Frymaster FilterQuick V2 Installation Manual

FilterQuick™
Controller Version 2 (For push button FilterQuick
fryers)
Operation Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
*8197206*
Part Number: FRY_IOM_8197206 12/2016
OriginalInstructions
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXP ENSES INCUR RED B Y THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for a Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.
DANGER Keep all items out of drains. Closing actuators may cause damage or injury.
DANGER
Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
WARNING
Do not add HOT or USED oil to a JIB.
WARNING NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit, or an OQS (Oil Quality Sensor). These units are not intended for this purpose, and will be damaged by the solution and void the warranty.
DANGER
When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
DANGER
Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.
DANGER When draining oil into an appropriate SDU or METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers. Otherwise oil could overflow and can cause injury.
DANGER When draining boil out solution oil into an appropriate METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more for FQE30 or FQG30 fryers, or EIGHT gallons (30 liters) or more for 1814E or 1814G fryers. Otherwise boil out solution could overflow and can cause injury.
DANGER
Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling.
DANGER Ensure that the frypot and filter pan are completely dry and free of water before filling with oil. Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature.
WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING
Never drain water into the filter pan. Water will damage the filter pump
WARNING Ensure a filter paper/pad is in place prior to filtering, draining or disposing of oil. Failure to insert a filter paper/pad may result in clogged lines and/or pumps.
DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING
Never operate the filter system without oil in the system.
WARNING
Never use the filter pan to transport old oil to the disposal area.
WARNING Never leave the fryer unattended during the boil out process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.
WARNING This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
FilterQuick™
Controller Manual
TABLE OF CONTENTS
CHAPTER 1: FilterQuick™ Controller Instructions
1.1 Using the FilterQuick .............................................................................................................. 1-1
1.2 Menu Trees .............................................................................................................................. 1-2
1.2.1 FilterQuick™ Controller Menu Setup Tree ................................................................. 1-2
1.2.2 FilterQuick™ Filter and Info Mode Menu Tree .......................................................... 1-3
1.3 Setup Main Menu ..................................................................................................................... 1-4
1.4 Vat Setup .................................................................................................................................. 1-4
1.5 Info Mode ................................................................................................................................. 1-7
1.6 Product Setup (Single Setpoint) ............................................................................................. 1-10
1.7 Multiple Setpoint Cooking Overview .................................................................................... 1-11
1.8 Product Setup (Multiple Setpoint) ......................................................................................... 1-11
1.9 Filter Menu ............................................................................................................................. 1-13
1.9.1 Filter ........................................................................................................................... 1-13
1.9.2 Clean and Filter .......................................................................................................... 1-14
1.9.2.1 OQS ............................................................................................................................ 1-14
1.9.3 Dispose (SDU or Alternate Container/Fill from JIB) ................................................ 1-15
1.9.4 Dispose (Bulk or Front / Fill from JIB) ..................................................................... 1-15
1.9.5 Dispose (Bulk /Fill from Bulk) .................................................................................. 1-16
1.9.6 Drain to Pan ............................................................................................................... 1-17
1.9.7 Fill Vat from Pan ........................................................................................................ 1-17
1.9.8 Fill Vat from Bulk (Bulk only) .................................................................................. 1-18
1.9.9 Pan to Waste (Bulk only) ........................................................................................... 1-18
1.9.10 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose SDU or Alternate
Container/Manually Fill Vat from JIB) ................................................................................. 1-19
1.9.11 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose to Bulk or Front / Manually Fill
Vat from JIB) ......................................................................................................................... 1-20
1.9.12 Clean (Hot [Boil Out] or Cold [Cold Soak] (Dispose to Bulk /Fill Vat From Bulk) 1-21
1.10 Polishing ................................................................................................................................ 1-22
1.11 SCAN Mode ........................................................................................................................... 1-23
CHAPTER 2: Operator Troubleshooting
2.1 Introduction .............................................................................................................................. 2-1
2.2 Troubleshooting ....................................................................................................................... 2-2
2.2.1 Error Message and Display Problems ........................................................................... 2-2
2.2.2 Filtration Problems ........................................................................................................ 2-3
2.2.3 Using Tech Modes ......................................................................................................... 2-5
2.2.4 Error Log Codes ............................................................................................................ 2-5
2.2.5 OQS (Oil Quality Sensor) Troubleshooting .................................................................. 2-7
CHAPTER 3: FilterQuick Oil Quality Sensor (OQS)
3.1 OQS Filter Setup ...................................................................................................................... 3-1
3.2 Info Mode: Viewing OQS Total Polar Material (TPM) Stats .................................................. 3-2
3.3 OQS Filter Menus .................................................................................................................... 3-2
3.3.1 Clean and Filter with OQS (Set to Number) ................................................................. 3-2
3.3.2 Clean and Filter with OQS (Set to Text) ....................................................................... 3-3
3.3.3 OQS Filter with OQS (Set to Number) ......................................................................... 3-4
3.3.4 OQS Filter with OQS (Set to Text) ............................................................................... 3-5
iv
CHAPTER 1: FILTERQUICK™ CONTROLLER INSTRUCTIONS
1.1 Using the FilterQuick™ Controller
ON/OFF
Press ON/OFF button. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before switching to full
temperature and heating to setpoint or idle temperature and displays: READY.
Exit melt cycle, when using liquid oil, by pressing and releasing the E xit Cool button or any programmed product button. Displays Exit
Melt? on left and YES NO on the right. Press (YES) arrow to exit.
Cooking
COOL displayed: Press product button or Exit Cool; fryer heats to setpoint and displays READY. READY displayed: Press product button and drop product. ----- displayed: The vat temperature is out of the Ready zone. DONE displayed: Press blinking product button to cancel alarm and end a cook. HOLD displayed: Press blinking product button to cancel hold alarm. Cancel a Cook: Press and hold blinking product button to cancel cook cycle.
Change Cook Temperature: Press and hold a product button with the desired different cooking temperature for 3 seconds. An audible will confirm that the temperature has changed. Press the product button again to start a cook at the new temperature.
NOTE: When a product button with a setpoint different than a currently cooking product is pressed, a low tone is heard indicating the new cook won’t start until the cook is finished and the cook temperature is changed.
Controller Button Navigation
Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold to cancel a
cook cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint to change setpoint temperature.
Exit/ Scan: Press once; all product buttons are lit. Select Product displayed. Press product button to view product name. Press  to
advance through all product parameters. Press Exit Scan again to repeat. Press Exit Scan twice to escape.
Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle. Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one is selected in
setup.
Exit Cool: Exits cool mode, returns fryer to setpoint temperature. Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display. Thermometer: Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board software versions. Thermometer: Fryer OFF: Press and hold. Will display AIF/ATO Temp Checkmark: Fryer OFF: Press to check recovery; Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product
setup.
Checkmark: Fryer ON: Press to check recovery; Enter Codes and Respond to left display prompts. Filter: Press and release: Displays total percentage of products cooked and cooks remaining to filter cycle. Press and hold: Filter
options: Filter, Clean and Filter, OQS, Dispose, Drain to Pan, Fill from Pan, Hot or Cold Clean, Fill Vat from Bulk (Bulk only) and Pan to Waste (Bulk only).
1-1
1.2 Menu Trees
1.2.1 FilterQuick™ Controller Menu Setup Tree
1-2
1.2.2 FilterQuick™ Filter and Info Mode Menu Tree
1-3
1.3 Setup: Main Menu
Pressing and holding the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the controller off and follow the steps below to navigate the options.
Left Display Right Display Action
OFF OFF
Product Setup
Start with the far left controller. Press and hold the (check) button until the controller scrolls INFO MODE, changing to MAIN MENU and then PRODUCT SETUP.
Press to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired selection displayed, press .
Product Setup Used to program menu items and cooking parameters. vat setup Vat set up is described below in section 1.4. Tech Mode Tech mode is used to enable and disable Cooks and Filters options. Exit Exit Press Exit/Scan button to return the controller to OFF.
1.4 Vat Setup
Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the controller OFF, follow the steps below. *NOTE: Most of the system choices are only available on the far left (Master)
controller. Vat type, Cool Mode Default and Basketlift are only available on other controllers.
Left Display Right Display Action
Start with the far LEFT controller. Press and hold the (check) button until the
OFF OFF
controller scrolls Info Mode, changing to MAIN MENU and then PRODUCT SETUP.
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM Language English
2nd language
SPANISH
Press to scroll to Vat setup and press .
Enter 1656. Press .
Press  to scroll to choice and press . Press  to scroll to choice and press . (This option allows another language to
be toggled from the front panel. (ex. Spanish as a second language.) Default is Spanish.
Press  to scroll to choices: CE (European Conformity standards), or Non-CE
Locale Non-CE
(non-European standards) and press . This option is available only on the far left controller.
Energy Gas
Press  to scroll to choices: Gas or Electric and press . This option is available only on the far left controller.
Press  to scroll choices: Gas- GL30 Full, GL30 Split, GL30 Full OSP, GL30
Type GL30 Full
Split OSP, 11814 Full Electric- EL30-14 Full, EL30-14 Split, EL30-17 Full, EL30­17 Split, 11817 Full. With the current fryer vat type displayed, press .
SYSTEM volume Tempr format
Exit Melt Tempr
COOL MODE TEMPR
COOL MODE DEFAULT
FRESH OIL JIB
5
F
180º
(82 ºC)
250F (121
ºC)
0
Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .
Press  to scroll choices: F for Fahrenheit; C for Celsius. Press . Use numbered keys to change default setting. Press . (This is the temperature for
the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is 180°F (82°C).
Use numbered keys to change default setting. Press . (This is the temperature during setback or idle mode.) Default is 250°F (121°C).
Use numbered keys to change default setting. (This is the amount of minutes the fryers sits idle before going to cool mode. The default, 0, disables the feature.) Press .
Press  to scroll choices JIB or Bulk. Default is JIB. Press .
WASTE SDU
Press  to scroll choices SDU, BULK or FRONT. Default is SDU. Press .
1-4
Left Display Right Display Action
RECOVERY ALARM BASKET LIFT
DISABLED
DISABLED
HOLD TIME AUTO
Exit Exit
Press  to scroll choices DISABLED and ENABLED. Press . (This is a recovery alarm that locks out the fryer if it does not heat properly. Default is disabled.
Press  to scroll choices DISABLED and ENABLED. Press . Default is disabled.
Press  to scroll choices AUTO and MANUAL. Press . (This is the hold timer cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto.
Press button once to return the controller to OFF.
Time/date Programming
OFF OFF
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM TIME/DATE TIME
ENTRY
DATE FORMAT
ENTER DATE
Time
Mm/dd/yy
date
EXIT Exit
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656. Press to scroll to TIME/DATE.
Press . Use numbered keys to change time. Enter the time in 24 hour format. Press .
Press  to scroll choices. With the desired date format displayed, press .
Use numbered keys to change date. Press .
Press the Exit/Scan button three times to return the controller to OFF.
This is daylight savings time setup. In the United States, daylight saving time begins at 2:00 A.M. on the
DST SETUP
second Sunday in March. Clocks move ahead one hour. Daylight saving time ends at 2:00 A.M. on the
first Sunday in November. Clocks move back one hour. For the two U.S. states and international
locations that do not use DST, set to disabled.
OFF OFF
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM DST SETUP
Press until the controller displays INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656. Press to scroll to DST Setup.
Press Press  to scroll choices DISABLED and ENABLED. Press . (Default is
DST Enabled
enabled.) If disabled is chosen, pressing the button, displays exit. Press the exit scan button three times to exit.
DST START MONTH DST START SUNDAY DST END MONTH DST END SUNDAY
3
2
11
1
EXIT Exit
FILTER
OFF OFF
PRODUCT SETUP
Enter the daylight savings time starting month using the 1-10 keys. (Default is US starting month: 3.) Press .
Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US starting Sunday 2.) Press .
Enter the daylight savings time ending month using the 1-10 keys. (Default is US ending month 11.) Press .
Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US ending Sunday 1.) Press .
Press the Exit/Scan button three times to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
1-5
Left Display Right Display Action
VAT SETUP
SYSTEM
FILTER
Enter code
Enter 1656. Press to scroll to FILTER.
Press .
Cooks till Filter
0
(This is the total number of cooks that occur before a filter prompt. The default is 0.) Enter the number of cooks before a filter prompt is desired. Press .
Press  to scroll to choice NONE, MAX or MIN and press . (Default is NONE)
FILTER LOCKOUT
NONE
NONE=Disabled, MIN=a filtration must occur at each prompt. No bypasses are allowed. MAX= allows a filter to be bypassed once. At the next filter prompt the vat must be filtered. NOTE: This affects Filter and Clean and Filter functions.
EOD FILTER
DISABLED
Press  to scroll to choice enable or disable and press . (Default is DISABLED)
TIMER EOD filter
23:59 time FLUSHING TIMER
5
CLEAN HOT
CLEAN timer
POLISH LOCKOUT
1 polish TIMER
30
DISABLED
DISABLED
Use numbered keys to program end of day filter alert time. Enter time in 24 hour format. After this time, the controller prompts for filter when user presses the power button to go to OFF. Enter 23:59 if no end of day filter prompt is desired. Press .
Use numbered keys to change default setting for the flushing timer. Enter the time in minutes. Default is five minutes. Press .
Press  to scroll to choice HOT (Boil Out) or COLD (Cold Soak) and press . (Default is HOT (Boil Out)
Use numbered keys to change default setting for the hot (Boil Out) or cold clean (Cold Soak) timer. Enter the time in minutes. Default is 30 minutes. Press .
Press  to scroll to choice enable or disable and press . (Default is DISABLED) If enabled, allows a polish to be bypassed once. On the next polish prompt the vat
must be filtered. Press  to scroll to choice enable or disable and press . (Default is DISABLED).
Press .
1 polish prompt time 1 polish DELAY timeR 1 polish duration
23:59
00:30
15
Use numbered keys to enter polish prompt time. (This is the time the polish prompt will occur each day.) 23:59 is disabled. Enter time in 24 hour format. Press .
Use numbered keys to change time (use 10 for 0). (This is the amount of time which an operator can delay the start of a polish.) Press . After the delay the operator must polish.
Use numbered keys to change. (This is the duration, in minutes for a polish.) Default is 15 minutes. Press .
ENABLE FILTERS PERCENT 1 polish start TEMPR
(300F)
(149°C)
Press . Press  to scroll to choice YES or NO and press . Default is NO. Press . This is the total percentage of products cooked and cooks remaining to filter cycle.
Use numbered buttons to change temperature. (This is the minimum temperature required for a polish to begin.) Default is 30 0F (1 4 9C ) . Press .
CLEAN AND FILTER
DISABLED
Press  to scroll to choice enable or disable and press . (Default is DISABLED). Press . This is a prompt to perform a clean and filter.
TIMER CLEAN AND FILTER prompt time
14:00
Use numbered keys to enter clean and filter prompt time. (This is the time the clean and filter prompt will occur each day if enabled.) 23:59 is disabled. Enter time in 24 hour format. Press . (Default is 14:00).
1-6
Left Display Right Display Action
CLEAN AND FILTER DELAY timeR CLEAN AND FILTER start TEMPR CHANGE FILTER PAD INTERVAL H
01:00
(300F)
(149°C)
25
Use numbered keys to change time (use 10 for 0). (This is the amount of time which an operator can delay the start of a clean and filter delay timer.) If the delay time = 0, no delay is allowed. Press . After the delay the operator must perform a clean and filter.
Use numbered buttons to change temperature. (This is the minimum temperature required for a clean and filter to begin.) (Default is 300F (149C)). Press .
Use numbered keys to adjust CHANGE FILTER PAPER prompt. (This is the amount of time in hours after the filter paper has been changed before the next prompt will occur.) (The default is set to 25 hours.) If the value = 0, the CHANGE FILTER PAPER prompt is disabled. Press .
OQS DISABLED
Exit Exit
E-LOG
OFF OFF
PRODUCT SETUP
VAT SETUP
SYSTEM E-LOG NOW Time/date
A thru j Time/date
Exit Exit
CHANGE PASSWORD
OFF OFF
PRODUCT SETUP
VAT SETUP
SYSTEM CHANGE PASSWORD Product setup Vat setup 1656
Exit Exit
Enter code
Enter code
1650
If installed, see section 3.1 in Chapter 3. Press the Exit/Scan button once to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat Setup. Press .
Enter 1656. Press to scroll to E-LOG.
Press . (This is a log of the ten most recent error codes.) Press . (Current time and date) Errors listed A-J. Press to scroll through errors. Error codes are listed on page 2-4.
If no errors exist, pressing will display No errors. Press . Press the Exit/Scan button three times to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat Setup. Press .
Enter 1656. Press to scroll to Change Password. Press .
Use numbered keys to change code. Press . Use numbered keys to change code. Press .
Press the Exit/Scan button three times to return the controller to OFF.
1-7
1.5 INFO MODE: Viewing Operational Stats
The FilterQuick™ collects and stores information on cook and filter cycles. This data is in the info mode, and is accessed by pressing the checkmark key with the controller off or on. The steps to view the data are detailed below.
Left Display Right Display Action
OFF/ON OFF/ON
LAST DISPOSE STATS Total cooks Last dispose
Number
date
FILTERS
since
Number dispose Filters by-
passed –
SINCE
Number
DISPOSE
Polishes
since
Number dispose Polishes by-passed
– SINCE
Number
DISPOSE
Oil Life
Oil Life- 1 dispose prior
Oil Life – 2
disposes prior Avg Oil Life
Number
Days
Number
Days
Number
Days
Number
Days Avg cooks Number Reset Last
dispose
Yes no stats Reset Last dispose stats
Enter
code
complete
Exit Exit
DAILY STATS
MON date
Press until INFO MODE is displayed and release.
Press to scroll: Last Dispose Stats, Daily Stats, Selected Period Stats, Last Load Stats, TPM. With the desired stats displayed, press .
Press . (This is the number of cooks since the last dispose.)
Press . (This is the date of the last dispose.)
Press . (This is the number of filters since oil disposal.)
Press . (This is the number of by-passed filters since oil disposal . )
Press . (This is the number of polishes since oil disposal.)
Press . (This is the number of by-passed polishes since oil disp osal . )
Press . (This is the number of days since the last dispose.)
Press . (This is the oil life in days 1 dispose prior.)
Press . (This is the oil life in days 2 disposes prior.)
Press . (This is the average oil life of past 3 disposes.) Press . (This is the average cooks over past 3 disposes.)
Press to scroll or to reset Last Dispose stats.
Enter 1656
Press button once and press to scroll to desired choice. Once desired choice is displayed, press button or press the Scan button once to return the controller to OFF.
With the desired stats displayed, press . Press  to scroll a day within the prior week. With the desired date
displayed, press .
1-8
Loading...
+ 29 hidden pages