FSP Technology EsssenSolar C FSP302PV-230CFS-24, EsssenSolar C FSP502PV-230CFS-48 User Manual
FSP EssenSolar CFS model User Manual
www.fsp-group.com.tw
FSP EsssenSolar C
FSP302PV-230CFS-24, FSP502PV-230CFS-48
Off grid PVInverter
User Manual
Version: 1.1
FSP EssenSolar CFS model User Manual
www.fsp-group.com.tw
Table Of Contents
ABOUT THIS MANUAL ...................................................................................................................................... 1
Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1
SAFETY INSTRUCTIONS ................................................................................................................................... 1
INTRODUCTION ................................................................................................................................................. 2
Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview ............................................................................................................................................. 3
INSTALLATION ................................................................................................................................................... 4
Unpacking and Inspection................................................................................................................................ 4
Preparation ...................................................................................................................................................... 4
Mounting the Unit ............................................................................................................................................. 4
Battery Connection .......................................................................................................................................... 5
AC Input/Output Connection ............................................................................................................................ 7
PV Connection ................................................................................................................................................. 8
Final Assembly ................................................................................................................................................. 9
Communication Connection ............................................................................................................................. 9
OPERATION ...................................................................................................................................................... 10
Power ON/OFF .............................................................................................................................................. 10
Operation and Display Panel ......................................................................................................................... 10
LCD Display Icons ......................................................................................................................................... 11
LCD Setting .................................................................................................................................................... 13
Display Setting ............................................................................................................................................... 19
Operating Mode Description .......................................................................................................................... 22
Battery Equalization Description .................................................................................................................... 24
Fault Reference Code .................................................................................................................................... 26
Warning Indicator ........................................................................................................................................... 26
CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT ............................................................................ 27
Overview ........................................................................................................................................................ 27
Clearance and Maintenance .......................................................................................................................... 27
SPECIFICATIONS ............................................................................................................................................. 28
Table 1 Line Mode Specifications ................................................................................................................... 28
Table 2 Inverter Mode Specifications ............................................................................................................. 29
Table 3 Charge Mode Specifications .............................................................................................................. 30
Table 4 General Specifications ....................................................................................................................... 30
TROUBLE SHOOTING ..................................................................................................................................... 31
Appendix: Approximate Back-up Time Table ............................................................................................... 32
FSP EssenSolar CFS model User Manual
www.fsp-group.com.tw
1
ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
14. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable:
single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do
not connect any PV modules with possible current leakage to the inverter. For example, grounded PV
modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO
grounding.
15. CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause
damage on inverter when lightning occurs on PV modules.
FSP EssenSolar CFS model User Manual
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INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.
Features
Pure sine wave inverter
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
Basic System Architecture
The following illustration shows basic application for this inverter/charger. It also includes following devices to
have a complete running system:
Generator or Utility.
PV modules
Consult with your system integrator for other possible system architectures depending on your requirements.
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
Figure 1 Off grid with energy storage system
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Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. USB communication port
13. RS-232 communication port
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INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
DC Fuse x 1
Ring terminal x 1
Strain relief plate x 1
PV wire cover x 1
Screws x 4
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
Mounting the Unit
Consider the following points before selecting where to install:
Do not mount the inverter on flammable construction materials.
Mount on a solid surface
Install this inverter at eye level in order to allow the LCD display to be
read at all times.
For proper air circulation to dissipate heat, allow a clearance of approx.
20 cm to the side and approx. 50 cm above and below the unit.
The ambient temperature should be between 0°C and 55°C to ensure
optimal operation.
The recommended installation position is to be adhered to the wall
vertically.
Be sure to keep other objects and surfaces as shown in the diagram to
guarantee sufficient heat dissipation and to have enough space for
removing wires.
SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.
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Install the unit by screwing two screws. It’s recommended to use M4 or M5 screws.
Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the proper recommended cable as below.
Recommended battery cable size:
Model
Wire Size
Cable (mm
2
)
Torque value（max）
3kVA/5kVA
1 x 2AWG
35
2 Nm
Please follow below steps to implement battery connection:
1. Remove insulation sleeve 18 mm for positive and negative conductors.
2. Suggest to put bootlace ferrules on the end of positive and negative wires
with a proper crimping tool.
3. Fix strain relief plate to the inverter by supplied screws as shown in below
chart.
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4. Connect all battery packs as below chart.
5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is
correctly connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver
6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative (-).
FSP EssenSolar CFS model User Manual
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AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A
for 3kVA and 50A for 5kVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input
connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model
Gauge
Cable (mm2)
Torque Value
3kVA
12 AWG
4
1.2 Nm
5kVA
10 AWG
6
1.2 Nm
Please follow below steps to implement AC input/output connection:
1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be
sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
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5. Make sure the wires are securely connected.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model
Wire Size
Cable (mm2)
Torque value（max）
3kVA/ 5kVA
1 x 12AWG 4 1.2 Nm
WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single
crystalline, poly crystalline with class A-rated and CIGS modules.
To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For
example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please
be sure NO grounding.
CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause damage on
inverter when lightning occurs on PV modules.
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL
3kVA
5kVA
Max. PV Array Open Circuit Voltage
500Vdc
PV Array MPPT Voltage Range
120Vdc~450Vdc
Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations are listed as below table.
Solar Panel Spec.
(reference)
- 250Wp
- Vmp: 30.1Vdc
- Imp: 8.3A
- Voc: 37.7Vdc
- Isc: 8.4A
- Cells: 60
SOLAR INPUT
Q'ty of panels
Total input
power
(Min in serial: 6 pcs, max. in serial: 13 pcs)
6 pcs in serial
6 pcs
1500W
8 pcs in serial
8 pcs
2000W
12 pcs in serial
12 pcs
3000W
13 pcs in serial
13 pcs
3250W
8 pieces in serial and 2 sets in parallel
16 pcs
4000W
PV Module Wire Connection
Please follow below steps to implement PV module connection:
1. Remove insulation sleeve 10 mm for positive and negative conductors.
2. Suggest to put bootlace ferrules on the end of positive and negative wires with a
proper crimping tool.
3. Fix PV wire cover to the inverter with supplied screws as shown in below chart.
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.
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4. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive
pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of
connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction.
Recommended tool: 4mm blade screwdriver
Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.
Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.
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