Frymaster SM60, SM50, SM40, SM20, SM80 User Manual

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Series Marathon Super

Fryers Gas

Manual Operation & Installation

Series SM20, SM40, SM50, SM60 & SM80

NON-CE &

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

PRINTED IN THE USA

24-Hour Service Hotline 1-800-551-8633

MAY 2006

 

 

www.frymaster.com

E-mail: service@frymaster.com

*8196001*

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 3 of this manual for specifics.

NOTICE

This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.

DANGER

Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak. This information can be obtained from the local gas company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. Additional information can be obtained in the filtration manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

IMPORTANT

Safe and satisfactory operation of Frymaster Dean equipment depends upon its proper installation. Installation MUST conform with local codes, or in the absence of local codes, to European Union (CE) Standards.

NOTICE

The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter.

Frymaster SM60, SM50, SM40, SM20, SM80 User Manual

Super Marathon Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS

 

 

 

Page #

1.

INTRODUCTION

1-1

1.1

Applicability and Validity

1-1

1.2

Ordering Parts

1-1

1.3

Service Information

1-1

1.4

Safety Information

1-2

1.5

Definitions

1-2

2.

IMPORTANT INFORMATION

2-1

2.1

Receiving and Unpacking Equipment

2-1

2.2

General

2-1

2.3

Principles of Operation

2-2

2.4

Rating Plate

2-2

2.5

Pre-Installation

2-3

2.6

Equipment Installed at High Altitudes

2-4

2.7

Air Supply and Ventilation

2-5

2.8

Conversion of Units

2-5

3.

INSTALLATION INSTRUCTIONS

3-1

3.1

Installing the Fryer

3-1

3.2

Leg and Caster Installation

3-1

3.3

Leveling the Fryer

 

3-2

 

3.4

Gas Connections

 

3-4

3.5

Adjustments/Adaptation to Different Gases

 

3-9

3.6

Gas Inputs

 

3-10

3.7

Gas Conversion Procedures

 

3-12

3.8

Gas Conversion Components

 

3-15

3.9Electrical Connections

Super Marathon Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS (CONT.)

 

 

Page #

4.

FRYER OPERATIONS

4-1

4.1

Initial Start-up

4-1

4.2

Boil-Out Procedure

4-3

4.3

Final Preparation

4-5

5.

PREVENTATIVE MAINTENANCE

5-1

5.1

General

5-1

6.

TROUBLESHOOTING

6-1

6.1

General

6-1

6.2

Pilot Burner Malfunction

6-1

6.3

Main Burner Malfunctions

6-2

6.4

Wiring Diagrams

6-3

6.5

Recommended Spare Parts

6-4

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1.1 Applicability and Validity

Dean Super Marathon Series gas model family has been approved by the European Union (EU) for sale and installation in all EU countries.

This manual is applicable to and valid for all Dean Super Marathon Series gas units sold in English-speaking countries, including those in the European Union. Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed, installation and operation shall comply with those codes.

This appliance is for professional use only. Operating information for Dean equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.5. All installation and service on Dean equipment must be preformed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.5.

1.2 Ordering Parts

Customers may order parts directly from their local Authorized Parts Distributor. For this address and phone number, contact your maintenance and repair center or call the factory. The factory address and phone numbers are on the back cover of this manual.

To speed up your order, the following information is required:

Model Number

 

 

Type

Serial Number

 

 

 

Optional Equipment

 

 

 

Item Part Number

 

 

 

Quantity Needed

1.3 Service Information

Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest maintenance and repair center. Always give the model and serial numbers of your fryer.

To assist you more efficiently, the following information will be needed:

Model Number

 

Type

 

Serial Number

 

 

 

 

Optional Equipment

 

 

 

 

Nature of Problem

 

 

 

 

 

 

 

 

 

 

Additional information (i.e. cooking environment, time of day, and other pertinent information) may be helpful in solving your service problem.

1-1

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1.4 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.

CAUTION

CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.

WARNING

WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.

DANGER

DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction.

1.5 Definitions

Qualified and/or Authorized Operating Personnel

Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual.

Qualified Installation Personnel

Qualified installation personnel are individuals, or firms, corporations, or companies, which, either in person or through a representative are engaged in and are responsible for the installation of gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes.

Qualified Service Personnel

Qualified service personnel are those who are familiar with Dean equipment and have been authorized by Dean to perform service on Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Dean equipment. A list of Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Dean warranty on your equipment.

1-2

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2.1Receiving and Unpacking Equipment

A.Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed.

B.After unpacking, immediately check the equipment for visible signs of shipping damage. If damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory. Shipping damage responsibility is between the carrier and the dealer.

If your equipment arrives damaged:

1.File claim for damages immediately, regardless of extent of damage.

2.Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery.

3.Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify freight company or carrier immediately, and file a concealed damage claim. This should be done within 15 days of date of delivery. Be sure to retain container and all packing materials for inspection.

NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.

C.Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to initial fryer operation will make it very difficult to remove later.

2.2General

Qualified, licensed, and/or authorized installation or service personnel only (as defined in Section 1.5) should perform the following:

Installation and service on Dean equipment.

Conversion of this appliance from one gas type to another.

Failure to use qualified, licensed, and/or authorized installation or service personnel to install, convert to another gas type or otherwise service this equipment will void the Dean warranty and may result in damage to the equipment or injury to personnel.

Where conflicts exist between instructions and information in this manual and local code or national codes, or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.

2-1

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2.2 General (cont.)

Dean Super Marathon Series gas fryers are energy efficient gas-fired units. All units are shipped completely assembled, with accessories packed inside the frypot. All units are adjusted, tested, and inspected at the factory prior to crating for shipment.

WARNING

The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot-oil fryer/filter system, particularly the aspects of fryer operation, oil filtration, and draining/cleaning procedures.

2.3 Principles of Operation

The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil more efficiently.

2.4 Rating Plate

DANGER

Fryers MUST be connected ONLY to the gas type identified on the attached rating plate.

The rating plate can be found on the inside panel of the fryer door. Information on this plate includes the model and serial numbers, kW/hr (BTU/hr) of the burners, outlet gas pressure in mbars (inches W.C.), and configuration: natural or propane gas. Rating plate data is essential for proper unit identification, communicating with the factory or requesting special parts and/or information.

2-2

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2.5 Pre-Installation

DANGER

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

DANGER

Do not connect this appliance to the gas supply before reviewing all information in this chapter.

A.General: Only licensed personnel should install any gas-fired equipment.

1.A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service.

2.Dean Super Marathon Series gas fryers operate on millivolts, and do not require an external electric power supply (unless equipped with a built-in filtration system).

B.Clearances: The fryer area must be kept free and clear of all combustibles. This unit is designcertified for the following installations:

1.Commercial installation only (not for household use).

2.Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch (13-cm) casters;

3.Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches (15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch (13-cm) casters.

DANGER

Local building codes prohibit a fryer with its open tank of hot oil froits open tank of

2-3

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2.5 Pre-Installation (cont.)

C.Installation Standards

1.CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national or European Community (CE) standards.

2.NON-CE INSTALLATION STANDARDS: Fryer installation must conform with local codes, or in the absence of local codes, to the appropriate national standards as listed below:

a. U.S. installations must meet:

b. Canadian installations must meet:

American National Standard Institute

CAN 1-B149 Installation Codes

ANSI Z83.11

Canadian Gas Association

American Gas Association

55 Scarsdale Road

8501 E. Pleasant Valley Road

Don Mills, ONT, M3B 2R3

Cleveland, OH 44131

 

National Electrical Code

Canadian Electric Code c22.1, part 1

ANSI/NFPA #70

Canadian Standards Association

American National Standard Institute

178 Rexdale Blvd.

1430 Broadway

Rexdale, ONT, M9W 1R3

New York, NY 10018

 

NFPA Standards #96 and #211

 

National Fire Protection Association

 

470 Atlantic Avenue

 

Boston, MA 02110

 

 

 

2.6 Equipment Installed at High Altitudes

1.The fryer input rating [BTU/hr (kW/hr)] is for elevations up to 2,000 feet (610-m). For elevations above 2,000 feet (610-m), the rating should be reduced 4-percent for each additional 1,000 feet (305-m) above sea level.

2.The correct orifices are installed at the factory if the operating altitude is known at the time of the customer’s order.

2-4

SUPER MARATHON SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2.7 Air Supply and Ventilation

DANGER

This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed.

Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow.

1.Do not connect this fryer to an exhaust duct.

2.Correct installation and adjustment will ensure adequate airflow to the fryer system.

3.A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan must be provided in the wall above the unit, as exhaust gas temperatures are approximately 800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room.

4.Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.

5.Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer. Exhaust temperatures can exceed 800°F (427ºC) and may damage or melt items stored in or near the fryer.

6.Adequate distance must be maintained from the flue outlet of the fryer(s) to the lower edge of the filter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be maintained between the flue(s) and the lower edge of the exhaust hood filter.

7.Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing any hood. The duct system, the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease.

2.8 Conversion of Units

Pressure:

1 mbar = 10,2 mm W.C. = 0,4-inch W.C. 20 mbar = 204 mm W.C. = 8-inch W.C. 1-inch W.C. = 25,4 mm W.C. = 2,5 mbar

Heat Input:

1 kW = 3410 BTU/hr

100 BTU/hr = 0,0293 kW

Temperature:

0° Celsius = 32° Fahrenheit

Temperature in degrees Celsius = (Temperature in degrees Fahrenheit (F) – 32) x 0,555 100° Celsius = (212° Fahrenheit – 32) x 0,555

2-5

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