Frymaster ESG35T Service Manual

Download

Page 1

24-Hour Service Hotline

Frymaster Dean Millivolt Gas

ESG35T, Super Runner and Super Marathon

NON-CE

Service & Parts Manual

Series

Fryers

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

1-800-551-8633

www.frymaster.com

Email: fryservice@welbilt.com

01/2019

*8195948*

Page 2

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster Dean Factory Authorized Servicer (FAS) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to onsite management operational procedures.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER

FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART

PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE

CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL

CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS

AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY

THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO

THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN

UNAUTHORIZED SERVICE CENTER.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment. Only qualified

service personnel may convert this appliance to use a gas other than that for which it was

originally configured.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending

upon the gas line connection. Single fryers equipped with legs must be stabilized by installing

anchor straps. All fryers equipped with casters must be stabilized by installing restraining

chains. If a flexible gas line is used, an additional restraining cable must be connected at all

times when the fryer is in use.

Page 3

iii

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other cooking appliance.

DANGER

Instructions explaining procedures to be followed MUST be posted in a prominent location in

the event the operator detects a gas leak. This information can be obtained from the local gas

company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

IMPORTANT

Safe and satisfactory operation of Frymaster Dean equipment depends upon its proper

installation. Installation MUST conform with local codes, or in the absence of local codes, to

European Community (CE) Standards.

Page 4

Frymaster Dean Millivolt Gas Fryers

Service and Parts Manual

TABLE OF CONTENTS

Page #

1. SERVICE PROCEDURES 1-1

1.1 Functional Description 1-1

1.2 Accessing Fryers for Servicing 1-3

1.3 Cleaning the Gas Valve Vent Tube 1-3

1.4 Check Burner Manifold Pressure 1-3

1.5 Adjusting the Pilot Flame 1-5

1.6 Replacing Fryer Components 1-5

1.6.1 Replacing the Operating Thermostat 1-6

1.6.2 Replacing the High-Limit Thermostat 1-7

1.6.3 Replacing the Gas Valve 1-7

1.6.4 Replacing the Frypot 1-7

1.7 Troubleshooting and Problem Isolation 1-8

1.7.1 Pilot Failures 1-10

1.7.2 Improper Burner Functioning 1-11

1.7.3 Improper Temperature Control 1-11

1.7.4 Filtration Problems 1-12

1.7.5 Leaking 1-14

1.8 Wiring Diagrams 1-14

1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE) 1-14

1.8.2 Current Production Units with Honeywell Gas Valve (CE) 1-15

1.8.3 Current Production Units with Robertshaw Gas Valve (After May, 2002) 1-16

1.8.4 UFF Filtration Wiring Diagram 1-17

Page 5

Frymaster Dean Millivolt Gas Fryers

Service and Parts Manual

TABLE OF CONTENTS (CONT.)

Page #

2. PARTS LIST 2-1

2.1 Cabinetry Components, Single Fryers 2-1

2.2 Cabinetry Components, Multi-Battery Systems 2-4

2.3 Component Box Components and Related Components (Non-CE and CE) 2-6

2.4 Frypot and Burner System Components 2-8

2.4.1 SM220 and SM20/20/~ Systems 2-8

2.4.2 SR Series, ESG35T, SM35G, SM40G and SM50G Systems 2-10

2.4.3 SM60G and SM80G Systems 2-13

2.5 Oil Drain Manifold, Drain Flush and Drain Valve Components 2-16

2.6 Oil Return Manifold Components 2-20

2.7 Oil Return and Oil Flush Components 2-23

2.8 Under Fryer Filter (UFF) Components 2-27

2.8.1 SM50 and SM60 Series Fryers (Except IHOP) 2-27

2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf 2-28

2.8.3 SM80 Series Fryers 2-29

2.9 Single Under Fryer Filter (SUFF) Components 2-30

2.9.1 SM50 Series Fryers 2-30

2.9.2 SM60 and SM80 Series Fryers 2-31

Page 6

)

(

)

(

)

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description

Frymaster Dean ESG, Super Runner and Super Marathon Series fryers are millivolt fryers, which require no electricity to operate (systems with built-in filtration and/or other accessories will require electric power). Frymaster Dean millivolt fryers contain a welded steel frypot (stainless or cold-rolled) that is heated by gas flames diffused evenly through tubes built into the frypot. The number of tubes varies from three to five, according to the fryer model and size.

Flames originate from orifices in a burner manifold positioned beneath cast-iron burn ers. The burn ers are positioned in the tube openings, at the front of the frypot. Diffusers within each tube distribute the flame evenly throughout the tube. The diameter of the orifices differs fo r natural (CE:G 20/G25) and LP (CE:G31) gas as indicated in the accompanying table.

NON-CE (Altitudes of 2000 feet or less

MODEL

SM20GM 50

ESG35T

SM 35 (40) GM

SR 42GM

SR 52 GM SM 50 GM SR 62 GM SM 60 GM

SR 62 GM

SM 80 GM 165

MODEL

SM20GM

SM 35 (40) GM

SR 42GM

SR 52 GM SM 50 GM

SR 62 GM SM 60 GM

SM 80 GM 37,5

*SR42 units built after 4/07.

INPUT

(BTU)

70 67

105

120 150

150

INPUT

(kW)

37,5

GAS

TYPE

NAT

LP NAT NAT

ORIFICE

MM (INCH)

2.18(#44) #54

1.40

2.18 (#44)

1.40

#54

2.80(#35)

1.70(#51)

2.53(#39)

1.51(#53)

2.53(#39)

1.51(#53)

2.53(#39)

2.58(#38)

1.61(#52)

ORIFICE

PART NO.

8102050

8102324

8104389 8103529

8102040/*8103097 8102064/*8103099

8102048 8102059 8102048 8102059

8102048 8102062

8102063

QTY

2 2 3 3

3 3

4 4 5 5

5 5

CE ONLY (Altitudes of 2000 feet or less

GAS

TYPE

G20 G25 G31 G20 G25 G31

G20 G25 G31

ORIFICE

MM (INCH)

2,40 2,40 1,51 2,40 2,40 1

2,40 2,40 1,51

ORIFICE

PART NO.

8102060 8102060

8102059 8102060/*8103101 8102060/*8103101 8102059/*8103102

8102060

8102059

8102060

8102059

8102060

8102059

QTY/

COLOR

2/BLUE 2/BLUE

2/RED 3/BLUE 3/BLUE

3/RED 4/BLUE

4/BLUE

4/RED 5/BLUE

5/BLUE

5/RED 5/BLUE

5/BLUE

5/RED

EQUIPMENT

PRESSURE

MBAR INCH W.C.

27.5

9.5 30

27.5 10

27.5

EQUIPMENT

PRESSURE

MBAR INCH W.C.

10,0 15,0 27,0 10,0 15,0 27,0

10,0 15,0 27,0

3.8 10

3.6

4,0 6,0

10,8

4,0 6,0

10,8

4,0 6,0

10,8

4,0 6,0

10,8

4,0 6,0

10,8

1-1

Page 7

1.1 Functional Description (cont.)

An electromechanical millivolt gas valve regulates gas flow to the burner manifold. Frymaster Dean millivolt fryers use a pilot ignition system to control burner firing.

High-Limit

Thermopile

Operating

Thermostat

Gas Valve

Pilot

Pilot Magnet

Main Valve Magnet

Functional diagram of a typical millivolt system.

Pilot Ignition System

The pilot ignition system is made up of the pilot orifice, pilot hood, and a thermopile or thermocouple. The pilot serves two purposes: lighting the burner and heating the thermopile/ thermocouple. In operation, the thermopile/thermocouple is in contact with the pilot flame and generates millivolts. The millivolt output passes through a normally closed high-limit switch and energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is extinguished, voltage is lost to the gas valve pilot coil and the pilot valve closes.

Thermostats

Frymaster Dean millivolt fryers are equipped with adjustable operating thermostats. The temperature at which the thermostat opens and closes is adjusted by turning a knob.

Frymaster Dean millivolt fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point. The high-limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 410ºF (210°C) for CE fryers and 435-450ºF (224-232°C) for non-CE fryers. Once opened, the high limit must be manually reset before operating the fryer.

1-2

Page 8

1.2 Accessing Fryers for Servicing

DANGER

Moving a fryer filled with cooking oil may cause spilling or splattering of the hot

liquid.

1. Drain all cooking oil from the fryer.

2. Shut off the gas supply to the unit and disconnect the unit from the gas supply.

3. Remove any attached restraining devices.

DANGER

Fryers must be at room temperature, empty of oil, and if fitted with legs, lifted during

movement to avoid damage and possible bodily injury.

DANGER

Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil

must be removed from the fryer before attempting to move it to avoid oil spills, and

the falls and severe burns that could occur. This fryer may tip and cause personal

injury if not secured in a stationary position.

4. Relocate the fryer for service accessibility. If fryer is equipped with legs, lift the fryer to re locate

it. Damage to the leg or leg support channel can result if the fryer is not lifted when moving.

5. After servicing is complete, reconnect the unit to the gas supply and reattach the restraining

devices.

6. Refill the frypot with cooking oil.

1.3 Cleaning the Gas Valve Vent Tube

1. Set the fryer power switch and the gas valve to the "OFF" position.

2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened

for ease in removal.

3. Pass a piece of ordinary binding wire through the tube to remove any obstruction. Remove the

wire and blow through the tube to ensure it is clear.

4. Reinstall tube and bend so that the opening is pointing downward.

1-3

Page 9

1.4 Check Burner Manifold Pressure

WARNING

This task should be performed by qualified service personnel only.

1. Ensure that the gas valve knob is in the "OFF" position (non-CE), or press red button to turn gas valve off (CE).

2. Remove the pressure tap plug from the gas valve (see illustration below).

3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole.

4. Place the gas valve in the "Pilot" position (non-CE), or press white button and light pilot (CE). After the pilot is lit (turn non-CE gas valve to "ON" position), set thermostat knob to 350°F (177°C). When the burner lights and continues to burn, note gas pressure reading for correct pressure in accordance with the table on page 1-1.

5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct pressure.

6. Place the fryer power switch and the gas valve in the "OFF" position. Remove the pressuremeasuring device fitting from the pressure tap hole and reinstall the pressure tap plug.

7. Repeat step 4 to continue fryer operation.

Pressure tap locations on CE gas valves (left) and non-CE gas valves (right).

1-4

Page 10

1.5 Adjusting the Pilot Flame

1. Remove the cover shown in the illustration below to access the pilot flame adjustment screw in

the gas valve.

2. Using a small, flat-tipped screwdriver, turn the pilot flame adjustment screw counterclockwise to

3. Reinstall the pilot flame-adjustment cover.

4. Five-tube millivolt fryers: Adjust the trailing pilo t (adjustment valve located on the burner

Pilot adjustment locations on CE gas valves (left) and non-CE gas valves (right).

increase the length of the flame or clockwise to decrease the length of the flame. Adjust the flame to a length of 1-½ inches (38 mm).

manifold) until a 1-½ inch (38 mm) flame is obtained.

1.6 Replacing Fryer Components

1.6.1 Replacing the Operating Thermostat

1. Drain the fryer and turn the gas off.

2. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.

3. Disconnect the wires from the thermostat.

4. Remove the two mounting screws to release the thermostat control from its mounting bracket.

5. Remove the screws and clamp that secure the thermostat bulb to the frypot. Remove spring from

bulb and reinstall on replacement thermostat bulb.

1-5

Page 11

1.6.1 Replacing the Operating Thermostat (cont.)

6. First, loosen the capillary tube compression fitting until it slides freely on the capillary tube. Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove the capillary tube and bulb from the frypot.

7. Install the replacement thermostat capillary tube and bulb in the frypot. Apply a small amount of Loctite PST567 compound or equivalent to the threads of the frypot pass-through nut and screw the replacement thermostat securely into the frypot, being careful not to twist the capillary tube as the fitting is tightened. DO NOT tighten the capillary tube compression nut at this time.

8. Position the thermostat bulb in tube-mounted clamp and replace mounting hardware. Ensure probe bulb is properly positioned in the clamp (¼" from burner tube) and screws are properly tightened.

9. Tighten the capillary tube compression nut once the capillary tube is properly positioned. NOTE: Once the compression nut is tightened, the capillary tube cannot be repositioned. If a mistake in installation has been made, a new thermostat will have to be installed.

10. Mount the thermostat control to the mounting bracket using the screws removed in Step 4.

11. Connect the wires disconnected in Step 3 to the thermostat.

Compression Fitting

Capillary Tube

Operating

Thermostat

Frypot Fitting

12. Install the thermostat knob on thermostat control shaft.

Thermostat Bulb

1-6

Page 12

1.6.2 Replacing the High-Limit Thermostat

1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12.

1.6.3 Replacing the Gas Valve

DANGER

Drain the frypot or remove the handle from the drain valve before proceeding further.

1. Disconnect fryer from the gas supply.

2. Disconnect wiring from the gas valve terminal block, marking each wire to facilitate

reconnection.

3. Disconnect the pilot gas line fitting from the gas valve and remove the vent tube.

4. Disconnect the union that connects burner manifold and gas valve piping.

5. Remove all pipefittings from old gas valve and install on new gas valve. Apply a small amount

of Loctite PST567 compound or equivalent to pipe threads prior to installing on new valve. Do not apply compound to the first two pipe threads. Doing so will clog and damage the gas valve.

6. Reinstall new gas valve following steps 1-4 in reverse.

1.6.4 Replacing the Frypot

1. Drain the frypot and disconnect the fryer from the gas supply.

2. Remove all accessories (e.g., frypot covers, drop-in probes, basket hangers, etc.).

3. Remove the screws from the cabinet back and remove it from the fryer.

4. Remove the screws attaching the flue cap to the frypot and lift the flue cap off the fryer.

5. Remove the door by lifting it upward to disengage the lower hinge pin from the hinge bracket.

Retain any spacers between lower hinge and door for reassembly.

6. Remove the screws from the front cowling and remove the cowling by lifting up and out off the

front lip of the frypot.

7. Remove the screws securing the flue to the frypot and remove it from the fryer.

8. Lift the frypot out of the cabinet, using care not to bump or damage the gas valve/burner

assembly or the thermostat/high-limit. Set the frypot upside down on a clean surface for removal of the remaining components.

1-7

Page 13

1.6.4 Replacing the Frypot (cont.)

9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold assembly from the failed frypot.

10. Clean the threads on the recovered parts, apply Loctite PST 567 or equivalent thread sealer, and install them on the replacement frypot.

11. Reverse Steps 1-9 to install the replacement frypot in the cabinet.

For SUFF/UFF Filtration-equipped systems, consult the Decathlon Series Gas Fryers Service & Parts Manual (819-5922), Section 1.7.8, for detailed frypot-removal instructions.

1.7 Troubleshooting and Problem Isolation

This section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment, and the probable causes of each. With this knowledge, the technician should be able to isolate and correct any problem encountered.

Problems you are likely to encounter can be grouped into these broad categories:

1. Pilot failures

2. Improper burner functioning

3. Improper temperature control

4. Filtration Problems

5. Leaking

The probable causes and corrective actions for each category are discussed in the following sections.

1.7.1 Pilot Failures

When troubleshooting millivolt systems, always check these areas before performing diagnostic checks on either the Robertshaw or Honeywell systems:

A. Inspect all wires and component leads for damage (heat, oil, moisture, etc.). On capillary

tube-type thermostats, check for resistance on the thermostat lead wires. Wire nuts and other connectors cannot be present in a millivolt circuit as they can cause resistance. If resistance is found, solder the connectors to the wires or replace the wires.

B. Clean and verify that all wire connections and gas valve terminal connections are tight. C. Check the length of the pilot flame (it should be about 1½-inches (38mm) long) and verify

that it contacts the top one third of the thermopile. Clean the pilot orifice and adjust the pilot strength if needed.

D. Measure thermopile output with no load (i.e., with the thermopile disconnected from the gas

valve). Measurement must be made with a multimeter having a 0-1000 DC millivolt (MV) range. Light the pilot and have someone hold the gas cock knob in the depressed position. If the thermopile is a single lead (coaxial) type, measure from the lead’s end contact to its screw-in threads. If the thermopile has two leads, measure across the end terminals. The reading should be within the range of 500-800 millivolts. If not, replace the thermopile.

Performing diagnostic checks on Robertshaw and Honeywell valves are described on the next page.

1-8

Page 14

ROBERTSHAW-UNITROL 7000 SYSTEM CHECK

1. Complete System Check

With thermostat contacts closed and gas cock

dial in the “ON” position, the main burner should ignite. Measure the reading between the 2 & 3 terminals. If the reading is more than 100MV, replace the gas valve.

2. System Resistance Check

With thermostat contacts closed and main

burner “ON”, measure the millivolt reading between the 1 and 3 terminals. The reading should be less than 80MV. If not, recheck the thermostat leads and connections. Replace with new or heavier gauge wires if necessary. If the reading is still greater than 80MV, replace the thermostat.

3. Automatic Pilot Dropout Check

With the thermostat contacts open, hold the gas cock knob depressed with the pilot lit until the maximum millivolt output is observed between the 1 and 2 terminals. Then extinguish the pilot and observe the meter. The sound of the pilot magnet dropping should be audible. This dropout should occur between 120MV and 30MV. If it occurs outside these limits, change the gas valve.

HONEYWELL SYSTEM CHECK

1. Complete System Check

With thermostat contacts closed and gas cock

dial in the “ON” position, main burner should ignite. If not, measure across terminals 2 and 3 as indicated in the diagram. If the reading is more than 180MV, replace the gas valve.

2. System Resistance Check

With thermostat contacts closed and main

burner “ON”, measure the millivolt reading between terminals 1 and 3 as indicated in the diagram. The reading should be 220MV or less. If not, recheck thermostat leads and connections. Replace with new or heavier gauge wires if necessary. If the reading is still greater than 220MV, replace the thermostat.

3. Automatic Pilot Dropout Check

With the thermostat contacts open, hold the gas cock knob depressed with the pilot lit until the maximum millivolt output is observed between terminals 1 and 2. Then extinguish the pilot and observe the meter. The sound of the pilot magnet dropping should be audible. This dropout should occur between 110MV and 36MV. If it occurs outside these limits, change the gas valve.

THTP TH

Test

Meter

Setting

Millivolt Operator

Terminal Panel

(Robertshaw)

Meter Leads

On Terminals

1 MV 2 & 3 <100MV 2 MV 1 & 3 <80MV 3 MV 1 & 2 30-120MV

Millivolt Operato r

Terminal Panel

(Honeywell)

Test

Meter

Setting

Meter Leads On

Terminals

1 MV 2 & 3 <180MV 2 MV 1 & 3 <220MV 3 MV 1 & 2 36-110MV

Acceptable

Results

Acceptable

Results

1-9

Page 15

Pilot failures fall into one of two categories – failure to light or failure to remain lit. Pilot Fails to Light

1. Gas is not being supplied to the valve: Check for a closed gas cutoff valve upstream of the gas

valve. Also verify that the gas line quick disconnect fitting at the rear of the fryer (if so equipped) is properly connected.

2. Blocked pilot orifice: If gas is reaching the valve but the pilot will not light, check for an

obstruction in the pilot orifice, especially in new installations. If the orifice is clear, check to be sure that the pilot adjustment screw is not completely closed.

Pilot Does Not Remain Lit When Gas Valve Knob is Released The gas valve used on Frymaster Dean millivolt fryers has a pair of normally open coils

(electromagnetic switches) that close when low voltage is applied to them. If the coils do not close, the valve will not open to supply gas to the pilot or to the burner manifold. Turning the gas valve knob to the pilot position and pressing it in bypasses the pilot coil, allowing the pilot to be lit. The pilot flame heats the thermopile, which generates the voltage required to close the coils. If the pilot flame goes out when the knob is released, there are four probable causes:

1. Open or grounded high-limit: The high-limit thermostat functions as a normally closed switch.

If the high-limit is open or grounded, the gas valve coil will not pull in and no gas will be supplied to the pilot or to the burner manifold.

Check and Corrective Action: Detach the high-limit leads from the gas valve and check for continuity. See page 1-10. If the high-limit fails the continuity check, it must be replaced.

2. Loose/corroded wiring connections on high-limit or thermopile: This has the same effect as a

grounded or open high-limit. If the gas valve coils do not receive the appropriate voltage from the thermopile, they will not close and no gas will be supplied to the pilot or to the burner manifold.

Check and Corrective Action: Check wiring connections for corrosion and tightness. Check terminals to verify that they are securely attached to their leads.

3. Low or no voltage out of thermopile: If the pilot flame does not surround the tip of the

thermopile, it will not generate sufficient voltage to the gas valve coils for them to close. No gas will be supplied to the pilot or to the burner manifold.

Checks and Corrective Actions: Observe pilot flame located between the middle burners on the frypot. If the pilot flame is less than 1-½ inches (38 mm) adjust the pilot flame in accordance with Section 1.6. If the flame is being blown away from the thermopile, eliminate the draft that is causing the problem.

If the pilot flame correctly surrounds the tip of the thermopile, see D on Page 1-9.

4. Malfunctioning gas valve: If either of the coils in the gas valve fails, no gas will be supplied to

the pilot or to the burner manifold.

Check and Corrective Action: See page 1-10 for check procedures to see if the gas valve has failed. Instructions to replace the gas valve are found in section 1.7.3.

1-10

Page 16

1.7.2 Improper Burner Functioning

Fluctuating flame intensity is normally caused by improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Variation in the kitchen atmosphere is usually caused by air conditioning and/or ventilation units starting and stopping. Changes in airflow patterns can also affect flame intensity. If the incoming gas pressure is correct and stable, check for variations in the kitchen atmosphere.

Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner-manifold gas pressure. An obstructed flue, which prevents the fryer from properly exhausting, may also be the cause.

An excessively noisy burner, especially with flames visible above the flue opening, may indicate that the burner gas pressure is too high, the gas valve vent tube is blocked, or the tube diffusers are damaged or worn out. If the gas pressure is correct, the vent tube is unobstructed, and the diffusers are in good condition, the gas valve regulator is probably defective.

Occasionally a burner may appear to be operating correctly, but the fryer has a slow recovery rate (the length of time required for the fryer to increase the oil temperature from 275ºF to 325ºF (135ºC to 163ºC). The primary causes of this are low burner manifold pressure and/or misaligned burners. If both of these causes are ruled out, the probable cause is a gas valve regulator that is out of adjustment. Refer to the Check Burner Manifold Pressure procedure in section 1.5.

1.7.3 Improper Temperature Control (i.e., failure to control at set point)

Temperature control is a function of several interrelated components, each of which must operate correctly. The principal component, however, is the thermostat.

The thermostat must be checked periodically.

Probable causes for temperature problems are damage to the thermostat bulb, kinking of the capillary tube, and broken or loose wiring. Inspect the thermostat components for visible damage.

If there are dents in the bulb, if the capillary is kinked, or if there is obvious damage to the leads, the thermostat should be replaced.

If there is no obvious damage to the thermostat, turn off the gas valve and allow the cooking oil to cool to at least 15 degrees below the thermostat setting. Disconnect the thermostat leads from the gas valve and check for continuity. If the thermostat fails the continuity check, it must be replaced.

1-11

Page 17

1.7.4 Filtration Problems

The majority of filtration problems arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen.

Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation and size of the filter paper. Verify that the O-ring on the slip-connection is in good condition. A missing or worn O-ring allows the pump to suck air, decreasing its efficiency.

If the pump motor overheats, its thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch located on the rear of the motor. Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts, something caused the motor to overheat. Maybe several frypots were filtered one after the other and the pump got hot. Letting the motor cool down for at least a half-hour is all that is required in this case. More often, the pump overheated for one of the following reasons:

 If solid shortening is used: Shortening solidified in the pan or filter lines.  The operator attempted to filter unheated oil. Cold oil is thicker and causes the pump motor to

work harder and overheat.

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper allows food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind up causing the motor to overheat, tripping the thermal overload. Solidified shortening in the pump will produce the same result.

A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled.

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside (see illustration- 8-GPM pump

shown), if the pump is accessible while still inside the cabinet. If the front cover is not accessible, the pump must be removed from the pump motor (remove input/output plumbing from the pump prior to removing pump). Remove three setscrews to disengage the pump from the motor.

Remove bolts to remove

pump cover.

1-12

Remove debris or hardened

shortening to free gears.

Page 18

1.7.4 Filtration Problems (cont.)

3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure

to completely clean the inside housing and ring gear will cause gear binding after reassembly.

Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube may indicate that the crumb tray is not being used.

Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.

Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.

The electronics of the SUFF/UFF filtration systems are simple and straightforward. Microswitches, attached to handles for each vat and wired in parallel, provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position. The activated pump relay coil pulls in the pump motor switch, supplying power to the pump motor.

Filter systems equipped with oil-return heaters are wired into the 120 VAC source, which remain energized as long as the unit is plugged in.

1.7.5 Leaking

Leakage of the frypot usually will be due to improperly sealed high-limits, thermostats, or drain fittings. When installed or replaced, each of these components must be sealed with Loctite PST567 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs, the frypot must be replaced.

If the sides and/or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage.

Frypot locations (indicated by arrows) where potential leaks could occur.

1-13

Page 19

1.8 Wiring Diagrams

1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE)

HIGH-LIMIT

THERMOSTAT

12C

PILOT

GENERATOR

PPTHTH

ADJ.

PILOT

1/2 P.S.I.

HONEYWELL

PILOT

SAFTY DRAIN

SWITCH

(OPTIONAL)

17C

IN-LINE SPLICE

ON/OFF

SWITCH

(OPTIONAL)

17C

1/2 P.S.I.

HONEYWELL

HONEYWELL 1/2 P.S.I.

OFF

IN-LINE SPLICE

FENWALL

OPERATING

THERMOSTAT

8050438D

White

Combination Gas

Red

Valve

Thermopile

Red

High-Limit

Red

Operating Thermostat

Black

Old Style Honeywell Millivolt Gas Valve Wiring (Non-CE)

1-14

Page 20

1.8.2 Current Production Units with Honeywell Gas Valve (CE)

PILOT

THERMOCOUPLE

HIGH-LIMIT

THERMOSTAT

PILOT

GENERATOR

ROBERTSHAW

THERMOSTAT

OPERATING

FENWALL

OPERATING

THERMOSTAT

8050531A

1-15

Page 21

1.8.3 Current Production Units with Robertshaw Gas Valve (After May, 2002)

High-Limit Thermostat

Operating Thermos tat

Thermopile

1-16

Page 22

1.8.4 UFF Filtration Wiring Diagram

P/N 807-3611

SCF OIL RETURN

TRANSFORMER/RELAY ASSY

230V FILTER CIRCUIT

36" LONG LEADS

FRYER(S)

REDRED

2 1

WHT

1 2

WHT

PUR

ORG

BLK

24V

YEL

COM

WHT

YEL

2T234

BLOCK

P/N 810-1164

BLU

WHT

RED

2 1

1 2

COM

RED

COM

RED

COM

RH FRYER

OIL RETURN

WHT

8" LONG LEADS

WHEN USED

OIL POLISHING

WHT

8" LONG LEADS

HOSE CONNECTION

LH FRYER

OIL RETURN

WHT

8" LONG LEADS

ADD ON ASSY

MICROSWITCH

FROM RH

SHOWN IN

FROM LEFT

WHEN USED

P/N 807-2104

OFF POSITION

FRYER(S)

WHEN USED

1 2

PN 807-1420

HEAT TAPE - 25 WATT

LEADS T5 AND T8 ON MOTOR

FOR CHANGE OF ROTATION INTERCHANGE

GRN

FUSE

2 AMP

J BOX

FUSE HOLDER P/N 807-1321

FUSE P/N 807-3592

COVER PLATE P/N 807-3643

JUCTION BOX P/N 807-3642

WHT #2

BLK #2

8051376A

SPST

POWER

SWITCH

OPTIONAL

P/N 807-2196

MOTOR

T3P2T8

P/N 810-2100

24V

T2T5T4

BLK

ORG

AMP

HIGH VOLTAGE SHOWN

CONNECT

WHT#2

WHT

YEL

240V SEC.

GRN

480V PRIM.

480VAC

SHOWN

P/N 807-3773

75 VA TRANSFORMER

WHT #2

GRN

XFORMER

120V W/OUT

ORG

BY-PASS SWITCH

BLK

BLK #2

5 AMP-480V

7 AMP-120V

P/N 807-3577

P/N 807-3538

CIRCUIT BREAKER

WHT#1

BLK

T2P2T3T5T4

LOW VOLTAGE SHOWN

BLK

WHT#1

1-17

Page 23

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.1 Cabinetry Components, Single Fryers

7 8

17 18

ITEM PART # COMPONENT

* 8102793 Basket Hanger SR142, ESG35T (Hook Over the Flue) Thumbscrews not needed * 2001360 Basket Hanger SR42 (Thumbscrew 8090171, Cage Nut 8261351) * 2101595 Basket Hanger SM-50 Single (Use 2103131 for double) * 2105109 Joiner Strip SM20, SM50

* 2401341 Channel, Base- Front & Rear- ESG35T * 2001118 Channel, Base- Front & Rear- SR42G, SR52G, SM220G SM35G, SM40G, SM50G * 2005655 Channel, Base- Front & Rear-SR62G * 2003269 Channel, Base- Front & Rear- SM20G * 2002493 Channel, Base- Front & Rear- SM60G * 2002686 Channel, Base- Front & Rear- SM80G

2 8233248 Support, Leg (Use Where Applicable) 3 8063168 Leg, Adjustable- With Mounting Plate- All Millivolt Fryers

* Not Illustrated

Channel, Base- Front & Rear (Non-Filtration Single Fryers)

2-1

Page 24

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.1 Cabinetry Components, Single Fryers (cont.)

ITEM PART # COMPONENT

4 8100357 Caster, Swivel- With Brake- All Millivolt Fryers 5 8100356 Caster, Swivel- Without Brake- All Millivolt Fryers

6 8233791 Support, Leg- Left- SUFF 50- SM40G, SM50G

* 8233792 Support, Leg- Right- SUFF 50- SM40G, SM50G * 8233724 Support, Leg- Left & Right- SUFF 60/80- SM60G, SM80G

7 2023529 Base, Channel- Right- SUFF 50- SM40G, SM50G

* 2013259 Base, Channel- Left- SUFF 50- SM40G, SM50G * 2003459 Base, Channel- Right & Left- SUFF 60/80- SM60G, SM80G

8 2103636 Slide, Front- SUFF Filter, All Systems 9 8233751 Slide, Rear, Left- SUFF Filter- SM60G, SM80G

* 8233788 Slide, Rear, Left- SUFF Filter- SM50G

10 8233752 Slide, Rear, Right- SUFF Filter- SM60G, SM80G

* 8233789 Slide, Rear, Right- SUFF Filter- SM50G

11 2003522 Base, Lower Filter- SUFF 50- SM40G, SM50G

* 2003494 Base, Lower Filter- SUFF 60- SM60G * 2003403 Base, Lower Filter- SUFF 80- SM80G

12 8233783 Base, Upper Filter- SUFF 50- SM40G, SM50G

* 8233765 Base, Upper Filter- SUFF 60- SM60G * 8233745 Base, Upper Filter- SUFF 80- SM80G

13 2003524 Cover, Electrical Access- SUFF 50- SM40G, SM50G

* 2003461 Cover, Electrical Access- SUFF 60- SM60G, SM80G

* 2113329 Side Panel, Left- SM20G * 2012858 Side Panel, Left- Painted CRS- SM35G, SM50G * 2011299 Side Panel, Left- Painted CRS- SM50GDD

2212035SP Side Panel, Left- Galvanized- SR42G, ESG35T, SR52G (Use 2025693SP for SR62G) * 2112076 Side Panel, Left- S/S- SR42G, SM35G, SM50G (Use 2115693 for SR62G) * 2112532 Side Panel, Left- S/S- SM60G, SM80G

* 2123329 Side Panel, Right- SM20G * 2022858 Side Panel, Right- Painted CRS- SM35G, SM50G * 2021299 Side Panel, Right- Painted CRS- SM50GDD

2222035SP Side Panel, Right- Galvanized- SR42G, ESG35T, SR52G (Use 2025693SP for SR62G) * 2122076 Side Panel, Right- S/S- SR42G, SM35G, SM50G (Use 2125693 for SR62G) * 2122532 Side Panel, Right- S/S- SM60G, SM80G

16 2102804 Duct, Door Access- S/S- All Millivolt Fryers

* 2001471 Duct, Door Access- Painted- All Millivolt Fryers

17 2001121 Back, Control Panel- SR42G, ESG35T, SR52G, SM220G (Use 2003003 for SR62G)

* 2001676 Back, Control Panel- SM35G, SM40G, SM50G * 2003558 Back, Control Panel- SM50GDD * 2002856 Back, Control Panel- SM60G * 2001213 Back, Control Panel- SM60G * 2003004 Back, Control Panel- SM80G

18 2601417 Top Cap (Front Canopy)- ESG35T

* 2101141 Top Cap (Front Canopy)- SR42G, SR52G, SM35G, SM40G, SM50G * 070132 Top Cap (Front Canopy)- SM20G obsolete * 8241033 Top Cap (Front Canopy)- SM220G

* Not Illustrated

SUFF Base Components- SM Series With SUFF Filtration

Side Panel, Left

Side Panel, Right

2-2

Page 25

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.1 Cabinetry Components, Single Fryers (cont.)

ITEM PART # COMPONENT

* 2103419 Top Cap (Front Canopy)- SM50GDD * 2102821 Top Cap (Front Canopy)- SM60G, SR62G * 2102811 Top Cap (Front Canopy)- SM80G

19 2601342 Flue Cap- SR42G, ESG35T, SR52G (Sep. 2005 to Current)

* 8234175 Flue Cap- SR42G, SR52G (Feb. 2003 – August 2005 ) obsolete * 8234437 Flue Cap- SR62G * 8233467 Flue Cap- SM35G, SM40G (SR42G, SR52G Prior To Feb. 2003) obsolete * 8233700 Flue Cap- SM20G * 8233702 Flue Cap- SM220G * 8233521 Flue Cap- SM50G * 8233575 Flue Cap- SM50GDD * 8233635 Flue Cap- SM60G * 8233512 Flue Cap- SM80G

20 2401344 Back, One-Piece Cabinet- SR42G, ESG35T, SR52G, SM50G (after July 2010)

* 2001377 Back, One-Piece Cabinet- SM35G, SM50G (before July 2010) * 2001123 Back, Upper Cabinet- SR42G, SR52G, SM35G, SM50G * 2001674 Back, Upper Cabinet- SM50G (SUFF), SM220G * 2001213 Back, Upper Cabinet- SM60G / SR62G * 2002683 Back, Upper Cabinet- SM80G

21 2001126 Back, Lower Cabinet- SM35G, SM50G, SM50GDD

* 2001327 Back, Lower Cabinet- SM60G * 2102684 Back, Lower Cabinet- SM80G

22 2003807 Panel, Inner Door- SM20G

* 2001379 Panel, Inner Door- SM220G, SM35G, SM40G, SM50G * 2001185 Panel, Inner Door- SM60G * 2002688 Panel, Inner Door- SM80G

23 1203082 Panel, Door- SR38G obsolete

* 2105241 Panel, Door- SR42G, ESG35T, SR52G (Assembly 1063150SP) * 2105642 Panel, Door- SR62G (Assembly 1063444SP) * 1064728 Door Assembly, Right with Liner- SM50 * 2103805 Panel, Outer Door- SM20G (Assembly 106-2482SP) * 2102869 Panel, Outer Door- SM220G, SM35G, SM40G, SM50G (Assembly 1061754SP) * 2101424 Panel, Outer Door- SM60G * 2101151 Panel, Outer Door- SM80G (Assembly 1061698SP)

24 2001301 Pin, Door- All Millivolt Fryers (Use 8261343 for Springs qty. 10)

* 1061698SP Pin, Door Assembly- All Millivolt Fryers (short)

25 8090413 Spacer, Nylon- All Millivolt Fryers 26 2001307 Hinge, Door- Lower- All SR Series Fryers

* 2001675 Hinge, Door- Lower- All SM Series Fryers

27 8100180 Handle, Door- Chrome- All SM Series Fryers

* 8090918 Screw, #10-24 x ½" (Use With 8102105) * 8090191 Washer, Lock ¼" (Use With 8102105)

* 8101422 Handle, Wireform- Door- SR42G, SR52G (Use 8102030 before Jan. 03)

* 8261379 Screw, #10 x ½" Round Phillips (Qty: 10) (Use With 810-1422)

28 8100066 Catch, Magnetic Door- All Millivolt Fryers

* 8233225 Splash Guard 42’s & 50’s (Use 8234767 for 60’s & 80’s) * 2003663 Striker Plate all models except SR42 * 2102897 Striker Plate SR42 * 8030197 Fryers Friend Cleanout Tool

* Not Illustrated

Door Assembly Components

2-3

Page 26

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.2 Cabinetry Components, Multi-Battery Frying Systems

See Section 2.1 for single fryer components.

ITEM PART # COMPONENT

1 2113261 Side, Left- S/S- (Use When SM20G Is On End)

* 2112787 Side, Left- S/S- (Use When SM50G Is On End) * 2013369 Side, Left- Painted (Use When SM50G is On End)

2 2123261 Side, Right- S/S- (Use When SM20G Is On End)

* 2122787 Side, Right- S/S- (Use When SM50G Is On End) * 2023369 Side, Right- Painted (Use When SM50G is On End)

3 2102804 Duct, Door Access- All SM Series Multi-Battery Fryers

4 2022799 Panel, Inner- SUFF Base-Right- SM50G 5 2012799 Panel, Inner- SUFF Base-Left- SM50G 6 2023268 Panel, Inner- Right- SM20G To SM50G 7 2013268 Panel, Inner- Left- SM20G To SM50G 8 2001148 Base Channel, Front & Rear- SM220G, SM50G (See Section 2.1 For

Additional Single Fryer Base Channel Components)

* 2003154 Channel, Double- Front & Rear- SM80G Systems (4-Battery)

9 8233248 Support, Leg- All SM 60/80 Series Multi-Battery Fryers With UFF 10 8233539 Support, Leg- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF 11 2002783 Channel, Filter Base- All SM 20/50 Series UFF-Equipped

* 2001198 Channel, Filter Base- All SM60G-80G Series UFF-Equipped 12 2001675 Bracket, Lower Hinge- All SM Series UFF-Equipped 13 2001393 Channel, Lower Joiner- All SM 20/50 & 50 Series Multi-Battery Fryers

With UFF

14 2002308 Post, Door- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF

* Not Illustrated

2-4

Page 27

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.2 Cabinetry Components, Multi-Battery Frying Systems

ITEM PART # COMPONENT

15 2002830 Base, Filter Frame- Lower- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF 16 2002785 Base, Filter Frame- Upper- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF

17 8233634 Fluecap, SM250G

* 8233705 Fluecap, SM20/20/50G * 8233516 Fluecap, SM260G * 8233659 Fluecap, SM280G

18 8240995 Wireway, Control Panel- SM50G

* 8240993 Wireway, Control Panel- SM60G * 8241128 Wireway, Control Panel- SM80G

19 8241025 Wireway, Control Panel- SM220G

* 8241026 Wireway, Control Panel- SM20G

20 8241029 Topcap- SM20/20/50/50G

* 8241030 Topcap- SM20/50/50/20G * 8241028 Topcap- SM20/20/50G * 8241177 Topcap- SM20/20/50G 3-Battery * 8240999 Topcap- SM250G * 8241000 Topcap- SM350G * 8241001 Topcap- SM450G * 2102822 Topcap- SM260G * 2102824 Topcap- SM360G * 2102825 Topcap- SM460G * 8241009 Topcap- SM280G * 8241010 Topcap- SM380G * 8241011 Topcap- SM480G * 2105109 Joiner Strip- SM22G * 2103182 Joiner Strip- SM50/60, SR62G * 2101679 Joiner Strip- SM220 * 2102681 Joiner Strip- SR42

* KIT00092SP Air Shutter Kit

* 8030271 Basket, Fry (SM20, SM40, SM50, SR42 and SR52) * 8030304 Basket, Fry (SM60 and SM80) * 8030277 Screen, Fine Mesh SR42 (Use 803-0149 for SR62, SM60) * 8030280 Screen, Fine Mesh SM80 * 8030273 Rack, Basket Support SR42 * 8030442 Rack, Basket Support ESG35T * 8030327 Grid Assembly SM20 Basket Rack * 2103911 Hanger, Basket 20/50/MC * 2103368 Hanger, Basket SM20 (Hooks over the Flue) * 2101595 Hanger, Basket SM35/40/50 SS 15½” * 2001360 Hanger, Basket (Over flue style) SR42/52 CR 15½” * 2102737SP Hanger, Basket SR62/SM60/SM160G SS 20” (Hooks over Flue) * 8102793 Hanger, Wire Basket Single SR42/50 * 8102794 Hanger, Wire Basket Double SR42/50/62 * 1062631SP Tray Assembly, Sediment SM60

* 8090171 Thumbscrew (Nut 826-1351 qty. 10)

* 1061637SP Frypot Cover SR42/52, SM50 * 1061479SP Frypot Cover SM60 * 1062470 Frypot Cover SM80

* Not Illustrated

ACCESSORIES

2-5

Page 28

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Component Box Components and Related Components (CE and Domestic)*

* Components are applicable to all Millivolt fryers covered in this manual unless otherwise noted.

12 13

2-6

Page 29

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.3 Component Box Components and Related Components (CE and Domestic- cont.)

ITEM PART # COMPONENT

1 8262013 Thermostat, Sunne (Use 8071692 for CE)

* 8102047 Spring, Spacer- Thermostat Capillary Bulb * 2101302 Clamp, Thermostat/High Limit Capillary Bulb (Use 2101433 for 2 hole) * 2001320 Mounting Bracket, Thermostat & High-Limit

2 8102035 Knob, Thermostat (Use 8160139 for CE)

3 2001618 Box, Thermostat- Single 4 2003217 Cover, Thermostat Box- Single 5 2003277 Box, Thermostat- Dual (Used in 20/50 Combination Systems) 6 2003906 Cover, Thermostat Box- Dual (Used in 20/50 Combination Systems)

7 8102033 Thermopile (Use 8073565 for CE) 8 8101152 Thermocouple (CE ONLY) (Use 8121284 for Assembly) 9 1061768SP ECO Connector (Honeywell Valves Only- CE ONLY)

* 1061879 ECO Connector (Robertshaw Valves Only- CE ONLY)

10 2005479 Bracket, Pilot Thermocouple 11 8102401 Bracket, Thermopile

12 8101001 Piezo Ignitor (Trigger) (Wire Lead-8073650) (Assembly-44970SP)

* 2001868 Piezo Bracket

* 8073540 Electrode, Piezo CE (Use 8121532 for modified Electrode)

13 8071999 Transformer, Dual Voltage CE- Filtration System (CE ONLY)

* 8070800 Transformer, 120/24 VAC- Filtration System 14 8073580 Switch, Rocker- Manual Filter Power 15 2102786 Guard, Switch (Optional- For Item 10) 16 8073516 High-Limit Thermostat- Automatic Reset 435° F SM20/35,SR40/42

* 8073560 High-Limit Thermostat- Manual Reset 410° F (CE)

* 8073680 High-Limit Thermostat- Manual Reset 450° F

* 8102046 Spring, Spacer- High Limit Capillary Bulb 17 8071321 Fuse Holder, Buss

* 2747 Fuse Holder, Slot-head—Safety (CE ONLY) (obsolete)

* 8073592 Fuse 2A Slow-Blow (230V Systems)

* 8073750 Fuse 5A (120V Systems)

* Not Illustrated

2-7

Page 30

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4 Frypot and Burner System Components

2.4.1 SM220 and SM20/20/~ Systems

1 2

3 4

ITEM PART # COMPONENT

1 8130737 Nipple, ½" NPT x 21" BM * 8102043 Clamp, Pipe- ½" BM Pipe * 8090805 Bolt, Pipe Clamp- ¼" -20 x ½" Hex * 2001450 Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)

* Not Illustrated

2-8

Page 31

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.1 SM220 and SM20/20/~ Systems (cont.)

ITEM PART # COMPONENT

2 8130003 Tee, ½" NPT BM 3 8130087 Nipple, ½" NPT x 1-½" BM 4 8130173 Union, ½" NPT BM 5 8130780 Bushing, ⅜" NPT x ½" BM 6 8130631 Elbow, ⅜" NPT 90° BM 7 8130676 Nipple, ⅜" NPT x 2" BM 8 8130625 Nipple, ⅜" NPT x Close BM 9 8130649 Nipple, ⅜" NPT x 2-½" BM

10 8102352 Manifold, Gas- SM20G

* 2001615 Bracket, Manifold Mounting

11 8102050 Orifice, Natural- #44 (2.18 mm)- Domestic/International

* 8100710 Orifice, LP- #54 (1.40 mm)- Domestic/International

* 8102060 Orifice, G20-G25- (2.40 mm)- CE Only

* 8102059 Orifice, G31- (1.51 mm)- CE Only

12 8102151 Burner, Left 13 8102150 Burner, Right

* 2001374 Bracket, Burner Mounting- SM20G

* 2401391 Bracket, Burner Mounting- SM/D20G CE

* 2001331 Shield, Burner Heat- SM20G

14 8130668 Nipple, ⅜" NPT x 7" BM 15 8130782 Nipple, ⅜" NPT x 5" BM 16 8130781 Union, ⅜" NPT BM 17 8073645 Valve, Gas- Natural (Robertshaw MV) ½” in x ¾” out

* 8071603 Valve, Gas- Natural Honeywell ½” in x ½” out

* 8102036 Valve, Gas- Natural Honeywell ½” in x ¾” out

* 8072122 Valve, Gas- Natural CE Honeywell

* 8102399 Valve, Gas- Propane (Robertshaw MV)

* 8071604 Valve, Gas- Propane Honeywell

* 8072121 Valve, Gas- Propane CE Honeywell

* 8100975 Knob, Gas Valve Honeywell

* 8100691 Vent Tube 4” (Use 810-1166 for CE 3.86”) 18 8261874 Frypot Assembly- SM20G- M/S obsolete use 8261875

* 8261875 Frypot Assembly- SM20G- S/S 19 2005175 Diffuser, Burner-Tube- SM20G 20 8102158 Pilot Burner- SM20G- Natural(0.18 Orifice) (Use 8102526 for LP)

* 8102689 Pilot Assembly Honeywell w/ Piezo- Natural (Use 8102690 for LP)

* 1064968 Pilot Assembly w/ Piezo-Natural SM20G

* 1086842 Pilot Assembly w/ Piezo-Natural (0.18 Orifice) SM/D20G CE

21 8100703 Gas Line, Pilot Supply- ¼” x 17-½" (CE -810-1172 - ¼” x 22”)

* 8102602 Gas Line, Pilot Supply- ¼” x 25" 22 1061583SP

* 2001342 Shield, Flue Heat- SM20G

* 2001344 Front, Flue Box- SM20G

* 2001351 Rear, Flue Box- SM20G

* 2003081 Air Shutter (Use KIT00092SP for Air Shutter Kit)

* Not Illustrated

Flue Assembly- SM20G

SM 20 series began using Honeywell gas valves in July 2003.

2-9

Page 32

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems

SM50G Shown

1516

1213

2-10

Page 33

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.)

ITEM PART # COMPONENT

1 121882 Frypot- S/S (After 6/98)-SR38G (use 12202-2 for Japan/Singapore

)obsolete * 8261865 Frypot- S/S- SR42G (Began using 1” drain Mar. 2003) * 8263302 Frypot- S/S- ESG35T * 8261871 Frypot- S/S- SR52G, SM50G * 8261867 Frypot- S/S- SM35G, SM40G

2 2105185 Diffuser, Burner Tube- SR38G, SM35G, SM40G

* 2302592 Diffuser, Burner Tube- SR42G * 2600734 Diffuser, Burner Tube- ESG35T * 2105175 Diffuser, Burner Tube- SM50G * 2105216 Diffuser, Burner Tube- SR52G * 2400666 Shutter, Single Burner- ESG35T Large Shutter * 2208734 Shutter, Single Burner- ESG35T Small Shutter

3 8102150 Burner, Right- SR52G, SM50G

* 8102039 Burner, Right- SR38G, SR42G, SM35G, SM40G

4 8102149 Burner, Center- SR52G, SM50G

* 8102038 Burner, Center- SR38G, SR42G, SM35G, SM40G * 8103356 Burner, Universal- ESG35T

5 8102151 Burner, Left- SR52G, SM50G

* 8102037 Burner, Left- SR38G, SR42G, SM35G, SM40G * 2001329 Bracket, Burner Mounting- SR52G, SM50G * 8090459 Bolts, Burner * 8233600 Support Assy, Burner- SM35G, SM40G (Inc Burner Mtng Brkt & Heat Shld) * 2001132 Shield, Burner Heat- SR42G not used after 12/10/04 * 2001330 Shield, Burner Heat- SR52G, SM50 and 200-1331

6 2001615 Bracket, Manifold Mounting- SR52G, SM50G

* 2001311 Bracket, Manifold Mounting- SR38G, SR42G * 2400665 Bracket, Manifold Mounting- ESG35T

7 8090428 Bolt, ¼" -20 x ½" Hex Head 8 8090823 Nut, Nylock- ¼" -20 9 8130705 Plug, Brass- ⅛" Square Head

10 Orifice- Domestic/International

* 8102048 Orifice, Natural- #39 (2.53 mm)- SR52G, SM50G, * 8102132 Orifice, Natural- #37 (2.64 mm)- SR38G * 8102040 Orifice, Natural- #35 (2.80 mm)- SR42G, SM35G, SM40G * 8103097 Orifice, Natural- #35 (2.80 mm) .125-⅛ NPT- SR42G 4/07-11/13 * 8103360 Orifice, Natural- #35 (2.80 mm) ⅛ NPT- SR42G after 11/13

* 8104389 Orifice, Natural- #44 (2.18 mm) ⅛ NPT – ESG35T (0-1999 Ft, 0-609 M) * 8104451 Orifice, NG- #45 (2.08 mm) ⅛ NPT–ESG35T(2000-3999 Ft, 610-1219M) * 8104452 Orifice, Natural- #46 (2.06 mm) ⅛ NPT – ESG35T (>4000 Ft, >1219 M) * 8102497 Orifice, LP- #55 (1.32 mm)- SR52G, SR62G, SM20G, SM50G * 8104456 Orifice, LP- (1.35 mm) ⅛ NPT-ESG35T (2000-3999 Ft, 610-1219 M) * 8103529 Orifice, LP- #54 (1.40 mm) ⅛ NPT - ESG35T (0-1999 Ft, 0-609 M) * 8102059 Orifice, LP- #53 (1.51 mm)- SR52G, SM50G, * 8103102 Orifice, LP- #53 (1.51 mm) .125-⅛ NPT - SR42 after 4/07 * 8102063 Orifice, LP- #52 (1.61 mm)- SR38G * 8102064 Orifice, LP- #51 (1.70 mm)- SR42G, SM35G, SM40G * 8103099 Orifice, LP- #51 (1.70 mm), .125-⅛ NPT - SR42G 4/07-11/13 * 8103361 Orifice, LP- #51 (1.70 mm), ⅛ NPT - SR42G after 11/13 * 8102400 Orifice, LP- #16 (.016)- Pilot SR52 * Orifice- CE Only * 8102060 Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section * 8103101 Orifice, G20-G25- (2.40 mm) .125-⅛ NPT - SR42 built after 4/07

* Not Illustrated

/16" – 18x ¾" Hex Head Washer

2-11

Page 34

–

(

)

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.)

ITEM PART # COMPONENT

* 8102059 Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section

* 8103102 Orifice, G31- (1.51 mm) .125-⅛ NPT- SR42 built after 4/07

11 8233618 Manifold, Gas- SR52G, SM50G

* 8102034 Manifold, Gas- SR38G, SR42G * 8103006 Manifold, Gas- SR42G after 4/07, ESG35T * 8233619 Manifold, Gas- SM35G, SM40G

12 8130165 Elbow, Street- ½" NPT 90° BM 13 8102036 Valve, Gas- Natural, Hone

* 8071603 Valve, Gas- Natural, Honeywell- ½” in x ½” out Started using Feb. 2003 * 8073648 Valve, Gas- Natural, Honeywell- ¾” in x ¾” out Started using Feb. 2003 Export * 8073645 Valve, Gas- Natural, Robertshaw- ½” in x ¾” out * 8073549 Valve, Gas- LP, Hone * 8071604 Valve, Gas- LP, Honeywell- ½” in x ½” out Started using Feb. 2003 * 8073553 Valve, Gas- LP, Honeywell- ¾” in x ¾” out * 8101155 CE Adaptor Kit, Honeywell Valve * 8072122 Valve, Gas- Natural, Hone * 8072121 Valve, Gas- LP, Hone * 8074137 Valve, Gas- Natural, Hone * 8074138 Valve, Gas- LP, Hone * 8071846 Valve, Kit

14 8130418 Nipple, ½” NPT x 17" BM- SM50G

* 8130670 Nipple, ½” NPT x 19" BM (Measure To Confirm Length) * 8130585 Nipple, ½” NPT x 20-½" BM (Measure To Confirm Length) * 8130737 Nipple, ½” NPT x 21" BM (Measure To Confirm Length)

15 8130174 Union- ¾" NPT BM

16 8130254 Nipple, ¾” NPT x 3" BM- SM50G

17 8130066 Elbow- ¾” NPT 90° BM

18 8130112 Nipple, ¾” NPT x 2" BM- SM50G

19 8090805 Bolt, ¼”-20 x ½" Hex Head 20 8102043 Clamp, Pipe- ½"

* 2001450 Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems) 21 8130031 Bushing, ¾” NPT x ½” NPT BM 22 8100703 Gas Line, Pilot Supply- ¼” x 20” 23 8102033 Thermopile- Non-CE

* 8073565 Thermopile- CE Onl

24 8102032 Burner, Pilot- Natural (Use 1060692SP for Assembly. Includes item 22, 23 and 24)

* 8102155 Burner, Pilot- LP

25 1061742SP Flue Assembly- SR52G, SM50G

* 2002872 Shield, Flue Heat- SR52G, SM50G

* 2001343 Front, Flue Box- SR52G, SM50G

* 2001350 Rear, Flue Box- SR52G, SM50G

* 12203 Flue Assembly- SR38G

* 120363 Shield, Flue Heat- SR38G obsolete

* 120362 Front, Flue Box- SR38G obsolete

* 120361 Rear, Flue Box- SR38G obsolete

* 1060696SP Flue Assembly- SR42G

* 2001304 Front, Flue Box- SR42G

* 2001303 Rear, Flue Box- SR42G

* Not Illustrated

Gas Valve and Related Plumbing- SM50G – Plumbing Will Vary From Model to Model- Use the Following Parts As A Reference Wh en Ob tainin g Parts F or System s in This Section Other Than SM50G

well- Domestic/International ½” in x ¾” out

well- Domestic/International

well- CE Onl

well-Australia

well- Australia

Natural to Propane Conversion

For CE use 8101172 23” or 8102602 17-½"

( Thermocouple 810-1152)

2-12

Page 35

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.)

ITEM PART # COMPONENT

* 1085670

Flue Assembly- ESG35T

* 2400669 Front, Flue Box- ESG35T * 2400670 Rear, Flue Box- ESG35T

* 1060954SP

Flue Assembly- SM35G, SM40G

* 2001690 Shield, Flue Heat- SM35G * 2001701 Front, Flue Box- SM35G * 2001678 Rear, Flue Box- SM35G

* 44941001 Garland SM50 Drop In Assembly- Natural * 4494100001 Garland SM50 Drop In Assembly- Propane

* Not Illustrated

2.4.3 SR62, SM60G and SM80G Systems

SM80G Shown

11121314

2-13

Page 36

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.3 SR62, SM60G and SM80G Systems (cont.)

ITEM PART # COMPONENT

1 8233494SP Frypot- S/S- SM80G (After 10/99) 1¼” (Use 8233396SP for 1 ½”)

* 8261891 Frypot- S/S- SM80G (Prior To 10/99) * 8261802 Frypot- S/S- SM60G (Use 8233511SP for SM160G) * 8236063SP Frypot- S/S- SR62G

2 8233404 Diffuser, Burner Tube- SM80G

* 2105215 Diffuser, Burner Tube- SM60G, SR62G 3 8102150 Burner, Right- SM60G, SM80G, SR62G 4 8102149 Burner, Center- SM60G, SM80G, SR62G 5 8102151 Burner, Left- SM60G, SM80G, SR62G

* 2002734 Bracket, Burner Mounting- SM80G

* 2002738 Bracket, Burner Mounting- SM60G, SR62G

* 2002707 Shield, Burner Heat- SM80G

* 2002746 Shield, Burner Heat- SM60G, SR62G 6 2001314 Bracket, Manifold Mounting- SM80G

* 2001615 Bracket, Manifold Mounting- SM60G, SR62G

7 8090428 Bolt, ¼”-20 x ½" Hex Head 8 8090823 Nut, Nylock- ¼”-20

9 8102138 Valve, Trailing Pilot- SM60G, SM80G, SR62G adjustment valve

10 8130642 Tee, ⅛” NPT 11 8130705 Plug, Brass- ⅛” Square Head 12 8130643 Nipple, ⅛" NPT x Close BM 13

* 8102062 Orifice, Natural- #38 (2.58 mm)- SM80G

* 8102048 Orifice, Natural- #39 (2.53 mm)- SM60G, SR62G

* 8102063 Orifice, LP- #52 (1.61 mm)- SM80G, SR62G (Australia)

* 8102059 Orifice, LP- #53 (1.51 mm)- SM60G, SR62G

* 8102060 Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section

* 8102059 Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section

14 8233617 Manifold, Gas- SM60G, SM80G, SR62G 15 8102036 Valve, Gas- Natural, Honeywell- Domestic/Intl ½” in x ¾” out

* 8072122 Valve, Gas- Natural, Honeywell- CE Only

* 8073648 Valve, Gas- Natural and MFG, Honeywell ¾” in x ¾” out (Export)

* 8073645 Valve, Gas- Natural, Robertshaw MV ½” in x ¾” out

* 8073549 Valve, Gas- LP, Honeywell- Domestic/Intl

* 8072121 Valve, Gas- LP, Honeywell- CE Only

* 8102399 Valve, Gas- LP, Robertshaw MV

16 8130174 Union- ¾" NPT BM 17 8130635 Nipple, ¾" NPT x 2-½" BM 18 8130066 Elbow- ¾" NPT 90° BM 19 8130743 Nipple, ¾" NPT x 3-½" BM 20 8130165 Elbow, Street- ½" NPT 90° BM 21 8130670 Nipple, ½" NPT x 19" BM (Measure To Confirm Length)

* 8130585 Nipple, ½" NPT x 20-½" BM (Measure To Confirm Length)

* 8130737 Nipple, ½" NPT x 21" BM (Measure To Confirm Length)

* Not Illustrated

Orifice- Domestic/International

Orifice- CE Only

2-14

Page 37

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.4.3 SR62, SM60G and SM80G Systems (cont.)

ITEM PART # COMPONENT

22 8102043 Clamp, Pipe- ½" 23 8090805 Bolt, Pipe Clamp- ¼”-20 x ½" Hex

* 2001450 Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)

24 8130031 Bushing, ¾” NPT x ½" NPT BM

25 8102032 Burner, Pilot- Natural (Use 1060692SP for Assembly)

* 8102155 Burner, Pilot- LP (Use 1061696SP for Assembly)

26 8100703 Gas Line, Main Pilot Supply- ¼” x 17-½"

* 8101172 Gas Line, Pilot Supply- ¼” x 23” CE * 8102602 Gas Line, Pilot Supply- ¼” x 25” CE

27 8102033 Thermopile- Non-CE

* 8073565 Thermopile- CE Only

28 8102032 Burner, Pilot- Natural & MFG (Also Used For Main Pilot)

* 1060692 Burner, Pilot Assembly- Natural & MFG

* 8102155 Burner, Pilot- LP (Also Used For Main Pilot) 29 8120703 Gas Line, Trailing Pilot Supply- ¼” x 17-½" (Cut To Length) 30 1061442SP

* 2001316 Shield, Flue Heat- SM80G

* 2001347 Front, Flue Box- SM80G

* 2001349 Rear, Flue Box- SM80G

* 1060997SP

* 2001325 Shield, Flue Heat- SM60G, SR62G

* 2001339 Front, Flue Box- SM60G, SR62G

* 2001773 Rear, Flue Box- SM60G, SR62G

* Not Illustrated

Flue Assembly- SM80G

Flue Assembly- SM60G, SR62G

2-15

Page 38

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.5 Oil Drain Manifold Componets

2.5.1 1½” Oil Drain Manifold, Drain Flush and Drain Valve Components*

*Typical components illustrated below. Components will vary according to system.

To Drain

Valve

To Drain

Valve

To Drain

Valve

2-16

Page 39

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.)

ITEM PART # COMPONENT

1 8233565 Elbow, with Bracket (LH)- 1-¼"- UFF 50

* 8233566 Elbow, with Bracket (RH)- 1-¼"- UFF 50 2 8121524 Drain Pipe, Left Side (Use 823-3418 for Chili’s) 3 8130784 Drain Pipe, Right Side 1 ½” x 6” 4 8130829 Elbow, 1-½" NPT 75° 5 8130748 Tee, 1-½” NPT x 1-¼" BM With Handle Bracket 6 2001827 Drain Manifold Tube- 1-½” x 13-¼" 7 8130659 Pipe Cap, 1-½" 8 8090884 Nut, Slip Joint- 1-½"

* 8160544 O-ring (Slip-Joint Nut) 9 8130686 Bell Reducer, ½" NPT x 1-½"

10 8130165 Elbow, Street- ½" NPT 90° 11 8130672 Nipple, ½” NPT x 8" BM 12 8101669 Adapter, ⅝" O.D. x ½"- Female 13 8101069 Flex Line, ⅝" x 29-½ " 14 8101668 Adapter, ⅝" O.D. x ½"- Male

15 1061401 Bracket, Microswitch (Optional On SUFF/UFF Units) 16 2001617 Washer, Drain Valve (Use Without Microswitch) 17 2102029 Bracket, Activator- Microswitch (Also Used On Valves Without Microswitch As A

18 2104727 Handle (Actuator), Drain Valve

* 8233440 Handle, Push/Pull- Drain (With Cap)

* 8090885 Washer, ⅜” x 1” x .083"

* 8090843 Pin, Cotter

* 8160547 Cap, Vinyl-Red

19 8072104 Microswitch (Optional On SUFF/UFF Units) 20 8090842 Nut, Nylock- #4-40 (Microswitch To Bracket) 21 8160220 Insulation, Microswitch 22 2001257 Retainer, Nut 23 8102127 Drain Valve, 1-½" Full Port (With Washers & Nut) 24 8102052 Drain Valve, 1-¼" (1" Standard Port)

* 8102442 Handle, Valve Lever

* 8101338 Drain Valve, 1" SM20G, SR42G, ESG35T see note below

* 2103902 Handle, Valve Lever (For 8101338 Only)- SM20G

* 1061417SP Drain Valve Assembly 1” RH and LH

* 8130138 Nipple, 1" NPT x Close (To Adapt To 1-¼" Extended Drain Nipple)

* 8130716 Bushing, 1" NPT x 1-¼" BM (To Adapt To 1-¼" Extended Drain Nipple)

* 8130406 Coupling, 1-¼" NPT x 2" (To Adapt To 1-¼" Extended Drain Nipple)

25 8102126 Drain Valve, 1-¼" Full-Port (Use 106-2439 for Assembly)

* 8121226SP Nipple, Drain- 1-¼" Painted- SM Series Fryers (use 8130276 for SM20)

* 8130392 Nipple, Drain- 1-¼” NPT x 8" BM- All SR Series Fryers except SR42 w/ 1”

* 8121681 Nipple, Drain- 1-¼” x 5” NPT

* 8130870 Nipple, Drain- 1-¼” x 10” NPT

* 8130669 Nipple, Drain- 1” x 8” (Use 8121668 for 5”-SR42) (Use 8130605 for 9”- SR62)

* Not Illustrated

Drain Valve Components

Handle-Stop)

Note: In Mar. 2003 SR42G went to 1” drain valves.

2-17

Page 40

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.2 3” Oil Drain Manifold, Drain Flush and Drain Valve Components

Place Over

Stud

Place Over

Stud

To Drain

Valve

Stud located on

underside of tube

To Drain

Valve

To Drain

Valve

2-18

Page 41

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.5.2 3” Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.)

ITEM PART # COMPONENT

1 8234712 Tube, 3” Oval Dump 2 8234681 Tube, 3” Right Drain (closed end) 3 8234682 Tube, 3” Center Drain (open ends) 4 8234844 Tube, 3” Left Drain (closed end) 5 8235188 Tube, 3” Right Filter (open ends) 6 2006603 Tube, 3” Joiner (11.5”) 7 2009365 Tube, 3” Joiner (8.63”) 8 8090969 Clamp, T-bolt 9 8160625 Boot/Sleeve

1061726 10 8101669 Adapter, Female ⅝” O.D. x ½” long 11 8101668 Adapter, Male ⅝” O.D. x ½” long 12 8101056 Flexline, ⅝” O.D. x 52.5” long

1063976

1063977 13 8102783 Drain Valve, 1½” Full Port with O-ring 14 8234734 Handle, Drain Valve Rotating 15 8072104 Microswitch, CE Micro-roller Lever 16 1061401 Microswitch Bracket Assembly 17 2004402 Guard, Drain Microswitch 18 8160220 Insulation, RF Switch 19 8160547 Cap, Red Vinyl for Handle 20 2006116 Strap, 1½” (holds tube to valve via the stud) 21 2001617 Washer, Drain Microswitch 22 2001257 Retainer, Drain Valve 23 8261366 Nut, 4-40 Keps Hex w/ External Teeth (Pkg. of 25)

* 8160630 Cap, Vinyl (one per clamp, covers T-bolt threads)

* Not Illustrated

Flush Oil Drain Line

Drain Valve Assembly, 1½” Without Microswitch Drain Valve Assembly, 1½” With Microswitch

2-19

Page 42

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.6 Oil Return Manifold Components

2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains*

*Typical components illustrated below. Components will vary according to system.

SM460G Oil Return

(Typical)

18 5

ITEM PART # COMPONENT

1 8130003 Tee, ½” x ½” x ½" BM 2 8130022 Nipple, ½" x Close NPT BM 3 8130087 Nipple, ½” x 1-½" NPT BM 4 8130156 Plug, ½" NPT Hex Head BM 5 8130173 Union, ½" NPT BM 6 8130247 Nipple, ½” x 3-½" NPT BM 7 8130298 Nipple, ½” x 2" NPT BM 8 8130345 Elbow, ½"- 45°

9 8130368 Nipple, ½” x 16" NPT BM 10 8130646 Nipple, ½” x 5" NPT BM 11 8130654 Nipple, ½” x 4" NPT BM 12 8130672 Nipple, ½” x 8" NPT BM

2-20

Page 43

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.)

ITEM PART # COMPONENT

13 8130673 Nipple, ½” x 8-½" NPT BM 14 8102125 Oil Return Valve, ⅜"

* 8100051 Coupling, ½” NPT x 1-7/16” to adapt return hose to valve * 2001143 Retainer, Oil Return Valve Nut

* 8090877 Nut, Oil Return Valve 15 8130006 Bushing, Hex- ½” x ⅜" NPT BM 16 8130625 Nipple, ⅜" x Close NPT BM 17 8130165 Elbow, Street- ½” x ½" NPT 90° BM 18 8130634 Elbow, ½” x ⅜" NPT 90° BM 19 8130062 Elbow, ½" NPT 90° BM

* 1062568SP Wash Down Hose and Nozzle Assembly

* Not Illustrated

2-21

Page 44

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.6.2 Oil Return Manifold Components; Fryers with 3” Drains

ITEM PART # COMPONENT

1064100 Oil Return Assembly – Middle 1064101 Oil Return Assembly – End

1 1064006 Valve Assembly, ½” Oil Return (see Page 2-25)

* 1063997 Valve Assembly (use with wand)

* 1065516 Valve Assembly, 3-way Oil Return 2 8101668 Adapter, Male ⅝” OD x ½” 3 8102320 Flexline, ⅝” x 9.00” Long 4 8130003 Tee, ½” x ½” x ½” BM 5 8130022 Nipple, ½” x Close NPT BM 6 8130096 Nipple, ½” x 6.00” NPT BM 7 8130165 Elbow, Street ½” x ½” NPT 90º BM 8 8130173 Union, ½” NPT 9 8130247 Nipple, ½” x 3.50” NPT BM

10 8130362 Nipple, ½” NPT x 7.50” BM 11 8130463 Plug, ½” Counter Sink 12 8130661 Nipple, ½” x 2.25” NPT BM 13 8130654 Nipple, ½” x 4.00” NPT BM 14 8130597 Nipple, ½” x 11.50” NPT BM

* 8102125 Ball Valve, ⅜” Drain

* 8130006 Bushing, ½” to ⅜” NPT BM Hex Reducing

* 8130062 Elbow, ½” 90º BM

* 8101067 Flexline, 8.50” Oil Return

* 8130087 Nipple, ½” x 1.50” NPT BM

* 8130460 Nipple, ½” x 3.00” NPT BM

* 8130625 Nipple, ⅜” NPT x CL Black CLS

* 8130672 Nipple, ½” x 8.00” NPT BM

* 8130607 Nipple, ½” x 23.50” NPT BM

* 8130099 Nipple, ½” x 7.00” NPT BM

* 8130845 Nipple, ½” x 29.75” NPT BM

* 8130646 Nipple, ½” x 5.00” NPT BM

* 8130373 Nipple, ½” x 11.00” NPT BM

* 8130298 Nipple, ½” x 2.00” NPT BM

* 8130098 Nipple, ½” x 6.50” NPT BM

* 8130742 Nipple, ½” x 5.50” NPT BM

* 8130515 Nipple, ½” x 12.00” NPT BM

* 8130265 Nipple, ½” x 2.50” NPT BM

* 8130093 Nipple, ½” x 4.00” NPT BM

* Not Illustrated

2-22

Page 45

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.7 Oil Return and Oil Flush Components

2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains*

*Typical components illustrated below. Components will vary according to system.

Rear View

14 15

2-23

Page 46

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains (cont.)

ITEM PART # COMPONENT

* 2011233 Bracket, Oil Return Microswitch- Left * 2021233 Bracket, Oil Return Microswitch- Right * 8102144 Spacer, Aluminum, 4-40- ¼" x 3/8" * 8072104 Microswitch, Oil Return * 8090846 Screw, 4-40 x 1" Slotted Head * 8090842 Nut, Nylock- 4-40 * 2001341 Bracket, Microswitch Rod * 8090360 Screw, #8 x ⅜” Hex Washer Slotted Head * 8090803 Bolt, ¼"-20 x ¾" Hex Head Grade 5 * 8090823 Nut, Nylock, ¼”-20

* 8090070 Nut, ¼”-20 Hex S/S 2 8100697 Disconnect, Male- Suction Tube 3 8130608 Coupling, Full- ½" NPT BM 4 8233188 Suction Manifold Assembly 5 8130062 Elbow, 90° BM 6 8130515 Nipple, ½" x 12" NPT BM 7 8130173 Union, ½" NPT BM 8 8130251 Nipple, ½" x 4-½" NPT BM 9 8130672 Nipple, ½" x 8" NPT BM

* 8130022 Nipple- ½" NPT x Close

* 8130156 Plug, ½" NPT Hex Head

* 8130003 Tee, ½" NPT BM

11 8090885 Washer, ⅜" x 1" x .083"

* 8090843 Pin, Cotter- Plated

12 8233344 Handle (Actuator), Oil Return Valve 13 8233187 Handle, Oil Return- Left Fryer-UFF System 14 8233198 Handle, Oil Return- Right Fryer-UFF System

* 8233481 Handle, Oil Flush Valve

15 8160548 Cap, Oil Return Handle- Yellow

* 8160549 Cap, Oil Flush Handle- Blue

16 8102100 Motor, Pump- 120-230V

* 8261987 Motor, Pump Assembly 5 GPM

17 8102098 Pump, 8 GPM

* 8102252 Pump, 5 GPM

* 2101650 Oil Deflector, Oil Return

18 8261392 O-Rings (Pkg. of 5)

* 1062949SP Line Assembly, Garland Pump Suction

* KIT4678SP Wash Down Hose Fittings Kit

* 8073593 Power Cord

* 8073611 Relay, Filter 24A DPDT

* Not Illustrated

Microswitch Bracket Assembly, Oil Return

Oil Suction Start Fitting

2-24

Page 47

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains

2-25

Page 48

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains (cont.)

ITEM PART # COMPONENT

1064006 1 9012772 Handle, RF Left 2 9002935 Retainer, Nut 3 8160220 Insulation, RF Switch 4 8100278 Ball Valve, ½” Oil Return 5 8261366 Nut, 4-40 Keps hex w/ External Teeth (Pkg. of 25) 6 8072103 Microswitch, Straight Lever (CE) 7 2006806 Cover, Safety Switch 8 1063962 Bracket Assembly, RF Switch

1061225 9 8130062 Elbow, 90º BM

10 8130173 Union, ½” NPT 150# BM 11 8130654 Nipple, TBE ½” NPT x 4” BM 12 8130674 Nipple, TBE ½” NPT x 7.25” BM 13 2001230 Bracket, Front male Manifold

1060774

14 8100697 Disconnect, Male Suction Tube 15 8130608 Coupling, ½” NPT BM Full 16 8233188 Suction Manifold

1060858

17 8130022 Nipple, ½” NPT Close 18 8130463 Plug, ½” Counter Sink 19 8130003 Tee, ½” NPT BM

* 2108790 Bracket, Oil Return/ Flush Retainer * 2008929 Handle, Oil Return * 2009850 Handle, Oil Return (Application Series “DF” Fryers) * 8160548 Cap, Oil Return Handle, Yellow * 8160549 Cap, Oil Return Handle, Blue

20 8102097 Motor/Pump Combo, 120-230V

* Not Illustrated

Microswitch Bracket Assembly, Oil Return

Oil Suction Assembly

Suction Manifold Assembly

Oil Suction Start Fitting

2-26

Page 49

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.8 Under Fryer Filter (UFF) Components

2.8.1 SM50 and SM60 Series Fryers (Except IHOP)

5 6

ITEM PART # COMPONENT

1 8233576 Filter Pan- UFF 50 - prior to Aug. 2007 (Use 8237294SP after Aug 2007)

* 1062115SP Filter Pan Assembly- UFF 50 prior to Aug. 2007

* 1060749SP Filter Pan Assembly- UFF 60 prior to Aug. 2007

* 1081582SP Filter Pan Assembly- 50/60 after Aug. 2007

2 8090805 Screw, ¼"-20 x ½" 3 8090428 Bolt, ¼"-20 x ½" Steel 4 8090820 Nut, Oval Locking- ¼"-20 5 8234794 Insert, Caster 6 8102805 Caster, 2"-Swivel 7 8233574 Support Grid (Bottom Pan Screen)- UFF 50

* 8233365 Support Grid (Bottom Pan Screen)- UFF 60

8 8030289 Filter Paper, 22" x 34"- UFF 50/60 (100 Sheets) 9 8233573 Hold-down Ring, Weighted- UFF 50

* 8233361 Hold-down Ring, Weighted- UFF 60 10 8234320 Crumb Basket, UFF 50/60 11 1060752SP Lid Assembly, Front- UFF 50/60 12 1061755SP Lid Assembly, Rear- UFF 50

* 1060753SP Lid Assembly, Rear- UFF 60

* Not Illustrated

2-27

Page 50

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf

3 4

ITEM PART # COMPONENT

1062109SP Filter Pan Assembly- UFF 50 IHOP (includes items 1-5) 1 8233703 Filter Pan- UFF 50 IHOP 2 8102805 Caster, 2"-Swivel 3 8090823

4 8130336 Plug, Pipe- S/S- ½" NPT 5 8130679 Plug, ⅛" S/S Square Head 6 8102350 Leaf, Filter- UFF 50 IHOP 7 8102351 Handle, Filter Leaf Tee Fitting 8 8233872 Crumb Basket, UFF 50 IHOP 9 1060752SP Lid Assembly, Front- UFF 50

10 1060753SP Lid Assembly, Rear- UFF 60 11 8100180 Handle, Filter Lid- Front & Back

* 8090191 Washer, ¼" Lock- Filter Lid Handle * 8090918 Screw, #10-24 x ½"- Filter Lid Handle

* Not Illustrated

Nut, Nylock ¼

"-20

2-28

Page 51

FRYMASTER DEAN MILLIVOLT GAS FRYERS

2.8.3 SM80 Series Fryers

CHAPTER 2: PARTS LIST

ITEM PART # COMPONENT

1 1061584SP Filter Pan, UFF 80 2 8233365 Support Grid (Bottom Pan Screen) (Use 8234938 for Chili’s) 3 8030303 Filter Paper, 26" x 34" (100 Sheets) 4 8233439 Hold-down Ring, Weighted 5 8233443 Crumb Basket 6 1061587SP Filter Pan Cover, Front 7 1061588SP Filter Pan Cover, Back 8 8090428 Bolt, ¼"-20 x ½" Steel

9 8234794 Insert, Caster 10 8090820 Nut, Oval Locking- ¼" -20 11 8090805 Screw, ¼"-20 x ½" 12 8102805 Caster, 2"

2-29

Page 52

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.9 Single Under Fryer Filter (SUFF) Components

2.9.1 SM50 Series Fryers

ITEM PART # COMPONENT

1062257SP Filter Pan Assembly SUFF 50 1 8233796 Filter Pan, SUFF 50 * 8130684 Plug, Hex Socket, ⅜" NPT * 8130679 Plug, ⅛" S/S Square Head (Female Disconnect) 2 8233790 Support Grid (Bottom Pan Screen) 3 8030317 Paper, Filter- 8-¼" x 25-¾" 4 8233795 Hold-down Ring, Weighted 5 8233736 Crumb Basket 6 8233797 Filter Pan Cover, Front 7 8233798 Filter Pan Cover, Back 8 8090428 Bolt, ¼" -20 x ½" Steel 9 8234794 Insert, Caster

10 8090820 Nut, Oval Locking- ¼" -20 11 8090805 Screw, ¼" -20 x ½" 12 8102805 Caster, 2"

* Not Illustrated

2-30

Page 53

FRYMASTER DEAN MILLIVOLT GAS FRYERS

CHAPTER 2: PARTS LIST

2.9.2 SM60 and SM80 Series Fryers

ITEM PART # COMPONENT

1 8233774 Filter Pan, SUFF 60 (Use 1062228SP for Assembly)

* 8233821 Filter Pan, SUFF 80 (Use 1062381SP for Assembly) * 8130684 Plug, Hex Socket, ⅜" NPT

* 8130679 Plug, ⅛" S/S Square Head (Female Disconnect) 2 8233768 Support Grid (Bottom Pan Screen) SUFF 60/80 3 8030289 Paper, Filter- 22" x 34" - SUFF 60/80 4 8233768 Hold-down Ring, Weighted- SUFF 60

* 8233849 Hold-down Ring, Weighted- SUFF 80 5 8233736 Crumb Basket- SUFF 60/80 6 8233766 Filter Pan Cover, Front- SUFF 60

* 8233739 Filter Pan Cover, Front- SUFF 80 7 8233767 Filter Pan Cover, Back- SUFF 60

* 8233741 Filter Pan Cover, Back- SUFF 80 8 8090428 Bolt, ¼" -20 x ½" Steel 9 8234794 Insert, Caster

10 8090820 Nut, Oval Locking- ¼"-20 11 8090805 Screw, ¼" -20 x ½" 12 8102805 Caster, 2"

* Not Illustrated

2-31

Page 54

Frymaster Dean, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106

PRINTED IN THE UNITED STATES

TEL 1-318-865-1711

SERVICE HOTLINE

1-800-551-8633

8195948

01/2019