Frymaster FilterQuick Installation Manual

FilterQuick™
Controller
Operation Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
*8197050*
Part Number: FRY-IOM-8197050 2/15
OriginalInstructions
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXP ENSES INCUR RED B Y THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for a Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.
DANGER
Keep all items out of drains. Closing actuators may cause damage or injury.
DANGER Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
WARNING
Do not add HOT or USED oil to a JIB.
WARNING NEVER drain boil-out solution into an SDU. Boil-out solution can cause damage to an SDU and void the warranty.
DANGER
When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
DANGER
Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.
DANGER When draining oil into an appropriate SDU or METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more. Otherwise oil could overflow and can cause injury.
DANGER When draining boil out solution oil into an appropriate METAL container, ensure the container will hold at least FOUR gallons (15 liters) or more. Otherwise boil out solution could overflow and can cause injury.
DANGER
Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling.
DANGER Ensure that the frypot and filter pan are completely dry and free of water before filling with oil. Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature.
WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING
Never drain water into the filter pan. Water will damage the filter pump
WARNING Ensure a filter paper/pad is in place prior to filtering, draining or disposing of oil. Failure to insert a filter paper/pad may result in clogged lines and/or pumps.
DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
WARNING
Never operate the filter system without oil in the system.
WARNING
Never use the filter pan to transport old oil to the disposal area.
WARNING Never leave the fryer unattended during the boil out process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.
CHAPTER 1: FILTERQUICK™ CONTROLLER INSTRUCTIONS
1.1 Using the FilterQuick™ Controller
ON/OFF
Press ON/OFF button. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before s witching to full
temperature and heating to setpoint or idle temperature and displays: READY.
Exit melt cycle, when using liquid oil, by pressing and releasing the E xit Co ol button or any programmed product button. Displays Exit
Melt? on left and YES NO on the right. Press (YES) arrow to exit.
Cooking
COOL displayed: Press product button or Exit Cool; fryer heats to setpoint and displays READY. READY displayed: Press product button and drop product. ----- displayed: The vat temperature is out of the Ready zone. DONE displayed: Press blinking product button to cancel alarm and end a cook. HOLD displayed: Press blinking product button to cancel hold alarm. Cancel a Cook: Press and hold blinking product button to cancel cook cycle.
Change Cook Temperature: Press and hold a product button with the desired different cooking temperature for 3 seconds. An audible will confirm that the temperature has changed. Press the product button again to start a cook at the new temperature.
NOTE: When a product button with a setpoint different than a currently cooking product is pressed, a low tone is heard indicating the new cook won’t start until the cook is finished and the cook temperature is changed.
Controller Button Navigation
Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold to cancel a cook
cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint to change setpoint temperature.
Exit/ Scan: Press once; all product buttons are lit. Select Product displayed. Press product button to view product name. Press  to
advance through all product parameters. Press Exit Scan again to repeat. Press Exit Scan twice to escape.
Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle. Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one is selected in
setup.
Exit Cool: Exits cool mode, returns fryer to setpoint temperature. Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display. Thermometer: Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board software versions. Thermometer: Fryer OFF: Press and hold. Will display AIF/ATO Temp Checkmark: Fryer OFF: Press to check recovery; Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product
setup.
Checkmark: Fryer ON: Press to check recovery; Enter Codes and Respond to left display prompts. Filter: Press and release: Displays total percentage of products cooked and cooks remaining to filter cycle. Press and hold: Filter
options: Filter, Clean and Filter, Dispose, Drain to Pan, Fill from Pan, Boil Out, Fill Vat from Bulk (Bulk only) and Pan to Waste (Bulk only).
1-1
1.2FilterQuick™ControllerMenuSetupTree
NOTE: If the lane count doesn’t change, set the basket lift to disabled in Vat Setup.
1-2
1.3 Setup: Main Menu
Pressing and holding the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the controller off and follow the steps below to navigate the options.
Left Display Right Display Action
OFF OFF
Product Setup
Start with the far left controller. Press until the controller scrolls INFO MODE, changing to MAIN MENU and then PRODUCT SETUP. Press to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired selection displayed, press .
Product Setup Used to program menu items and cooking parameters. vat setup Vat set up is described below in section 1.4. Tech Mode Tech mode is used to enable and disable Cooks and Filters options. Exit Exit Press Exit/Scan button to return the controller to OFF.
1.4 Vat Setup
Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the controller OFF, follow the steps below. *NOTE: Most of the system choices are only available on the far left (Master)
controller.
Left Display Right Display Action
Start with the far LEFT controller on an OCF fryer, any controller on a legacy model.
OFF OFF
Press until the controller scrolls Info Mode, changing to Main and then PRODUCT SETUP.
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM Language English
2nd language
SPANISH
Press to scroll to Vat setup and press .
Enter 1656. Press .
Press  to scroll to choice and press . Press  to scroll to choice and press . (This option allows another language to
be toggled from the front panel. (ex. Spanish as a second language.) Default is Spanish.
Press  to scroll to choices: CE (European Conformity standards), or Non-CE
Locale Non-CE
(non-European standards) and press . This option is available only on the far left controller.
Energy Gas
Press  to scroll to choices: Gas or Electric and press . This option is available only on the far left controller.
Press  to scroll choices: Gas- GL30 Full, GL30 Split, GL30 OSP Full, GL30
Type GL30 Full
OSP Split Electric- EL30-14 Full, EL30-14 Split, EL30-17 Full, EL30-17 Split. With the current fryer vat type displayed, press .
SYSTEM volume Tempr format
Exit Melt Tempr
COOL MODE TEMPR
COOL MODE DEFAULT
FRESH OIL JIB
5
F
180º
(82 ºC)
250F (121
ºC)
0
Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .
Press  to scroll choices: F for Fahrenheit; C for Celsius. Press . Use numbered keys to change default setting. Press . (This is the temperature for
the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is 180°F (82°C).
Use numbered keys to change default setting. Press . (This is the temperature during setback or idle mode.) Default is 250°F (121°C).
Use numbered keys to change default setting. (This is the amount of minutes the fryers sits idle before going to cool mode. The default, 0, disables the feature.) Press .
Press  to scroll choices JIB or Bulk. Default is JIB. Press . This option is available only on the far left controller.
1-3
Left Display Right Display Action
WASTE SDU
RECOVERY ALARM BASKET LIFT
DISABLED
DISABLED
HOLD TIME AUTO
Exit Exit
Press  to scroll choices SDU, BULK or FRONT. Default is SDU. Press . This option is available only on the far left controller.
Press  to scroll choices DISABLED and ENABLED. Press . (This is a recovery alarm that locks out the fryer if it does not heat properly. Default is disabled.
Press  to scroll choices DISABLED and ENABLED. Press . Default is disabled.
Press  to scroll choices AUTO and MANUAL. Press . (This is the hold timer cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto.
Press button once to return the controller to OFF.
Time/date Programming
OFF OFF
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM TIME/DATE TIME ENTRY
DATE FORMAT
ENTER DATE
Time
Mm/dd/yy
date
EXIT Exit
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656. Press to scroll to TIME/DATE.
Press . Use numbered keys to change time. Enter the time in 24 hour format. Press .
Press  to scroll choices. With the desired date format displayed, press .
Use numbered keys to change date. Press .
Press the Exit/Scan button three times to return the controller to OFF.
This is daylight savings time setup. In the United States, daylight saving time begins at 2:00 A.M. on the
DST SETUP
second Sunday in March. Clocks move ahead one hour. Daylight saving time ends at 2:00 A.M. on the
first Sunday in November. Clocks move back one hour. For the two U.S. states and international
locations that do not use DST, set to disabled.
OFF OFF
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM DST SETUP
Press until the controller displays INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat setup and press .
Enter 1656. Press to scroll to DST Setup.
Press Press  to scroll choices DISABLED and ENABLED. Press . (Default is
DST Enabled
enabled.) If disabled is chosen, pressing the button, displays exit. Press the exit scan button three times to exit.
DST START MONTH DST START SUNDAY DST END MONTH DST END SUNDAY
3
2
11
1
EXIT Exit
Filter
OFF OFF
Enter the daylight savings time starting month using the 1-10 keys. (Default is US starting month: 3.) Press .
Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US starting Sunday 2.) Press .
Enter the daylight savings time ending month using the 1-10 keys. (Default is US ending month 11.) Press .
Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US ending Sunday 1.) Press .
Press the Exit/Scan button three times to return the controller to OFF.
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
1-4
Left Display Right Display Action
PRODUCT SETUP
VAT SETUP
Enter code
SYSTEM
FILTER
Press to scroll to Vat setup and press .
Enter 1656. Press to scroll to FILTER.
Press .
Cooks till Filter
0
(This is the total number of cooks that occur before a filter prompt. The default is 0.) Enter the number of cooks before a filter prompt is desired. Press .
EOD FILTER
DISABLED
Press  to scroll to choice enable or disable and press . Default is DISABLED)
TIMER EOD filter time FLUSHING TIMER Boil out timer 1 polish TIMER
23:59
5
30
DISABLED
Use numbered keys to program end of day filter alert time. Enter time in 24 hour format. After this time, the controller prompts for filter when user presses the power button to go to OFF. Enter 23:59 if no end of day filter prompt is desired. Press .
Use numbered keys to change default setting for the flushing timer. Enter the time in minutes. Default is five minutes. Press .
Use numbered keys to change default setting for the boil out timer. Enter the time in minutes. Default is 30 minutes. Press .
Press  to scroll to choice enable or disable and press . Default is DISABLED). Press .
1 polish prompt time 1 polish duration
23:59
15
Use numbered keys to enter polish prompt time. (This is the time the polish prompt will occur each day.) 23:59 is disabled. Enter time in 24 hour format. Press .
Use numbered keys to change. (This is the duration, in minutes for a polish.) Default is 15 minutes. Press .
ENABLE FILTERS
NO PERCENT 1 polish start TEMPR
(300F)
(149°C)
Exit Exit
Press  to scroll to choice YES or NO and press . Default is NO. Press . This is the total percentage of products cooked and cooks remaining to filter cycle.
Use numbered buttons to change temperature. (This is the minimum temperature required for a polish to begin.) Default is 300F (149C). Press .
Press the Exit/Scan button once to return the controller to OFF.
E-LOG
OFF OFF
PRODUCT SETUP
VAT SETUP
Enter
code SYSTEM E-LOG NOW Time/date A E
Time/date
Exit Exit
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.
Press to scroll to Vat Setup. Press .
Enter 1656. Press to scroll to E-LOG.
Press . (This is a log of the ten most recent error codes.) Press . (Current time and date) Errors listed A-J. Press to scroll through errors. Error codes are listed on page 2-4.
If no errors exist, pressing will display No errors. Press . Press the Exit/Scan button three times to return the controller to OFF.
Change password
OFF OFF
PRODUCT
Press until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP. Press to scroll to Vat Setup. Press .
1-5
Left Display Right Display Action
SETUP
VAT SETUP
SYSTEM CHANGE PASSWORD Product setup Vat setup 1656
Exit Exit
Enter code
1650
Enter 1656. Press to scroll to Change Password. Press .
Use numbered keys to change code. Press . Use numbered keys to change code. Press .
Press the Exit/Scan button three times to return the controller to OFF.
1.5 INFO MODE: Viewing Operational Stats
The FilterQuick™ collects and stores information on cook and filter cycles. This data is in the info mode, and is accessed by pressing the checkmark key with the controller off or on. The steps to view the data are detailed below.
Left Display Right Display Action
OFF/ON OFF/ON
LAST DISPOSE STATS Total cooks Last dispose
Number
date
Press until INFO MODE is displayed and release.
Press to scroll: Last Dispose Stats, Daily Stats, Selected Period Stats, Last Load Stats. With the desired stats displayed, press .
Press . (This is the number of cooks since the last dispose.)
Press . (This is the date of the last dispose.)
FILTERS
since
Number
Press . (This is the number of filters since oil disposal.)
dispose Filters by-
passed –
SINCE
Number
Press . (This is the number of by-passed filters since oil disposal . )
DISPOSE
Polishes
since
Number
Press . (This is the number of polishes since oil disposal.)
dispose Polishes by-passed
– SINCE
Number
Press . (This is the number of by-passed polishes since oil disp osal . )
DISPOSE
Oil Life
Oil Life- 1 dispose prior
Oil Life – 2
disposes prior Avg Oil Life
Avg cooks Number
Number Days
Number Days
Number Days
Number Days
Press . (This is the number of days since the last dispose.)
Press . (This is the oil life in days 1 dispose prior.)
Press . (This is the oil life in days 2 disposes prior.)
Press . (This is the average oil life of past 3 disposes.) Press . (This is the average cooks over past 3 disposes.)
Reset Last dispose
Yes no
Press to scroll or to reset Last Dispose stats.
stats
1-6
Left Display Right Display Action
Reset Last dispose stats
Enter code
Enter 1656
complete
Press button once and press to scroll to desired choice. Once desired choice is
Exit Exit
displayed, press button or press the Scan button once to return the controller to OFF.
DAILY STATS
MON date
Filters
Filters –
prior week
Filters bypass
Cooks
Number and day
Number and day
Number and day Number and day
With the desired stats displayed, press . Press  to scroll a day within the prior week. With the desired date displayed,
press . Press  to scroll number of times the vat was filtered on that day of the prior
week. Press . Press  to scroll number of daily filter cycles in the prior week. Press . Press
button once to return to Info Mode menu, or Exit/Scan button once to return the controller to OFF.
Press  to scroll number of times the filter prompt was bypassed on that day in the prior week. Press .
Press  to scroll number of cook cycles on that day of the prior week occurred. Press .
Press button once and press to scroll to desired choice. Once desired choice is
Exit Exit
displayed, press button or press the Scan button once to return the controller to OFF.
SELECTED PERIOD STATS Date TIME
COOKS Number
QUIT COOKS Number
On HOURS Number
Reset usage Reset usage
Yes no
Enter code
Complete
Press to scroll Info Mode Menu: Last Dispose Stats, Daily Stats, Selected Period Stats, Last Load Stats with the desired stats displayed, press .
Press . (This is the date and time the selected period started.) Press . (This is the total number of cooks since start of selected period.) Press . (This is the total number of cooks that were cancelled since start of the
selected period.) Press . (This is the total number of hours the fryer was on since start of the
selected period.) Press to scroll or to set start of new selected period stats.
Enter 1656.
Press button once and press to scroll to desired choice. Once desired choice is
Exit Exit
displayed, press button or press the Scan button once to return the controller to OFF.
LAST LOAD STATS
Product
Started
Actual time Program time
Product Name Number Minutes Number Minutes Number
Minutes Max TEMP Number Min TEMP Number
With the desired stats displayed, press .
Press .
Press . (This is the time the last cook started.)
Press . (This is the actual cook time including stretch time.)
Press . (This is the programmed cook time.) Press . (This is the maximum temperature of the oil during the last cook.)
Press . (This is the minimum temperature of the oil during the last cook.)
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