FSR ML-800 User Manual
INSTALLATION AND OPERATOR’S MANUAL
SYSTEM MAP
MIX
C
MIX
A
MIX
SALON II SALON IV
D
MIX
B
MIX
SALON III
E
MIX
G
MIX
MIX
SALON V SALON VII
F
H
MIX
I
SALON VISALON I
MIX
J
MIX
K
SALON VIII
. 5 4
ML-800
ROOM CONTROL SELECT AND STATUS INDICATORS
LMLMLMLMLMLMLML
OFF
O 1 2 3 4 5 6 7 8
SPEECH AUDIO
ON/OFF ON/OFF
VOLUME
2
2
ROOM CONTROL
LOCAL
MIXER
L
M
ROOM COMBINED
BACKGROUND MUSIC
VOLUME
2
1
2
3
SOURCE
MIX SWITCH SELECT
A B C D E F G H
I J K L M N O P
M
2
4
MONITOR VOLUME
MIN MAX
PANEL
INTE R LOC K
Model ML - 800
8 ROOM AUDIO CONTROL SYSTEM
244 Bergen Boulevard, West Paterson, NJ 07424 • Tel 9737854347 • Fax 9737853318 • Web www.fsrinc.com
12/02 LIT1011
PROPRIETARY INFORMATION
All information in this manual is proprietary to and the property of FSR inc.
This publication is protected by the Federal Copyright Law, with all
rights reserved. No part of this document may be reproduced, transcribed, or
transmitted, in any form or by any means, without prior explicit
written permission from FSR inc.
2 ML-800
Operators Safety Summary
The general safety information in this summary is for operating personnel.
Do Not Remove Covers or P anelsThere are no user-serviceable parts within the unit. Remov al of the top cover will expose dangerous voltages. To
avoid personal injury , do not remo v e the top cover. Do not operate the unit without the cover installed
Power SourceThis product is intended to oper ate from a po wer source that will not apply more than 230 volts rms between the supply conductors or
between both supply conductor and ground. A protective ground connection b y w ay of grounding conductor in the power cord is essential for safe
operation.
Grounding the Product This product is grounded through the grounding conductor of the po w er cord. To avoid electrical shock, plug the power cord
into a properly wired receptacle before connecting to the product input or output terminals.
conductor in the power cord is essential for safe operation.
A protective-ground connection b y w a y of the g rounding
Use the Proper Power Cord Use only the power cord and connector specified for your product. Use only a power cord that is in good condition. Refer
cord and connector changes to qualified service personnel.
Use the Proper FuseTo avoid fire hazard, use only the fuse having identical type, voltage rating, and current rating characteristics. Refer fuse
replacement to qualified service personnel.
Do Not Operate in Explosive AtmospheresT o a v oid e xplosion, do not operate this product in an e xplosiv e atmosphere.
Terms In This Manual
.
WARNING
personnel. NOTE Highlights an essential operating procedure, condition or statement.
CAUTION
and maintenance (servicing) instructions in the literatureaccompanying the appliance.
AVERTISSEMENT!Le point d´exclamation dans un triangle equilatéral signale à alerter l´utilisateur qu´il y a des instructions d´operation et d´entretien
tres importantes dans la litérature qui accompagne l´appareil.
VORSICHTein Ausrufungszeichen innerhalb eines gleichwink eligen Dreiecks dient dazu,den Benutz er auf wichtige Bedienungs-und
Wartungsanweisungen in der Dem Great beiliegenden Literatur aufmerksam zu machen.
WARNING
be connected to an accessible outlet near the unit. Building Branch Circuit Protection: For 115 V use 20 A, for 230 V use 8 A.
WARNING
227 and IEC-245 standards. This cord will be fitted with a tandem prong-type plug.
Highlights an operating procedure, practice, condition, statement, etc., which, if not strictly observed, could result in injury to or death of
The exclamation point,or lighting bolt, within an equilateral triangle is intended to alert the user to the presence of important operating
The rear panel ON/OFF switch does not disconnect the unit from input AC power. To facilitate disconnection of AC pow er, the power cord must
When the COMPASS is used in the 230-volt mode, a UL listed line cord rated for 250 volts at 15 amps must be used and must conform to IEC-
Terms As Marked on Equipment
CAUTION
of personnel.
CAUTION
and maintenance (servicing) instructions in the literatureaccompanying the appliance.
AVERTISSEMENT!
d´entretien tres importantes dans la litérature qui accompagne l´appareil
Highlights an operating procedure, practice, condition, statement, etc., which, if not strictly observed, could result in injury to or death
The exclamation point, or lighting bolt, within an equilateral triangle is intended to alert the user to the presence of important operating
Le point d´exclamation dans un triangle equilatéral signale à alerter l´utilisateur qu´il y a des instructions d´operation et
VORSICHT
Wartungsanweisungen in der Dem Great beiliegenden Literatur aufmerksam zu machen.
NOTE
are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will
be required to correct the interference at the users own expense.
Ein Ausrufungszeichen innerhalb eines gleichwinkeligen Dreiecks dient dazu, den Benutzer auf wichtige Bedienungs-und
This equipment has been tested and found to comply with the limits for a Class A digital device , pursuant to Part 15 of the FCC Rules. These limits
ML-800 3
Contents
CHAPTER ONE ........................................................................................................... 5
INTRODUCTION ................................................................................................................................. 6
UNPACKING ....................................................................................................................................... 7
ML-800 COMPONENTS ................................................................................................................... 10
EQUIPMENT PLACEMENT ............................................................................................................ 11
GROUNDING .................................................................................................................................... 12
CHAPTER TWO......................................................................................................... 11
ML-800 SYSTEM CONFIGURATION ............................................................................................ 12
ML-800 SYSTEM BLOCK DIAGRAM ............................................................................................ 13
ML-800 SYSTEM COMPONENTS .................................................................................................. 14
CHAPTER THREE.................................................................................................21
SYSTEM SPECIFICATIONS ............................................................................................................ 22
AUDIO CONNECTOR WIRING ...................................................................................................... 25
CABLING........................................................................................................................................... 26
DIP SWITCH / JUMPER SETTINGS ............................................................................................... 28
ADJUSTMENTS ................................................................................................................................ 33
CHAPTER FOUR ...................................................................................................... 35
PAGING SYSTEM OPERATION ..................................................................................................... 36
FACILITY MANAGER OPERATION............................................................................................37
CHAPTER FIVE ....................................................................................................... 39
MULTIPLE ACUs .............................................................................................................................. 40
REMOTE MAP AND MONITOR PANELS ..................................................................................... 42
SOUND SYSTEM/LIGHTING CONTROL SYSTEM INTEGRATION ......................................... 43
MAP PANEL STATUS INTERFACE ML-116-INT ....................................................................... 44
4 ML-800
CHAPTER ONE
What you will find in this chapter…
• Introduction
• Unpacking Data
1
• System Components
• Equipment Placement
• Grounding Considerations
ML-800 5
INTRODUCTION
The design of the ML-800 system takes advantage of current technology to provide a blend of reliability,
ease of use, flexibility, and reasonable cost. Designed for Hotels and Conference Centers with divisible,
multi-use meeting rooms, the ML-800 unifies the audio system of each room being joined together with
the touch of a button. Each control panel, speaker, amp, etc. will automatically operate as one sound
system. Any number of rooms (up to 16 per system) can be combined in any number of groups. The
custom software, which is provided, allows the system to be tailored to specific system requirements.
The ML-800 eliminates the need for skilled operators and can be used by staff members with minimum
instruction. The combining can be controlled from multiple locations depending on the system options,
and specific functions can be controlled from each room. The quality of the sound system is not compromised by this system. Built-in safeguards prevent system failure due to misuse or failure of one
component.
A typical ML-800 system may include:
o ML-800 RACK Audio Control Unit
o PSA Power Supply
o Wallplates User selectable; 2 gang/3gang membrane or touch control (optional)
o FMP Facility Manager Panel Interface (optional)
o AUD Remote Audio Monitoring (optional)
o RMAP Remote Map Panel (optional)
o RMON Remote Monitor Panel (optional)
o CNTL Control System Interface (optonal)
o INT Map Panel Status Interface (optonal)
o LU Lutron® Lighting Interface (optonal)
o IM Installation Manual
In each room a wallplate controls music and local input functions (local input on/off, room mixer enable,
music select, and volume up/down switches for local input and music.) A bar graph display is provided
for local input and music.
The security key switch or access code on the touch panel prevents unauthorized control of the system.
Dip switches inside the Audio Control Unit determine whether the key switch or code interlocks all the
wallplate functions, microphone functions only, or no wallplate functions.
The system is shipped in a default setting which will permit instant operation of the system in its usual
configuration. Please refer to the Dip switch/Jumper settings for pertinent details on the switch functions.
6 ML-800
UNPACKING
Your ML-800 system should contain the following components;
• ML-800RACK (audio control unit) This is the rack unit with the Map/Monitor Panel
• ML-PSA ( large power supply)
• If Wall Plates were ordered Room control panels, one for each room in the system. Depending on the
order either 2 or 3 gang membrane wallplates or touch wallplates will be shipped.
On some installations two wallplates may be required per room.
• If the Facility Manager Panel was ordered you should have an FM-INT Interface Unit, the
RS-232 interconnect cable, a 3.5" diskette, and a power supply. (*)
• If the Remote Audio feed was ordered you should have an enclosed audio speaker along
with special relay cards (116-MNRL and 116-MNP) mounted on a 19 inch
TRAC-BRAC. (*)
• If the Remote Map Panel was ordered you should have the R-MAP Panel with its power
supply.
• If the Remote Monitor Panel was ordered you should have the R-MON Panel which will
mount on top of the R-MAP Panel.
• If the Lutron lighting interface was ordered then you should have the ML-116-INT & power
supply unit.
• This installation Manual.
(*) With multiple ML-800 systems with the FMP or AUX option(s) some duplicate
components are not provided. Please consult factory.
ML-800 7
ML-800 SYSTEM COMPONENTS
ML-800RACK
FRONT VIEW
map of the facility
installs in this space
REAR VIEW
page control input
P=priority
N=normal
G=ground
remove this card to set
jumper switches
future use
to FM INT for computer
control via FM-Panel software
8 ML-800
ML-800 WALLPLATE (optional) 2 Gang shown (also available in 3 gang)
MEMBRANE TYPE
ML-800 9
ML - 800 TOUCH WALLPLATE (optional)
ML - 800 POWER SUPPLY PSA
10 ML-800
EQUIPMENT PLACEMENT
The ML-800RACK is mounted first. It should go in the audio rack at eye level usually 55 inches from
the finished floor.
The ML-PSA is mounted in the same rack as the ACU. It mounts in the rear of the rack usually at
waist level.
When the Facility Managers software, with audio monitoring (ML-116-AUD), is ordered then another TRAC-BRAC with a ML-116-MNRL & MNP is also installed at the rear of the rack. This
completes the rack mounting of the ML-116 components.
The wallplates are mounted next. At least one wallplate is mounted in each room. In larger rooms
two wallplates may be required. The membrane wallplates mount in a standard 2 gang/3 gang electrical box (min. depth 3 inches) and are connected to the cable already pulled. The touch wallplate
mounts directly in its own enclosure. Refer to the section on wallplates to determine proper hook-up.
If the Facility Managers software with audio monitoring (ML-116-AUD) was ordered then the
enclosed audio speaker, as well as the FM-INT small desk top mounted box, are located in the
Managers Office.
If the Remote Map and/or Monitor Panel was ordered then this unit will be mounted, most likely, in a
service corridor and will wired back to the ML-800RACK.
If the Lutron lighting interface was ordered then the ML-116-INT unit would be mounted in the
lighting dimmer rack location
ML-800 11
GROUNDING
It is strongly recommended that in any rack setup to ensure appropriate power application as
well as superior power surge protection that the FSR Power Conditioning and Sequencing (SPC)
System be utilized.
The ML-800 System, along with the associated mixers, equalizers, and power amplifiers, is a high gain
audio system of some complexity and requires a proper grounding procedure be followed.
The ML-800 equipment has separate audio, digital, and chassis grounds. The digital and audio grounds
come together in the unit. Inside the ML-800RACK on the regulator card there is a ground (chassis)
terminal that is tied to analog ground through a removable jumper. In most installations there is no need
to touch this jumper.
WALLPLATE GROUNDING CONSIDERATIONS
In order to prevent damage to the ML-800 system from ESD (Electro-Static Discharge), it is incumbent upon the installer to carefully consider the grounding of the system. Since the ML-800 is a
digital/audio hybrid, proper ground is essential to maintaining audio quality while preventing damage
the electronic circuitry.
The metal faceplate of the ML membrane wallplates (not the touch wallplates) must be grounded to
prevent damage due to ESD events. The best way to guard against ESD damage in any system is to
return the charge to ground by the shortest path possible. A direct connection between the faceplate
and conduit ground is the most desirable method. At the same time, the DC ground of the system
must be kept isolated from conduit ground, or ground loop noise will result.
The ML membrane wallplates are provided with either a ground wire or a ground jumper to allow for
grounding of the metal faceplate. If the electrical mounting boxes are already grounded, the ground
wire must be insulated or the jumper disconnected to prevent a ground loop. If the electrical box is
not grounded, connect the ground wire to the SHIELD terminal of wallplates so equipped. On
wallplates that have a ground jumper, ensure that the jumper is installed. In systems that do not have
grounded electrical boxes, the ESD ground path is through the shield conductor of the recommended
cable, through the ML-800’s connectors, and to the chassis of ML-800 rack unit.
The touch wallplate has a plastic enclosure and mounts in non-grounded back boxes so the ESD
ground path is through the shield conductor of the recommended cable, through the ML-800’s connectors, and to the chassis of ML-800 rack unit.
12 ML-800
CHAPTER TWO
What you will find in this chapter…
• System Configuraton
2
• System Block Diagram
• System Components
ML - 800 11
ML-800 SYSTEM CONFIGURATION
The ML-800 system allows the user greater flexibility than any other room combining system made
today! No other system allows the user the choice of 4 music input selections, or provides the local
mixer enable that greatly reduces distortion when combining rooms.
The basic system configuration consists of the ML-800 RACK which contains the Map / Monitor Panel,
Wallplates, either membrane or touch, and an optional Facility Manager’s Panel. Each unit of the ML800 has its own unique responsibility and processing is distributed throughout the entire system. The
responsibilities of each unit is described below:
ML-800 RACK
The ML-800RACK is the main controller of the system. It contains the CPU module, local audio,
power supply regulation, a MP (music page input) module.
The internal CPU module is responsible for controlling the other modules and receives data on what to
do from the Wallplates, Monitor / Map Panel and/or FM (Facility Manager) Panel. It uses dip switches
(discussed in the Dip switch/Jumper section) to determine settings and operating modes.
WALLPLATES
The wallplates are microprocessor controlled modules that are used for room audio control. They are
responsible for setting Local Input on/off, Music on/off, Music Selection, Local Input Volume, Music
Volume, and Local Mixer Enable on/off. The Section on Dip Switches describes the settings used on
the wallplates and those on the CPU module that set modes on the wallplates.
MAP / MONITOR PANEL & REMOTE MAP PANEL
The Map Panel is responsible for controlling the system setup by mixing rooms together. It is
microcontroller based and communicates to the CPU module in the ML-800RACK.
The monitor section, is also microprocessor controlled which allows the user to ‘monitor’ the settings in
a room. The user can adjust those settings by using the Map panel’s built in ‘wallplate’.
FACILITY MANAGER’S SOFTWARE PANEL, including the FM-INT Unit
This is a software program that runs on a PC and controls the system by replicating ML-800RACK
functions and status indicators and has the ability to combine rooms without mix switches. It is customized and is not configurable. It communicates over two twisted pairs to the ACU using a multidrop
proprietary protocol. The FM-INT Unit interfaces this line to the computer. An enclosed audio speaker
would also be used if the audio feed option was implemented.
12 ML - 800
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