Fuji Electric FSV Operating Manual

Introduction

We thank you very much for purchasing Fuji Electric’s ultrasonic flow meter. The instruction manual concerns the installation, operation, checkup and maintenance of the Flow transmitter (FSV) of ultrasonic flow meter. Read it carefully before operation.

 First read this instruction manual carefully until an adequate understanding is acquired, and then

proceed to installation, operation and maintenance of the flow meter. Improper handling may result in an accident or a failure.

 The specifications of this flow meter are subject to change without prior notice for improvement of the

product.

 Do not attempt to modify the flow meter without permission. Fuji will not bear any responsibility for a

trouble caused by such a modification. If it becomes necessary to modify the flow meter, contact our office in advance.

 This instruction manual should always be kept on hand by the operator.  After reading the manual, be sure to store it at a place easier to access.  This instruction manual should be delivered to the end user.  If the instruction manual has been lost, request another one (with charge) to our local business office.

Manufacturer: Fuji Electric Co., Ltd. Type: Described in the nameplate put on the main body Date of manufacture: Described in the nameplate put on the main body Product nationality: Japan

Issued in Dec., 2012

Note

 Reproduction of any part or the whole of this manual without

permission is strictly prohibited by laws.

 Contents of the manual are subject to change without prior notice.

©Fuji Electric Co., Ltd. 2012

Rev. 1st edition May, 2014 Rev. 2nd edition Jun., 2016

-i-

SAFETY PRECAUTIONS

Before using this product, read the following safety precautions and use the product correctly.

The following items are important for safe operation and must be fully observed. These safety precautions are ranked in 2 levels; "DANGER" and "CAUTION".

Warning/Symbol Meaning

DANGER

CAUTION

The items noted under " All the items must be fully observed.

Incorrect handling of the device may result in death or serious injury.

Incorrect handling may lead to a risk of medium or light injury, or to a risk of physical damage.

CAUTION

" may also result in serious trouble depending on circumstances.

Caution on mounting and piping

 This unit is not explosion-proof type. Do not use it in a place with explosive

DANGER

CAUTION

gases. Otherwise, it may result in serious accidents such as explosion, fire, etc.

 The unit should be installed in a place conforming to the installation

requirements noted in this instruction manual. Otherwise, it may cause electric shocks, fire or malfunction of the unit.

 Install the flow meter according to the following steps to prevent it from

damage, and to avoid error or malfunction.

 During installation, make sure that the inside of the unit is free from cable

chips and other foreign objects. Otherwise, it may cause fire, failure or malfunction.

 The items under "Caution on Installation" noted in the manual must be

fully observed. Careless installation may result in trouble or malfunction of the unit.

 Auxiliary insulation is necessary for analog output (Iout) and serial

communication (RS485) of this device.

-ii-

Cautions in wiring

 When performing wiring termination to prevent output trouble caused by

CAUTION

moisture, dew condensation or water leak, follow “Section 3.3. Flow transmitter wiring” described in this manual.

 Before performing the wiring work, be sure to turn OFF the main power.

Otherwise, it may cause electric shock.

 Do not perform wiring work outdoors in rainy days to prevent insulation

deterioration and dew condensation. Otherwise, it may result in trouble, malfunction, etc.

 Be sure to connect a power source of correct rating. Use of power source

out of rating may cause fire.

 The unit must be grounded as specified. Otherwise, it may cause electric

shocks, malfunction, etc.

 The signal cable and analog output signal cable should be wired as far

away as possible from high-voltage lines to prevent entry of noise signals as it will cause malfunction of the unit.

 To prevent malfunction of the unit, the analog output signal cable and

power cable should be wired using separate conduits.

 Be careful not to touch electronic components other than the terminal

block and the fuse holder. Electronic components can get hot during operation and cause skin burns.

Caution on maintenance and inspection

CAUTION

 The unit should be inspected every day to always obtain good results of

measurements.

 When measuring the insulation resistance between the power/output terminal and the

case, follow “Section 6.2.3. How to measure the insulation resistance” described in this manual.

 If the fuse is blown, detect and eliminate the cause, and then replace the fuse with a

spare. If there are no spares, replace the fuse with the one specified in this manual “Section 6.3. How to replace the fuse ” (that must be aquired separately). Use of a fuse other than specified or its short-circuit may cause an electric shock or fire. The fuse should be replaced according to “Section 6.3. How to replace the fuse” described in this manual.

 Replacement of electrolytic capacitor

An electrolytic capacitor has a service life of approx. 10 years under general operating condition (annual average ambient temperature of 30°C). The life will be shortened by half when the temperature rises by 10°C. Do not use capacitor beyond its life. Otherwise, electrolyte leakage or depletion may cause odor, smoke, or fire. For replacement, contact Fuji Electric.

 Limited warranty

The warranty term of this product including accessories is one year. Please note that this warranty does not cover the following cases where: a) The product is improperly used. The product is repaired or remodeled not by Fuji Electric. b) The product is used beyond its specifications. c) The product is damaged due to transportation or fall after purchase. d) The product is damaged by natural disasters such as earthquake, fire,

storm and flood, thunderbolt, abnormal voltage, or as such, or their secondary disasters.

-iii-

 Exclusion of liability for loss of opportunity

Regardless of the time period of the occurrence, Fuji Electric is not liable for the damage caused by the factors Fuji Electric is not responsible for, opportunity loss of the purchaser caused by malfunction of Fuji Electric product, passive damages, damage caused due to special situations regardless of whether it was foreseeable or not, and secondary damage, accident compensation, damage to products that were not manufactured by Fuji Electric,and compensation towards other operations.

 Repair service and spare parts supply after product discontinuation

The discontinued models (products) can be repaired for five years from the month of discontinuation. Also, most spare parts used for repair are provided for five years from the month of discontinuation. However, some electric parts may not be obtained due to their short life cycle. In this case, repair or provision of the parts may be difficult even within the above period. Please contact Fuji Electric or its service providers for further information.

 Service life

The service life of this product excluding limited-life parts and consumable parts is 10 years under general operating condition (annual average ambient temperature of 30°C).

Please note that the above mentioned life may affected by operating environment and operating conditions of the system.

-iv-

CAUTION ON INSTALLATION LOCATION

CAUTION

(1) A place that provides enough space for periodic inspection and wiring work. (2) A place not exposed to direct sunshine nor inclement weather. (3) A place free from excessive vibration, dust, dirt and moisture. (4) A place not subjected to radiated heat from a heating furnace, etc. (5) A place not subjected to corrosive atmosphere. (6) A place not to be submerged. (7) A place remote from electrical devices (motor, transformer, etc.) which generate electromagnetic induction

noise, electrostatic noise, etc. (8) A place not subjected to excessive fluid pulsation such as pump discharge side. (9) A place that provides enough place for the length of the straight pipe. (10) A place where ambient temperature and humidity are -20 to +55°C and 95% RH or less for flow transmitter

(FSV). (11) Altitude: up to 2000m (12) Installation category: II (13) Pollution degree: 2

-v-

Introduction ······························································ i

SAFETY PRECAUTIONS ··········································· ii

CAUTION ON INSTALLATION LOCATION ···················· v

1. PRODUCT OUTLINE ············································ 1

1.1. Checking delivered items ·································· 1

1.2. Check on type and specifications························ 2

1.3. NAME AND FUNCTION OF EACH PART ············· 3

1.3.1. Flow transmitter : FSV···S (IP66) ·················· 3

1.3.2. Flow transmitter : FSV···H (IP67) ·················· 4

2. INSTALLATION AND BEFORE START OF OPERATION OF THE FLOW TRANSMITTER ········· 5

2.1. Outline of installation procedure ························· 5

3. INSTALLATION ···················································· 6

3.1. Installation location of flow transmitter ················· 6

3.2. Installation of flow transmitter ····························· 7

3.2.1. Wall mounting (Flow transmitter : FSV···S

(IP66)) ·············································· 7

3.2.2. 2B pipe stand mounting (Flow transmitter :

FSV···S (IP66)) ·································· 7

3.2.3. Wall mounting (Flow transmitter : FSV···H

(IP67)) ·············································· 8

3.2.4. 2B pipe stand mounting (Flow transmitter :

FSV···H (IP67)) ·································· 8

3.3. Flow transmitter wiring ····································· 9

3.3.1. Cautions in wiring ······································ 9

3.3.2. Applicable wires ········································ 9

3.3.3. Treatment of wiring port ······························ 9

3.3.4. Wiring to each terminal ····························· 10

3.3.4.1. Flow transmitter : FSV···S (IP66) ··········· 10

3.3.4.2. Flow transmitter : FSV···H (IP67) ············ 11

3.3.5. How to connect to terminal block. ················ 12

3.3.5.1. Cable treatment ································· 12

3.3.5.2. How to connect to power supply/terminal block for signal. ··························· 12

3.3.5.3. How to connect to communication terminal block. ····························· 13

4. Parameter ·························································· 14

4.1. Description of display/setting unit······················· 14

4.1.1. Flow transmitter : FSV···S (IP66) display/setting unit ···························· 14

4.1.2. Flow transmitter : FSV···H (IP67) display/setting unit ···························· 14

4.1.3. Description of display/setting unit ················ 15

4.2. Composition of key operation···························· 16

4.3. Parameter initial value list ································ 21

4.4. Parameter protection ······································ 23

4.4.1. Protection ON/OFF ·································· 23

4.5. Display language ··········································· 24

4.5.1. How to select the language ························ 24

4.6. Checking and Setting of Piping

Specifications/Detector ······························ 25

4.6.1. Checking piping parameter ························ 25

4.6.2. Piping parameter setting method ················· 26

4.7. Zero Adjustment ············································ 29

4.8. Setting of unit ··············································· 30

4.8.1. How to set the unit system ························· 30

4.8.2. How to set the flow rate unit ······················· 31

4.8.3. How to set the total unit ····························· 32

4.9. Output Setting ·············································· 33

4.9.1. Setting of flow rate range ··························· 33

4.9.1.1. Setting of flow rate range (single range) ·· 33

4.9.1.2. Setting of analog output at error (Burnout) ···································· 35

4.9.1.3. Output limit ······································· 36

4.9.2. Setting the total(actual) ····························· 37

4.9.2.1. Setting the total pulse (total rate, pulse width)········································· 37

4.9.2.2. Setting the preset value ······················· 39

4.9.2.3. TOTAL mode ····································· 40

4.9.2.4. Determining how to dispose of total at error (BURNOUT) ························ 41

4.9.3. Setting the DO output ······························· 42

4.9.3.1. How to validate the total pulse output ····· 42

4.9.4. Setting the LCD indication ························· 44

4.9.5. Setting the damping ································· 45

4.9.6. Setting the low flow rate cutting ··················· 46

4.10. Application operation of parameter ·················· 47

4.10.1. Setting automatic 2 ranges ······················· 47

4.10.2. Setting the Bi-directional range ················· 49

4.10.3. Setting the Bi-directional auto 2 range ········ 51

4.10.4. Rate limit ·············································· 53

4.10.5. Setting the DO output ······························ 55

4.10.5.1. How to validate outputting the FULL SCALE 2 ···································· 55

4.10.5.2. How to validate the alarm output ·········· 56

4.10.5.3. Setting the flow switch ······················· 57

4.10.5.4. How to validate the total switch ············ 59

4.10.5.5. How to validate the range over output and pulse range over output ··········· 60

4.10.5.6. How to validate the output at the minus direction action ···························· 61

4.10.6. How to compensate the measurement value ·············································· 62

4.10.7. Setting of the operation mode ··················· 63

4.11. MAINTENANCE MODE ································ 64

4.11.1. How to calibrate the analog output ············· 64

4.11.2. How to set the constant current output ········ 65

4.11.3. How to check the action of total pulses ········ 66

4.11.4. How to check the status output ·················· 67

4.11.5. How to validate the test mode (simulated flow rate output) ································ 68

4.11.6. How to validate a serial transmission (RS-

485) ··············································· 70

4.11.7. How to set the ID No. ······························ 72

4.11.8. How to confirm the software version ··········· 72

4.11.9. Initializing setting parameters ···················· 73

4.11.10. LCD backlight setting ····························· 74

-vi-

4.11.11. How to set the detailed setting ················· 75

5. Mounting of detector ············································ 77

5.1. Detector mounting procedure ··························· 77

5.1.1. Mounting of detector ································· 78

5.1.2. Image figure of mounting dimension ············· 78

5.2. Selection of mounting method ·························· 79

5.3. Mounting method on the pipe ··························· 79

6. CHECK AND MAINTENANCE ······························· 80

6.1. Daily Check ·················································· 80

6.2. Periodic Inspection ········································· 80

6.2.1. Checking zero point ·································· 80

6.2.2. Reapplying grease ··································· 80

6.2.3. How to measure the insulation resistance ······ 81

6.2.3.1. Flow transmitter : FSV···S (IP66) ··········· 81

6.2.3.2. Flow transmitter : FSV···H (IP67) ··········· 82

6.3. How to replace the fuse ·································· 83

6.3.1. Flow transmitter : FSV···S (IP66) ················· 83

6.3.2. Flow transmitter : FSV···H (IP67) ················· 84

6.4. How to replace the LCD ·································· 85

6.4.1. Flow transmitter : FSV···S (IP66) ················· 85

6.4.2. Flow transmitter : FSV···H (IP67) ················· 86

6.5. ERROR AND REMEDY ·································· 87

6.5.1. Display error ··········································· 87

6.5.1.1. Checking the LCD/LED ························ 87

6.5.1.2. Checking the LED lit in red ··················· 88

6.5.1.3. Checking the RAS information ··············· 89

6.5.2. Displaying the data in maintenance mode ····· 90

6.5.3. Keying is abnormal ··································· 91

6.5.4. Error in measured value ···························· 92

6.5.5. Error in analog output ································ 94

6.5.6. Checking received waveforms ···················· 95

6.5.6.1. How to connect the oscilloscope ············ 95

6.5.6.2. Checking sending/receiving ·················· 96

6.5.7. Remedying a hardware fault ······················· 98

7. Appendix ··························································· 99

7.1. Specifications ················································ 99

7.2. OUTLINE DIAGRAM ···································· 101

7.3. ORDERING INFORMATION ·························· 102

7.4. Piping data ················································· 103

-vii-

1. PRODUCT OUTLINE

1.1. Checking delivered items

After opening the package, check if all following parts are present. Note that the delivered parts vary according to the model type. Flow transmitter (FSV)

Flow transmitter main unit ·································· 1 set Waterproof gland (Built into the main unit) ············· 1 set Wall mount frame (Built into the main unit) ············· 1 set Panel mounting bracket (option) (U bolt, support fixture, butterfly nut 2 pieces, spring washer 2 pieces, plain washer 2 pieces) ······· 1 set

Flow transmitter (FSV)

FSV···S FSV···H

(IP66) (IP67)

CD-ROM (Instruction manual and loader software) ·· 1 piece Out of delivery

Power cable Output signal cable RS-485 communication cable

Pipe mounting bracket

(option)

-1-

1.2. Check on type and specifications

The type and specifications of product are indicated on the specifications plate mounted on the flow transmitter and detector frame. Check that they represent the type you ordered, referring to the following code symbols.

12345678 910111213

2YFSV Y

Y D

1 4

Flow transmitter : FSV···S (IP66)

Description

(Destination) (4th digit) Standard (English)

(Communication) (5th digit) None RS485

(Use) (6th digit) Single measuring path

(Power supply) (7th digit) AC100 to 240V 50/60Hz DC20 to 30V

S H

Y A

(Case structure) (9th digit) IP66 IP67

(Wire connection port) (10th digit) Weatherproof gland provided [G1/2 and G3/8 (internal threads)] Union (for pilica) with gland [G1/2 female screw] (when "H" is specified 9th digit)

(Combination with explosion-proof detector) (11th digit) None

(Parameter setting) (12th digit) None

Setting provided

Setting provided + tag

Ta g

(Mounting method) (13th digit) Pipe mount (if the 9th digit is S)

Wall mount

Pipe mount (if the 9th digit is H)

Flow transmitter : FSV···H (IP67)

-2-

1.3. NAME AND FUNCTION OF EACH PART

1.3.1. Flow transmitter : FSV···S (IP66)

(9)

(3)

(4)

(5)

(6)

(1)

No. Name Key Description

(1) Wiring connection port, large Wiring connection port for power cable and output cable. (2) Wiring connection port, small Wiring connection port for signal cable only. (3) Indication and setting unit Indicates and sets the flow rate, etc.

Received wave diagnostic

(4)

indication (LED)

(5) Escape key

(2)

ESC

(8)

(7)

(10)

Indicates whether received wave is normal (green) or abnormal (red).

Returns to the next-higher menu level or cancels the set status.

(14)

(12)

(11)

(13)

(6) UP key Selects items, numeric values and symbols.

(7) Shift key Moves the cursor and selects decimal place.

(8) Entry key

(9) LCD display Indicates the flow rate or setting.

(10) Power terminal Connects the power cable.

(11) Input/output terminal Connects signal cable, analog output or DO output cable.

(12) Communication board terminal

(13) Fuse holder Fuse holder (14) Communication board Mounted if communication is optionally designated.

ENT

Enters a selection or registers a setting.

Connects communication cable. (A communication board is optional)

-3-

1.3.2. Flow transmitter : FSV···H (IP67)

(9)

(3)

(12)

(14)

 

(1)

No. Name Key Description

(1) Wiring connection port Wiring connection port for power cable and output cable. (2) Wiring connection port Wiring connection port for signal cable only. (3) Indication and setting unit Indicates and sets the flow rate, etc.

Received wave diagnostic

(4)

indication (LED)

(5) Escape key

(6) UP key

(7) Shift key

(8) Entry key

(9) LCD display Indicates the flow rate or setting.

(10) Power terminal Connects the power cable.

(11) Input/output terminal Connects signal cable, analog output or DO output cable.

(12) Communication board terminal

(13) Fuse holder Fuse holder (14) Communication board Mounted if communication is optionally designated.

(2) (4) (5) (6) (7) (8) (10) (13) (11)

Indicates whether received wave is normal (green) or abnormal (red).

ESC

Returns to the next-higher menu level or cancels the set status.

Selects items, numeric values and symbols.

Moves the cursor and selects decimal place.

ENT

Enters a selection or registers a setting.

Connects communication cable. (A communication board is optional)

-4-

2. INSTALLATION AND BEFORE START OF OPERATION OF THE FLOW TRANSMITTER

2.1. Outline of installation procedure

Install the flowmeter according to the following procedure.

Section 3.2 Section 3.3

Power ON * Check the power supply specifications and wiring before

Section 4.4 Parameter protection * Metric system is selected for unit. * The initial display language is English. Switch the languages

NG When Y or C is selected for the 12th digit

Section 4.6

OK When A or B is selected for the

Section 5 Mounting of detector * Be careful not to mount the sensor units with wrong mounting

NG (LED display is red)

Section 6.5.1.3 Checking the RAS information

OK (LED display is green)

Section 6.5.2

Check the data display AGC U AGC D

AGC U AGC D P/H D

P/H U P/H D Contact Fuji Electric’s service representative.

Section 4.7 Zero Adjustment *

Basic operation Section 4.9.1.3 Output limit * Check A, B for Section 4.8 Setting of unit Section 4.9.2 Setting thee Section 4.9.1.1 Setting of flow rate range (single

Section 4.9.1.2 Setting of analog output at error

Application operation Section 4.9.1 Setting of flow rate range Section 4.10.5.2 How to validate the alarm Section 4.10.1 Setting automatic 2 ranges Section 4.10.2 Setting the Bi-directional range Section 4.10.5.3 Setting the flow switch Section 4.10.3 Setting the Bi-directional auto 2

Section 7.3 ORDERING INFORMATION

Section 6 CHECK AND MAINTENANCE

Note) Set the parameter protection to OFF before you change settings or perform zero adjustment.

Installation of flow transmitter Flow transmitter wiring

Checking and Setting of Piping Specifications/Detector

12th digit

Displaying the data in maintenance mode

45% or more

5528 to 6758

range)

(Burnout)

range

Run (Measurement)

turning on the power. (Refer to “1.2.Check on type and specifications”.)

as required.

P/H U

Section 6.5.6 Checking received waveforms

Section 4.9.3 Setting the DO output Section 4.9.3.1 How to validate the total pulse

Section 4.9.4 Setting the LCD indication

Section 4.10.5.4 How to validate the total

Section 4.6.2 Piping parameter setting method

dimension. Mount it with the dimension displayed at the process setting of the piping parameter. (Refer to “5. Mounting of detector”.)

Section 6.5.2

Before performing zero point adjustment, check that the pipe is filled with fluid, the fluid is in still state, and that the measurement status is normal.

output

switch

Displaying the data in maintenance mode

Check the data display

45% or more

Outside the range of 5528 to 6758

the 12th digit of code symbol only.

-5-

3. INSTALLATION

Select an installation location that satisfies the following conditions for ease of maintenance and inspection, service life of the instrument, and assurance of reliability all considered.

CAUTION

(1) A place where ambient temperature and humidity are -20 to +55°C and 95% RH or less for flow transmitter

(FSV) (2) A place not exposed to direct sunshine nor inclement weather. (3) Space for periodic inspection and wiring work is available. (4) A place not subjected to radiated heat from a heating furnace, etc. (5) A place not subjected to corrosive atmosphere. (6) A place not to be submerged. (7) A place free from excessive vibration, dust, dirt and moisture.

3.1. Installation location of flow transmitter

Secure at least 100 mm of space between the flow transmitter and nearby wall. Also secure a space of opening the front cover in case of maintenance. Allow space for cable wiring under the case.

Ｎ

Ｅ

Ｐ

Ｏ

Ｐ

Ｅ

147

Ｎ

240

147

400 or more

Fig. 3.1 Top view of mounting (Flow transmitter : FSV···S (IP66))

240

100 or

Unit:mm

580 or more

Fig. 3.2 Top view of mounting (Flow transmitter : FSV···H (IP67))

-6-

Unit:mm

3.2. Installation of flow transmitter

The flow transmitter may be mounted on a wall or 2B pipe stand (option).

3.2.1. Wall mounting (Flow transmitter : FSV···S (IP66))

For wall mounting, use two M8 bolts. Drill holes according to the mounting hole dimensions shown below, and fasten the flow transmitter using the M8 bolts.

Mounting plate

Stainless tag (option)

ESC

142

ENT

Ultrasonic Flow Meter

Mounting hole 9 × 10

200

170

（233）

TIME DELTA-C

高圧注意

Caution（hi voltage）

電源を切断してからカバーを開けて下さい。

Power off when you open the cover.

Norminal Standard tightening torque

12.5 [Nm]

3.2.2. 2B pipe stand mounting (Flow transmitter : FSV···S (IP66))

CAUTION

When mounting on 2B pipe, be sure to use a complete set of fixtures (U bolt, support fixture, plain washer, spring washer, nut) furnished if optionally designated. Tighten the nut by hand. If any support fixture is not used or if the assembly is excessively tightened by tool, the wall mounting fixture may be deformed.

Mount the instrument on 2B pipe stand as illustrated below.

Support fixture

Plain washer

U bolt (M8)

Spring washer

-7-

Nut

2B pipe stand

3.2.3. Wall mounting (Flow transmitter : FSV···H (IP67))

For wall mounting, use four M8 bolts. Drill holes according to the mounting hole dimensions shown below, and fasten the flow transmitter using the M8 bolts.

Mounting plate

Mounting hole 2-φ9

Stainless tag (option)

ULTRASONICFLOWMETER

STATUS

312

220

TIME DELTA‑C

Norminal Standard tightening torque

12.5 [Nm]

230

4040

3.2.4. 2B pipe stand mounting (Flow transmitter : FSV···H (IP67))

CAUTION

Mount the instrument on 2B pipe stand as illustrated below.

Support fixture

Plain washer

-8-

U bolt (M8)

Spring washe

Nut

2B pipe stand

3.3. Flow transmitter wiring

3.3.1. Cautions in wiring

(1) Use a special coaxial cable (FLYC) as a signal cable between the detector and flow transmitter (FSV). Do

not provide a junction or splice of the signal cable midway.

(2) The signal cable between the detector or flow transmitter should be run in metallic conduits. Upstream and

downstream signal cables may be put in the same conduit but, to avoid interference, do not put the power

cable together. (3) For output signal, use a shielded cable, where possible. (4) To avoid noise interference, do not put the cables together with heavy duty line or the like into the same

duct. (5) If a ground wire is included in the power cable, connect it to ground as it is. (6) A power switch is not provided on the instrument and must be mounted separately. (7) Seal unused wiring ports by furnished caps.

CAUTION

3.3.2. Applicable wires

Use the following cables.

 Power cable : 3-wire or 2-wire cabtyre cable (Allowable temperature: 65°C or more)

Nominal sectional area 0.75mm2 or more Outside diameter Ф11 m m

 Output signal cable : 2-wire or multi-wire cabtyre cable as required (Allowable temperature: 65°C or more)

Outside diameter Ф11 m m

 Detector-flow transmitter cable : Signal cable by type designation

In case of detector FSSA : High-frequency coaxial double shield cable with

FSSC characteristic impedance of 50Ω FSSD With one-side waterproof BNC connector FSSH Outside diameter Ф7.3mm

In case of detector FSSE High-frequency coaxial double shield cable with

characteristic impedance of 50Ω

Outside diameter Ф7.3mm

3.3.3. Treatment of wiring port

The casing of the flow transmitter is IP66 and IP67. However, if installed in a humid place, the wiring ports must be made airtight to avoid ingress of moisture, condensation, etc. Be sure to use the waterproof glands furnished with the instrument in order to ensure the waterproof means. A gland, which is not ready to be used, should be sealed by supplied cover.

CAUTION

Do not install the instrument where there is a risk of flooding.

-9-

3.3.4. Wiring to each terminal

3.3.4.1. Flow transmitter : FSV···S (IP66)

Carry out wiring to each terminal according to the following figure.

Power supply board terminal block

Power cable

Output signal cable (analog output, DO1, DO2, Communication)

Upstream

sensor cable

Downstream sensor cable

Main board terminal block

AC power supply 100 to 120V AC or 200 to 240V AC 50/60Hz

123 L N FG

DC power supply 20 to 30V DC

123

Communication board terminal block (option)

RS-485

123

SG A-B

External ground terminal

Ground terminal (M4)

123456 7 8 910

DO1 DO2

TROUT

DC30V, 50mA

Black

White

I out

To upstream sensor

GND

HF1 HF2

TO SENSOR

To downstream sensor

GND

SHSH

DOWN STRUP STR

White

Black

Yellow

Iout : Analog output DO1, 2 : Transistor/open collector

Note 1) Terminal block is insertion type to connect a cable. Use bar terminal as crimp-style terminals. Note 2) Be sure to connect ground terminal to external ground terminal. (Class D grounding) Note 3) For output signal, use multiple core cable as required. Note 4) Differential signal line of RS-485 consists of two pins.

means B+, and means A-.

-10-

3.3.4.2. Flow transmitter : FSV···H (IP67)

Carry out wiring to each terminal according to the following figure.

Communication board terminal block (option)

RS-485

123

SG A-B

Power cable

Output signal cable (analog output, DO1, DO2, Communication)

Downstream sensor cable

Power supply board terminal block

AC power supply 100 to 120V AC or 200 to 240V AC 50/60Hz

DC power supply 20 to 30V DC

123 L N FG

123

sensor cable

External

ground terminal

(M4)

Upstream

Main board terminal block

123456 7 8 910

DO1 DO2

TROUT

DC30V, 50mA

Black

White

I out

GND

HF1 HF2

DOWN STRUP STR

TO SENSOR

SHSH

Black

White

Iout : Analog output DO1, 2 : Transistor/open collector

Yellow

To upstream sensor

To downstream sensor

means B+, and means A-.

-11-

3.3.5. How to connect to terminal block.

3.3.5.1. Cable treatment

The cable connecting to the terminal block is available to connect with bare wire but for safety’s sake please crimp the bar terminal to connect. When you cut and use the signal cable, make sure to cut the cable in same length of upstream and downstream. Note) if cable lengths are different, it may adversely affect the output.

Usable wiring materials

• Wire Gauge: AWG20 (0.5mm Strip-off length: 8 to 10mm

) to AWG16 (1.5mm2)

• Bar terminal Weidmuller www.weidmuller.com

AWG20

AWG16

øD1

8 to 10mm

Wire size (mm2) AWG øD1 (mm) øD2 (mm) Type

0.5 20 1 2.6 H0.5/16

0.75 18 1.2 2.8 H0.75/16

1 17 1.4 3 H1/16

1.5 16 1.7 3.5 H1.5/16

Note1) Make sure to use PZ6/5(H0.25 to H6 for sleeve) as a crimp tool for caulking. Note2) Applicable sleeve is required for electric wire. Note3) Insert the electric wire to the end of H sleeve so as to crimp. Note4) Length of stripped wire is 12mm.

3.3.5.2. How to connect to power supply/terminal block for signal.

Please prepare the flathead screwdriver (head size: 0.6 x 3.5mm) so as to tighten the cable. (1) Pull off the cable socket side from the plug on the substrate with holding the right side of the socket by hand. (2) If cable connector is closed, turn the screw to the left on the top to open. (3) Insert the cable and turn the screw to the right on the top to fix. (4) Install the cable socket side to the plug on the substrate.

Cable socket side

øD2

Note) Make sure to conduct the procedure not to damage the printed-circuit board when you remove and install the cable

socket side.

Plug on substrate

-12-

3.3.5.3. How to connect to communication terminal block.

Please prepare the flathead screwdriver (head size: 0.6 x 3.5mm) so as to connect the cable.

1. Push the clamp so as to open the connector.

2. Insert the cable to the connector and release the clamp to fix the cable.

Clamp

-13-

4. Parameter

4.1. Description of display/setting unit

Display unit and setting unit are as shown below.

4.1.1. Flow transmitter : FSV···S (IP66) display/setting unit

LED

4.1.2. Flow transmitter : FSV···H (IP67) display/setting unit

LED

-14-

4.1.3. Description of display/setting unit

○ LCD display: Displays the measurement and setting (indication in 16 digits, 2 line).

“Measurement display”

Up to 8 digits including the decimal point are displayed in the data field. When the displayed digits exceed, “<” is displayed at the first digit. When the range exceeds maximum or is below minimum setting, “OVERFLOW” or “UNDERFLOW” is displayed blinking on the Display 2.

Flow direction, during test mode “T”

Display 1

Display 2

Flow direction

Display 1

Display 2

Display 1

Display 2

○ LED display: Indicates whether the received wave is normal or not.

Set the parameter by setting switches.

ESC

ESCAPE key : Return to the next-higher menu level or cancels the set status.

U D

(Green) : Received wave is normal. (Red) : Received wave is abnormal.

Data

Data Unit

V E R L O WF

Data Unit

N E R L O WF

Unit

UP key : Selects items, numeric values and symbols.

SHIFT key : Moves the cursor and selects decimal place.

ENT

ENTRY key : Enters a selection or registers a setting.

Note) For changing the parameter, enter the changed value, and press this key to confirm

that it is registered.

Uses DOWN key for selecting the items, values and codes.

DOWN key : DOWN key function is conducted by holding down SHIFT key and press DOWN key.

-15-

4.2. Composition of key operation

0.000 m/s

0.000 m3/h

Measurement mode

PAR.PROTECTIO PROTECTION ON

ENT

PROTECTION OFF

DAMPING

CUT OFF

ENT

RANGE

ENT

INPUT ID.NO

CLEARZERO ADJUSTMENTOUTPUT SET UP

SET ZERO

KIND

ENT

VELOCITY1ST ROWDISPLAY

FLOW RATE

FLOW RATE(%)

+TOTAL(ACTUAL)

+TOTAL PULSE

-TOTAL(ACTUAL)

-TOTAL PULSE

(Same as "1ST")2ND ROW

VELOCITY

FLOW RATE

ENT

SINGLERANGE TYPE

AUTO 2

BI-DIR

FULL SCALE 1

BI-DIR AUTO 2

FULL SCALE 2

RANGE HYS.

BURNOUT (CURRENT) NOT USED

ENT

HOLD

UPPER

LOWER

ZERO

-16-

BURNOUT TIMER

OUTPUT LIMIT LOW

OUTPUT LIM.HIGH

RATE LIMIT

RATE LIMIT TIMER

ENT EN T

TOTAL RATE

TOTAL PRESET

PULSE WIDTH

BURNOUT (TOTAL) HOLD

BURNOUT TIMER

ENT

NOT USEDDO1 OUT

+TOTAL PULSE

-TOTAL PULSE

FULL SCALE 2

STARTTOTAL MODETOTAL UNIT

STOP

TOTAL RESET

ENT

NOT USED

ENT

LLAMRALA

HARDWARE FAULT

PROCESS ERROR

FLOW SWITCH FLOW SW HIGH

ENT

FLOW SW LOW

TOTAL SWITCH

AO RANGE OVER

PULSE RANGE OVER

-FLOW DIRECTION

(Same as "DO1 OUT")DO2 OUT

-17-

CALIBRATION ZERO

CALIBRATION SPAN

OPERATION MODE

MEASURE SETUP

ENT

SYSTEM UNIT

FLOW UNIT

TOTAL UNIT

PROCESS SETTING OUTER DIAMETER

ENT

PIPE MATERIAL

WALL THICKNESS

LINING MATERIAL

LINING THICKNESS (Except for "NO LINING")

KIND OF FLUID

VISCOSITY

SENSOR MOUNT

MAINTENANCE MODE RAS INFORMATION

ENT

CURRENT

OUTPUT SETTING

TOTAL PULSE

DO CHECK

TEST MODE

SENSOR TYPE

-18-

SYSTEM LANGUAGE

ENT

MODECOMMUNICATION RS-485

BOUAD RATE 9600bps

ENT

STOP BIT

STATION No.

ENT

ENGLISH

ENT

19200bps

38400bps

NONEPARITY

ODD

EVEN

1 BIT

2 BITS

MODBUSPROTOCOL

M-Flow

VER. NO.

MEMORY INITIALIZE

LCD BACKLIGHT

LCD/LED CHECK

DATA DISPLAY

ENT

JAPANESE

GERMAN

FRENCH

SPANISH

* Only for service technician

ENT

TRIGGER CONTROL

ENT

128 (Initial value)TRANS.COUNTDETAILS

AUTO (Initial value)

WINDOW CONTROL

-19-

ENT

MANUAL

ENT

AUTO (Initial value)

MANUAL

ENT

TRIGGER LEVEL

U:OPEN TIME

D:OPEN TIME

SATURATION

MEAS.METHOD

SIGNAL BALANCE

TRANS.PATTERN

ENT

128 (Initial value)

METHOD 1

METHOD 2 (Initial value)

METHOD 3

25% (Initial value)

BURST 1

BURST 2

BURST 3 (Initial value)

BURST 4

BURST 5

CHIRP 4

CHIRP 8

SIGNAL PEEK

TRANS.WAIT TIME

ENT

RESERVE

AUTO (Initial value)AGC GAIN

MANUAL

ENT

U: AGC

D: AGC

0.125V (1024)

0.25V (2048)

0.375V (3072) (Initial value)

0.5V (4096)

5msec (Initial value)

-20-

4.3. Parameter initial value list

Factory-set value is shown below. (When parameter setting is not provided.)

Setting unit Setting range Initial value Setting value

1 Parameter protection No. of menu: 2 PROTECTION ON PROTECTION ON, PROTECTION OFF 2 ID No 0000 to 9999 0000 ID No. is invalid when 0000 is selected. 3 Language No. of menu: 5 English *1 English, Japanese, German, French and

4 5 Flow unit No. of menu: 18 m3/h L/s, L/min, L/h, L/d, kL/d, ML/d, m3/s, m3/min,

6 Total unit No. of menu: 8 m3 mL, L, m3, km3, Mm3, mBBL, BBL, kBBL 7 Outer diameter 6.00 to 6200.00mm 60.00mm [mm, in] 8 Pipe material No. of menu: 13

9 Wall thickness 0.10 to 100.00mm 4.00mm [mm, in]

10 Lining material No. of menu: 8

11 Lining thickness 0.01 to 100.00mm – [mm, in] 12 Kind of fluid No. of menu: 18

13 Dynamic viscosity

14 Sensor mounting method No. of menu: 2 V method V method, Z method 15 Sensor type No. of menu: 10 FSSA/FSSG FSSA/FSSG, FLS_12,/FLS_22,FSSC,

16 17 Damping 0.0 to 100.0sec 5.0sec sec 18 Low flow cut 0 to 5m/s in terms of

20 Decimal point position

21 Content of display 2nd

22 Decimal point position

System unit No. of menu: 2 Metric Metric or inch

Sound velocity: 1000 to 3700m/s

Measuring condition

coefficient

Zero adjustment No. of menu: 2 Clear (unadjusted) Clear, adjustment (Clear has been factory-set.)

Content of display 1st line

of display 1st line

Display

line

of display 2nd line Kind No. of menu: 2 Flow rate Flow verocity, Flow rate

Sound velocity: 300 to 2500m/s

0.001 to 999.999

-6m2

×10

flow velocity No. of menu: 7 Flow velocity (m/s) Flow velocity, Flow rate, Flow rate (%), +Total

No. of menu: 7 Flow rate (m/s) Flow velocity, Flow rate, Flow rate (%), +Total

PVC Carbon steel, Stainless, PVC, Copper,Cast

No lining No lining, Tar epoxy, Mortar, Rubber, Teflon,

Water Seawater, dist. water, ammonia, alcohol,

1.0038 ×10-6m2/s

0.150m3/h [(5) unit]

.

Spanish

/h, m3/d, km3/d, Mm3/d, BBL/s, BBL/min,

BBL/h, BBL/d, kBBL/d, MBBL/d

iron, Aluminum, FRP, Ductile iron, PEEK, PVDF, Acrylic and PP Pipe sound velocity (Sound velocity: [m/s, ft/s])

Pyrex glass, PVC Lining S.V. (Sound velocity: [m/s, ft/s])

benzene, bromide, ethanol, glycol, kerosene, milk, methanol, toluol, lube oil, fuel oil, petrol and refrigerant R410 Fluid S.V. (Sound velocity: [m/s, ft/s])

-6m2

/s, ft2/s]

[×10

FSG_32, FSG_31/FSG_41, FSSE/FSG_50,FSSF/FSG_51, FSD12, FSSD/ FSD22,FSSH/FSD32

(Actual), +Total pulse, -Total (Actual) and -Total pulse



(Fill in the specified digit)

(Actual), +Total pulse, -Total (Actual) and -Total pulse



(Fill in the specified digit)

24 Range type No. of menu: 4 Single range Single range, Auto 2 range, Bi-dir range and

25 Full scale 1 0, ±0.3 to ±32m/s in

26 Full scale 2 0, ±0.3 to ±32m/s in

Output condition 27 Hysteresis 0.00 to 20.00 10.00% % 28 Burnout (current) No. of menu: 5 Hold Not used, Hold, Lower, Upper and Zero 29 Burnout timer 10 to 900sec 10sec sec 30 Output limit low -20 to 0% -20% % 31 Output limit high 100 to 120% 120% % 32 Rate limit 0 to 5m/s in terms of

33 Rate limit timer 0 to 900sec 0sec sec 34 35 Total rate 0.000000 to 99999999 0m3 [(6) unit] 36 Total preset 0.000000 to 99999999 0m3 [(6) unit] 37 Pulse width No. of menu: 7 50.0msec 5.0msec, 10.0msec, 50.0msec, 100.0msec,

38 Burnout (total) No. of menu: 2 Hold Not used, hold 39 Burnout timer 10 to 900sec 10sec sec

Analog output

Total mode No. of menu: 3 Stop Start, Stop and Reset

Total output

terms of flow velocity

flow velocity

15.000m3/h [(5) unit]

0.000m3/h [(5) unit]

Bi-dir Auto 2 range

200.0msec, 500.0sec,1000msec.

-21-

Setting unit Setting range Initial value Setting value

41 DO1 Output operation No. of menu: 2 Active ON Active ON, Active OFF 42 DO2 Output type No. of output content

43 DO2 Output operation No. of menu: 2 Active ON Active ON, Active OFF 44 Zero calibration -5 to 5m/s in terms of

45 Span calibration -200.00 to 200.00% 100.00% % 46 Operation mode No. of menu: 2 Standard Standard, High speed 47 48 Baud rate No. of menu: 3 9600bps 9600bps, 19200bps, 38400bps 49 Parity No. of menu: 3 Odd None, Odd, Even 50 Stop bit No. of menu: 2 1 bit 1 bit, 2 bits 51 Station No. 1 to 31 1 (In case of RS-485) 52 Communication protocol No. of menu: 2 MODBUS MODBUS, M-Flow 53

DO1 output type No. of output content

Output condition

Communication mode No. of menu: 1 RS-485 RS-485

Communication

LCD BACKLIGHT No. of menu: 2 ON ON, OFF

LCD

LIGHTS OUT TIME 0 to 99 min 5 min min

menu: 10 No. of alarm menu: 3 Flow switch range 0 to 32m/s in terms of flow velocity Total switch range

0.000000 to 99999999

menu: 10 No. of alarm menu: 3 Flow switch range 0 to 32m/s in terms of flow velocity Total switch range

0.000000 to 99999999

flow velocity

Not used

0.000m3/h [(5) unit]

Not used



+Total pulse



-Total pulse



Range full scale 2



Alarm [All, Device error, Process error]



Flow rate switch



Flow SW high [ [(5) unit]] Flow SW low [ [(5) unit]]

Total switch [ [(6) unit]]



Range over



Pulse range over



–Flow direction



Not used



+Total pulse



-Total pulse



Range full scale 2



Alarm [All, Device error, Process error]



Flow rate switch



Flow SW high [ [(5) unit]] Flow SW low [ [(5) unit]]

Total switch [ [(6) unit]]



Range over



Pulse range over



–Flow direction



*1) English is set when 4th digit of the type is “E”.

S : Japanese

FSV

□

E : English

FSV

□

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