Frymaster Enodis BIELA14 LOV Series Operator's Manual

OPERATOR’S MANUAL
FRYMASTER BIELA14 SERIES LOV
ELECTRIC FRYER
This equipment chapter is to be
installed in the Fryer Section of the
Equipment Manual.
MANUFACTURED
P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-219-7135
BY
Do Not Store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
FOR YOUR SAFETY
TABLE OF CONTENTS
WARRANTY STATEMENT...................................................................................................Page i
INTRODUCTION...................................................................................................................Page 1-1
OPERATING INSTRUCTIONS.............................................................................................Page 3-1
M2007 COMPUTER INSTRUCTIONS .................................................................................Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM...........................................................Page 5-1
OPERATOR TROUBLESHOOTING.....................................................................................Page 7-1
Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129
P.O. Box 51000, Shreveport, Louisiana 71135-1000
PHONE 318-865-1711 FAX 318-219-7135
PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER DECEMBER 2007
*8196239*
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.
NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.
NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.
DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot oil.
DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES.
DANGER This fryer has a power cord (three-phase) for each frypot and a single five-wire cord for the entire system. Prior to movement, testing, maintenance and any repair on your Frymaster
fryer; disconnect ALL electrical power cords from the electrical power supply.
DANGER Keep all items out of drains. Closing actuators may cause damage or injury.
BIELA14 SERIES LOV ELECTRIC FRYER
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “LOV” fryers.
Although similar in appearance to the RE14 McDonald’s electric fryers, the BIELA14 fryers feature a low oil volume frypot, automatic oil topoff and an optional automatic intermittent filtration unit. The Euro-Look design incorporates a rounded topcap and a large round drain, which ensures that fries and other debris, will be washed into the filter pan. The BIELA14 LOV fryers are controlled with an M2007 computer. Fryers in this series come in full- or split-vat arrangements, and can be purchased in batteries of up to five fryers.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below.
DANGER Hot oil causes severe burns. Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another.
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER boxes contain information about actions or conditions that may cause or result in
injury to personnel, and which may cause damage to your system and/or cause your system to
malfunction.
Fryers in this series are equipped with the following automatic safety features:
1. Two high-temperature detection features shut off power to the elements should the temperature
controls fail.
2. A safety circuit on units with filter systems prevents the elements from heating with the drain
valve open.
1-1
1.3 Computer Information for the M2007 Computers
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 European Community (CE) Specific Information
The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.
CE Standard
Example of box used to distinguish CE and
Non-CE specific information.
1.5 Installation, Operating, and Service Personnel
Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster
equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.
1.6 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.
1-2
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Dean Factory Authorized Service Centers (FASC) is included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Frymaster warranty on your equipment
1.7 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory. The freight company assumes full responsibility for safe delivery upon acceptance of the equipment.
1. File Claim for Damages Immediately - regardless of extent of damage.
2. Inspect For and Record All Visible Loss or Damage, and ensure that this information is noted
on the freight bill or express receipt and is signed by the person making the delivery.
3. Concealed Loss or Damage- If damage is unnoticed until equipment is unpacked, notify the
freight company or carrier immediately upon discovery and file a concealed damage claim. This must be submitted within 15 days of date of delivery. Be sure to retain container for inspection.
Frymaster
DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS
INCURRED IN TRANSIT.
1-3
1.8 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster Dean Authorized Service Center (FASC). In order to assist you quickly, the Frymaster Dean Factory Authorized Service Center (FASC) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Service and Parts Manual. Parts orders may be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster Dean FASCs. If you do not have access to this list, contact the Frymaster Dean Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at
service@frymaster.com.
The following information will be needed in order to assist you efficiently:
Model Number _________________________ Serial Number__________________________ Voltage _______________________________ Nature of the Problem____________________
_____________________________________ _____________________________________
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-4
BIELA14 SERIES LOV ELECTRIC FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General Installation Requirements
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.6 of this manual, should perform all installation and service on Frymaster Dean equipment. Failure to use qualified, licensed, and/or authorized installation or service personnel (as
defined in Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Frymaster Dean Factory Authorized Service Center.
NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include installation of restraint devices.
DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Dean Factory Authorized Service Center (FASC).
NOTICE If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.
NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).
2-1
NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.
DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.
DANGER Frymaster Dean appliances equipped with legs are for stationary installations. Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury. For movable installations, optional equipment casters must be used. Questions? Call 1-800-551-8633.
DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times.
DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type, including those of broilers and ranges.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.
This appliance must be kept free and clear of combustible material, except that it may be installed on combustible floors.
A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation.
WARNING
Do not block the area around the base or under the fryers.
2.1.2 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.
2-2
WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.
2.1.3 Australian Requirements
To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations.
2.2 Power Requirements
The three phase supply plug for the elements is rated at 60 amps, 250 VAC and is NEMA configuration L15-60P. The control and filter plug is rated at 20 amps, 120/208 VAC and is NEMA configuration L21-20P. Each fryer should have its cord for the element supply on an individual circuit as well as the control cord.
WIRE
VOLTAGE PHASE
208 3 3 6 (16) 39 39 39 240 3 3 6 (16) 34 34 34
480 3 3 8 (10) 17 17 17 220/380 3 4 6 (16) 21 21 21 240/415 3 4 6 (16) 20 20 21 230/400 3 4 6 (16) 21 21 21
230/400
France Only
3 4 6 (16) 25 25 25
SERVICE
MIN.
SIZE
AWG
(mm
2
)
AMPS PER LEG
L1 L2 L3
NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).
DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.
2.3 After Fryers Are Positioned At the Frying Station
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
2-3
1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the
top of the frypot to verify that the unit is level, both side-to-side and front-to-back. To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in
the frying station.
When the fryer is leveled in its final position, install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructions. If the restraints are disconnected for service or other reasons, they must be reconnected before the fryer is used.
DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Dean Factory Authorized Service Center (FASC).
DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid spills, falls, and severe burns. Fryers may tip and cause personal injury if not secured in a stationary position.
2. Close fryer drain-valve(s) and fill frypot with water to the bottom oil level line.
3. Boil out frypot(s) in accordance with the instructions on page 4-33 of this manual.
4. Drain, clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown
Procedures in Chapter 3.)
2-4
BIELA14 SERIES LOV ELECTRIC FRYER
CHAPTER 3: OPERATING INSTRUCTIONS
TYPICAL CONFIGURATION (BIELA314 SHOWN)
NOTE: The appearance of your fryer may differ slightly from that
shown depending upon configuration and date of manufacture.
3–1
3.1 Equipment Setup and Shutdown Procedures
Setup
DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
DANGER Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.
WARNING The BIELA14 is not intended to use solid shortening. Use only liquid shortening with this fryer. The use of solid shortening will clog the oil lines. The oil capacity of the BIELA14 fryer is 31 lbs. (3.7 gallons/14 liters) for a full-vat and 15.5 lbs. (2.5 gallons/7 liters) for a dual­vat at 70°F (21°C).
Prior to filling frypots with oil, press the reset button to ensure all drains are closed.
1. Fill the fryp ot with cooking oil to the bottom OIL L EVEL line located on the rear of the frypot. This will
allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil.
2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face of the
plug is flush with the outlet plate, with no portion of the prongs visible.
3. Ensure that the power is switched on. Some models are equipped with a master switch located behind the
fryer door cabinet on the front panel of the component box, next to the fuse. OFF is displayed on the computer.
4. Ensure that the computer is switched ON.
5. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature. Shutdown
1. Turn the fryer off.
2. Filter the oil and clean the fryers (See Chapters 5 and 6).
3. Place the frypot covers on the frypots.
3.2 Operation
If this is the first time the fryer is being used, refer to the frypot boil-out procedure on Page 4-37.
This fryer is equipped with M2007 computers (illustrated below). Refer to the M2007 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures.
M2007 COMPUTER
Refer to Chapter 5 of this manual for operating instructions for the built-in filtration system.
3–2
3.3 Low Oil Volume Automatic Refill
When the optional Low Oil Volume (LOV) system is in place on the fryer, oil is continually topped off in the frypots from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil. In a typical operation this will last approximately two days before changing. Components of the system are annotated at the right (see Figure 1).
NOTE: The system is intended to top off the frypots, not fill them. The frypots will require manual filling upon startup and after boil out.
3.3.1 Prepare the System for Use
To prepare the system for its initial operation, remove cross brace (see Figure
2). Do not replace the screws. Follow these instructions to prepare the cabinet for the installation of the first box of oil and subsequent boxes of oil.
Prior to installation of the JIB, ensure that the power switch for the JIB auto top off system is on. The switch is located inside the JIB cabinet, on the left side of the JIB auto top off box, located behind the JIB (see Figure 3).
Figure 2
Figure 3 Close up of switch located
on the left side of the JIB auto top off box.
3.3.2 Install the Oil Reservoir
Remove the original lid from the oil container and foil liner. Replace with the provided cap, which has connected suction hardware. Ensure the feeder tube from the cap reaches to the bottom of the oil container.
Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer.
The system is now ready for operation. As the fryer heats to preprogrammed temperatures, the system will energize and then slowly add oil to the frypot as needed, until the oil reaches an optimal level.
3–3
3.3.3 Routine Oil Changes
When the oil reservoir level is low, a yellow LED is activated (see Figure 4). Once the reservoir is refilled and/or replaced, pressing the reset button above the JIB turns the LED off.
1. Open the cabinet and slide the JIB
from the cabinet (see Figure 5).
Figure 5
3. With the jug upright remove the cap
and foil seal (see Figure 7).
Figure 4
2. Remove the cap and pour any remaining oil in the container into all fry vats equally (see Figure 6).
Figure 6
4. Put the tube in the new full container (see Figure 8).
Figure 8
Figure 7
5. Slide the JIB onto the shelf inside the fryer cabinet (as
seen in Figure 5).
6. Press the JIB reset switch to turn the yellow JIB LED
WARNING:
Do not add HOT or USED oil to a JIB.
off (see Figure 9).
Figure 9
3–4
3.3.4 Bulk Oil Systems
Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to a rear manifold on the fryer. Waste oil is pumped from the fryer, via the fitting located on the right, to the disposal tanks and fresh oil is pumped from the tanks, thru the fitting located on the left, to the fryer (see Figure 10).
WARNING:
Do not add HOT or USED oil to a JIB.
The LOV fryers, equipped for use with bulk oil systems, have an onboard fresh oil jug with two fittings. The rear one is for filling the jug and the front for topping off the frypot from the jug (see Figure 11).
Fresh Oil Connection
Figure 10
Waste Oil Connection
A momentary switch, located inside the door adjacent to the jug, allows the operator to fill the jug from the bulk oil storage tank (see Figure 12).
To fill the tank press and hold the ADD button until the jug is full then release.
Figure 11
Figure 12
3–5
BIELA14 SERIES LOV ELECTRIC FRYER
CHAPTER 4: M2007 COMPUTER INSTRUCTIONS
Filter, Temp, Info, Programming and Navigation Buttons
Cook Cycle and Selection Buttons
ON/OFF
Product Buttons
ON/OFF
4.1 M2007 General Information
Welcome to the M2007, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat. The same flexible computer on a multi-product vat requires only two button pushes to launch a cook cycle. Just choose a menu item on a product buttons and press, and then press a cook cycle button under the display showing the desired item. The computer can move seamlessly from McNuggets to Crispy Chicken to any added menu item.
Pressing product buttons 3 or 9 displays McChick.
In a typical store setting, the M2007s on the three-vat fry station display FR FRIES (shown above) and will launch a cook cycle with one push of a cook channel button. On the chicken/filet station, the LED display shows dashed lines. To launch a cook cycle, press a product button and then press the cook cycle button that corresponds
Pressing either cook cycle button under the McChick displays launches a cook cycle.
with the location of the dropped basket. By pressing the product button for McChicken, McChick will appear in the display. Just press the cook cycle button corresponding to the location of the appropriate dropped basket.
The M2007 will operate with electric and gas fryers, both full- and split-vat.
Heat Indicator Lamp
4-1
4.2 Basic Operation
4-2
4.3 Cooking with Multi-Product Display
4-3
4.4 Cooking with Dedicated Display
4-4
4.5 Changing from Breakfast Setup to Lunch
Press and quickly
1
release product button for french fries.
Computer will change from Hash Brn to
2
<<<<<>>>>>; an alarm will sound.
1
ABC
Change both displays to FR FRIES
Press and hold the cook
3
channel button under the display until a beep is heard.
Display changes to FR
4
Fries.
1
4-5
4.6 Changing from Lunch Setup to Breakfast
1
Computer displays
Press and quickly
2
release product button for hash browns.
Computer display will
3
change from FR Fries to <<<<<>>>>>; an alarm sounds.
Press and hold the cook
4
channel button under the display until a beep is heard.
Display changes to Low
5
Temp until setpoint is reached.
Display changes to
6
Hash Brn.
1
4-6
4.7 M2007 Button Description and Functions
4.7.1 Navigation Buttons
The menu on the M2007 uses 34and tu buttons to navigate the various menus and submenus (see Figure 1).
The displays on some menu items scroll text too long to fit
Figure 1
on a single screen. Some illustrations here show additional characters to display scrolling message (see example in Figure 2).
In other illustrations the displays (see Figure 3) are cropped for clarity (see Figure 4).
Figure 2
Figure 3
When programming, the left screen shows a menu or submenu item. The right screen is for data entry. Data is entered with alpha-numeric characters, scrolling through lists or by toggling between choices.
Left Display Right Display
Figure 4
During programming if a button is not pushed within one minute, the computer returns to operation mode.
4.7.2 Filter, Temperature and Info Buttons
The < FLTR and FLTR > buttons (see Figure 1) are used to filter the left and right vats of a split vat fryer on demand, while the right FLTR > button is used to filter a full vat on demand. The
FLTR buttons, if pressed once will display the amount of cook cycles remaining until a filtration
prompt. When the FLTR button is pressed twice, the date and time of the last filter will be displayed. The TEMP button, if pressed once while the fryer is on, displays current vat
temperature on both sides. If the fryer is off, the display shows the current versions of software. If the TEMP button is pressed twice while the fryer is on, it shows the setpoint temperatures of the vats. The INFO button (see Figure 1), if pressed once, shows the recovery time for each vat from
the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C). If the
three seconds it shows information such as usage, filter statistics and last cook cycles (see page 4-51 for more details on the INFO button).
4.7.3 Cook Cycle and Selection Buttons
INFO button is pressed and held for
The buttons are dual-function buttons shared with the number 1 and 2 buttons. They are located directly
below the LED displays (see Figure 5). Use these buttons to select or cancel functions. The
button is used to back
out of and quit submenus.
4-7
Figure 5
4.8 M2007 Menu Summary Tree
Reflected below are the major programming sections in the M2007 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual.
Adding New Product Menu Items See pg. 4-14 Storing Product Menu Items in Product Buttons See pg. 4-18 Draining, Refilling, and Disposing of Oil and Boil-out See pg. 4-19
Filter Menu See pg. 4-24
1. Auto Filter See pg. 5-2
2. Maint Filter See pg. 5-8
3. Dispose See pg. 4-19 thru 4-22
4. Drain to Pan See pg. 4-23
5. Fill Pot from Drain Pan See pg. 4-26
6. Fill Pot from Bulk See pg. 4-27
Programming Level 1 Program See pg. 4-29
1. Product Selection See pg. 4-29 a. Name
b. Cook Time c. Temp d. Cook ID e. Qual Tmr f. Duty Time 1 g. Duty Time 2 h. AIF Disable
i. Assign Btn
2. AIF Clock See pg. 4-30 a. Disabled
b. Enabled
3. Boil Out Mode See pg. 4-32
4. High-Limit Test See pg. 4-35 a. Hi-Limit Test 1
b. Hi-Limit Test 2
5. Fryer Setup See pg. 4-9 Level 2 Program (Manager Level) See pg. 4-37
1. Prod Comp Sensitivity for product See pg. 4-38
2. E-Log Log of last 10 error codes See pg. 4-39
3. Passwords
a. Setup b. Usage c. Level 1 d. Level 2 e. Get Mgr
4. Alert Tone Volume and Tone See pg. 4-41 a. Volume 1-9
b. Tone 1-3
5. Filter After Sets number of cooks before filter prompt See pg. 4-42
6. Filter Time Sets amount of time between filter cycles See pg. 4-43 Info Mode Menu See pg. 4-43
Full/Split Vat Configuration
1. Filter Stats See pg. 4-44
2. Review Usage See pg. 4-45
3. Last Load See pg. 4-47
Change passwords See pg. 4-39
4-8
4.9 Fryer Setup Mode Programming
The computer, upon initial power up, when changing out a computer or accessed from Level 1, enters setup mode. These parameters need to be set to allow the auto filtration, logs and other functions to operate correctly. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale from F° to C°. These settings should only be changed by a technician.
On initial power up the computer displays OFF (see Figure 6).
1. Press either soft power button (see Figure 7) or
with the computer OFF (see Figure 6), enter Level 1 programming mode by pressing the TEMP and INFO buttons (see Figure 8) simultaneously until LEVEL 1 is displayed (see
Figure 9).
2. The computer displays FRYER Setup if initially powering up the computer and/or
ENTER CODE if programming through Level 1(see Figure 10).
3. Enter 1234 (see Figure 11).
If initially powering up the computer skip to step 6, otherwise if programming through Level 1 continue to the next step.
The computer displays level 1 program for three seconds and sounds an alert (see Figure
12).
The computer then displays Product selection (see Figure 13).
4. Press the u button (see Figure 14) to scroll to
FRYER SETUP (see Figure 15).
Figure 6
Figure 7
Figure 8 Figure 9
Figure 11
Figure 14 Figure 15
Figure 10
1
2
Figure 12
Figure 13
3
4
(1234)
4-9
Computer displays ENTER CODE (see Figure
16).
5. Enter 1234 (see Figure 17).
Computer displays time format (see Figure
18).
6. Use the 3and 4 buttons (see Figure 19) to
toggle between 24hr and 12hr (see Figure
20).
Figure 16
Figure 17
1
2
3
Figure 18
Figure 19
4
(1234)
Figure 20
7. With the desired selection displayed, press the
(1 yes) button (see Figure 21).
Figure 21
The computer displays ENTER TIME on the left and hh:MM on the right (see Figure 22).
Figure 22
Example: 7:30 AM is entered 0730 if using the 12 hour format. 2:30 is entered 1430 if using 24 hour format.
8. Enter time in hours and minutes using the number buttons 0-9 (see Figure 23).
Figure 23
9. With the desired selection displayed, press the
(1 yes) button (see Figure 24).
Figure 24
The computer displays ENTER TIME on the left and AM on the right if 12 hours system is chosen. (see Figure 25).
Figure 25
4-10
10. Use the 3and 4 buttons (see Figure 26) to
toggle between am and pm if the 12 hour format was chosen (see Figure 27).
Figure 26
11. With the desired selection displayed, press the
(1 yes) button (see Figure 28).
The computer displays DATE FORMAT on the left and US on the right (see Figure 29).
12. Use the 3and 4 buttons (see Figure 30) to toggle between US and interntl (see Figure 31).
13. With the desired selection displayed, press the
(1 yes) button (see Figure 32).
The computer displays enter date on the left and MM-DD-YY or DD-MM-YY on the right (see Figure 33).
Example: US Format – Mar. 15, 2007 is entered as 031507. International Format – 15 Mar. 2007 is entered as
150307)
14. Enter the date using the number buttons 0-9 (see
Figure 34).
15. With the desired selection displayed, press the
(1 yes) button (see Figure 35).
The computer displays LANGUAGE on the left and ENGLISH on the right (see Figure 36).
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
4-11
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