FTS Bubbler User Manual

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EXTREME ENVIRONMENTS. EXTREMELY RELIABLE.
700-Bubbler-Man Rev 2 14 Aug 2017
Bubbler
User Manual
1.800.548.4264 | www.ftsinc.com
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Contact Information
Canadian Headquarters: 1065 Henry Eng Place Victoria, BC | V9B 6B2 | Canada www.ftsinc.com
Toll-free: 1.800.548.4264 Local: 250.478.5561
Technical support portal: http://support.ftsinc.com
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Contents
CHAPTER 1 GENERAL ................................................................................................ 1
1.1 INTRODUCTION ................................................................................................................................................................... 1
1.2 DISPLAY AND KEYPAD ..................................................................................................................................................... 2
1.3 CONFIGURING THE BUBBLER ......................................................................................................................................... 2
1.4 FIRMWARE UPDATES ........................................................................................................................................................ 3
CHAPTER 2 INSTALLATION ....................................................................................... 4
2.1 PRIOR TO PROCEEDING TO THE SITE .......................................................................................................................... 4
2.1.1 Equipment ................................................................................................................................................................. 4
2.2 SITE SELECTION ................................................................................................................................................................... 4
2.3 MOUNTING ........................................................................................................................................................................... 4
2.4 CONNECTORS AND WIRING ........................................................................................................................................... 4
2.4.1 SDI-12 Connections ................................................................................................................................................ 5
2.5 DESICCATOR ......................................................................................................................................................................... 5
2.6 CONNECTING AND INSTALLING THE ORIFICE LINE ............................................................................................... 6
2.6.1 Using the Swagelok® Fitting ............................................................................................................................... 7
2.7 POWER CONNECTIONS .................................................................................................................................................... 8
CHAPTER 3 BUBBLER INTERFACE AND MENUS ....................................................... 9
3.1 KEYPAD .................................................................................................................................................................................. 9
3.2 SCREENS, MENUS AND OPERATING THE USER INTERFACE ............................................................................... 9
3.2.1 Editing a Menu Item .............................................................................................................................................10
3.3 STATUS SCREEN ................................................................................................................................................................10
3.3.1 Fault ............................................................................................................................................................................10
3.4 CONDUCTING A MANUAL PURGE .............................................................................................................................10
3.4.1 Bleeding the Tank .................................................................................................................................................11
3.5 CONFIGURING THE BUBBLER USING THE BUBBLER INTERFACE ....................................................................12
3.6 SETTING THE STAGE ........................................................................................................................................................12
3.7 SETUP MENU ......................................................................................................................................................................13
3.8 DIAGNOSTICS.....................................................................................................................................................................13
3.8.1 Updating Firmware ..............................................................................................................................................14
CHAPTER 4 CONFIGURATION USING AXIOM DATALOGGER INTERFACE ........... 15
4.1 SETUP GENERAL INFORMATION .................................................................................................................................16
4.2 SENSOR TAB .......................................................................................................................................................................17
4.3 STAGE TAB ..........................................................................................................................................................................17
4.4 MECHANICAL TAB ............................................................................................................................................................18
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4.5 PURGE TAB ..........................................................................................................................................................................19
4.6 SAVE CONFIGURATION ..................................................................................................................................................20
4.7 BUBBLER SENSOR SCREEN ............................................................................................................................................20
4.7.1 Conduct a Manual Purge ....................................................................................................................................21
4.7.2 Set Stage and Calculate/Clear Offset .............................................................................................................21
CHAPTER 5 SDI-12 COMMANDS ............................................................................. 25
5.1 STANDARD SDI-12 MEASUREMENT COMMANDS ...............................................................................................25
5.1.1 SDI -12 Measurement Command Codes ......................................................................................................26
5.2 EXTENDED (X) COMMANDS .........................................................................................................................................27
5.2.1 Required Formatting Elements .......................................................................................................................27
5.2.2 X Commands List...................................................................................................................................................27
APPENDIX A SPECIFICATIONS .................................................................................. 30
APPENDIX B TROUBLESHOOTING GUIDE ................................................................ 31
B.1 MECHANICAL INDICATORS ..........................................................................................................................................31
B.2 BUBBLER STATUS SCREEN FAULT INDICATORS ....................................................................................................31
B.3 HEALTH STATUS/ERROR INDICATORS ......................................................................................................................32
B.3.1 MANAGING HEALTH STATUS INDICATORS .................................................................................................32
B.3.2 DETERMINING MULTIPLE HEALTH STATUS INDICATORS ......................................................................33
APPENDIX C PARTS AND ORDERING INFORMATION ............................................. 34
DOCUMENT REVISION HISTORY ................................................................................ 35
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Air Intake
Display
Keypad
Chapter 1
GENERAL
1.1 INTRODUCTION
The FTS Bubbler is an SDI-12 user configurable system for accurately measuring water stage in streams and reservoirs using pressure differentials. It is a self-contained, sealed system that includes an air compressor, control electronics and a high accuracy pressure sensor for measuring water levels. It can be connected to a data collection platform (DCP) using the SDI-12 interface for data logging capability
Mounting plates
Power Connector
SDI-12 Data Connector
Compressor
Outlet/Orifice Line Connection
Figure 1-1: Bubbler components
The system forces air at a continuous rate through an orifice line, the end of which is mounted at a known, fixed position. A sensor measures the pressure required to maintain the air flow down the orifice line such that bubbles emerge from its end, compares that to atmospheric pressure, and computes the stage level (water depth). Any change in water level causes the air pressure in the orifice line to vary resulting in updated stage levels.
FTS’ proprietary design allows for a larger orifice (18 times larger than the standard metering valve orifice of 0.035mm). Not only does this minimize fouling of the manifold but it also allows the purge to flush particulates throughout the entire system from the compressor valve to the orifice line end fitting. The purge is achieved without bypassing a portion of the system, as systems which use a metering valve must do. This results in highly accurate readings, even in environments with high humidity or containing airborne particulates.
To maintain the integrity of the internal components, FTS suggests maintenance should be conducted by factory trained personnel at the FTS factory.
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1.2 DISPLAY AND KEYPAD
The front panel has a display and keypad which is used to view information and perform specific actions (purge, set stage, setup, and diagnostics). The display will normally be off in power save mode. Pressing any key will display the status screen. The arrow keys are used to navigate through the different functions and configuration parameters.
The front panel allows the user to do the following:
Set purge pressure Conduct a manual purge Manually bleed the tank Set stage Set stage units Set bubble rate Set averaging duration Set temperature units Set the SDI-12 address
Details of the interface and menu items are contained in Chapter 3.
1.3 CONFIGURING THE BUBBLER
The Bubbler can be configured through its front panel or through a data logger. However, certain features, those which require a timer, can only be set through a data logger. Refer to Table 1-1.
Table 1-1: Configuration using Bubbler vs data logger
FUNCTION BUBBLER
Set stage Set stage units Set bubble rate Set temperature units Set averaging duration Perform manual purge
         
Set scheduled purge Set scheduled stage
collection
Set date and time1
IMPORTANT! The Bubbler will retain the last input configuration whether set through
the Bubbler or the data logger.
DATA
LOGGER
1
This sets the Bubbler’s date and time which is used on the time stamp of the Bubbler’s SD card. It does not
affect the time stamp of sent data or the timing of scheduled events as those are controlled by the data logger and the telemetry in use. If not using an Axiom Datalogger and it is desired to maintain the integrity of the Bubbler’s SD card timestamp, this will have to be manually set every 24 hours using the Set time and date X­command ( See section 5.2 )
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The Set Stage and Setup sub-menus on the Bubbler’s interface are used to configure the Bubbler. Refer to Chapter 3 for details.
If the Bubbler is used with an FTS Axiom Datalogger, configuration is done through the Bubbler sensor extension. See Chapter 4 for details.
If using a data logger other than the Axiom, configuration is done using the X-commands. Refer to Chapter 5.
1.4 FIRMWARE UPDATES
Periodically, the Bubbler’s firmware may need to be updated. In that event, FTS will issue a notification with instructions on how to conduct the update.
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Chapter 2
INSTALLATION
2.1 PRIOR TO PROCEEDING TO THE SITE
2.1.1 EQUIPMENT
Unpack the Bubbler and conduct a visual inspection for any signs of shipping damage. If any damage is found, contact FTS Service and Support immediately. Retain the shipping container to transport the Bubbler to the site or to return the unit to FTS should damage have occurred during shipping.
A 3/32” head size flathead screwdriver will be required for the screws on the terminal blocks. Ensure you bring the required tools and hardware for mounting the Bubbler in accordance with your site characteristics.
2.2 SITE SELECTION
The Bubbler should be mounted adjacent to the body of water to be measured, typically in a hydrology shack or gauging house. The position of the Bubbler should allow for a continuous downward run of the orifice line to its final termination point. The water should be relatively calm and where sediment accumulations are not likely to block the orifice.
The orifice line with a terminating orifice should be laid out into the water so that the stream ward end will remain in a fixed position and at a depth that will not be exposed at low stage. Should the orifice
line need to be installed in an area with high currents, it should be installed in a static tube.2
2.3 MOUNTING
The Bubbler should be firmly bolted to a vertical surface using the mounting plates located on the corners of the enclosure. The connectors and outlets should be pointing down. The bottom of the Bubbler should be free of obstruction so the orifice line has a free downward run. Ensure the orifice line is not bent or crimped.
It is not recommended to mount the Bubbler so that it rests on a horizontal surface such as a table top or shelf as this can bend the orifice line permitting moisture to accumulate and prevent the correct operation of the device.
2.4 CONNECTORS AND WIRING
When installing the Bubbler connections, do not apply power until all other connections are made.
The following connections should be made:
1. Data connections (SDI-12)
2. Desiccant assembly
3. Orifice line
4. Power
2
Refer to USGS publications TM3-A7 Stage Measurement at Gaging Stations http://pubs.usgs.gov/tm/tm3-
a7/pdf/tm3-a7.pdf and TWRI_8-A2 “Installation and Service Manual for U.S. Geological Survey Meters” http://pubs.usgs.gov/twri/twri8a2/html/pdf.html
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2.4.1 SDI-12 Connections
SDI-12 connections are made using the removable terminal block on the bottom of the Bubbler.
These connections are used to connect the Bubbler to an SDI-12 capable DCP, such as an Axiom Datalogger.
The SDI-12 interface has connections for power (12 v), serial data, and ground. Connect the SDI-12 leads to the data logger in accordance with the manufacturer’s direction. Connect the flying leads from the data logger to the Bubbler’s terminal strip as shown.
Insert the terminal block into the Bubbler’s connector port and secure.
Pin Description 1 12 volt line 2 Serial data line 3 Ground line
Figure 2-1: SDI-12 Connections
2.5 DESICCATOR
An external desiccator must be connected to prevent the accumulation of moisture in the compressor manifold and throughout the system. The desiccator should be mounted close to the Bubbler to minimize the length of the output hose. Ensure there are no kinks or bends in the output hose. Connect the output hose from the desiccator to the inlet fitting on the Bubbler. Secure both ends of the hose with a hose clamp. Follow the manufacturer’s directions with respect to handling, mounting, maintenance, and disposal of the desiccator and desiccant.
Output hose secured with hose clamp
Desiccator
Figure 2-2: Desiccant and Orifice Line Connections
Inlet Fitting (desiccant hose connection)
Bubbler outlet (orifice line connection)
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2.6 CONNECTING AND INSTALLING THE ORIFICE LINE3
The orifice line should be black polyethylene 3/8” outer diameter, 1/8” inner diameter USGS approved. The maximum length of the line should not exceed 1000 ft. There will be an induced error caused by a pressure drop in lines which exceed the maximum recommended length.
The orifice line should be laid out and the run established and set up before connecting it to the Bubbler.
The run should be as straight as possible in a continuous downward path to minimize moisture collection in catenaries. No part of the line should be lower than the line exit in the water. The run should terminate in a calm area.
Consider enclosing the line in a protective conduit to prevent damage from animals, vandals, etc.
The orifice line should be laid out in calm water and secured so that the stream ward end with the line outlet will remain in a fixed position and at a depth that will not be exposed at low stage. The stream ward end should be directed pointing down.
Should the orifice line need to be installed in an area with high currents, it should be installed in a static tube.
DO:
Use only USGS approved line Install the line outlet pointed downwards
in calm water
Ensure the line’s run is downward with no
catenaries or bows
Ensure no part of the line’s run is lower
DO NOT:
Face the stream ward end of the orifice
line facing upstream, downstream or upwards
Mount the line outlet in turbulent water
or in the wake of an obstruction (boulder, bridge footing etc.)
than the line outlet
Once the orifice line run is securely laid out, connect the orifice line to the Bubbler outlet (refer to Figure 2-3) and secure it with the provided Swagelok® fitting.
3
For a detailed explanation of the installation of an orifice line and static tube, refer to USGS publications:
TWRI_8-A2: Craig, J.D, 1983, “Installation and service manual for U. S. Geological Survey manometers”: U.S. Geological Survey Techniques of Water-Resources Investigations, book 8, chap. A2.
http://pubs.usgs.gov/twri/twri8a2/html/pdf.html
TM3-a7: Sauer, V.B. and Turnipseed, D.P., 2010 “Stage Measurement at Gaging Stations”: U.S. Geological Survey Techniques and Methods, book 3, chap 7, sect A http://pubs.usgs.gov/tm/tm3-a7/pdf/tm3-a7.pdf
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ferrule
2.6.1 USING THE SWAGELOK® FITTING4
IMPORTANT! Always depressurize the system prior to assembling/disassembling the
Swagelok fitting.
ASSEMBLY:
IMPORTANT! Ensure the
Swagelok fitting ferrules are oriented as shown
Stepped down portion of back
Tapered section of front ferrule
Figure 2-3: Swagelok fitting orientation
1) Place the nut and ferrules on the line as shown in Figure 2-3 and fully insert the line into the Bubbler outlet.
2) Screw the nut on until finger tight.
3) Mark the nut at the 6 o’clock position.
4) Hold the Bubbler outlet steady with a wrench, and use another wrench to tighten the nut one and a quarter turns (pass the 6 o’clock position once and stop at the 9 o’clock position).
DO NOT twist the Bubbler outlet.
Only turn the nut.
DISASSEMBLY
4
For a detailed explanation of installing Swagelok fittings refer to “An Installer’s Pocket Guide for Swagelok Tube
Fittings” on the Swagelok website. https://www.swagelok.com/downloads/webcatalogs/en/ms-13-151.pdf
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1) Mark a line along the back of the nut and Bubbler
outlet. These marks will be used to return the nut to this position.
2) Use two wrenches as shown in Step 4 of the
assembly directions to loosen the nut.
3) Once maintenance is complete, replace the nuts and
ferrules, and re-insert the line as shown in Step 1 of the assembly instructions.
4) Using the wrenches as shown in Step 4 of the
assembly instructions, turn the nut to the marked position. At this point, resistance will increase. Tighten the nut slightly.
2.7 POWER CONNECTIONS
The Bubbler requires a dedicated +12V power source to operate. This is normally supplied by an external lead-acid battery. Although the Datalogger supplies some power through the SDI port, it is only enough to view and operate the Bubbler’s screen. It is insufficient to run the compressor.
IMPORTANT! If the Bubbler is sharing an external battery source with other
equipment, the combined power draw will need to be considered when calculating the site’s power budget and power requirements.
To connect the power cable:
1) Remove the power terminal block from the port
2) Secure the power wires to the appropriate pins (positive and negative – see Figure 2-4).
3) Connect the power cable to the power source (positive to positive, negative to negative).
4) Re-insert and secure the power terminal block.
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Figure 2-4: Power
Connections
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Up
Chapter 3
BUBBLER INTERFACE AND MENUS
The front panel has a display and keypad which is used to configure the Bubbler. When power is supplied, the start-up screen will display for about 5 seconds before the Status Screen is displayed.
After three minutes of inactivity, the display will enter low power mode and blank out. Pressing any button on the keypad will display the status screen.
3.1 KEYPAD
The keypad consists of the following buttons used to navigate through the different screens and menu items:
Left
Select/ Accept
Down
Right
Figure 3-1: Keypad
3.2 SCREENS, MENUS AND OPERATING THE USER INTERFACE
The following diagram illustrates the different screens and menus.
STATUS SCREEN
SITE/FAULT * STAGE OFFSET TANK PSI
MAIN MENU
PURGE SET STAGE SETUP DIAGNOSTICS
* Normally the Status screen will display the Site’s name. If it indicates FAULT, the diagnostics screen will provide details of the fault.
SUB-MENUS
PRESSURE PURGE BLEED
STAGE UNITS
SLOPE
SITE ADDRESS RATE TEMP F/C AVG DUR SDCARD
BATTERY TEMP VERSION UPDATE DATE TIME
Only shows when custom units are selected
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Figure 3-2: Menu tree
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To display the Main Menu press the Select button. Use the up and down arrows to move the double arrow symbol to the desired menu item. Press the right arrow to bring up the sub-menu. Use the up and down arrows to scroll through the sub-menu items Press the left arrow to return to the previous menu.
Note that only four lines of the menu can be displayed on the screen, so you must use the up and down arrows to view all items in longer menus.
3.2.1 Editing a Menu Item
Navigate to the item you wish to edit. It will be indicated by the double arrow symbol. Press the Select/Accept button. The field that can be edited will flash. Use the up and down arrows to input the desired number, symbol or letter. The right and left arrows will move the cursor to the next field to be edited. Press the Select/Accept to save the changes.
3.3 STATUS SCREEN
The Bubbler’s status screen will display the site identification or any faults, the latest stage measurement, the calculated offset and the tank PSI. Note that if a custom slope was used to calculate the stage, the displayed unit of measurement will be “cu” (to designate custom).
When the status screen is displayed, pressing the right arrow on the keypad will initiate a fresh stage reading.
3.3.1 FAULT
The FAULT display line can only show a single fault. Possible faults are prioritized, with the understanding that a higher priority fault is normally the cause of lower priority faults (e.g. an apparent compressor fault is caused by a battery fault). The priority of faults (highest to lowest) is:
BATTERY
TEMPERATURE
LINE_BLOCK
LINE_HIGH
3.4 CONDUCTING A MANUAL PURGE
PURGE SET STAGE SETUP DIAGNOSTICS
Figure 3-3: Purge sub-menus
PRESSURE PURGE BLEED
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If the line becomes obstructed by silt, dirt or other debris, or water has accumulated in the line, the line must be cleared. This is done by conducting a purge. No readings can be taken during the purge.
Input the desired pressure for the purge. The pressure range is 20-90 psi; the default setting is 90 psi. The set purge pressure must be greater than the running tank pressure for the purge to take place. . During a purge, the pump increases to the set purge pressure. Once the input purge pressure is reached, the outlet valve is opened and the air is forced out until the tank pressure has dropped to 3 psi greater than the tank pressure was prior to purge. This prevents the ingress of water into the line. Once the purge is complete, the tank pressure will equalize to the line pressure, and the bubble rate will return to the settings prior to the purge.
To conduct a purge, select PURGE: START. Once the purge starts the screen will display PURGE: STOP. The purge can be stopped during the process by selecting the PURGE: STOP option.
If PURGE: STOP is selected, the pump will stop, the tank pressure will decrease, and operations will resume at previously configured settings. The increased pressure may cause the bubble size to increase briefly until the tank pressure drops to the correct value.
If after 45 seconds of purging, the line cannot be cleared and the tank pressure is greater than 35 psi, a compressor fault will be indicated in the status screen and the compressor will stop. The M and M1 commands will continue to be sent but will return values of -99999.0. The unit will continue to attempt to bubble (the solenoid will continue to open and close) in the event the blockage does get cleared and normal operations can resume.
If the tank pressure is less than 35 psi, the unit will continue bubbling at the set rate.
3.4.1 BLEEDING THE TANK
The tank pressure must be bled prior to some maintenance such as removing the orifice line or swapping the bubbler. Once started, bleeding can be stopped by selecting the BLEED: STOP option. If selected, the compressor will recharge the tank and operations will recommence.
Once the tank is bled, the power connector to the Bubbler should be removed until maintenance is completed. Once maintenance is completed and power is re-established, operations will recommence.
However, if power is not disconnected after the tank is bled and no further actions are taken, operations will resume after 24 hours.
Normal Tank Bleed Procedure:
1) Start Bleed (bleeding will stop once tank empty)
2) Disconnect Power connector
3) Conduct maintenance
4) Replace power connector
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3.5 CONFIGURING THE BUBBLER USING THE BUBBLER INTERFACE
The Set Stage and Setup menus are used to configure the Bubbler.
IMPORTANT! After configuring, synchronize the Bubbler with the data logger by
issuing the aXCON! Command (see section 5.2).
The following variables can be set using either the Bubbler’s interface or through the data logger. The Bubbler will retain the last input configuration regardless of which method is used.
Set stage Stage units Rate
Temperature units Averaging Duration
3.6 SETTING THE STAGE
PURGE SET STAGE SETUP DIAGNOSTICS
STAGE UNITS
SLOPE
Only shows when custom (cu) units are
Figure 3-4: Set Stage sub-menu
Stage – Use the arrows to input the stage height. The Bubbler will use this value to calculate the
offset which will be displayed on the Status Screen.
Units – Use the up and down arrows to select the measurement units. The displayed Stage value will
automatically be converted to the equivalent stage value in the newly entered measurement unit.
MEASUREMENT UNITS
in (Inches) ft (feet) mm (millimeters)
cm (centimeters) m (meters) cu (custom)
HINT: When initially setting the Stage, enter the units of measurement first, and then
the desired stage value to prevent inadvertently leaving an erroneous stage height.
Explanation:
The desired stage measurement is 3.0 m. The currently entered stage measurement unit is in feet (ft). When you enter Stage Height 3.0, the Bubbler now recognizes 3.0 ft as the stage height. If you subsequently change the units to the desired meters (m), the stage height will be converted to 0.914 (3.0 ft = 0.914 m).
If you do not return to the Stage function and re-enter the correct stage height, the input stage value will remain as 0.914 m as opposed to the desired 3.0 m.
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Slope – Displays the slope. Only appears if units are custom (cu). Insert the desired slope. Note that
the Stage units on the Status screen will be displayed as “cu” not in the unit of measurement used in the slope calculation.
3.7 SETUP MENU
PURGE SET STAGE SETUP DIAGNOSTICS
SITE ADDRESS RATE TEMP F/C AVG DUR SDCARD
Figure 3-5: Setup sub-menu
Site: The site name can be input and is displayed here.
Address: This displays the Bubbler’s SDI-12 address. The Bubbler will be shipped with the default
address of zero. The address can also be set in this screen.
IMPORTANT! Changes made to the SDI-12 address with a data logger (using SDI-12
commands) will be reflected in the Bubbler. However, changes made to the Bubbler’s address using the Bubbler’s Setup menu, will NOT be reflected in the data logger.
If the address is changed after the Bubbler has been configured with the data logger, you must ensure the data logger configuration is also changed to recognize the new address. If this is not done, the data logger will not be able to communicate with the Bubbler resulting in data loss.
Rate (Bubble Rate): Sets and displays the number of bubbles released per minute.
Temperature: Select the temperature units used to display the Bubbler’s internal temperature
readings (C or F).
AVGDUR (Averaging Duration): The period of time over which the samples taken will be used to
calculate the displayed stage value. It takes approximately 1 second to take a sample. The average duration range is from 2-60 seconds.
SD Card: The SD card is used for service and factory logs and should only be accessed by trained FTS
personnel. If no SD card is inserted the SDCARD option screen will display a dash. If an SD card is inserted the SDCARD option will display EJECT. This should always be selected prior to removing the SD card.
3.8 DIAGNOSTICS
PURGE SET STAGE SETUP DIAGNOSTICS
Figure 3-6: Diagnostics Sub-menu
BATTERY TEMP VERSION UPDATE DATE TIME
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The diagnostics sub-menu is read only, with the exception of the Update function, and displays the current state of the following items:
Battery: displays the current voltage
Temp: displays the internal temperature of the Bubbler
Version: displays the current firmware version
Update: used to update firmware
Date: displays the date (provided from the data collection platform)
Time: displays the time (provided from the data collection platform)
3.8.1 UPDATING FIRMWARE
If there is a firmware update required, a notice shall be posted to the FTS Support Website with instructions on the firmware and how to download the update to a blank SD card. The only file on the SD card should be the firmware file.
IMPORTANT! The Bubbler should be opened in a protected environment free from moisture, dust and other airborne debris which may enter the enclosure.
1) Open the Bubbler and insert the SD card in the SD slot
on the circuit board
Figure 3-7: SD card slot
2) Close the Bubbler and go to the Diagnostics sub-menu and select UPDATE. It will display the firmware version.
It is good practice to compare the VERSION and UPDATE displays to ensure the update is to a more current version.
3) Press the “Select/Accept” button to initiate the download. The process normally takes approximately 45 seconds.
The display will flash while the update is downloading. When the display stops flashing, the download is complete and the Bubbler will reset.
IMPORTANT! DO NOT power cycle the Bubbler until it has completed the download.
If the Bubbler is power cycled during the download process, it will revert to the previous firmware version and the firmware update must be re-initiated.
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Chapter 4
CONFIGURATION USING AXIOM DATALOGGER INTERFACE5
The information in this chapter is specific to operating the Bubbler with an FTS Axiom Datalogger.
To operate the Bubbler with other data loggers, refer to their operator’s manuals. SDI-12 commands for the Bubbler are found in Chapter 5.
IMPORTANT! Specific variables can be configured using the Bubbler’s user interface or
through the Axiom’s Bubbler sensor extension. The Bubbler and Datalogger will retain the last input configuration regardless of which method is used.
The following variables can be set using either the Bubbler’s interface or through the data logger
Set stage Stage units Bubble rate Temperature units Averaging Duration
When used with an FTS Axiom Datalogger, the date and time will be set automatically.
Note that changes made on the Bubbler’s interface will not be reflected in the Datalogger’s screens (and vice versa) until after the Datalogger has sent the SDI-12 command relating to the specific variable. Once the command is sent, the Datalogger recognizes the latest change and will update its configuration accordingly.
From the Datalogger’s Home screen, select the SDI-12 icon and then the Search icon. Select OK on the SDI Detect screen. DO NOT check the “Include alpha in search” box.
The following screen will be displayed. Note that the Address displayed will be the address set in the Bubbler. In this example it is the default address of zero (0). Tap on the “New” field to bring you to the Bubbler Sensor Setup.
5
Refer to the Axiom Operator’s Manual (700-Axiom-Man) for complete configuration details and the Axiom
Telemetry Reference (700-Axiom-Telem) for detailed instructions on setting up messages.
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4.1 SETUP GENERAL INFORMATION
Each of the field names created in the Bubbler Sensor Setup tabs responds to a data point which will be displayed on the Bubbler’s summary screen. Once a data point is created it will be available for other functions such as Logging, Current Conditions, Processes, etc.
Default names: Most fields have default names which can be edited if desired by selecting the field
and then inputting the desired name using the pop-up keyboard.
In Edit mode, three icons are displayed on the bottom banner and are present in all tabs.
Read: This will send the M1 command6 and trigger a sensor reading. It will return the Measurement
Time, number of data points returned with the values taken.
OK (green checkmark): This accepts changes in ALL the tabs. Input all desired changes in all the tabs
prior to selecting OK. Once selected it saves the changes and then displays the Sensor screen.
Cancel (red X): This will cancel all the changes made in all the tabs. Tabs will revert to the previous
inputs.
6
Details of the M Commands can be found in Chapter 5.
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4.2 SENSOR TAB
Displays the default sensor name and Address of the Bubbler.
4.3 STAGE TAB
Stage Name: This is the name of the data point. Stage is the default name and can be changed if
desired.
Offset Name: Input the desired name for the Stage Offset data point. The offset is calculated
automatically by the Datalogger but will only be displayed on the main Bubbler Sensor screen if the Offset Name field is populated. See section 4.6.
Precision: This indicates the number of decimal places to which the reading will be displayed. The maximum number is three.
Units: Select the desired units of measurement using the drop down menu. The choices are
m (metres) mm (millimetres) cm (centimetres) ft (feet) in (inches) cu (custom)
Setting Custom Unit (Slope)
Select Custom to input a slope. Once Custom is selected in the drop down menu, a blank field will appear in which the desired slope can be input.
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Averaging Duration: The period of time over which the samples taken. This will be used to calculate
the displayed stage value. It takes approximately 2 seconds to take a sample. The average duration range is from 2-60 seconds.
Bubble Rate: This determines the number of bubbles per minute which will be released. The rate can be set from 30-120 bubbles per minute.
Interval: This is how often a measurement will be taken. It is in HH:mm:ss format.
Offset: This determines the starting time the measurement will be taken based on time after
midnight.
For example: An interval of 01:00:00 and an offset of 00:15:00 means a measurement will be taken every hour commencing at 15 minutes after midnight (00:15:00, 01:15:00, 02:15:00, etc.).
4.4 MECHANICAL TAB
Tank Pressure Name: The default name is TankP and can be changed if desired. Units are in PSI.
Line Pressure Name: The default name is LineP and can be changed if desired. Units are in PSI.
Temperature Name: Insert the desired name for the temperature variable.
Temperature Units: Select either C (Celsius) or F (Fahrenheit).
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4.5 PURGE TAB
Purges are conducted to clear the hose outlet of silt or debris which may be blocking it. The frequency of the purges and the PSI used to conduct them are dependent on the environment and conditions of the site. The Datalogger can initiate purges on a regular schedule, if the line pressure reaches a threshold value, or under both circumstances. Purges will only take place if one or both of the options are enabled.
Figure 4-1: Purge tab showing Scheduled and Threshold purge options selected
Scheduled Purge
For a scheduled purge, ensure the Enable Scheduled Purge checkbox is selected.
Select the desired pressure at which to conduct the purge. The pressure range is from 20-90 PSI. The default value is 90 PSI.
Interval: The interval is how often the purge will occur and is in HH:mm:ss format. The minimum purge interval is 10 minutes (00:10:00).
Offset: Optional. This determines the starting time the purge will commence based on time after midnight.
For example: An interval of 24:00:00 and an offset of 10:15:00 means the purge will take place daily (every 24 hours) at 10:15 a.m.
Purge if greater than
To conduct purges when the line pressure exceeds a threshold value, select the Purge if greater than checkbox and input the desired threshold value.
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4.6 SAVE CONFIGURATION
Once all tabs have been completed, select the OK checkmark on any tab. The SDI Sensor Mapping screen should display and indicate the sensor is mapped. View the Bubbler Sensor Screen and confirm configuration (see section 4.7).
4.7 BUBBLER SENSOR SCREEN
From the home screen select the Sensors icon and then the Bubbler icon. Note that the name on the icon will be the same as the Sensor Name input on the Sensor tab. This example retains the default name.
All defined data points defined in the Bubbler Sensor Setup tabs will be displayed with the latest measured values. Use the setup cog to display and edit the Bubbler Sensor Setup screen.
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4.7.1 CONDUCT A MANUAL PURGE
Purge Now: Select this to conduct a purge. Input the desired pressure. The Purge PSI will remain at
this value until changed.
4.7.2 SET STAGE AND CALCULATE/CLEAR OFFSET
Set Stage and Clear Offset enable the user to set and clear the stage offset value. They are present when a Stage variable is configured on the Stage tab. Once the stage is set, the Datalogger will automatically calculate the Stage Offset. The Stage Offset will be displayed as a data point if the Offset Name field was populated in the Stage Tab.
Set Stage
Once the sensor has been configured and is operating, the Set Stage and Clear Offset buttons can be used. They are present only if a stage variable has been configured on the Stage tab.
There are two methods available for setting the stage offset in the Datalogger depending on if the staff gauge reading is known or not. If it is known use the Set Stage button. If it is not known, use the Polled feature.
Staff Gauge Reading Known
If the staff gauge reading is known, press Set Stage, enter the staff gauge value, and confirm the changes.
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The Datalogger calculates the appropriate stage offset from the current stage sensor reading.
Polling
The polling option is meant as a temporary measure to confirm Bubbler operations and any data collected during the polling will not be recorded by the Datalogger. It will also not affect the Bubbler Setup values. That is to say, once polling is stopped, interval values will revert to those originally input in the Bubbler Setup Screen.
The user can select the Polled checkbox and then press Set Stage to begin a series of Bubbler readings while the user checks the staff gauge reading. After checking the staff gauge reading and returning to the Datalogger, the user can select the appropriate time stamped Bubbler reading and then enter the staff gauge value so that the Datalogger can calculate the appropriate stage offset.
The stage reported on the Display screen and on the Stage Offset Tool screen will use the units that the user has selected during the setup process (If the FTS pressure transducer (SDI-PT) is being used with the Axiom, the SDI-PT calculation (SDI-PT calc) will be applied if enabled during that sensor’s setup).
The steps to set up polling follow:
1. Tap the Polled box, and then select Set Stage.
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2. The Stage Offset Tool screen is displayed. Enter the desired Interval and Timeout times.
Interval is the polling interval and Timeout is the period of time over which polling will take place. The Poll Sample Size refers to how many readings will be averaged per interval.
3. Synchronize your timepiece to the Datalogger and select Start.
The screen is displayed in view only mode and polling commences. Polling values will be displayed until the Stop button is selected.
4. Go read the staff gauge. Note the time and the Staff Gauge value.
5. When you return to the Datalogger select STOP, scroll through the stage sensor readings and tap on the time that corresponds to your reading of the staff gauge. Press Select.
6. The Enter Staff Gauge Value screen appears. Enter the observed value and confirm.
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7. Confirm the new Stage Settings
8. The new Stage Offset will be calculated.
9. De-select the Polled box.
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aM!
aM1!
aM2!
Chapter 5
SDI-12 COMMANDS
5.1 STANDARD SDI-12 MEASUREMENT COMMANDS
The Bubbler uses the standard SDI -12 Commands and protocols7 which makes it compatible for use with DCP’s or transmitters. The Bubbler’s specific measurement commands follow.
Note the following:
the “a” in each command should be replaced with the sensor address number every command must terminate with an exclamation mark (!) the CRC is added at the end of the message for commands with CRC the measurement command must be followed by a Send Data command (aD0!) to view the
data
COMMAND(S) RESULTS
Measures:
aC! aMC! aCC!
aC1! aMC1! aCC1!
aC2! aMC2! aCC2!
*See Section 5.1.1 for measurement codes and meanings
Stage Units of stage* Health status/error indicator *
The health status bits will only be reset if the data logger performs an XCON command or XDT for the SW_SYNC_TIME. HW bits cannot be reset. Measures:
Stage Units of stage* Temperature Units of Temperature* Offset (Units same as Stage) Line Pressure (PSI) Tank Pressure (PSI) Battery Voltage (volts) Health status/error indicator *
Measures:
Purge state* Pump on time Pump off count Pump fault count Health status/error indicator *
The format of the response to a Measurement command is atttn: in which:
a the sensor address ttt the specified time, in seconds, until the sensor will have the measurement(s) ready n the number of measurement values the sensor will make and return in one or more
7
In accordance with SDI-12 Specification, version1.3 http://www.sdi-12.org
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subsequent D commands; n is a single digit integer with a valid range of 0 to 9
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Measurement response examples:
1) M Command followed by the Get Data Command:
0M!00043 : Bubbler at address 0, measurements will be ready in 4 seconds, and 3 fields will be returned.
0D0!+5.23+0+0 :data returned is stage (5.23), units of stage code (feet) and health status code (0).
2) M1 Command followed by the Get Data Command:
0M1!00049 : Bubbler at address 0, measurements will be ready in 4 seconds, and 9 fields will be returned.
0D0! +5.23+0+23.5+7-1.3+20+30+12.5+1
: data returned is stage (5.23), units of stage(feet), temperature (23.5), units of temperature (F), offset (-1.3), line pressure (20), tank pressure (30), battery voltage (12.5), health status code (1).
5.1.1 SDI -12 MEASUREMENT COMMAND CODES
The following numerical codes will be returned for units of stage, temperature, purge codes and health status.
UNITS OF STAGE PURGE CODES
Code Measurement Unit Code Meaning
0
Feet (ft)
1
Inches (in)
2
Metres (m)
3
Centimetres (cm)
4
Millimetres (mm)
5
Custom slope
0
Purge enabled
1
Purging
2
Purge disabled
HEALTH STATUS INDICATORS
Value Meaning
0 No error detected 1 DL & Bubbler out of sync 2 Has rebooted 4 Needs date & time set
ERROR INDICATORS Value Meaning
256 Battery out of range
512 Temperature out of range 1024 Compressor fault 2048 Line blocked 4096 Line pressure high 8192 Tank leak
If the bubbler is operating normally, the health status/error field will be populated with a zero. If there is a single indicator, the health status/error field will return one of the values seen in the table to the left.
A value other than one which appears in the table means more than one status/error indicator was detected.
Refer to the troubleshooting guide (Appendix B) for details on rectifying status/error indicators and determining the specific indicators when multiple indicators are detected.
Code Measurement Unit
TEMPERATURE
6 7 Degrees Fahrenheit (F)
Degrees Celsius (C)
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5.2 EXTENDED (X) COMMANDS
In addition to the standard set of commands, the FTS Bubbler has an extension of custom SDI -12 commands called X commands that access specific features of the sensor.
The format of X commands follows the requirement for standard SDI-12 commands in that the first character of every command must be a sensor address which is then followed by the X command and terminated by an exclamation mark. Likewise, the first character of a response is also the address character.
Some commands can be used to either view a parameter (“get”) or input a parameter (“set”). Set commands use an optional parameter P or a float parameter P.p. To “set” a value, the P or P.p should be replaced with the desired numeral(s). If the optional parameter is not used, it is a “get” command and will return the previously set value. .
5.2.1 Required Formatting Elements
In order for X commands to be valid, the following format conditions must be met:
the X must be capitalized; character case is not important for any other element
there must be no spaces within the command
in “set” commands, the ’P or P.p’ or should be replaced with the desired numerals.
5.2.2 X Commands List
X Command Definition Comments
Bubbler needs to be power-cycled after this command in order to return to normal operations.
If P is empty or P=B is begin bleed
P=E is end bleed.
aXBLDP!
Begin/end tank bleed
Set or get number of bubbles per minute, if P is empty then return setting.
Minimum value is 30 and max value is 120, default
aXBRP!
Get/set bubble rate
is 60.
aXCON!
aXDOC!
aXDOM!
Configuration change
Get date of calibration Get date of manufacture
Reset the configuration change flag indicating the settings are in sync with the data logger.
Returns in YYYYMMDD format.
Returns in YYYYMMDD format.
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X Command Definition Comments
aXDTYYYYMMDD, HHMMSS! Example: a20170125,130000! Will set the Bubbler’s
aXDTYYYYMMDD , HHMMSS!
Set date and time
date to 2017 January 25 1 p.m. Date range is from
Jan 1 22105) Time range is from 000000 to 235959
20170101 – 21050101 (
Jan 1 2017 to
aXDT! Get date and time
Returns date and time in YYYYMMDD, HHMMSS format.
aXFSN! Get serial number Example: 123456
Get firmware
aXI!
version and build
Example: 1.0.65,2017-06-21 17:19:29 UTC
date
Site ID is an alphanumeric string of maximum 10 characters
aXID!abubbler1 (gets Site ID of Bubbler1)
aXIDP! Get/set site id
aXIDbubbler1! (sets Site ID to bubbler 1) There is no error checking for symbols. If the user
wants to enter symbols he can. But symbols are not supported from the display.
aXPCB!
Get hardware revision
This is derived by a resistor set in the hardware.
Get pump
aXPUMP!
(compressor)
Returns on-time, on-off count, and fault count.
statistics
aXPRP!
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Begin/end purge or set pressure
If P is ‘B’ = begin purge mode If P is ‘E’ = end purge mode. If P is a number then set purge pressure. Example: aXPR90! (set purge pressure at 90 psi) Valid range is 20 to 90. Default :90 If no parameter (P) is input, the purge will be
conducted with the previous setting.
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X Command Definition Comments
You can check the stage value by issuing an M command.
aXSHP!
Get/set stage height value
aXSLP! Get/set slope
Get/set period for
aXSPP!
samples in seconds
If P=nnn.n stage value is set to the input number If P=Z the stage offset is zeroed aXSH10!a If P is empty then return value in current units. P = nnn.nnnn aXSL 2.786!a aXSL!a 2.786 The value range is from 0.100 to 999.999 (inclusive). Once the slope is set, the units are considered
“custom”. P = nn aXSP30! The min value is 4 and max value is 60 seconds. Default : 4 P = 0 sets units to ft (feet)
aXSUP! Get/set stage units
aXTUP!
Get/set temperature units
= 1 sets units to in (inches) = 2 sets units to m (meters) = 3 sets units to cm (centimeters) = 4 sets units to mm (millimeters) = 5 sets units to Custom Units – this is
automatically set when the slope is changed manually using the ‘aXSLs’ command
You cannot use XSU to set the value to ‘5’ (you must use XSL)
If P = 6 temperature is Fahrenheit If P = 7 temperature is Celsius aXTU6!a aXTU!a6
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Appendix A SPECIFICATIONS
PERFORMANCE DATA
Accuracy 3mm (0.01ft) or 0.1% of the effective stage, whichever
is greater Operating Pressure (Depth)
Purge Pressure 20 to 90 PSI (user selectable) Gas Delivery Constant flow bubbler with user programmable bubble
AMBIENT CONDITIONS
Operating Temperature -40°C to +60°C (-40°F to +140°F) Storage Temperature -60°C to +80°C (-76°F to +176°F) Relative Humidity 0-95% non-condensing
PHYSICAL
Dimensions 254mm x 203mm x 152 mm (10” x 8” x 6”) Weight 5.88 kg (13 lbs) Ingress Protection IP66 Enclosure Material NEMA 4X Fiberglass On-Board Screen 4x20 character display
MECHANICAL
Compressor Capacity Up to 28.3 L/min Orifice Line Fitting Brass Swagelok tube fitting
Connection to Desiccator
POWER
Power Requirements 9.6 to 12VDC Average Active Current 22 mA
SDI INTERFACE
Version 1.3 Protocol 7 bit even parity, 1 stop bit Bit Rate 1200 BPS Supply Voltage 10.6 – 16 VDC
0 to 30 PSI
(0 to 21m) (0 to 70ft)8
rate.
30 to 120 bubbles per minute
(for 3/8” outside diameter hose)
Barbed hose fitting for 5/16” ID hose
8
Based on USGS conversion factor of 2.3073 ft of pure water @50C per PSI
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Appendix B TROUBLESHOOTING GUIDE
B.1 MECHANICAL INDICATORS
PROBLEM POSSIBLE CAUSE ACTIONS
Pressure dropping/excessive pump operation Pump not running Insufficient power 1) Ensure Bubbler has a direct power source. It
Incorrect Stage A) Erroneous offset value
System leak (either internal or at bubbler line connections)
Ensure orifice line is correctly seated and tightly attached at all connection points
cannot be fully powered through the Datalogger’s SDI port (section 2.6.2).
2) Check power connections (including solar panel, if using)
3) Check battery (replace if necessary)
1) Set Stage directly by entering the staff gauge value (if known); or
2) Poll the sensor
Refer to Section 4.6.2
B) Blocked orifice line
1) Conduct a purge
2) Ensure orifice is free from larger obstructions/blockages
B.2 BUBBLER STATUS SCREEN FAULT INDICATORS
FAULT POSSIBLE CAUSE ACTIONS
BATTERY
COMPRESSOR Cannot clear blocked line 1) Inspect along length of line for crimps,
Insufficient power
1) Ensure Bubbler has a direct power source. It cannot be fully powered through the Datalogger’s SDI port (section 2.6.2).
2) Check power connections
3) Check battery (replace if necessary)
compressed areas.
2) Inspect line output for blockages
3) May have to bleed tank, cut power and remove/replace line
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B.3 HEALTH STATUS/ERROR INDICATORS
A value other than one which appears in the Health Status/Error table means more than one status flag was detected. In order to determine the indicated status flag, use the f process in section B.3.2.
HEALTH STATUS INDICATORS VALUE MEANING ACTION
0
1
Bubbler operating normally Data logger & Bubbler out of sync
2 Has rebooted
3
Health status 1 and 2 triggered
4 Needs date & time set
7
Health status 1, 2 and 4 triggered
ERROR INDICATORS VALUE MEANING ACTION
256 Battery out of range
512 Temperature out of range
1024 Compressor fault Contact FTS Support and return Bubbler to FTS for repairs 2048 Line blocked 1) Conduct a purge
4096 Line pressure high
8192 Tank leak Contact FTS Support and return Bubbler to FTS for repairs
None required
Synchronize the Axiom Datalogger and Bubbler and reset the configuration change flag. Issue the aXCON! command (see section 5.2 for details)
Set the date and time. Issue the aXDTYYYYMMDD, HHMMSS! command (see section 5.2 for details)
Take action as indicated for 1, 2 and 4.
1) Ensure Bubbler has a direct power source. It cannot be fully powered through the Datalogger’s SDI port (section 2.6.2).
2) Check power connections (including solar panel if using)
3) Check battery (replace if necessary)
Take measures to protect Bubbler from extreme ambient temperature conditions.
2) Ensure orifice is free from larger obstructions/blockages
3) Inspect along length of line for crimps, compressed areas.
4) May have to bleed tank, cut power and remove/replace line
B.3.1 MANAGING HEALTH STATUS INDICATORS
If using an Axiom Datalogger, health status indicators of 1, 2 and 4 (and by default 3 and 7) are managed by the Datalogger. When one of the aforementioned indicators is detected, the Axiom Datalogger will automatically send the required X-command to rectify the situation. If your Axiom is continuously showing a health status indicator of 7, that indicates a failure of the Datalogger to fully communicate with the Bubbler and a site visit is required to determine the cause.
If using a non-AXIOM data logger the most common health status indicator will be 4. A “4” means the Bubbler is still operating normally, but the bubbler’s SD card9’s time stamp will not be accurate. If your
data logger can be programmed to set the Bubbler’s date and time every 24 hours (as the Axiom does), the appearance of this indicator can be mitigated.
9
The SD card is used by FTS factory personnel for troubleshooting.
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Also, for non-AXIOM data loggers, if any configuration change was made or the Bubbler was rebooted (after a power cycle, for example), the aXCON! command should be issued to clear those health status indicators.
B.3.2 DETERMINING MULTIPLE HEALTH STATUS INDICATORS
1) Value (a) is returned from the get data (aD!) command in the health status field. Find the value (b) in the Health Status Table that is closest to but less than (a). Value (b) indicates the first health status indicator.
2) Subtract (b) from (a): a-b= c
3) Find the value (d) in the Health Status Table that is closest to but less than (c). Value (d) indicates the second health status indicator.
4) Subtract (d) from (c): c-d = (e)
5) Find the value (f) in the Health Status Table that is closest to but less than (e). Value (f) indicates the third health status indicator.
6) Continue in this fashion until the difference of the two values = 0
Example: 0D0! +5.23+0+23.5+7-1.3+20+30+12.5+263
1) Value (a) = 263. Value (b) = 256 = Battery out of range error
2) 263-256 = 7. Health status value closest to 7is 4= Needs time and time set
3) 7 – 4 = 3 Health status value closest to 3 is 2 = the Bubbler has rebooted
4) 3-2 = 1 Health status Value closest to 1 is 1 = data logger and Bubbler are out of Synchronization
5) 1-1 = 0 No further indicators
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Appendix C PARTS AND ORDERING INFORMATION
FTS Bubbler ordering information
Part Number Description SDI-Bubbler Bubbler, SDI
Spare Parts / Accessories Ordering Information
Part Number Description 19861 Power Connector Assembly, Bubbler 19862 Data Connector Assembly, Bubbler 19865 Swagelok Nut Set, Bubbler 19443 1.5m SDI communication cable with flying leads both ends 19442 1.5m SDI communication cable, MC one end and flying leads other
end
18945 8ft cable with fuse, flying leads on both ends 19062 Orifice Tubing, .125" ID x .375" OD - 500ft Roll 19063 USGS Standard Orifice Fitting, Galvanized 18742 Hose Clamp, Worm Drive, 2.5 to 5.5 19055 Desiccant Air Dryer - large 19056 Replacement desiccant - large 19060 Desiccant Air Dryer – small 19057 Replacement desiccant - small 19468 Desiccant tubing – 1ft sections 19469 Barbed hose fitting for 5/16” ID hose DESICCANT-BRKT-LRG Desiccant bracket and screws - large DESICCANT-BRKT-SM Desiccant bracket and screws - small
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DOCUMENT REVISION HISTORY
Revision # Date Description
1 1 Aug 2017
SDI-12 commands based on ver 0.78 of the Bubbler SDI Command Set
2 14 Aug 2017 Updated for Axiom AS ver 3.8.0.57 (Bubbler extension)
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