5. Absolute maximum ratings ...................................................................... 1-7
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1-1
Chapter 1 Product Outline
VB(U)
11
10
9
5
3
21
20
19
18
17
16
15
14
13
12
22
23
24
26
28
30
36
32UP
V
W
N(V)
N(U)
N(W)
Vcc
IN
GND
OUT
Vs
Vcc
U
IN
V
IN
W
IN
U
OUT
V
OUT
W
OUT
Fo
IS
GND
VFO
IS
COM
COM
IN(LU)
IN(LV)
IN(LW)
V
CCL
V
CCH
IN(HU)
IN(HV)
IN(HW)
VB(V)
VB(W)
TEMP
NC
V
B
7
TEMP
Vcc
IN
GND
OUT
Vs
V
B
Vcc
IN
GND
OUT
Vs
V
B
3×HVIC
LVIC
3×BSD
6×IGBT 6×FWD
1. Introduction
The objective of this document is introducing Fuji IGBT Intelligent-Power-Module “Small-IPM”.
At first, the product outline of this module is described.
Secondary, the terminal symbol and terminology used in this note and the specification sheet are
explained. Next, the design guideline on signal input terminals and power terminals are shown using its
structure and behavior. Furthermore, recommended wiring and layout, and the mount guideline are given.
Feature and functions
1.1 Product concept
• 7th gen. IGBT technology offers high-efficiency and energy-saving operation.
• Guarantee T
• Higher accuracy of short circuit detection contribute to expanding over load operating area.
• Compatible pin assignment, foot print size and mounting dimensions as the 1st gen. Small IPM series.
• Product range: 15A – 35A / 600V.
• The total dissipation loss has been improved by improvement of the trade-off between the Collector-
Emitter saturation voltage V
1.2 Built-in drive circuit
• Drives the IGBT under optimal conditions.
• The control IC of upper side arms have a built-in high voltage level shift circuit (HVIC).
• This IPM is possible for driven directly by a microprocessor. Of course, the upper side arm can also
be driven directly. The voltage level of input signal is 3.3V or 5V.
• Since the wiring length between the internal drive circuit and IGBT is short and the impedance of the
drive circuit is low, no reverse bias DC source is required.
• This IPM device requires four control power sources. One is a power supply for the lower side IGBTs
and control ICs. The other three power supplies are power supplies for the upper side IGBTs with
proper circuit isolation.
The IPM doesn’t need insulated power supplies for the upper side drive because the IPM has built-in
bootstrap diodes (BSD).
j(ope)
=150℃
and switching loss.
CE(sat)
Fuji Electric Co., Ltd.
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Fig. 1-1 Block Diagram of Internal Circuit
1-2
Chapter 1 Product Outline
FWDIGBT
WIREIC
Mold resin
Lead frame
BSD
Aluminum base PCB with isolation layer
Mold resin
FWDIGBT
WIREIC
Mold resin
Lead frame
BSD
Aluminum base PCB with isolation layer
Mold resin
1.3 Built-in protection circuits
• The following built-in protection circuits are incorporated in the IPM device:
(OC): Over current protection
(UV): Under voltage protection for power supplies of control IC
(LT) or (OH): Temperature sensor output function or Overheating protection
(FO): Fault alarm signal output
• The OC protection circuits protect the IGBT against over current, load short-circuit or arm short-circuit.
The protection circuit monitors the emitter current using external shunt resistor in each lower side IGBT
and thus it can protect the IGBT against arm short-circuit.
• The UV protection circuit is integrated into all of the IGBT drive circuits and control power supply. This
protection function is effective for a voltage drop of all of the high side drive circuits and the control
power supply.
• The OH protection circuit protects the IPM from overheating. The OH protection circuit is built into the
control IC of the lower side arm (LVIC).
• The temperature sensor output function enables to output measured temperature as an analog voltage
(built in LVIC)
• The FO function outputs a fault signal, making it possible to shut down the system reliably by outputting
the fault signal to a microprocessor unit which controls the IPM when the circuit detects abnormal
conditions.
1.4 Compact package
•The package of this product includes with an aluminum base, which further improves the heat radiation.
•The control input terminals have a shrink pitch of 1.778mm (70mil).
•The power terminals have a standard pitch of 2.54mm (100mil).
Fig.1-2 Package overview
Fuji Electric Co., Ltd.
MT6M12343 Rev.1.0
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Fig.1-3 Package cross section diagram
1-3
Chapter 1 Product Outline
2. Product line-up and applicable products for this manual
Table. 1-1 Line-up
Rating of IGBT
Type name
6MBP15XSD060-50 600
6MBP15XSF060-50 LT*1
Voltage
[V]
Current
[A]
15 1500Vrms
Sinusoidal 60Hz, 1min.
(Between shorted all terminals and case)
Isolation Voltage
[Vrms]
Variation Target application
*1
LT
OH
6MBP20XSD060-50 20 LT
*1
6MBP20XSF060-50 LT*1
OH
6MBP30XSD060-50 30 LT*1
6MBP30XSF060-50 LT
*1
OH*1
6MBP35XSD060-50 35 LT*1
6MBP35XSF060-50 LT
*1
OH*1
*1
*1
・Room air conditioner
compressor drive
・Heat pump
applications
・Fan motor drive
・General motor drive
・Servo drive
*1 (LT): Temperature sensor output function (LT)
(OH): Overheating protection function (OH)
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Chapter 1 Product Outline
A1A2
6MBP15XSD060-50LD
6MBP15XSF060-50LF
6MBP20XSD060-50MD
6MBP20XSF060-50MF
6MBP30XSD060-50OD
6MBP30XSF060-50OF
6MBP35XSD060-50PD
6MBP35XSF060-50PF
TYPE NAME
PRODUCT CODE
3. Definition of Type Name and Marking Spec.
• Type name
6 MBP 20 X S D 060 –50
Additional model number (Option)
50 : RoHS
Voltage rating
060 : 600V
Additional number of series
D : Temperature sensor output
F : Temperature sensor output and Over heating protection
Series name
S: Package type
Series name
X: Chip generation
IGBT current rating
15: 15A, 20: 20A, 30: 30A, 35: 35A
Indicates IGBT-IPM
Number of switch elements
6 : 6-chip circuit of three phase bridge
A
Trademark
1
Type Name
Y
6MBP20XSD
060-50
M
DATE CODE & Serial number
YMNNNN
Y : Year (0 to 9)
M : Month (1 to 9 and O, N, D)
NNNN : Serial number
Products code
A
2
Country of Origin mark
“” (Bank) : Japan
P : Philippine
P
270001
Year Code (0 to 9)
Month Code (1 to 9 and O, N, D)
Fuji Electric Co., Ltd.
MT6M12343 Rev.1.0
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Fig.1-4 Marking Specification
1-5
Chapter 1 Product Outline
A
DETAIL A
14.13
14x2.54 (=35.56)
13.0
3.50(min.)
43.0
35.0
26.0
18x1.778(=32.004)
±0.5
±0.3
±0.5
4.2
1.6 ±0.1
±0.1
3.2
±0.1
14.0
14.7
29.4
±0.5
±0.5
±0.5
1.8
1.5
3.7
±0.1
±0.1
0
.
40
10.6
±0.1
1.8
±0.1
2.5(min)
(1.2 )
(0.6)
8.96
15.56
3579101112131415161718192021
22 23 24 26 28 30 3236
±0.1
0.98(min.)
Note.1
The IMS (Insulated Metal Substrate) deliberately protruded from back surface of case.
It is improved of thermal conductivity between IMS and heat-sink.
4.76 ±0.3
15.56
±0.3
※ Note.1
Solder Plating
5.63
±0.25
0.7 ±0.4
±0.3
8.58(min.)
3.50(min.)
13.0
30.4
±0.3
±0.3
±0.3
Insulated Metal
Substrate
2.54
±0.2
1.778±0.2
B
±0
.
1
0
.
40
±
0
.
1
D
Insulated Metal
Substrate
DETAIL B
DETAIL C
DETAIL D
C
0.6
0.9
0.6
1.2
2.5(min)
3.50(min.)
±0.1
±0.1
±0.1
±0.1
±0.5
±0.5
3.83
2.6
±0.1
0.13±0.13
Unit: mm
4. Package outline dimensions
Pin No. Pin Name
3 VB(U)
5 VB(V)
7 VB(W)
9 IN(HU)
10 IN(HV)
11 IN(HW)
12 V
13 COM
14 IN(LU)
15 IN(LV)
16 IN(LW)
17 V
18 VFO
19 IS
20 COM
21 Temp
CCH
CCL
Pin No. Pin Name
22 N(W)
23 N(V)
24 N(U)
26 W
28 V
30 U
32 P
36 NC
Fig.1-5. Case outline drawings
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Chapter 1 Product Outline
5. Absolute Maximum Ratings
An example of the absolute maximum ratings of 6MBP20XSD060-50 is shown in Table 1-2.
Table 1-2 Absolute Maximum Ratings at Tj=25C,Vcc=15V (unless otherwise specified)
Item Symbol Rating Unit Description
DC bus Voltage V
Bus Voltage (Surge) V
Collector-Emitter Voltage V
Collector Current I
Peak Collector Current I
Diode Forward Current I
Peak Diode Forward Current I
Collector Power Dissipation P
FWD Power Dissipation P
DC
DC(Surge)
CES
C@25
CP@25
F@25
FP@25
D_IGBT
D_FWD
450 V
500 V
600 V
20
40
A
A
20 A
40 A
41.0 W
27.8 W
DC voltage that can be applied between
P-N(U),N(V),N(W) terminals
Peak value of the surge voltage that can be
applied between P-N(U),N(V),N(W)
terminals during switching operation
Maximum collector-emitter voltage of the
built-in IGBT chip and repeated peak
reverse voltage of the FWD chip
Maximum collector current for the IGBT chip
Tc=25C, Tj=150C
Maximum pulse collector current for the
IGBT chip Tc=25C, Tj=150C
Maximum forward current for the FWD chip
Tc=25C, Tj=150C
Maximum pulse forward current for the
FWD chip Tc=25C, Tj=150C
Maximum power dissipation for one IGBT
element at Tc=25C, Tj=150C
Maximum power dissipation for one FWD
element at Tc=25C, Tj=150C
Maximum Junction Temperature
of Inverter Block
Operating Junction Temperature
of Inverter Block
T
T
j(max)
jOP
+150
-40 ~ +150
Maximum junction temperature of the IGBT
C
chips and the FWD chips
Junction temperature of the IGBT and FWD
C
chips during continuous operation
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Chapter 1 Product Outline
Table 1-2 Absolute Maximum Ratings at Tj=25C,Vcc=15V (Continued)
Item Symbol Rating Unit Descriptions
High-side Supply Voltage V
Low-side Supply Voltage V
High-side Bias Supply Voltage
High-side Bias Voltage for IGBT
Gate Driving
Input Signal Voltage V
Input Signal Current I
Fault Signal Voltage V
Fault Signal Current I
Over Current Sensing
Input Voltage
CCH
CCL
V
B(U)-COM
V
B(V)-COM
V
B(W)-COM
V
B(U)
V
B(V)
V
B(W)
IN
IN
FO
FO
V
IS
-0.5 ~ 20 V
-0.5 ~ 20 V
Voltage that can be applied between COM
and V
terminal
CCH
Voltage that can be applied between COM
and V
terminal
CCL
Voltage that can be applied between VB(U)
-0.5 ~ 620 V
terminal and COM, VB(V) terminal and
COM,VB(W) terminal and COM.
20 V
Voltage that can be applied between U
terminal and VB(U) terminal , V terminal and
VB(V) terminal , W terminal and VB(W)
terminal.
-0.5 ~ V
-0.5 ~ V
-0.5 ~ V
-0.5 ~ V
+0.5
CCH
CCL
+0.5
V
3 mA
+0.5 V
CCL
1 mA
+0.5 V
CCL
Voltage that can be applied between COM
and each IN terminal
Maximum input current that flows from IN
terminal to COM
Voltage that can be applied between COM
and VFO terminal
Sink current that flows from VFO to COM
terminal
Voltage that can be applied between IS and
COM terminal
Maximum Junction Temperature
of Control Circuit Block
Operating Case Temperature T
Storage Temperature T
Isolation Voltage V
T
j
+150
Maximum junction temperature of the
C
control circuit block
Operating case temperature (temperature of
c
-40 ~ +125
C
the aluminum plate directly under the IGBT
or the FWD)
Range of ambient temperature for storage
stg
-40 ~ +125
C
or transportation, when there is no electrical
load
Maximum effective value of the sine-wave
iso
AC 1500 Vrms
voltage between the terminals and the heat
sink, when all terminals are shorted
simultaneously. (Sine wave = 60Hz / 1min)
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Chapter 1 Product Outline
The Collector Emitter Voltages specified in absolute maximum rating
The absolute maximum rating of collector-emitter voltage of the IGBT is specified below.
During operation of the IPM, the voltage between P and N(*) is usually applied to one phase of upper or
lower side IGBT. Therefore, the voltage applied between P and N(*) must not exceed absolute maximum
ratings of IGBT. The Collector-Emitter voltages specified in absolute maximum rating are described below.
N(*): N(U),N(V),N(W)
V
CES
V
DC
V
DC(Surge)
:Absolute Maximum rating of IGBT Collector Emitter Voltage.
:DC bus voltage Applied between P and N(*).
:The total of DC bus voltage and surge voltage which generated by the wiring
(or pattern) inductance from P-N(*) terminal to the bulk capacitor.
≤ VDC(Surge)
Collector-Emitter Current
≤ VDC(Surge)
≤ VDC
≤ VDC
VCE,IC=0
(a) In Turn-off Switching (b) In Short-circuit
Short-circuit Current
VCE,IC=0
Fig. 1-6 The Collector- Emitter voltages to be considered.
Fig. 1-6 shows an example waveforms of turn-off and short-circuit of the IPM. The V
DC(surge)
is different in
the each situation, therefore, VDC should be set considering these situation.
V
represents the absolute maximum rating of IGBT Collector-Emitter voltage. And V
CES
DC(Surge)
is specified
considering the margin of the surge voltage which is generated by the wiring inductance in this IPM.
Furthermore, VDC is specified considering the margin of the surge voltage which is generated by the wiring
(or pattern) stray inductance between the P-N(*) terminal and the capacitor.
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1-9
Chapter 2
Description of Terminal Symbols and Terminology
Contents Page
1. Description of Terminal Symbols ....................................................... 2-2
2. Description of Terminology ................................................................ 2-3
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2-1
Chapter 2
Description of Terminal Symbols and Terminology
1. Description of Terminal Symbols
Table 2-1 and 2-2 show the description of terminal symbols and terminology respectively.
Table 2-1 Description of Terminal Symbols
Pin No. Pin Name Pin Description
3 VB(U) High side bias voltage for U-phase IGBT driving
5 VB(V) High side bias voltage for V-phase IGBT driving
7 VB(W) High side bias voltage for W-phase IGBT driving
9 IN(HU) Signal input for high side U-phase
10 IN(HV) Signal input for high side V-phase
11 IN(HW) Signal input for high side W-phase
12 V
CCH
High side control supply
13 COM Common supply ground
14 IN(LU) Signal input for low side U-phase
15 IN(LV) Signal input for low side V-phase
16 IN(LW) Signal input for low side W-phase
17 V
CCL
Low side control supply
18 VFO Fault output
19 IS Over current sensing voltage input
20 COM Common supply ground
21 TEMP Temperature sensor output
22 N(W) Negative bus voltage input for W-phase
23 N(V) Negative bus voltage input for V-phase
24 N(U) Negative bus voltage input for U-phase
26 W Motor W-phase output
28 V Motor V-phase output
30 U Motor U-phase output
32 P Positive bus voltage input
36 NC No Connection
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2-2
Chapter 2
Description of Terminal Symbols and Terminology
2. Description of Terminology
Table 2-2 Description of Terminology
(1) Inverter block
Item Symbol Description
Zero gate Voltage Collector
current
Collector-emitter saturation
voltage
FWD
forward voltage drop
Turn-on time t
Turn-on delay t
Turn-on rise time t
VCE-IC Cross time of turn-on t
Turn-off time t
Turn-off delay t
Turn-on fall time t
I
CES
V
CE(sat)
V
F
on
d(on)
r
c(on)
off
d(off)
f
Collector current when a specified voltage is applied between the collector and
emitter of an IGBT with all input signals L (=0V)
Collector-emitter voltage at a specified collector current when the input signal of
only the element to be measured is H (= 5V) and the inputs of all other elements
are L (=0V)
Forward voltage at a specified forward current with all input signals L (=0V)
The time from the input signal rising above the threshold value until the collector
current becomes 90% of the rating. See Fig. 2-1.
The time from the input signal rising above the threshold value until the collector
current decreases to 10% of the rating. See Fig. 2-1.
The time from the collector current becoming 10% at the time of IGBT turn-on
until the collector current becomes 90%. See Fig. 2-1.
The time from the collector current becoming 10% at the time of IGBT turn-on
until the VCE voltage of IGBT dropping below 10% of the rating. See Fig. 2-1.
The time from the input signal dropping below the threshold value until the VCE
voltage of IGBT becomes 90% of the rating. See Fig. 2-1.
The time from the input signal dropping below the threshold value until the
collector current decreases to 90%. See Fig. 2-1.
The time from the collector current becoming 90% at the time of IGBT turn-off
until the collector current decreases to 10%. See Fig. 2-1.
VCE-IC Cross time of turn-off t
FWD
Reverse recovery time
c(off)
t
rr
The time from the VCE voltage becoming 10% at the time of IGBT turn-off until
the collector current dropping below 10% of the rating. See Fig. 2-1.
The time required for the reverse recovery current of the built-in diode to
disappear. See Fig. 2-1.
(2) Control circuit block
Item Symbol Description
Circuit current of
Low-side drive IC
Circuit current of
High-side drive IC
Circuit current of Bootstrap
circuit
Input Signal threshold
voltage
Input Signal threshold
hysteresis voltage
Operational input pulse
width
I
CCL
I
CCH
I
CCHB
V
th(on)
V
th(off)
V
th(hys)
t
IN(on)
Current flowing between control power supply V
Current flowing between control power supply V
Current flowing between upper side IGBT bias voltage supply VB(U) and
U,VB(V) and V or VB(W) and W on the P-side (per one unit)
Control signal voltage when IGBT changes from OFF to ON
Control signal voltage when IGBT changes from ON to OFF
The hysteresis voltage between V
Control signal pulse width necessary to change IGBT from OFF to ON.
Refer Chapter 3 section 4.
th(on)
and V
th(off)
and COM
CCL
and COM
CCH
.
Operational input pulse
width
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t
IN(off)
Control signal pulse width necessary to change IGBT from ON to OFF.
Refer Chapter 3 section 4.
2-3
Chapter 2
Description of Terminal Symbols and Terminology
Table 2-2 Description of Terminology
(2) Control circuit block (Continued)
Item Symbol Description
Input current I
Input pull-down resistance R
Fault output voltage
Fault output pulse width t
Over current protection
voltage level
Over Current Protection
Trip delay time
Output Voltage of
temperature sensor
Overheating protection
temperature
Overheating protection
hysteresis
Vcc Under voltage trip level of
Low-side
Vcc Under voltage reset level
of Low-side
IN
IN
V
FO(H)
V
FO(L)
FO
V
IS(ref)
t
d(IS)
V
(temp)
T
OH
T
OH(hys)
V
CCL(OFF)
V
CCL(ON)
Current flowing between signal input IN(HU,HV,HW,LU,LV,LW) and COM.
Input resistance of resistor in input terminals IN(HU,HV,HW,LU,LV,LW).
They are inserted between each input terminal and COM.
Output voltage level of VFO terminal under the normal operation (The lower side arm
protection function is not actuated.) with pull-up resistor 10k
W.
Output voltage level of VFO terminal after the lower side arm protection function is
actuated.
Period in which an fault status continues to be output (VFO) from the VFO terminal
after the lower side arm protection function is actuated. Refer chapter 3 section 6.
Threshold voltage of IS terminal at the over current protection.
Refer chapter 3 section 5.
The time from the Over current protection triggered until the collector current
becomes 50% of the rating. Refer chapter 3 section 5.
The output voltage of temp. It is applied to the temperature sensor output model.
Refer chapter 3 section 7.
Tripping temperature of over heating. The temperature is observed by LVIC.
All low side IGBTs are shut down when the LVIC temperature exceeds overheating
threshold. See Fig.2-2 and refer chapter 3 section 8.
Hysteresis temperature required for output stop resetting after protection operation.
See Fig.2-2 and refer chapter 3 section 8.
TOH and T
are applied to the overheating protection model.
OH(hys)
Tripping voltage of the Low-side control IC power supply.
All low side IGBTs are shut down when the voltage of V
drops below this threshold.
CCL
Refer chapter 3 section 1.
Resetting threshold voltage from under voltage trip status of V
CCL
.
Refer chapter 3 section 1.
Vcc Under voltage hysteresis
of Low-side
Vcc Under voltage trip level of
High-side
Vcc Under voltage reset level
of High-side
Vcc Under voltage hysteresis
of High-side
VB Under voltage trip level V
VB Under voltage reset level V
VB Under voltage hysteresis V
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V
CCL(hys)
V
CCH(OFF)
V
CCH(ON)
V
CCH(hys)
B(OFF)
B(ON)
B(hys)
Hysteresis voltage between V
CCL(OFF)
and V
CCL(ON)
.
Tripping voltage of High-side control IC power supply.
The IGBTs of high-side are shut down when the voltage of V
drops below this
CCH
threshold. Refer chapter 3 section 1.
Resetting threshold voltage from under voltage trip status of V
.
See Fig.3-3
CCH
Resetting voltage at which the IGBT performs shut down when the High-side control
power supply voltage V
Hysteresis voltage between V
drops. Refer chapter 3 section 1.
CCH
CCH(OFF)
and V
CCH(ON)
.
Tripping voltage in under voltage of VB(*). The IGBTs of high-side are shut down
when the voltage of VB(*) drops below this threshold. Refer chapter 3 section 2.
Resetting voltage at which the IGBT performs shut down when the upper side arm
IGBT bias voltage VB(*) drops. Refer chapter 3 section 2.
Hysteresis voltage between V
B(OFF)
and V
B(ON)
.
2-4
Description of Terminal Symbols and Terminology
Table 2-2 Description of Terminology
(3) BSD block
Item Symbol Description
Chapter 2
Forward voltage of
Bootstrap diode
V
F(BSD)
BSD Forward voltage at a specified forward current.
(4) Thermal Characteristics
Item Symbol Description
Junction to Case Thermal
Resistance
R
th(j-c)_IGBT
Thermal resistance from the junction to the case of a single IGBT.
(per single IGBT)
Junction to Case Thermal
Resistance
R
th(j-c)_FWD
Thermal resistance from the junction to the case of a single FWD.
(per single FWD)
Case to Heat sink
Thermal Resistance
R
th(c-f)
Thermal resistance between the case and heat sink, when mounted on a heat
sink at the recommended torque using the thermal compound
(5) Mechanical Characteristics
Item Symbol Description
Tighten torque
-
Screwing torque when mounting the IPM to a heat sink with a specified screw.
Heat-sink side flatness
V
V
2.1V
IN
CE
I
C
10% 10%
t
d(on)
t
on
90%
-
t
rr
90%
t
r
t
c(on)
Flatness of a heat sink side. See Fig.2-3.
V
IN
I
rp
I
C
V
CE
0.8V
90%
10% 10%
t
d(off)
t
off
t
c(off)
t
f
Fig.2-1 Switching waveforms
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Chapter 2
Approx.4.5
Approx.0.7
Approx. 7.0
TOP VIEWSIDE VIEW
Heat sink side
Tc measurement position
Temperature sensor position
Approx. 6.3
Description of Terminal Symbols and Terminology
Fig.2-2 The measurement position of temperature sensor and Tc.
Measurement position Measurement position
+ -
+
-
Fuji Electric Co., Ltd.
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Fig.2-3 The measurement point of heat-sink side flatness.
2-6
Chapter 3
Detail of Signal Input/Output Terminals
Contents Page
1. Control Power Supply Terminals V
2. Power Supply Terminals of High Side VB(U,V,W) ................................... 3-6
3. Function of Internal BSDs (Boot Strap Diodes) ........................................ 3-9