Frymaster FE155 User Manual

FE155 Rethermalizer
Installation and Operation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633 SEPT 2008
PRINTED IN THE USA
www.frymaster.com
Email: service@frymaster.com
*8196399*
Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Factory Authorized Service Center (FASC) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIAT ES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment. Only qualified
service personnel may convert this appliance to use a gas other than that for which it was
originally configured.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing
anchor straps. All fryers equipped with casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional restraining cable must be connected at all
times when the fryer is in use.
DANGER
The front ledge of the unit is not a step. Do not stand on the rethermalizer. Serious injury can
result from slips or contact with the hot water.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other cooking appliance.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633.
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WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
IMPORTANT
Safe and satisfactory operation of Frymaster equipment depends upon its proper installation.
Installation MUST conform with local codes, or in the absence of local codes, to European
Community (CE) Standards.
COMPUTERS
FCC
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) This device must accept any interfere nce
received, including interference that may cause undesired operation. While this device is a verified Class
A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the
ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other
reproductive harm.
NOTICE The Commonwealth of Massachusetts requires any and all gas products and/or electrical products attached to a water supply to be installed by a licensed plumber or pipe fitter.
DANGER
Do not use a water jet to clean this appliance.
WARING
Raise the lid slowly. Trapped steam may escape from beneath the lid.
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NOTICE All units shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the unit. These units should be wired to NEC specifications. Hardwired units must include installation of restraint devices.
DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 810-3574.
NOTICE If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.
NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.
NOTICE
If this appliance is permanently connected to fixed wiring, it must be connected by
means of copper wires having a temperature rating of not less than 167°F (75°C).
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FE155 Rethermalizer
TABLE OF CONTENTS
PAGE
CHAPTER 1: General Information
Parts Ordering and Service Information.........................................................................................1-1
Safety Information..........................................................................................................................1-1
Equipment Description...................................................................................................................1-2
Installation, Operating, and Service Personnel...............................................................................1-2
Shipping Damage Claim Procedure ...............................................................................................1-3
CHAPTER 2: Installation Instructions
General Installation Requirements .................................................................................................2-1
Caster/Leg Installation....................................................................................................................2-2
Pre-Connection Preparations..........................................................................................................2-2
Connection to Electrical Supply.....................................................................................................2-3
Power Requirements.......................................................................................................................2-4
Wiring Diagrams............................................................................................................................2-5
CHAPTER 3: Operating Instructions
Annotated View..............................................................................................................................3-1
Controller/Operation/Programming ...............................................................................................3-2
Start Up Procedure .........................................................................................................................3-3
Boil Out Procedure.........................................................................................................................3-4
CHAPTER 4: Preventive Maintenance
Daily Service Checks .....................................................................................................................4-1
Quarterly Checks............................................................................................................................4-1
Annual Service Checks...................................................................................................................4-2
CHAPTER 6: Operator Troubleshooting
Introduction ....................................................................................................................................5-1
Troubleshooting Guide...................................................................................................................5-2
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CHAPTER 1: Introduction
1.1 Parts Ordering and Service Information
In order to assist you as quickly as possible, the Frymaster Authorized Service Agency (ASA) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the door.
Parts orders may be placed directly with your local ASA or distributor. Included with the unit when shipped from the factory is a list of ASAs. If you do not have access to this list, contact the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711. The list is also available on the Frymaster website, www.frymaster.com/service.
When ordering parts, the following information is required:
Model Number: Serial Number: Voltage: Item Part Number:
Service information may be obtained by contacting your local ASA/Distributor. Information may also be obtained by calling the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865-1711. When requesting service, please have the following information ready:
In addition to the model number, serial number, and voltage, please be prepared to describe the na­ture of the problem and have ready any other information that you think may be helpful in solving your problem.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
Quantity Needed:
Model Number: Serial Number: Voltage:
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find safety notations enclosed in double-bordered boxes similar
to the ones illustrated below and on the following page.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.
DANGER
1-1
DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or
cause your system to malfunction.
1.3 Equipment Description
The FE155 Series is specifically designed to rethermalize meats, sauces, and other vacuum pack­aged foods at a safe temperature range.
The system features a controller and an easy to clean vat. Each unit can rethermalize up to 30 lbs. (13.6 kg) of food an hour.
The cookpot is safeguarded against boil-over by a standpipe overflow drain, and comes with a 1” cookpot drain for fast, clog-free emptying. The unit has a rethermalizing/cooking area of 14.25” x 19” (362mm x 482mm) and holds 16.5 gallons (62 liters) of water.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE
CE Standard
and non-CE standards, the information or instructions concerned are identi­fied with a shadowed box like the one at right.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or au­thorized personnel only, as defined in Section 1.6.
All installation and service on Frymaster equipment must be performed by qualified, certi­fied, licensed, and or/authorized installation or service personnel, as defined in Section 1.5.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, or firms, corporations, or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
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