FTH Power X2-F Abyss User Manual

User Manual
Company Address20801 Currier Road, City Of Industry, CA 91789 Phone: 844-978-2632 Email: support@fthpower.com
FTH Power
User Manual
In order to ensure your safety and maximize your enjoyment from your new ride, we have outlined important topics in this manual for your review.
Content
1
Service Record
2Assembly Instructions
3Warnings
4Safe Riding Recommendations
5Maintenance & Adjustment
6Main Specifications
7VLCD Display Panel
8VLCD Display Panel Controls
9Battery Instructions
10Warranty
Items included in your e-bike packaging:
1. FTHPower electric bicycle
2. 2 battery chargers
3. 1 pair of pedals
4. 2 pairs of keys for locking
batter
5. User Manual
ies
Safety tips
Before operating and enjoying your new FTHPower electric bicycle, please read the content of this manual carefully. If you do not understand any section of this manual or if any function is not operating according to this manual, please contact your dealer immediately.
Service Record
Model:
Serial Numbers:
Check for damage
Frame & Fork Rims Cables & connections
Lubricate
Chain Derailleur
Seatpost
Adjust and Tension
Spokes
Gears
Seat
Reflectors & Lights Handlebars, Stem, Grips
Dealer: Purchase Date:
6 Weeks/200km
Date:
Shop:
Mechanic:
6 Months
Date:
Shop:
Mechanic:
12 Months
Date:
Shop:
Mechanic:
24 Months
Brakes Cranks & Bottom Bracket
Wheel Axles All Fasteners
Date:
Shop:
Mechanic:
Assembly Instructions
Your electric bike is shipped 85% assembled. Follow these steps to get it ready and safe for you first ride.
To Prepare
We recommend that you familiarize yourself with the bike parts before assembling. Gather all required tools. Be sure to work in a clean, dry space with plenty of room. You might wish to lay down a tarpaulin or old blanket to protect the bike during assembly. You may find it helpful to stand the bike frame on a block or sturdy box under the battery housing to work with it in an upright position. Please watch the balance when installing wheels.
1.Unpack
r
Carefully lift the electric bike out from the carton (two people recommended for this task). Cut the nylon zip ties with suitable scissors and remove the foam protection from the bike.
2.Handlebar and Stem
Loosen the handle bar angle the four handlebar clamp bolts and rotate the handlebar to make sure the brake lever, shift lever and switch positions are at the correct angle. Finally fasten the angle adjusting bolt to 5-8N.M
Do not activate the brakes until the bike is fully assembled. Squeezing brake levers while calipers have no disc rotor between them can damage the brakes.
Assembly Instructions
3. Seat
Release the seat post clamp lever and set the seat post height to the position which is suitable for you to comfortably reach the ground when you are sitting on the bike, then refasten the seat post clamp. The maximum height should be within the max height markings on the seatpost.
4.Pedals
Attach the pedals to the cranks, please note letter L and R on the axel, L means Left pedal. Note: the pedals have opposing threads – screw in the left pedal counterclockwise and screw in the right pedal clockwise. Install L pedal counterclockwise and the right pedal clockwise.
Warning
Do treat your eBike like any bicycle you would want to
last well… keep it stored somewhere secure and away from the elements.
Don't treat your eBike as a dirt-bike! The motor and
battery are weather proof, but not water-tight. It is ok in rain, but not to submerge in streams, etc!
Don't power up the throttle while the eBike is held
stationary. Motor operation for more than a few seconds while the wheel is locked/stationary can damage the motor and controller.
Important: Your bike will arrive with the battery partially charged. You need to give it a full charge before ANY use. FTHPower batteries have been precondition-cycled, so no need to do 3 full deep
Note: The LCD battery display bars will dip under full load (on hills, etc). This is normal as running voltage drops under high load. To get an accurate battery reading, wait about 10 sec after the motor is not in use. The 8 step capacity lights on the battery will give you a more accurate idea (button on top rear of battery – more info later in manual).
Do take extra care on the road as you will be travelling
faster than you normally do on a bike and your bike is now power-assisted, so will behave differently.
Don't let others ride your eBike unless you have
properly explained safe and appropriate use to them.
Don't attempt to open the motor or battery should
your system malfunction. This will void the warran-ty.
discharges as for some other brands. Just charge and go... then just top your battery up after each use (lithium batteries prefer shallow discharge). Then give your battery a complete discharge and full charge every 3 months or so to keep the cells well balanced.
Return it to the store you purchased it from. Do make sure your charger has free air movement around it as it will get quite warm.
Don't use your charger outdoors. It is for indoor use
only.
Warning
Do top up your battery whenever possible. Lithium
batteries actually prefer shallow discharge (the exact
opposite of older types of batteries that have memory
effects. Keeping your battery topped up between rides
will prolong the life of your battery and give you more
power too, as a full battery is better on the hills.
Do disconnect your battery from the charger when it
is charged. Leaving it connected permanently when
not in use will shorten cell life.
Never leave a fully discharged battery uncharged
for more than a week… you will shorten the life-
s
pan of your battery the longer you leave
it in a fully discharged state.
Don't leave your battery for more than 3 months
Note: A battery left for more than 3 months at a low voltage may suffer cell damage. This will not be covered under your warranty. It is to your advantage to properly look after your battery as it is the most expensive part of your ebike!
Important: Though the risk of battery fire with Samsung or Panasonic 18650 cells is considerably lower than cheaper, unbranded cells (Online data suggests about one in 40 million for the cells we use - i.e., you are more likely to get struck by lightening), it is still possible. Treat any charging lithium battery (including SmartMotion) as a potential fire risk (yes, this includes cellphones, computers too). If charging your battery while it is still docked into the bike simply make sure the bike (includes charger) is not on or leaning
without top-up charging it.
against a flammable surface. Same for charging battery off the bike, make sure the battery and charger is placed on a fire-rated surface (concrete floor, steel bench or shelf, etc).
Safe Riding Recommendations
1. Please observe traffic regulations, and don't lend your
bicycle to anyone who is unfamiliar with it. The bicycle can legally only be used on the road by one person age 14 years or over.
2. If you are in a country where wearing a cycle helmet is
not mandatory, we still strongly advise you to always wear one. If you are unfamiliar with cycling, we also advise you to attend a cycle proficiency course prior to using it, or gain advice from your local FTHPower dealer. Your eUrban is not a toy and should be considered a serious mode of transport.
3. As with all bicycles it is important that you stay within
safe limits. If you feel you are traveling too quickly for the road conditions you probably are, so slow down! High speed will increase forces in the case of an accident and increase the possibility of injury.
4. Test your brakes prior to using the bike every time you use it
and remember the bike will not stop as quickly in wet or icy conditions as it would on a dry road.
5. Check the tires, rims, pedals, stem, cables, chain, etc for
general condition regularly.
6. A rider is very difficult for motorists and pedestrians to see at
dusk, at night, or at other times of poor visibility. If you must ride under these conditions, check and be sure you comply with all local laws about night riding; follow the rules of the road. Take the following additional precautions: make sure that
your bicycle is equipped with correctly positioned and securely
mounted reflectors, wear light-colored, reflective clothing and or
accessories (any reflective device or light source that moves will
help you get the attention of approaching motorists, pedestrians
and other traffic). Make sure your clothing or anything else you
are carrying on your bicycle doesn't obstruct a reflector or light. Ride slowly when conditions demand you to do so.
7. Check the front and rear rim's safety line. Replace wheel
when any part of the Rim Wear Groove is not visible. It is dangerous not to do so.
8. You must not leave the bike unattended or use the kickstand
to stand the bike without your support when a child is in the rear seat as the bike could tip over and cause serious injury.
9. Make sure the rear suspension underside of your seat is out
of reach of your child to avoid finger injury.
10. Your bicycle must be returned to your servicing dealer or
bicycle/motorcycle mechanic after one month or 200km of riding (which ever comes first) to re-tension the spokes. Then every six months or 1000km (which ever comes first) for a general service and thorough inspection. Failure to do this can void your warranty due to unnecessary wear.
Safe Riding Recommendations
Pre-ride Checklist
Please make sure the brake lever sequence is correct for your country before riding. In UK, NZ and Australia the left brake lever is for rear brake and the right brake is for the front brake. In all other countries it is the other way: left for front, right for rear. Check the tires for any visible damage. Check tire pressures are 30psi, and adjust if necessary. Check for any loose nuts, bolts, or fixings. Check brake functions, cable tension, pad clearance, etc. Check all electronic functions are OK (functions detailed later in this manual). Check the reflectors are in place and the lights are working (detailed later in manual).
c. Front wheel axle nuts 30-35N.M d. Seat angle clamp bolt 24N.M e. Crank axle nuts R:42N.M
L: 46N.M
f. Gear shifter nuts 4N.M g. Rear carrier nuts 8N.M h. Mudguard bracket nuts 8N.M I. Handle bar clamp nut 17-20N.M j. Quill stem bolt 19N.M k. Seat tube clamp nut 4-7N.M l. Rear wheel axle nuts 40-45N.M m. Quick release front axle. Measured torque not
typically used. Common industry practice is resistance
at lever half way through swing from open to fully closed. For all other nuts, the torque depends on the nut diameter: M4 2.5-4.0N.M
Torque Settings
Check bolts are tightened according to the following recommendations before you set off for the first time.
a. Seat pillar clamp nut/bolt 5N.M-8N.M b. Brake cable anchor bolt 5N.M
M5 4.0-6.0N.M M6 6.0-7.5N.M
Note: make sure axle nuts are always done up tight on both wheels as connections to the motor and the dropouts can be damaged due to the axle spinning.
Maintenance & Adjustment
1. Gear Adjustment
Adjust the rear derailleur cable tension to align guide pulley with the centre of the cogs (setting this in gear 3 or 4 is easiest). Low adjustment: In 1st gear check and if necessary, turn the L adjustment screw so that the guide pulley moves to a position directly in line with the largest (1st gear) sprocket. High adjustment: turn the crank arm while gear shifting the derailleur to move the derailleur to the top gear position, and then check and if necessary, turn the H adjustment screw to adjust so that the guide pulley is in line with the outer line of the smallest sprocket when looking from the rear. Turn the crank arm to set the derailleur to the low position.
2. Cleaning your electric bike
Warm soapy water and a cloth can be used to clean
the frame of your bike, but care must be taken not to
immerse any of the electrical components; they are
rainproof but cannot be immersed in water. The motor
can be cleaned with a soapy cloth, but also must not
be immersed in water. The battery can be cleaned with
a damp cloth, then dried afterwards. Note: in salty
conditions it is essential to clean and lube your bike
regularly.
3.Lubrication
1.1 Once a month lubricate all pivot points on your
derailleur and the derailleur pulleys with suitable
chain lube.
L adjustment screw H adjustment screw
1.2 Every three months lubricate the brake lever
pivots, gears and chain with suitable oil.
Maintenance & Adjustment
4. Other Maintenance
Your bicycle must be returned to your servicing dealer or bicycle/motorcycle mechanic after one month or 200km of riding (which ever comes first) to re-tension the spokes. Then every six months or 1000km (which ever comes first) for a general service and thorough inspection. Failure to do this can void your warranty due to unnecessary wear and tear. Excluding the electric drive side of things, your FTHPower bicycle is a normal bicycle, with normal components. Your dealer will be able to explain to you the general care and maintenance of the normal bicycle components. You should pop your bike in for a check-up after about a month's use as new gear and brake cables will stretch, then every 6 months after that. The electric drive system is maintenance free and has
5. Fork adjustment
RST front fork GUIDE 26-ML has springs that can be rebound and adjust.
1.1 The front fork is the suspension fork. When sitting on the saddle, the suspension part will go down about 30%.
1.2 There is a black locker on the top of the right side of the fork, which can be locked follow the direction of the arrow and riding in the city. Before off road riding , please open the suspension loocker.
self-diagnostic codes that will be displayed on the LCD console (detailed later in this user guide) should anything go wrong. Again, speak to your dealer should any issues arise.
Main Specifications
FRAME
FORK
SHOCK
HEAD SET
HANDLE BAR
STEM
SEAT
SEAT POST
BRAKE
CHAINWHEEL
CHAIN
26"x457 A6061-T6
135mm travel, through axle, rebound and lockout adjustment.
Front suspension, rebound lockout.
Integrated tapered.
Alloy ALLOY Bar Bore:Φ31.8 Bend:6°Width:680
Ext=80mm RISE=10° ID28.6/Bar bore31.8
FTHPower Enduro.
Alloy, offset=18mm, Dia=30.4mm, L=300mm
Tektro Dis brake with 180mm rotors.
44 narrow wide alloy, 170mm crank.
KMC anti-rust
HUBS
SPOKES
RIM
TI
RE
DEREAILLEUR
MOTOR
OPERATION
DISPLAY
BATTERY
CHAIN GUIDE
Quanta double sealed bearing, Alloy 13G×135×180×36H
Black Stainless.
ALLOY 26"*4.0 13G36H with eyelets
26*4.0 INNOVA
SL-TX50-7R, TOURNEY RIGHT 7-SPEED
48V 750W rear motor
Throttle or PAS
Multifunction full color LCD system including cadence rpm, speed, avg speed, max speed,trip, and battery level.
Panasonic 48V 11.6Ah, double battery
CNC hard anodised alloy backplate, durable plastic cages and pully wheel.
CASSETTE
14-28T SHIMANO MF-TZ21
VLCD Display Panel
1. Speed display
Show current speed, unit: Km/h and mile/h, be switchable.
2. Consumption indicator
Four horizontal blocks show energy of battery (each block, 25 percents of electric energy), flickering to remind you to charge the battery.
3. Trip distance(reset while power off)
Show trip distance.
4. Odograph
Show total miles.
5. Record movement time
Record time while sensor gets signal.
6. Average speed(AVG)
Shows average speed.
7. Power assist
Show power assist.4 levels power assist adjustable.
10. Select the magnetic steel number of the speed sensor, default value is 1.
11. Speed unit option
Switch speed unit from Km/h or Mil/h, fault is Km/h.
12. 6km/h function
Select function of 6km, default is OFF.
13. Max speed setting
Select max speed during 15-45km/h, Default is 25Km/h.
14. Assist ratio setting (reserved)
Select the ratio but default is 16..
15. Mode selection (reserved)
Default is Europe. speed limit setting ,default is ON.
16. Version of the manual
Showing the current version is 3.7
8. Backlight
Switch between 2 levels brightness, default is backlight off.
9. Wheel-diameter setting
Select wheel-diameter among14-32 inch. default is 26-inch..
17. Diagnosis code
The diagnosis codes will be displayed according to the failure root, The fault detection will be launched automatically upon the equipment is switched on.
18.Torque signal value displays.
19.Initial torque signal value displays
VLCD Display Panel Controls
1.Button Definition
Pedal Assist Pedal Assist Mode Power on or off
2.2 Pedal Assist There are 4 levels of power assist (none, low, medium, high). Press this button to adjust the power assist from low to high. Default is medium assist.
2.3 Mode There are 4 levels of mode (odometer, trip distance, average speed, one way time).Press this button to adjust the mode. Default is odometer.
OdometerODO
One way time(TIME)
Trip distanceTRIP
Average speed(AVG)
3. Basic functions
2.Operation and setting
2.1 Power on or off
Press this button to power on the LCD display, pressing the button for 2 seconds to power off. Automatically shut off without any operations in 5 minutes.
3.1 Backlight Use the button switch background lighting under switching on state.
VLCD Display Panel Controls
3.2 Odograph (ODO) Under the condition of in odometer, press the
three buttons simultaneously for 10s to reset ODO.
Odometer
3.3 Average speed(AVG) Show average speed (average speed=trip distance
/ movement time), speed resolution is 0.1km/h (mil/h), full range is 99 km/h or 99.9mil/h.
3.4 Movement time(TIME)Required time for a single mileage.
Mileage time
3.5 Show diagnostic code Show diagnostic code .Easy to detect the failure.
Once the controller encounters an error, the related code will occur on the speed bar of the panel.
Average speed
Diagnostic code
VLCD Display Panel Controls
4. Hidden function and show
To show the hidden function, you should press these two buttons simultaneously for 3 seconds on startup screen, then all the itemsincluding normal functions and special functions show up. There are 11 levels of mode: odometer (ODO), trip distance (TRIP), average speed (AVG), one way time (TIME), wheel diameter selection (d1), magnetic steel number selection (cc), speed units selection (Km/mile), 6/Km/h function selection (6.0km/h), top speed selection (SD), power adjustment selection (A), mode selection (M). Default is odometer. (Tip: Just for a single time, the second will resume normal menu.)
ODO
TRIP
AVG
TIME
d1 cc
4.1 Wheel diameter selection(d1)
Use the button to enter the speed units interface, press or button to switch amongst 14-32 inch. Default is 26.
Wheel diameter selection
4.2 Magnetic steel number selection (cc) Use the button to enter the magnetic steel number selection, press or button to switch amongst 1-12. Default is 1.The digital represents the qty of pulse signal output from one round of the wheel.
3.7
SD
AM
Km/mile6.0km/h
Magnetic steel number selection
VLCD Display Panel Controls
4.3 Speed units selection(km/h mil/h) Use the button to enter the speed units interface, press button to switch between km/h and mil/h. Default is Km/h.
Speed units interface
4.4 6km/h
Use the button to enter the 6/Km/h function selection, press buttons to switch between ON/OFF. Default is OFF. Kept press button 3s in the neutral, enter the 6Km/h rotation motor, when selecting the open.
4.5 Top speed selection (SD) Use the button to enter the speed limit selection, press or buttons to switch amongst 15-27.Default is 25.
Speed limit selection
4.6 Power adjustment selection (A)
Use the button to enter the power adjustment submenu, press or buttons to switch amongst 6-35. Default is 25.
6/Km/h function selection
Power adjustment selection
VLCD Display Panel Controls
4.7 Mode selection (M) Use the button to enter the mold submenu, press button to switch between Japan and Europe. Default is Europe.
Mode Selection
4.8 Version is 3.7
Use the button to show the current version is 3.7.
5. Failure code
According to the failure condition, the diagnosis codes will be displayed. The fault detection will be launched automatically when rotating the handle and it will stop when the handle is reset.
ERR-02 Motor hall fault or motor short circuit
ERR-03
ERR-04
ERR-08
ERR-06
Controller failure
Throttle fault
Low energy alarm
Turn on the motor with cyclist's feet on the pedal for coaster brake version
Version Interface
VLCD Display Panel Controls
6. Torque signal value display
Press buttons simultaneous for 10 seconds under ODO menu, then only press to show “ODO”, “TRIP”, “AVG”, “TIME” , “TE” and “TE1” respectively and circularly. Under submenu “TE”, press again, it shows initial torque value, which is for service inspection use only.
OdometerODO
TE1
TE
One way time(TIME)
Trip distanceTRIP
Average speed(AVG)
7. Initial value for torque signal display
Under submenu “TE1”, press again, it shows initial torque value, which is for service inspection use only
Initial value for torque signal display
Torque signal value display
Battery Instructions
Charging your Battery
You can charge the battery on or off the bike. The charging port is located on the right of battery. Lift the rubber cap and plug in your charger. The charge light on the charger will show red, and turn green when the battery is fully charged.
Note: be careful to properly reinstall the rubber cap before re using your bike. If the battery is in storerage you must charge every 2 months.
Battery Removal
To remove the battery, insert the key into the lock on the front left side of battery, turn the key, slide the battery forward, then lift out. To reload the battery make sure the battery is correctly on the slide rail then slide it back in and lock.
Note: always lock the battery into the bike as it can fall out while riding.
Battery Instructions
Battery Capacitance Display
On the top front of the battery is the capacitance display button. When pushed in, the LED lights below will glow for 4 seconds, indicating the battery output power is live. The number of LED glowing displays the amount of battery capacitance.
Connections
All ebike components (brake sensors, controller, etc) on the FTH bikes have isolating marine-rated plugs, so, should you damage a component, replacement is easy. Take the bike to your local dealer and they will order a replacement part.
Warranty
All FTHPower Electric Bicycles come with an 12-month warranty against manufacturing defects in materials or workmanship on its frame, battery, controller, and motor assembly.
This warranty applies only to the original registered owner of the FTHPower bicycle and is not transferable. This limited warranty does not apply to normal wear and tear, malfunctions, or failures due to abuse, neglect, improper repair, improper maintenance, modification, accidents, or other improper use. It is important that you register your new bicycle within 30 days after purchase in order to activate the warranty.
Terms and Conditions
Frame, Battery, Controller, and Motor Assembly-are warranted to be free from defects in material or workmanship for a period of twelve (12) months from purchase. After end of any warranty period, you may purchase spare and replacement parts by contacting us. If any parts of your bicycle have been damaged during shipping, FTHPower will send a replacement part at our expense and will work you or the bike shop of your choice to x the issue at no cost to you. FTHPower will cover the cost of labor involved in handing the warranty service within a 60-day period after purchase. To receive this service, the customer needs to bring the bike to the authorized FTHPower Service Dealer from which the bike was purchased. If the bicycle was purchased on the
website, FTHPower will help to arrange an appointment at a bike shop near the customer to investigate and resolve the issue. If a part or component is faulty, please contact us by email to: ken@fthgroupinc.com and provide a video or photo of the faulty part. After the 60-day free labor period for repairs, the customer will be responsible for labor costs associated with warranty replacements.
Limited Remedy:
For any parts under warranty that need to be replaced within the 12­month time frame, FTHPower will cover the cost of freight to the customer. Unless otherwise provided, the sole remedy under the above warranty, or any implied warranty, is limited to the replacement of defective
components and parts with those of equal or greater value at the sole discretion of FTHPower. Unless this falls within the 60-day free labor repair period, the customer is responsible for labor costs associated with warranty replacements. In no event shall FTHPower be responsible for direct, incidental or consequential damages, including, without limitation, damages for personal injury, property damage, or economic losses, whether based on contract, warranty, negligence, product liability, or any other theory. Some states do not allow the exclusion or limitation of damages, so the above limitation or exclusion may not apply to you. Exclusions: The above warranty, or any implied warranty, does not cover normal wear and rear. All warranties are void if the electric vehicle is used for other than normal activities, including, but not limited to, failing to follow the owner’s manual or using the electric vehicle for commercial activities or in competitive events, and training for such activities or events. FTHPower makes no other warranties, express or implied. All implied warranties, including the warranties of merchantability for a particular purpose, are limited in duration to that of the express warranties stated above. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you . This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
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