OUT1

PLC1

PHC1

-5.0 to 105.0%

OUT2

PLC2

PHC2

-5.0 to 105.0%

PLC1 PHC1 OUT1 Upper/Lower Limits (063, 064) PLC2 PHC2 OUT2 Upper/Lower Limits (065, 066)

[Description] ________________________________________________________________

This parameter specifies the upper and lower limits for output control.

• Setting range

Related parameters: CH1 "Type of Ou tput Limiter" (page 54)

Note: Be sure to set the values so that PHC is greater than PLC.

[Setting example] Setting OUT1 lower limit to 5% __________________________________

Display Operating procedure

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＰＬＣ１

-5.0

5.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to PLC1.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change -5.0 to 5.0.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 56

Display

Operating procedure

PCUt Type of output limiter (067)

[Description] _______________________________________________________________

You can choose whether to apply the limit on the output value or let it exceed the limit. The output changes according to the limit, as follows.

Setting range

Setting Output 1 (OUT1) Output 2 (OUT2)

Lower limit Upper limit Lower limit Upper limit 0 -5% 105% -5% 105% 1 limit 105% -5% 105% 2 -5% limit -5% 105% 3 limit limit -5% 105% 4 5 limit 105% limit 105%

[Setting example] Setting to keep all the outputs within limits _________________________

6 -5% limit limit 105% 7 limit limit limit 105% 8 -5% 105% -5% limit 9 limit 105% -5% limit 10 -5% limit -5% limit 11 limit limit -5% limit 12 -5% 105% limit limit 13 limit 105% limit limit 14 -5% limit limit limit 15 limit limit limit limit

-5％

105% limit 105%

Ｐ

２４５

250

ＣＨ１

Pid

5.0

ＰＣＵｔ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to PCUt.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 0 to 15 (limit all).

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 57

Result of control

bEtA

ALPA

Large overshoot

Increase BETA (β) by 20%

Decrease ALPA (α) by 10%

Small overshoot

Decrease BETA (β) by 20%

Increase ALPA (α) by 10%

ALPA

-300.0 to 300.0

bEtA

0.0 to 900.0

ALPA 2-degrees-of-freedom coefficient α (073) bEtA 2-degrees-of-freedom coefficient β (074)

[Description] ________________________________________________________________

These coefficients are used to suppress overshoot generated in PID control. The 2-degrees-of-freedom PID system of this inst r ument adopts set value (SV) filter method, which is effective in suppressing overshoot at the time of setting change or start-up. If ALPA (α) is set to 100.0%, and bEtA (β) to 0.0%, ordinary PID control (1 degree of freedom PID) is performed. Adjust ALPA (α) and bEtA (β) as follows. (1)Set ALPA (α) to 40.0%, and bEtA (β) to 100.0%. (Factory default setting) (2)Perform control and check responsiveness (overshoot volume). If overshoot cannot be improved in this stage, adjust ALPA (α) and bEtA (β), following the definition listed

in the following table. Generally, ALPA (α) does not require adjustment. Therefore, it is recommended to use the instrument with ALPA (α) set to 40.0%.

Setting range

[2 degrees of freedom PID block diagram]

Note: Changing ALPA (α) should be performed during manual mode. Before changing ALPA (α) setting, set bEtA (β) to 0.0%. First, change ALPA (α) setting, and then set bEtA (β) to desired value. Improper procedure may cause output (target value) to increase temporarily, thus posing danger. The purpose of this function is to suppress overshoot generated in ordinary PID control. Overshoot may not always be eliminated.

Page 58

[Setting example] Setting the 2-degrees-of-freedom coefficient α to 50.0% ______________

Display Operating procedure

２４５

ＣＨ１

ＡＬＰＡ

250

Pid

Ｐ

5.0

40.0

50.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the SEL key to enter CH1 (PID parameters).

P is displayed.

4. Use the

˅ keys to change P to ALPA.

○˄○

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 40.0 to 50.0.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 59

PID switching point 1 to 7

CH2 PLT (PID palette parameters) 3-3

PID palette parameters are used to register SVs, P I Ds, and other control parameters. Up to seven sets of SVs and PIDs can be stored, and you can toggle among them by simply selecting their numbers. This is very useful when operating conditions change frequently. The palette menu (CH2) consists of the following function blocks:

To change the SV No. or PID No., refer to "S V selection" (page 36), "PID selection" (pag e 37).

Page 60

SV1 to SV7 Set Value (100 to 160)

[Description] _______________________________________________________________

Up to seven SVs (SV1-SV7) can be recorded. Recorded SVs can be invoked by the SV selection ("Svn") parameter in the operation menu. Setting range: SV lower limit (SVL) to SV upper limit (SVH) %FS It is recommended to activate the ramp SV b ef ore changing SV number, so that control diso rders can be

reduced.

Related parameters: "SV selection" (page 36)

[Setting example] Setting SV1 to 300°C _________________________________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

300

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 0 to 300.

○˄○

7. Press the SEL key to save the change.

8. To set SV2 to SV7, press the

steps 5 to 7.

˅ key in the step 4 and then repeat

○

9. Press the key to return to the PV/SV display.

Page 61

Proportional band (P):

0.0 to 999.9%

Integration time (I):

0 to 3200 seconds

Differential time (D):

0.0 to 999.9 seconds

P1 to P7 Proportional band (101 to 161) i1 to i7 Integration time (102 to 162) d1 to d7 Differential time (103 to 163)

[Description] ________________________________________________________________

These parameters allows you to configure PID. Up to seven types of PID (palettes 1 to 7) can be recorded. Recorded PIDs can be called from selected PID number ("PLN1") in the operation menu CH1.

• Setting range

Related parameters: "Proportional Band, Integration Time, Differential Time (CH1)" (page 41) When a PID No. is changed, the following parameters change to match it.

• ON/OFF control hysteresis

• Cooling proportional band

• Dead band

• Output convergence value

• Anti-reset windup

• Normal/reverse operation Running auto-tuning will automatically set to the PID No. selected in the PID selection parameter.

Note:

• For safety, make sure to turn off the power before switching the normal/reverse operations by using the PID selection function. (Do not switch between normal and reverse while operation.)

• If "(PID No. +1, SV No. +1(increment))" function is executed under the "PID No. ≠ SV No.", PID No. and SV No. is automatically set to the same value.

• PID is switched per palette. You cannot combine the values of PID among palettes.

Page 62

[Setting example] Setting P = 10.0%, I = 100 sec., D = 20 sec. _______________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

10.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to P1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

100

ｄ１

7. Use the

˅ keys to change 5.0 to 10.0.

○˄○

8. Press the SEL key to save the change.

9. Use the

˅ key to change 100 to 20.

○

10. Repeat the same steps to set Pid2 to Pid7.

11. Press the key to return to the PV/SV display.

Page 63

HYS1 to HYS7 ON/OFF control hysteresis (104 to 164)

[Description] ________________________________________________________________

This parameter allows you to set the hysteresis width for the ON/OFF control. Up to seven types of hysteresis (for palettes 1 to 7) can be recorded. Recorded hysteresis can be called by PID selection ("PLN1") in the operation mode.

• Setting range: 0 to 50% FS

Related parameters: "ON/OFF control hysteresis" (page 43)

[Setting example] Setting the ON/OFF control hysteresis 1 to 3°C _____________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＨＹＳ１

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to HYS1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 1 to 3.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set HYS2 to HYS7.

10. Press the key to return to the PV/SV display.

Page 64

CoL1 to CoL7 Cooling Proportional Band (105 to 165)

[Description] _______________________________________________________________

Allows you to set the cooling proportional band when dual outputs are selected. Up to seven types of cooling proportional band (for palettes 1 to 7) can be recorded. Recorded cooling proportional band can be called from PID selection (“PL1N”) in the operation mode.

• Setting range: 0.0% to 100.0% Related parameters: "Cooling Proportional Band Coefficient" (p. 45)

[Setting example] Setting the Cooling proportional band 1 to 5.0% ____________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＣｏＬ１

1.0

5.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to CoL1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 1.0 to 5.0.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set CoL2 to CoL7.

10. Press the key to return to the PV/SV display.

Page 65

db1 to db7 Dead band (106 to 166)

[Description] ________________________________________________________________

Allows you to set the dead band when dual outputs are selected. Up to seven types of dead band (for palettes 1 to 7) can be recorded. Recorded dead band can be called from PID selection (“PLN1”) in the operation mode.

• Setting range: -50.0% to 50.0%

Related parameters: "Dead Band" (page 46)

[Setting example] Setting Dead band 1 to 7.0% ____________________________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ｄｂ１

0.0

7.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to db1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 0.0 to 7.0.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set db2 to db7.

10. Press the key to return to the PV/SV display.

Page 66

bAL1 to bAL7 Output convergence value (107 to 167)

[Description] _______________________________________________________________

Allows you to set the output convergence value. Up to seven types of output convergence value (for palettes 1 to

7) can be recorded. Recorded output convergence value can be called from PID selection (“PLN1”) in the operation mode.

• Setting range: -100.0% to 100.0% Related parameters: "Output Convergence Value" (page 47)

[Setting example] Setting Output convergence value 1 to -5.5% ______________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ｂＡＬ１

0.0

-5.5

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to bAL1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 0.0 to -5.5.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set bAL2 to bAL7.

10. Press the key to return to the PV/SV display.

Page 67

AR1 to AR7 Anti-reset windup (108 to 168)

[Description] ________________________________________________________________

Allows you to set the anti-reset windup. Up to seven types of anti-reset windup (for palettes 1 to 7) can be recorded. Recorded anti-reset windup can be called f r om PID selection (“PLN1”) in the operation mode.

• Setting range: 0.0% to 100.0%

Related parameters: "Anti-reset windup" (page 48)

[Setting example] Setting the anti-reset windup 1 to 50 FS ___________________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＡＲ１

100

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to AR1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 100 to 50.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set bAL2 to bAL7.

10. Press the key to return to the PV/SV display.

Page 68

Range

Control operation

RV_ _

heat (reverse) / cool (none)

No_ _

heat (normal) / cool (none)

RVNo

heat (reverse) / cool (normal)

NoRV

heat (normal) / cool (reverse)

RVRV

heat (reverse) / cool (reverse)

NoNo

heat (normal) / cool (normal)

REV1 to REV7 Normal/reverse (109 to 169)

[Description] _______________________________________________________________

Allows you to set the normal/reverse setting. Up to seven types of normal/reverse settings (for palettes 1 to 7) can be recorded. Recorded normal/reverse settings can be called from PID selection (“PLN1”) in the operation mode.

Related parameters: "Normal/Reverse" (C H1) (page 49)

[Setting example] Setting the normal/reverse 1 to heat (reverse)/ cool (normal) __________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＲＥＶ１

RV__

RVNo

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to REV1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change "RV" to "RVNo".

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set REV2 to REV7.

10. Press the key to return to the PV/SV display.

Page 69

REF1 to REF7 PID palette switching point (170 to 176)

[Description] ________________________________________________________________

This parameter allows you to set threshold value at which the controller automatically switches among PID palettes.

• Setting range: 0 to 100% FS

Related parameters: PID palette switchin g method (CH 7) (page 161)

[Setting example] Setting the PID palette switching point 1 to 30% FS __________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＲＥＦ１

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to REF1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 0 to 30.

○˄○

8. Press the SEL key to save the change.

9. Repeat the same steps to set REF2 to REF7.

10. Press the key to return to the PV/SV display.

Page 70

SVMX Max SV selecti on num ber (177)

[Description] _______________________________________________________________

Allows you to set the maximum SV number that can be selected via the USER key.

• Setting range: SV1 to SV7, LoCL, di Related parameters: "User key assignment" (CH 7 ) (page 141)

[Setting example] Setting the max. SV selection number to SV4 ______________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＳＶＭＸ

SV7

SV4

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to SVMX.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change SV7 to SV4.

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 71

PL1M Max PID selection number (178)

[Description] ________________________________________________________________

Allows you to set the maximum PID number that can be selected via the USER key.

• Setting range: Pid1 to Pid7, LoCL, di

Related parameters: "User key assignment" (CH 7 ) (page 141)

[Setting example] Setting the max. PID selection number to PID6 _____________________

Display Operating procedure

２４５

250

ＣＨ２

PLt

ＳＶ１

ＰＬ１Ｍ

Pid7

Pid6

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH2 (PID palette parameters).

○

4. Press the SEL key to enter CH2 (PID palette parameters).

SV1 (set value) is displayed.

5. Use the

˅ keys to change SV1 to PL1M.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change "Pid7" to "Pid6".

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 72

CH3 PRG (Ramp soak parameters) 3-4

This function automatically runs according to SVs and the times for the SV changes configured previously. You can choose up to 64 steps for SV setting and 14 types of operation patterns.

• Ramp: Changing SV towards a target SV

• Soak: Maintains a SV The ramp/soak parameters (CH3) consists of the following function blocks.

Page 73

steps 1 to 8

steps 1 to 16

steps 9 to 16

steps 17 to 32

steps 17 to 24

steps 33 to 48

steps 25 to 32

steps 49 to 64

steps 33 to 40

steps 1 to 32

steps 41 to 48

steps 33 to 64

steps 49 to 56

steps 1 to 64

steps 57 to 64

depending on di

PtN Ramp/soak operation pattern (Step No.) (200)

[Description] ________________________________________________________________

The 64-step ramp/soak patterns are divided into 15 segments. You can choose any one to use.

• Setting range

Note: Do not change this parameter during the ramp soak operation. Be sure to set “PRG” = “OFF” before changing the parameter.

[Setting example] Setting the Ramp/Soak Activation Pattern to steps 1 to 8 ______________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

6. Use the

˅ keys to change 14 to 0.

○˄○

7. Press the SEL key to save the change.

8. Press the key to return to the PV/SV display.

Page 74

tiMU Ramp/soak time units (201)

[Description] _______________________________________________________________

Allows you to set the time units for Ramp/soak operation.

• Setting range: HH : MM(hour:min) MM : SS(min:sec)

Note: Time units can not be set separately for each step. All steps use the same unit of time.

[Setting example] Setting the time unit to MM:SS __________________________________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ｔｉＭＵ

HH:MM

MM:SS

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to tiMU.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Press the

˅ keys to change HH:MM to MM:SS.

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 75

SV lower limit (SVL) to SV upper limit (SVH) %FS

Ramp time

00:00 to 99:59 (hour:min/min:sec)

Soak time

00:00 to 99:59 (hour:min/min:sec)

SV-1：50

SV-2：200

SV-3：100

TM1r：0.10

TM2r：0.00

TM3r：1.00

TM1S：0.05

TM2S：0.00

TM3S：0.75

SV-1 to SV64 Ramp soak seg1 SV1 to seg64 SV64 (202 to 391) tM1R to t64R Ramp soak seg1 ramp time to seg64 ramp time (203 to 392) tM1S to t64S Ramp soak seg1 soak time to seg64 ramp time (204 to 393)

[Description] ________________________________________________________________

Sets the ramp soak SV, ramp time and soak time. Setting range:

• The segment that both ramp time and soak time are set to 0.00 will be skipped.

(Example)

• The SV limit function (SV-h, SV-L) is in effect while ramp/soak is running.

The set value (SV-n) does not change, but the value is limited during ramp/soak. For the above reason, the

value may not change at the set times and t he ramp soak runs with the following pattern.

Page 76

[Setting example] Setting SV1, ramp time, and soak time for step1 ____________________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ＳＶ－１

ｔＭ１Ｒ

0.10

ｔＭ１Ｓ

0.05

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to SV-1.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 0 to 50.

○˄○

8. Press the SEL key to save the change.

9. Use the

˅ keys to change SV-1 to tM1R.

○˄○

10. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

11. Use the

˅ keys to change 0 to 0.10.

○˄○

12. Press the SEL key to save the change.

13. Use the

˅ keys to change tM1R to tM1S.

○˄○

14. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

15. Use the

˅ keys to change 0 to 0.05.

○˄○

16. Press the SEL key to save the change.

17. Repeat the same steps for step 2 to step 64.

18. Press the key to return to the PV/SV display.

Page 77

Power-on start

Starts ramp/soak with the current PV when the main unit is turned on.

END time output

Maintains the same state as at the end o f ra mp/soak when ramp/soak is complete.

oFF time output

Switches to the OFF state when ramp/soak is complete.

Repeat operation

Repeats ramp/soak from step 1 when the last step finishes.

MOD

Power-on start

Ending output

OFF output

Repeat behavior 0

none

Maintain control

none

Maintain control

on 2 none

Maintain control

Standby Mode

none

Maintain control

Standby Mode

on 4 none

Standby Mode

Maintain control

none

Standby Mode

Maintain control

on 6 none

Standby Mode

none

Standby Mode

on 8 on

Maintain control

none

Maintain control

Standby Mode

none

Maintain control

Standby Mode

Maintain control

none

Standby Mode

Maintain control

Standby Mode

none

Standby Mode

Mod Ramp soak mode (394)

[Description] ________________________________________________________________

Allows you to set the method of ramp/soak operation. The following items can be set.

• You can choose from the following 16 modes.

• When not in repeat operation, the last SV value is held when ramp/soak finishes.

Page 78

[Setting example] Setting the ramp soak mode to 1 ________________________________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

Ｍｏｄ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to Mod.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 0 to 1.

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 79

on/off

Guarantee soak upper limit

0 to 50% FS

Guarantee soak lower limit

0 to 50% FS

GSoK Guarant ee soak ( 395) GS-L Guarantee soak band (lower) (396) GS-H Guarantee soak band (upper) (397)

[Description] ________________________________________________________________

This function guarantees the soak ti me. Soak time is counted down only when PV is in the certain temperature range. As seen in the figure below, only the sum of the shaded areas is counted as soak time. The operation moves onto the next step when the total soak time has reached the specified soak time.

Setting range:

Guarantee soak

Page 80

[Setting example] Setting guaranty soak to ON and upper/lower limits to 5°C ____________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ＧＳｏＫ

oFF

ＧＳ－Ｌ

ＧＳ－Ｈ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to GSo K.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use

˅ keys to change "oFF" to "oN".

○˄○

8. Press the SEL key to save the change.

9. Use

˅ keys to change GSoK to GS-L.

○˄○

10. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

11. Use the

˅ keys to change 0 to 5.

○˄○

12. Press the SEL key to save the change.

13. Use

14. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

15. Use the

˅ keys to change GS-L to GS-H.

○˄○

˅ keys to change 0 to 5.

○˄○

16. Press the SEL key to save the change.

17. Press the key to return to the PV/SV display.

Page 81

PVSt PV start ( 398)

[Description] ________________________________________________________________

When the ramp soak starts (RUN), this function searches the first point where the measurement value (PV) and the program pattern match, and starts operation at that point.

If the measurement value does not match the pattern as with (3), the normal operation starts.

Setting range: oN (PV start on), oFF (PV start off)

[Setting example] Setting PV start to ON _________________________________________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ＰＶＳｔ

oFF

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to PVSt.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use

˅ keys to change "oFF" to "oN".

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 82

RES:

Does not operate ramp soak.

CoN:

Resumes the operation from the status of the time at which power is turned off. (It can restore the state to five minutes before maximum. )

iNi:

Starts the Ramp/Soak from the first step again.

CoNt Restore m ode (399)

[Description] _______________________________________________________________

This parameter specifies the ramp soak operat ion when the power is restored after being interrupted due to power outage or other reasons. Setting range

Note: Do not change this parameter during the ramp soak operation. Be sure to set “PRG” = “oFF” before changing the parameter.

[Setting example] Setting the restore mode so that the device resumes the operation _____

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ＣｏＮｔ

RES

CoNt

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to CoNt.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use

˅ keys to change "RES" to "CoNt".

○˄○

8. Press the SEL key to save the change.

9. Press the key to return to the PV/SV display.

Page 83

PtNM Max pattern selection (400) PMiN Min patter n s elect ion ( 401)

[Description] ________________________________________________________________

Sets the max./min. pattern number that can be selected when proceeding the Ramp/so ak activation pattern with USER keys.

• Setting range: 0 to 14

• Related parameters: Ramp soak operation pattern (CH 3) (page 71)

User key assignment (CH 7) (page 141)

Note: Do not set a value for Min pattern selection that is larger than the value for Max pattern selection.

[Setting example] Setting the min. number to 2 and max. number to 4 _________________

Display Operating procedure

２４５

250

ＣＨ３

PRG

ＰｔＮ

ＰｔＮＭ

ＰＭｉＮ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH3 (Ramp soak p ar ameters).

○

4. Press the SEL key to enter CH3 (Ramp soak parameters).

PtN (Ramp soak operation pattern) is displayed.

5. Use the

˅ keys to change PtN to PtNM.

○˄○

6. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

7. Use the

˅ keys to change 14 to 4.

○˄○

8. Press the SEL key to save the change.

9. Use the

˅ keys to change PtNM to PMiN.

○˄○

10. Press the SEL key.

(The first digit of the lower part of the screen begins to blink.)

11. Use the

˅ keys to change 0 to 2.

○˄○

12. Press the SEL key to save the change.

13. Press the key to return to the PV/SV display.

Page 84

Display

Status

oFF

Ramp soak is stopped

1-RP

Step 1 ramp

1-St

Step 1 soak

2-RP

Step 2 ramp

2-St

⁞

64RP

Step 2 soak

⁞

Step 64 ramp

64St

Step 64 soak

ENd

Ramp soak is finished

CH4 MON (Monitor parameters) 3-5

StAt Ramp soak pr ogress (420)

[Description] _______________________________________________________________

Displays the progress of the ramp soak. The ramp soak status are indicated as follows.

Related parameters: Ramp soak parameters (CH 3) ( page 70)

[Setting example] Checking ramp soak progress __________________________________

Display Operating procedure

２４５

ＣＨ４

ＳｔＡｔ

250

MoN

oFF

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Press the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is displayed.

5. Press the key to return to the PV/SV display.

Page 85

MV1, MV2 Control output (MV1, MV2) (421, 422)

[Description] ________________________________________________________________

Displays the output values (OUT1/OUT2).

[Setting example] Checking the output value (OUT1) _______________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＭＶ１

58.4

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The output value of OUT1 is displayed.

˅ keys to change StAt to MV1.

○˄○

6. Repeat the same steps to check the output value of OUT2.

7. Press the key to return to the PV/SV display.

Page 86

PFb PFB input value ( 423)

[Description] _______________________________________________________________

Motorized valve opening will be displayed when using position feedback (PFB) as the control.

[Setting example] Checking the PFB input value __________________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＰＦｂ

19.5

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

for PFB is displayed.

˅ keys to change “StAt” to “PFb”. The input value

○˄○

6. Press the key to return to the PV/SV display.

Page 87

RSV Remote SV (424)

[Description] ________________________________________________________________

Displays the remote SV input value.

[Setting example] Checking the remote SV input value ______________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＲＳＶ

17.5

1. Check that the PV/SV display is show n.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

for remote SV is displayed.

˅ keys to change “StAt” to “RSV”. The input value

○˄○

6. Press the key to return to the PV/SV display.

Page 88

Ct1 Heater cur r ent (425)

[Description] _______________________________________________________________

Display the Heater current value. (The current value measured during the control output 1 is ON is indicated.)

[Setting example] Checking the heater current value _______________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

Ｃｔ１

25.5

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

for heater current is displayed.

˅ keys to change “StAt” to “Ct1”. The input value

○˄○

6. Press the key to return to the PV/SV display.

Page 89

LC1 Leak current ( 427)

[Description] ________________________________________________________________

Display the Leak current value. (The current value measured during the control output 1 is OFF is indicated.)

[Setting example] Checking the leak current value _________________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＬＣ１

0.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

value is displayed.

˅ keys to change “StAt” to “LC1”. The leak current

○˄○

6. Press the key to return to the PV/SV display.

Page 90

tM1 to tM5 Remaining time on timer (429 to 433)

[Description] _______________________________________________________________

Displays the remaining time on timer. Related parameters: ALM hysteresis, AL M delay, ALM delay time units (CH 5) (page 100)

[Setting example] Checking the remaining time on the timer 1 ________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ｔＭ１

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The remaining time on the timer 1 is displayed.

˅ keys to change StAt to tM1.

○˄○

6. Repeat the same steps to check the remaining times of the timer2

and the timer 3.

7. Press the key to return to the PV/SV display.

Page 91

Display

Operating procedure

CoMM Comm unicat ion status (435)

[Description] ________________________________________________________________

Counts the number of communication times. If the counter has reached 9999, it restarts counting from zero.

[Setting example] Checking the count ___________________________________________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＣｏＭＭ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

Communication count is displayed.

˅ keys to change StAt to CoMM.

○˄○

6. Press the key to return to the PV/SV display.

Page 92

Display

Operating procedure

CUR1 Current ( 436)

[Description] _______________________________________________________________

Displays the electric current value meas ured with CT. (The value is independent of the control output 1.)

[Setting example] Checking the leak current value _________________________________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＣＵＲ１

0.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The current value is displayed.

˅ keys to change “StAt” to “CUR1”.

○˄○

6. Press the key to return to the PV/SV display.

Page 93

Display

Operating procedure

PoW Electric power ( 438)

[Description] ________________________________________________________________

Displays the calculated amount of electric power (kW).

[Setting example] Checking the electric power ____________________________________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＰｏＷ

0.0

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The electric power is displayed.

˅ keys to change “StAt” to “PoW”.

○˄○

6. Press the key to return to the PV/SV display.

Page 94

KWH Power (439)

[Description] _______________________________________________________________

Displays the calculated amount of electric power.

[Setting example] Checking the amount of electric power ___________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＫＷＨ

1.2

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The amount of electric power is displayed.

˅ keys to change StAt to KWH.

○˄○

6. Press the key to return to the PV/SV display.

Page 95

RCN1, RCN2 Number of operating times (440, 441)

[Description] ________________________________________________________________

Displays the number of times that control output relay 1 or 2 has operated. The number is displayed in increments of 1000. (For example, when 1 is displayed, it means the relay has operated 1000 times.)

[Setting example] Checking the number of operating times (control relay 1) ______________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＲＣＮ１

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is displayed.

5. Use the

The number of times that control output relay 1 has operated is displayed.

˅ keys to change StAt to RCN1.

○˄○

6. Repeat the same steps to check the number of operating times of

control output relay 2.

7. Press the key to return to the PV/SV display.

Page 96

Display

Operating procedure

RUNt Operating days ( 442)

[Description] _______________________________________________________________

Displays the number of days that the temperatu r e controller has been operated.

[Setting example] Checking the number of days the controller has operated _____________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＲＣＮ１

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The number of days that the controller has operated is displayed.

˅ keys to change StAt to RUNt.

○˄○

6. Press the key to return to the PV/SV display.

Page 97

0 bit

PV input underflow (LLLL)

1 bit

2 bit

PV under range

3 bit

4 bit

RSV under range

5 bit

6 bit

Range setting error

8 bit

9 bit

RSV input circuit error

10 bit

11 bit

PFB input underrange

12 bit

FALt Error source (443)

[Description] ________________________________________________________________

Displays the source of an error. (with hexadecimal number)

PV input overflow (UUUU)

PV over range

RSV over range

PV input circuit error

CT & PFB input circuit error

PFB input overrange

[Setting example] Checking the error source ______________________________________

Display Operating procedure

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＦＡＬｔ

0000

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The error source is displayed. (with hexadecimal number)

˅ keys to change StAt to FALt.

○˄○

6. Press the key to return to the PV/SV display.

Page 98

0 bit

DI 1

1 bit

2 bit

DI 3

3 bit

4 bit

DI 5

Display

Operating procedure

Di DI input state ( 444)

[Description] _______________________________________________________________

Displays the state of DI (with hexadecimal number).

DI 2

DI 4

[Setting example] Checking the DI input state ____________________________________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ｄｉ

0000

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The DI input state is displayed in hexadecimal.

˅ keys to change “StAt” to “di”.

○˄○

6. Press the key to return to the PV/SV display.

Page 99

Display

Operating procedure

ERSt Comm unicat ion error station number (445)

[Description] ________________________________________________________________

Shows the station number under error and the detail of error during cooperative communication or programless communication.

[Setting example] Checking the station number under communication error _____________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＥＲＳｔ

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The station number under communication error is displayed.

˅ keys to change “StAt” to “ERSt”.

○˄○

6. Press the key to return to the PV/SV display.

Page 100

Display

Operating procedure

PLNo Current PI D No. ( 446)

[Description] _______________________________________________________________

Displays the PID palette No. currently selected.

[Setting example] Checking the PID number currently selected ______________________

２４５

250

ＣＨ４

MoN

ＳｔＡｔ

oFF

ＰＬＮｏ

LoCL

1. Check that the PV/SV display is shown.

2. Press and hold the SEL key to display CH1 (PID parameters).

3. Use the

˅ key to access CH4 (Monitor parameters).

○

4. Press the SEL key to enter CH4 (Monitor parameters).

StAt (Ramp soak progress) is display ed.

5. Use the

The PID number currently selected is displayed.

˅ keys to change “StAt” to “PLNo”.

○˄○

6. Press the key to return to the PV/SV display.