Frymaster Enodis BIELA14 LOV Series Operator's Manual

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OPERATOR’S MANUAL

FRYMASTER BIELA14 SERIES LOV

ELECTRIC FRYER

This equipment chapter is to be

installed in the Fryer Section of the

Equipment Manual.

MANUFACTURED

P.O. BOX 51000

SHREVEPORT, LOUISIANA 71135-1000

PHONE: 1-318-865-1711

TOLL FREE: 1-800-551-8633

1-800-24 FRYER

FAX: 1-318-219-7135

Do Not Store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

FOR YOUR SAFETY

TABLE OF CONTENTS

WARRANTY STATEMENT...................................................................................................Page i

INTRODUCTION...................................................................................................................Page 1-1

INSTALLATION INSTRUCTIONS .......................................................................................Page 2-1

OPERATING INSTRUCTIONS.............................................................................................Page 3-1

M2007 COMPUTER INSTRUCTIONS .................................................................................Page 4-1

OPERATING THE BUILT-IN FILTRATION SYSTEM...........................................................Page 5-1

PREVENTIVE MAINTENANCE............................................................................................Page 6-1

OPERATOR TROUBLESHOOTING.....................................................................................Page 7-1

Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129

P.O. Box 51000, Shreveport, Louisiana 71135-1000

PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER DECEMBER 2007

*8196239*

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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics.

NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

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DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.

DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injury can result from slips or contact with the hot oil.

DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES.

DANGER This fryer has a power cord (three-phase) for each frypot and a single five-wire cord for the entire system. Prior to movement, testing, maintenance and any repair on your Frymaster

fryer; disconnect ALL electrical power cords from the electrical power supply.

DANGER Keep all items out of drains. Closing actuators may cause damage or injury.

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 1: INTRODUCTION

1.1 General

Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “LOV” fryers.

Although similar in appearance to the RE14 McDonald’s electric fryers, the BIELA14 fryers feature a low oil volume frypot, automatic oil topoff and an optional automatic intermittent filtration unit. The Euro-Look design incorporates a rounded topcap and a large round drain, which ensures that fries and other debris, will be washed into the filter pan. The BIELA14 LOV fryers are controlled with an M2007 computer. Fryers in this series come in full- or split-vat arrangements, and can be purchased in batteries of up to five fryers.

1.2 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below.

DANGER Hot oil causes severe burns. Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another.

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER boxes contain information about actions or conditions that may cause or result in

injury to personnel, and which may cause damage to your system and/or cause your system to

malfunction.

Fryers in this series are equipped with the following automatic safety features:

1. Two high-temperature detection features shut off power to the elements should the temperature

controls fail.

2. A safety circuit on units with filter systems prevents the elements from heating with the drain

valve open.

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1.3 Computer Information for the M2007 Computers

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.4 European Community (CE) Specific Information

The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.

CE Standard

Example of box used to distinguish CE and

Non-CE specific information.

1.5 Installation, Operating, and Service Personnel

Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster

equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.

1.6 Definitions

QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL

Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual.

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QUALIFIED INSTALLATION PERSONNEL

Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.

QUALIFIED SERVICE PERSONNEL

Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Frymaster Dean Factory Authorized Service Centers (FASC) is included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the Frymaster warranty on your equipment

1.7 Shipping Damage Claim Procedure

What to do if your equipment arrives damaged:

Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory. The freight company assumes full responsibility for safe delivery upon acceptance of the equipment.

1. File Claim for Damages Immediately - regardless of extent of damage.

2. Inspect For and Record All Visible Loss or Damage, and ensure that this information is noted

on the freight bill or express receipt and is signed by the person making the delivery.

3. Concealed Loss or Damage- If damage is unnoticed until equipment is unpacked, notify the

freight company or carrier immediately upon discovery and file a concealed damage claim. This must be submitted within 15 days of date of delivery. Be sure to retain container for inspection.

Frymaster

DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS

INCURRED IN TRANSIT.

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1.8 Service Information

For non-routine maintenance or repairs, or for service information, contact your local Frymaster Dean Authorized Service Center (FASC). In order to assist you quickly, the Frymaster Dean Factory Authorized Service Center (FASC) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Service and Parts Manual. Parts orders may be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster Dean FASCs. If you do not have access to this list, contact the Frymaster Dean Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at

service@frymaster.com.

The following information will be needed in order to assist you efficiently:

Model Number _________________________ Serial Number__________________________ Voltage _______________________________ Nature of the Problem____________________

_____________________________________ _____________________________________

RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1 General Installation Requirements

Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section

1.6 of this manual, should perform all installation and service on Frymaster Dean equipment. Failure to use qualified, licensed, and/or authorized installation or service personnel (as

defined in Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.

Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.

Service may be obtained by contacting your local Frymaster Dean Factory Authorized Service Center.

NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include installation of restraint devices.

NOTICE If this equipment is wired directly into the electrical power supply, a means for disconnection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.

NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.

NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

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NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.

DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.

DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment.

DANGER Frymaster Dean appliances equipped with legs are for stationary installations. Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury. For movable installations, optional equipment casters must be used. Questions? Call 1-800-551-8633.

DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times.

DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type, including those of broilers and ranges.

In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.

This appliance must be kept free and clear of combustible material, except that it may be installed on combustible floors.

A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation.

WARNING

Do not block the area around the base or under the fryers.

2.1.2 Electrical Grounding Requirements

All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.

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WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

2.1.3 Australian Requirements

To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations.

2.2 Power Requirements

The three phase supply plug for the elements is rated at 60 amps, 250 VAC and is NEMA configuration L15-60P. The control and filter plug is rated at 20 amps, 120/208 VAC and is NEMA configuration L21-20P. Each fryer should have its cord for the element supply on an individual circuit as well as the control cord.

WIRE

VOLTAGE PHASE

208 3 3 6 (16) 39 39 39 240 3 3 6 (16) 34 34 34

480 3 3 8 (10) 17 17 17 220/380 3 4 6 (16) 21 21 21 240/415 3 4 6 (16) 20 20 21 230/400 3 4 6 (16) 21 21 21

230/400

France Only

3 4 6 (16) 25 25 25

SERVICE

MIN.

SIZE

AWG

(mm

)

AMPS PER LEG

L1 L2 L3

NOTICE If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.

2.3 After Fryers Are Positioned At the Frying Station

DANGER

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

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1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the

top of the frypot to verify that the unit is level, both side-to-side and front-to-back. To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in

the frying station.

When the fryer is leveled in its final position, install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructions. If the restraints are disconnected for service or other reasons, they must be reconnected before the fryer is used.

DANGER Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid spills, falls, and severe burns. Fryers may tip and cause personal injury if not secured in a stationary position.

2. Close fryer drain-valve(s) and fill frypot with water to the bottom oil level line.

3. Boil out frypot(s) in accordance with the instructions on page 4-33 of this manual.

4. Drain, clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown

Procedures in Chapter 3.)

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 3: OPERATING INSTRUCTIONS

TYPICAL CONFIGURATION (BIELA314 SHOWN)

NOTE: The appearance of your fryer may differ slightly from that

shown depending upon configuration and date of manufacture.

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3.1 Equipment Setup and Shutdown Procedures

Setup

DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.

DANGER Remove all drops of water from the frypot before filling with oil. Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature.

WARNING The BIELA14 is not intended to use solid shortening. Use only liquid shortening with this fryer. The use of solid shortening will clog the oil lines. The oil capacity of the BIELA14 fryer is 31 lbs. (3.7 gallons/14 liters) for a full-vat and 15.5 lbs. (2.5 gallons/7 liters) for a dualvat at 70°F (21°C).

Prior to filling frypots with oil, press the reset button to ensure all drains are closed.

1. Fill the fryp ot with cooking oil to the bottom OIL L EVEL line located on the rear of the frypot. This will

allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line; overflow may occur as heat expands the oil.

2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face of the

plug is flush with the outlet plate, with no portion of the prongs visible.

3. Ensure that the power is switched on. Some models are equipped with a master switch located behind the

fryer door cabinet on the front panel of the component box, next to the fuse. OFF is displayed on the computer.

4. Ensure that the computer is switched ON.

5. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature. Shutdown

1. Turn the fryer off.

2. Filter the oil and clean the fryers (See Chapters 5 and 6).

3. Place the frypot covers on the frypots.

3.2 Operation

If this is the first time the fryer is being used, refer to the frypot boil-out procedure on Page 4-37.

This fryer is equipped with M2007 computers (illustrated below). Refer to the M2007 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures.

M2007 COMPUTER

Refer to Chapter 5 of this manual for operating instructions for the built-in filtration system.

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3.3 Low Oil Volume Automatic Refill

When the optional Low Oil Volume (LOV) system is in place on the fryer, oil is continually topped off in the frypots from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil. In a typical operation this will last approximately two days before changing. Components of the system are annotated at the right (see Figure 1).

NOTE: The system is intended to top off the frypots, not fill them. The frypots will require manual filling upon startup and after boil out.

3.3.1 Prepare the System for Use

To prepare the system for its initial operation, remove cross brace (see Figure

2). Do not replace the screws. Follow these instructions to prepare the cabinet for the installation of the first box of oil and subsequent boxes of oil.

Prior to installation of the JIB, ensure that the power switch for the JIB auto top off system is on. The switch is located inside the JIB cabinet, on the left side of the JIB auto top off box, located behind the JIB (see Figure 3).

Figure 2

Figure 3 Close up of switch located

on the left side of the JIB auto top off box.

3.3.2 Install the Oil Reservoir

Remove the original lid from the oil container and foil liner. Replace with the provided cap, which has connected suction hardware. Ensure the feeder tube from the cap reaches to the bottom of the oil container.

Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer.

The system is now ready for operation. As the fryer heats to preprogrammed temperatures, the system will energize and then slowly add oil to the frypot as needed, until the oil reaches an optimal level.

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3.3.3 Routine Oil Changes

When the oil reservoir level is low, a yellow LED is activated (see Figure 4). Once the reservoir is refilled and/or replaced, pressing the reset button above the JIB turns the LED off.

1. Open the cabinet and slide the JIB

from the cabinet (see Figure 5).

Figure 5

3. With the jug upright remove the cap

and foil seal (see Figure 7).

Figure 4

2. Remove the cap and pour any remaining oil in the container into all fry vats equally (see Figure 6).

Figure 6

4. Put the tube in the new full container (see Figure 8).

Figure 8

Figure 7

5. Slide the JIB onto the shelf inside the fryer cabinet (as

seen in Figure 5).

6. Press the JIB reset switch to turn the yellow JIB LED

WARNING:

Do not add HOT or USED oil to a JIB.

off (see Figure 9).

Figure 9

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3.3.4 Bulk Oil Systems

Bulk oil systems have large oil storage tanks, typically located in the rear of the restaurant, that are connected to a rear manifold on the fryer. Waste oil is pumped from the fryer, via the fitting located on the right, to the disposal tanks and fresh oil is pumped from the tanks, thru the fitting located on the left, to the fryer (see Figure 10).

WARNING:

Do not add HOT or USED oil to a JIB.

The LOV fryers, equipped for use with bulk oil systems, have an onboard fresh oil jug with two fittings. The rear one is for filling the jug and the front for topping off the frypot from the jug (see Figure 11).

Fresh Oil Connection

Figure 10

Waste Oil Connection

A momentary switch, located inside the door adjacent to the jug, allows the operator to fill the jug from the bulk oil storage tank (see Figure 12).

To fill the tank press and hold the ADD button until the jug is full then release.

Figure 11

Figure 12

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 4: M2007 COMPUTER INSTRUCTIONS

Filter, Temp, Info, Programming and Navigation Buttons

Cook Cycle and Selection Buttons

ON/OFF

Product Buttons

ON/OFF

4.1 M2007 General Information

Welcome to the M2007, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat. The same flexible computer on a multi-product vat requires only two button pushes to launch a cook cycle. Just choose a menu item on a product buttons and press, and then press a cook cycle button under the display showing the desired item. The computer can move seamlessly from McNuggets to Crispy Chicken to any added menu item.

Pressing product buttons 3 or 9 displays McChick.

In a typical store setting, the M2007s on the three-vat fry station display FR FRIES (shown above) and will launch a cook cycle with one push of a cook channel button. On the chicken/filet station, the LED display shows dashed lines. To launch a cook cycle, press a product button and then press the cook cycle button that corresponds

Pressing either cook cycle button under the McChick displays launches a cook cycle.

with the location of the dropped basket. By pressing the product button for McChicken, McChick will appear in the display. Just press the cook cycle button corresponding to the location of the appropriate dropped basket.

The M2007 will operate with electric and gas fryers, both full- and split-vat.

Heat Indicator Lamp

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4.2 Basic Operation

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4.3 Cooking with Multi-Product Display

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4.4 Cooking with Dedicated Display

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4.5 Changing from Breakfast Setup to Lunch

Press and quickly

release product button for french fries.

Computer will change from Hash Brn to

<<<<<>>>>>; an alarm will sound.

ABC

Change both displays to FR FRIES

Press and hold the cook

channel button under the display until a beep is heard.

Display changes to FR

Fries.

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4.6 Changing from Lunch Setup to Breakfast

Computer displays

Press and quickly

release product button for hash browns.

Computer display will

change from FR Fries to <<<<<>>>>>; an alarm sounds.

Press and hold the cook

channel button under the display until a beep is heard.

Display changes to Low

Temp until setpoint is reached.

Display changes to

Hash Brn.

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4.7 M2007 Button Description and Functions

4.7.1 Navigation Buttons

The menu on the M2007 uses 34and tu buttons to navigate the various menus and submenus (see Figure 1).

The displays on some menu items scroll text too long to fit

Figure 1

on a single screen. Some illustrations here show additional characters to display scrolling message (see example in Figure 2).

In other illustrations the displays (see Figure 3) are cropped for clarity (see Figure 4).

Figure 2

Figure 3

When programming, the left screen shows a menu or submenu item. The right screen is for data entry. Data is entered with alpha-numeric characters, scrolling through lists or by toggling between choices.

Left Display Right Display

Figure 4

During programming if a button is not pushed within one minute, the computer returns to operation mode.

4.7.2 Filter, Temperature and Info Buttons

The < FLTR and FLTR > buttons (see Figure 1) are used to filter the left and right vats of a split vat fryer on demand, while the right FLTR > button is used to filter a full vat on demand. The

FLTR buttons, if pressed once will display the amount of cook cycles remaining until a filtration

prompt. When the FLTR button is pressed twice, the date and time of the last filter will be displayed. The TEMP button, if pressed once while the fryer is on, displays current vat

temperature on both sides. If the fryer is off, the display shows the current versions of software. If the TEMP button is pressed twice while the fryer is on, it shows the setpoint temperatures of the vats. The INFO button (see Figure 1), if pressed once, shows the recovery time for each vat from

the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C). If the

three seconds it shows information such as usage, filter statistics and last cook cycles (see page 4-51 for more details on the INFO button).

4.7.3 Cook Cycle and Selection Buttons

INFO button is pressed and held for

The   buttons are dual-function buttons shared with the number 1 and 2 buttons. They are located directly

below the LED displays (see Figure 5). Use these buttons to select or cancel functions. The

 button is used to back

out of and quit submenus.

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Figure 5

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4.8 M2007 Menu Summary Tree

Reflected below are the major programming sections in the M2007 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual.

Adding New Product Menu Items See pg. 4-14 Storing Product Menu Items in Product Buttons See pg. 4-18 Draining, Refilling, and Disposing of Oil and Boil-out See pg. 4-19

Filter Menu See pg. 4-24

1. Auto Filter See pg. 5-2

2. Maint Filter See pg. 5-8

3. Dispose See pg. 4-19 thru 4-22

4. Drain to Pan See pg. 4-23

5. Fill Pot from Drain Pan See pg. 4-26

6. Fill Pot from Bulk See pg. 4-27

Programming Level 1 Program See pg. 4-29

1. Product Selection See pg. 4-29 a. Name

b. Cook Time c. Temp d. Cook ID e. Qual Tmr f. Duty Time 1 g. Duty Time 2 h. AIF Disable

i. Assign Btn

2. AIF Clock See pg. 4-30 a. Disabled

b. Enabled

3. Boil Out Mode See pg. 4-32

4. High-Limit Test See pg. 4-35 a. Hi-Limit Test 1

b. Hi-Limit Test 2

5. Fryer Setup See pg. 4-9 Level 2 Program (Manager Level) See pg. 4-37

1. Prod Comp Sensitivity for product See pg. 4-38

2. E-Log Log of last 10 error codes See pg. 4-39

3. Passwords

a. Setup b. Usage c. Level 1 d. Level 2 e. Get Mgr

4. Alert Tone Volume and Tone See pg. 4-41 a. Volume 1-9

b. Tone 1-3

5. Filter After Sets number of cooks before filter prompt See pg. 4-42

6. Filter Time Sets amount of time between filter cycles See pg. 4-43 Info Mode Menu See pg. 4-43

Full/Split Vat Configuration

1. Filter Stats See pg. 4-44

2. Review Usage See pg. 4-45

3. Last Load See pg. 4-47

Change passwords See pg. 4-39

4-8

Page 25

4.9 Fryer Setup Mode Programming

The computer, upon initial power up, when changing out a computer or accessed from Level 1, enters setup mode. These parameters need to be set to allow the auto filtration, logs and other functions to operate correctly. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale from F° to C°. These settings should only be changed by a technician.

On initial power up the computer displays OFF (see Figure 6).

1. Press either soft power button (see Figure 7) or

with the computer OFF (see Figure 6), enter Level 1 programming mode by pressing the TEMP and INFO buttons (see Figure 8) simultaneously until LEVEL 1 is displayed (see

Figure 9).

2. The computer displays FRYER Setup if initially powering up the computer and/or

ENTER CODE if programming through Level 1(see Figure 10).

3. Enter 1234 (see Figure 11).

If initially powering up the computer skip to step 6, otherwise if programming through Level 1 continue to the next step.

The computer displays level 1 program for three seconds and sounds an alert (see Figure

12).

The computer then displays Product selection (see Figure 13).

4. Press the u button (see Figure 14) to scroll to

FRYER SETUP (see Figure 15).

Figure 6

Figure 7

Figure 8 Figure 9

Figure 11

Figure 14 Figure 15

Figure 10

Figure 12

Figure 13

(1234)

4-9

Page 26

Computer displays ENTER CODE (see Figure

16).

5. Enter 1234 (see Figure 17).

Computer displays time format (see Figure

18).

6. Use the 3and 4 buttons (see Figure 19) to

toggle between 24hr and 12hr (see Figure

20).

Figure 16

Figure 17

Figure 18

Figure 19

(1234)

Figure 20

7. With the desired selection displayed, press the 

(1 yes) button (see Figure 21).

Figure 21

The computer displays ENTER TIME on the left and hh:MM on the right (see Figure 22).

Figure 22

Example: 7:30 AM is entered 0730 if using the 12 hour format. 2:30 is entered 1430 if using 24 hour format.

8. Enter time in hours and minutes using the number buttons 0-9 (see Figure 23).

Figure 23

9. With the desired selection displayed, press the 

(1 yes) button (see Figure 24).

Figure 24

The computer displays ENTER TIME on the left and AM on the right if 12 hours system is chosen. (see Figure 25).

Figure 25

4-10

Page 27

10. Use the 3and 4 buttons (see Figure 26) to

toggle between am and pm if the 12 hour format was chosen (see Figure 27).

Figure 26

11. With the desired selection displayed, press the 

(1 yes) button (see Figure 28).

The computer displays DATE FORMAT on the left and US on the right (see Figure 29).

12. Use the 3and 4 buttons (see Figure 30) to toggle between US and interntl (see Figure 31).

13. With the desired selection displayed, press the 

(1 yes) button (see Figure 32).

The computer displays enter date on the left and MM-DD-YY or DD-MM-YY on the right (see Figure 33).

Example: US Format – Mar. 15, 2007 is entered as 031507. International Format – 15 Mar. 2007 is entered as

150307)

14. Enter the date using the number buttons 0-9 (see

Figure 34).

15. With the desired selection displayed, press the 

(1 yes) button (see Figure 35).

The computer displays LANGUAGE on the left and ENGLISH on the right (see Figure 36).

Figure 27

Figure 28

Figure 29

Figure 30

Figure 31

Figure 32

Figure 33

Figure 34

Figure 35

Figure 36

4-11

Page 28

16. Use the 3and 4buttons to scroll through the language menu (see Figure 37).

Current languages supported by the M2007 are: English, French, French Canadian, Spanish, Portuguese, German and Swedish.

17. With the desired selection displayed, press the 

(1 yes) button (see Figure 38).

The computer displays fryer type on the left and Elec on the right (see Figure 39).

18. Use the 3and 4buttons (see Figure 40) to

toggle between elec and gas (see Figure

41).

Figure 37

Figure 38

Figure 39

Figure 40

19. With the desired selection displayed, press the 

(1 yes) button (see Figure 42).

The computer displays VAT type on the left and SPLIT on the right (see Figure 43).

20. Use the 3and 4buttons (see Figure 44) to

toggle between split and full (see Figure

45).

21. With the desired selection displayed, press the 

(1 yes) button (see Figure 46).

The computer displays OIl SYSTEM on the left and JIB on the right (see Figure 47).

22. Use the 3and 4buttons (see Figure 48) to

toggle between jib and bulk (see Figure

49).

Figure 41

Figure 42

Figure 43

Figure 44

Figure 45

Figure 46

Figure 47

Figure 48

4-12

Page 29

NOTE: A JIB system uses a disposable JIB (Jug in

a Bottle). A BULK system has large storage oil tanks that are connected to the fryer that fills a reservoir.

23. With the desired selection displayed, press the 

(1 yes) button (see Figure 50).

The computer displays TEMPERATURE on the left and F on the right (see Figure 51).

24. Use the 3and 4buttons (see Figure 52) to toggle between F and C temperature scales (see

Figure 53).

NOTE: F is used for Fahrenheit, C is used for

Celsius.

25. With the desired selection displayed, press the 

(1 yes) button (see Figure 54).

The computer displays fryer setup changing to off (see Figure 55).

Figure 49

Figure 50

Figure 51

Figure 52

Figure 53

Figure 54

4.10 M2007 Common Tasks

Covered in this section are common tasks used in stores:

1. Escaping out of a menu or sub-menu.

2. Adding new product items.

3. Storing menu items in product buttons.

4. Draining, disposing and refilling the vats.

4.10.1 Escape Menu Items

To escape or back out of MENUS and SUB-MENUS, press the

 (2) button (Figure 56).

Figured 55

Figure 56

4-13

Page 30

4.10.2 Adding New Product Items to the Menu

This function is used to add additional products to the computer menu.

To add a new product to the menu:

1. With the computer OFF (see Figure 57), enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously (see Figure 58) until LEVEL 1 is displayed (see Figure 59).

Figure 57

The computer displays ENTER Code and sounds an audible alert (see Figure 60).

2. Enter 1234 (see Figure 61).

The computer displays level 1 program for three seconds (see Figure 62).

The computer then displays Product selection (see Figure 63).

Figure 58 Figure 59

Figure 61

Figure 60

Figure 62

Figure 63

(1234)

3. With Product selection displayed, press the

 (1 yes) button to select a menu item (see

Figure 64).

Computer displays PRODUCT Selection for three seconds then displays select product (see Figure 65).

4. With Select Product displayed on the left and Fr Fries displayed on the right (see Figure

66) use the

4 button (see Figure 67) to advance

through menu items until the right display reads the menu item to be modified or a numbered spot is displayed (see Figure 68).

4-14

Figure 64

Figure 65

Figure 66

Figure 67

Page 31

Figure 68

5. Press the  (1 yes) button to select the product to

modify (see Figure 69).

Figure 69

The computer displays modify alternating with yes no (see Figure 70).

6. Press the  (1 yes) button to modify selection (see

Figure 71) or the  (2no) button to return to PRODUCT SELECTION.

Figure 70 Figure 71

If yes is chosen, left display shows NAME and the right display shows product name (ex. PROD 8). The right display will show a blinking cursor alternating with a

Figure 72

blinking letter under the first character (see Figure 72).

7. Using the number keys, enter the first letter of the new product (see Figure 73). When entering letters using the number keys use the following logic (ex. – To enter B, press the ABC key twice).

Figure 73

The full product name is limited to eight characters including spaces (ex. FR FRIES).

8. Press the 4 button to advance the cursor to the next

display space (see Figure 74). Use the #0 key to insert a space. The

the cursor back.

3button can be used to move

Figure 74

For example, to enter “WINGS”, press the #8 key two times until W appears in the display. Then use the

button to advance the cursor to the next display space. Press the #3 key until I appears. Continue on until

WINGS is spelled out on the display (see Figure 75).

9. Once the name appears as it is to be saved, press the

ubutton (see Figure 76) to save the name and scroll

to cook time.

4-15

Figure 75

Figure 76

Page 32

10. With cook time displayed on the left and :00 displayed on the right (see Figure 77) use the

number keys (see Figure 78) to enter the product cook time in minutes and seconds (ex. 3:10 as 310) (see Figure 79).

11. With the cook time entered, press the ubutton (see Figure 80) to save the cook time and scroll to

TEMP (cook temperature) (see Figure 81).

12. With temp displayed on the left and 32F displayed on the right (see Figure 81) use the

number keys to enter the cook temperature for the product (ex. 335° as 335) (see Figure 82).

13. With the cook temperature entered, press the u button (see Figure 83) to save the cook temperature value and scroll to the COOK ID (see Figure 84).

14. With cook ID displayed on the left and a blinking P 8 displayed on the right (see Figure 84), use the instructions in step eight to enter a four-letter

name for the menu item. This is the shortened name that alternates with the cook time during a cook cycle (see Figure 85).

15. With the correct cook ID abbreviation entered, press the ubutton (see Figure 86) to save the cook ID

abbreviation and scroll to the QUAL TMR (Quality Timer) which is used to set the hold time

before the food is to be discarded (see Figure 87).

16. With qual tmr displayed on the left and :00 displayed on the right (see Figure 87) use the

number keys to enter the time in minutes and seconds for the product hold time (ex. 7:00 minutes as 700) (see Figure 88).

17. With QUAL TMR (hold time) entered, press the

Figure 77

Figure 78

Figure 79

Figure 80

Figure 81

Figure 82

Figure 83

Figure 84

Figure 85

Figure 86

Figure 87

Figure 88

ubutton (see Figure 89) to save the quality time

and scroll to DUTY TIME 1 (Shake Time), which is used to set the time in the cook cycle the product

should be shaken (see Figure 90).

4-16

Figure 89

Page 33

18. With duty time1 displayed on the left and :00 displayed on the right (see Figure 90) use the

number keys to enter the time in minutes and seconds for the first duty to be preformed (ex. shake the product after 30 seconds is entered as 30) (see Figure 91).

19. With duty time 1 (shake time) entered, press

Figure 90

Figure 91

the ubutton (see Figure 92) to save duty time one and scroll to DUTY TIME 2 (see Figure 93). If a

product called for a second duty to be preformed after a certain amount of time, it can be entered here. Use the instructions above to enter duty time two,

otherwise press the

u button (see Figure 94) to

scroll to AIF DISABLE (see Figure 95).

20. With AIF Disable displayed on the left and yes displayed on the right (see Figure 95) use the

3and4 buttons (see Figure 96) to toggle between

YES and NO. This feature, if set to yes, disables the AIF (auto intermittent filtration) for the

programmed product. This is used to prevent comingling of product-specific oils.

21. If the AIF DISABLE selection is set to NO press the ubutton (see Figure 97) to save the AIF disable

selection and scroll to the ASSIGN BTN selection.

The computer displays ASSIGN BTN on the left and the chosen product on the right (see Figure 98).

To assign the entered product to a button, follow instructions below.

22. With the chosen product displayed on the right, and ASSIGN BUTTON on the left, press and hold

for three seconds a button between 1-0 to assign the product. The LED in the chosen product button will illuminate (see Figure 98). To unassign a product from a button, press and hold the button assigned to that product for three seconds. The LED no longer illuminates.

23. Once the button is assigned, press the ubutton (see Figure 99) to save the assigned button.

The computer displays name on the left with the product (ex. WINGS) on the right (see Figure 100).

Figure 92

Figure 93

Figure 94

Figure 95

Figure 96

Figure 97

Figure 98

Figure 99

Figure 100

Figure 101

Figure 102

4-17

Page 34

* Note: If additional programming, to add other

products, is necessary press the 4 button (see Figure 103) and return to step 4.

Figure 103

24. If no further programming is necessary, press the 

(2) button (see Figure 101). The computer displays

the select product option with the

Figure 104

product (ex. FR FRIEs) on the right screen (see Figure 102). Press the  (2) button again (see Figure

104). Computer displays Level 1 program changing to the Product selection prompt (see Figure 105).

Figure 105

25. Press the  (2) button (see Figure 106) to quit and

to return to OFF (see Figure 107).

Figure 106 Figure 107

4.10.3 Storing Menu Items in Product Buttons

This function is used to store individual menu items to product buttons for one or two button cooking.

To store menu items to a specific button:

1. Perform steps 1-6 on pages 4-14 thru 4-15.

2. The computer displays name on the left and the selected product (ex. wings) on the right (see Figure 108).

3. Press the t button (see Figure 109) to scroll to the

ASSIGN BTN option used to assign a menu item to a specific product button (see Figure 111).

4. The computer displays assign btn on the left

and wings on the right (see Figure 110)

5. With assign btn displayed on the left and the

chosen product (ex. wings) displayed on the right, press and hold for three seconds a button between 1-

0 to assign the product. The LED in the chosen product button will illuminate (see Figure 111). To unassign a product from a button, press and hold the button assigned to that product for three seconds. The LED no longer illuminates.

Figure 108

Figure 109

Figure 110

Figure 111

4-18

Page 35

6. Once the button is assigned, press the ubutton (see

Figure 112) to save the assigned button.

The computer displays name on the left with the product (ex. WINGS) on the right (see Figure 113).

7. If no further programming is necessary, press the 

(2) button (see Figure 114) twice to return to Level 1 program changing to the Product selection prompt (see Figure 115).

Figure 112

Figure 113

Figure 114

Figure 115

8. Press the  (2) button (see Figure 116) to quit and to

return to OFF (see Figure 117).

Figure 116 Figure 117

4.10.4 Draining and Refilling Vats, and Disposing of Oil and Boil-Out Solution

When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain boil out solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain. To remove the cover, lift up on the front edge and pull it straight out of the cabinet. Refer to the documentation furnished with your disposal unit for specific operating instructions. If a shortening disposal unit is not available, allow the oil to cool to 100°F (38°C), then drain the oil into a METAL container with a capacity of FOUR gallons (15 liters) or larger to prevent oil from spilling.

4.10.4.1 Disposal

This option is used to dispose of old oil into either an MSDU or a METAL pot. This option is also used to drain the boil-out solution into a METAL pot after boil-out is preformed.

1. Remove the filter pan and position the MSDU or METAL container with a capacity of FOUR

gallons (15 liters) or larger under the fryer to drain the oil. If performing a boil-out process, only drain boil-out solution into a METAL container.

NOTE: Draining boil-out solution into an MSDU will cause damage.

2. With the computer OFF (see Figure 118),

press and hold the FLTR button (see Figure

119) of the corresponding vat for three seconds; a chirp sounds.

Figure 118 Figure 119

4-19

Page 36

Computer displays filter menu for three seconds, changing to Auto Filter (see Figure 120).

3. With Auto Filter displayed, press the u (INFO) button (see Figure 121) to scroll to dispose (see Figure 122).

Computer displays DISPOSE (see Figure 122).

4. Press the  (1 yes) button to continue (see Figure

123).

The computer display alternates between Dispose and Yes NO (see Figure 124).

5. To dispose press the  (1 yes) button to continue (see

Figure 125).

Figure 122 Figure 123

Figure 124 Figure 125

Figure 120

Figure 121

WARNING NEVER drain boil-out solution into an MSDU. Boil-out solution can cause damage to an MSDU.

DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.

DANGER Allow oil or boil-out solution to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.

DANGER When draining oil or boil-out solution into an appropriate METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more, otherwise hot liquid could overflow and cause injury.

The computer display alternates between is dispose unit in place and Yes NO (see Figure 126). If NO is selected, the computer displays INSERT DISPOSAL UNIT alternating with IS DISPOSE UNIT IN PLACE and YES NO.

Figure 126

4-20

Page 37

6. With the MSDU or a METAL container with a capacity of FOUR gallons (15 liters) or larger is in place, press the  (1 yes) button to continue (see Figure 127).

Figure 127

NOTE: If draining boil-out solution, only use a METAL container. Boil-out solution will damage

an MSDU. The heating source is disabled, the drain valve opens and

the computer displays disposing for 20 seconds (see Figure 128).

Figure 128

The drain valve remains open and the computer displays

Vat empty (see Figure 129) alternating with yes no.

7. With the vat empty, press the  (1 yes) button to continue (see Figure 130).

Figure 129 Figure 130

The computer displays cln vat Complete (see Figure 131).

8. Clean the vat with a scrub brush and when complete

press the  (1 yes) button to continue (see Figure

132).

Figure 131 Figure 132

The drain valve closes and the vat is ready to be refilled with oil or if in boil-out process, fill with boil-out solution and water (see page 4-32 for boil-out process).

If the oil system was set to JIB during the initial setup, continue to the next Section 4.10.4.2 Refilling JIB Oil Systems. If the oil system was set to bulk during the initial setup, continue to Section 4.10.4.4 Refilling Bulk Oil Systems on page 4-24.

4.10.4.2 Refilling JIB Oil Systems

JIB (Jug In Box) oil systems use oil stored in boxed jugs inside the fryer cabinet. If the oil system was set to JIB during initial setup, the

computer displays manual fill pot (see Figure

133).

1. Carefully pour oil into the pot until it reaches the low

fill line in the fryer.

Figure 133

2. Press the  (1 yes) button (see Figure 134) when vat

is full.

Figure 134

The computer displays off (see Figure 135).

Figure 135

4-21

Page 38

4.10.4.3 Draining and Disposing Oil using Bulk Oil Systems

Bulk oil systems use pumps to move the oil from the fryer to holding tanks for fresh and exhausted oil. Additional plumbing is used to connect the bulk oil systems to the fryers.

1. With the computer OFF (see Figure 136), press and

hold the FLTR button of the corresponding vat for three seconds (see Figure 137).

Figure 136 Figure 137

Computer displays fltr menu for three seconds changing to Auto Filter (see Figure 138).

2. Press the u (INFO) button (see Figure 139) and scroll to dispose (see Figure 140).

Figure 139 Figure 140

3. With dispose displayed, press the  (1 yes)

button to continue (see Figure 141).

The computer display alternates between Dispose and Yes NO (see Figure 142).

Figure 141 Figure 142

If CHK PAN is displayed, remove and replace the filter pan, ensuring that the pan is seated firmly into the fryer.

4. To dispose press the

 (1 yes) button to continue

(see Figure 143).

The heating source is disabled. The drain valve opens and the computer displays disposing (see Figure 144).

5. If disposing of boil-out solution, remove the filter pan and place a METAL container with a

capacity of FOUR gallons (15 liters) or larger under the fryer to drain the solution.

The drain valve remains open and the computer displays

Vat empty (see Figure 145) alternating with yes no.

6. When the vat is empty, press the  (1 yes) button to

continue (see Figure 146).

Figure 145 Figure 146

Figure 138

Figure 143

Figure 144

4-22

Page 39

The computer displays cln vat Complete (see Figure 147).

7. Clean the vat with a scrub brush and when complete

press the  (1 yes) button to continue (see Figure

148) or if waste tank is full, the message clears and the computer displays OFF.

The computer displays engage dispose switch (see Figure 149).

8. Switch the bulk oil system switch to dispose. If the bulk oil system waste tank is full, the computer

displays RTI TANK FULL (see Figure 150). Call the bulk oil waste provider.

9. Press the  (1) button to start disposal (see Figure

151).

The computer displays PAN TO WASTE (see Figure

152). The pump will operate for 60 seconds transferring the waste oil from the pan to the bulk oil waste tanks.

The computer displays PAN empty at the end of 60 seconds (see Figure 153).

10. Press  (2) button (see Figure 154) to run the pump

an additional 60 seconds if the pan has oil remaining, otherwise continue to the next step.

11. Once the pan is empty, press the  (1) button (see

Figure 155) to continue to Section 4.10.4.4.

The vat is ready to be refilled with oil. The computer displays Disengage dispose

switch (see Figure 156).

12. Switch off the bulk oil system.

13. Press the  (1) button to disengage disposal switch

(see Figure 157).

Figure 147

Figure 148

Figure 149

Figure 150

Figure 151

Figure 152

Figure 153

Figure 154

Figure 155

Figure 156

Figure 157

4-23

Page 40

4.10.4.4 Refilling the Vat from Bulk Oil Systems after Disposal

The computer displays fill pot from bulk (see Figure 158).

Figure 158

The bulk oil refill pump uses a momentary switch. It only pumps as long as the switch is depressed.

14. Press and hold the  (1 yes) button to refill the vat

until the oil reaches the fill line (see Figure 159).

15. With the vat full, release the  (1 yes) button.

Figure 159 Figure 160

16. Press the  (2) button, when the vat is full, to close the fill valve (see Figure 160). The computer displays off (see Figure 161).

Figure 161

4.11 Filter Menu

The filter menu selections are used for filtering, draining, filling and disposing.

4.11.1 Accessing the Filter Menu

Computer displays product or dashed lines (see Figure

162).

1. Press and hold the filter button for the selected vat for

three seconds (see Figure 163).

Computer displays filter menu for three seconds, changing to Auto Filter (see Figure 164).

2. Press the t and u buttons (see Figure 165) to scroll between:

a. auto filter See pg. 5-2 b. maint filter See pg. 5-8 c. dispose See pg. 4-19 d. drain to pan See pg. 4-23 e. fill pot from DRAIN pan See pg. 4-26 f. fill pot from bulk See pg. 4-28

Figure 162

Figure 163

Figure 164

Figure 165

4-24

Page 41

The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages.

The DRAIN TO PAN and FILL POT FROM DRAIN PAN functions are used primarily for diagnostic purposes. They are used when oil is to be drained to the pan or returned to the frypot.

4.11.2 Drain to Pan

The drain to pan function drains the oil from the frypot to the filter pan. With the computer OFF (see Figure 166).

1. Press and hold the filter button for the selected vat to drain for three seconds (see Figure 167).

Computer displays filter menu for three seconds, changing to Auto Filter (see Figure 168).

2. Use the t and ubuttons (see Figure 169) to scroll to drain to pan (see Figure 170).

3. With drain to pan displayed, press the  (1) to continue (see Figure 171).

Figure 166

Figure 167

Figure 168

Figure 169

Figure 170 Figure 171

DANGER

Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.

Computer displays drain to pan alternating with yes no (see Figure 171a).

4. Press the  (1 yes) to continue drain to pan (see

Figure 172).

Figure 171a Figure 172

4-25

Page 42

The heating source is disabled and the system checks that the pan is in place. If no pan is detected, the computer displays chk pan until the pan is detected.

With the pan detected, the drain valve opens. The computer displays draining for 20 seconds (see

Figure 173). The drain valve remains open.

Figure 173

The computer displays vat empty, alternating with yes no (see Figure 174).

5. Press the  (1 yes) button if the vat is empty to

continue (see Figure 175).

Figure 174 Figure 175

The drain valve closes and the computer returns to the

filter menu prompt for three seconds, changing to AUTO FILTER (see Figure 176).

Figure 176

6. Press the  (2) button (see Figure 177) to quit and to return to OFF (see Figure 178).

Figure 177 Figure 178

4.11.3 Fill Pot from Drain Pan

Fill pot from drain pan selection is used to refill the frypot from the filter pan.

With the computer OFF (see Figure 179).

1. Press and hold the filter button for the vat to be refilled for three seconds (see Figure 180).

Figure 179

Computer displays filter menu for three seconds, changing to Auto Filter (see Figure 181).

2. Use the t and ubuttons to scroll to fill pot from DRAIN pan (see Figure 182).

3. With fill pot from DRAIN pan displayed, press the  (1 yes) to continue (see Figure 183).

4-26

Figure 180

Figure 181

Figure 182

Figure 183

Page 43

Computer displays fill pot from DRAIN pan alternating with yes no (see Figure 184).

Figure 184

4. Press the  (1 yes) button to continue (see Figure

185).

System checks that the drain valve is closed. The return valve opens and the filter pump refills the vat.

Figure 185 Figure 186

Computer displays fill vat while refilling (see Figure 186).

When the vat is full, the return valve is closed. The pump shuts off. The system checks the oil level, topping off if necessary.

If the oil temperature is below setpoint the computer displays low temp (see Figure 187).

Once fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use (see Figure 188).

4.11.4 Fill Pot from Bulk

Fill pot from bulk selection is used when filling the frypot from a bulk oil system.

Computer displays OFF (see Figure 189).

1. Press and hold the filter button for the vat to be refilled

for three seconds (see Figure 190).

Computer displays filter menu for three seconds, changing to Auto Filter (see Figure 191).

Figure 187

Figure 188

Figure 189

Figure 190

4-27

Figure 191

Page 44

2. Use the t and ubuttons to scroll to fill pot

from bulk (see Figure 192).

3. With fill pot from bulk displayed, press the  (1 yes) button to continue (see Figure 193).

Computer displays fill pot from bulk, alternating with yes no (see Figure 194).

Figure 192

Figure 193

4. Press the  (yes) button to continue (see Figure

195).

The system verifies the drain is closed. The bulk oil inlet valve opens and the bulk pump is energized. The bulk oil refill pump uses a momentary switch. It only pumps as long as the switch is depressed.

Computer displays fill pot from bulk (see Figure 196).

5. Press and hold the  (yes) button (see Figure 197).

to refill using the bulk oil refill. When the vat is filled to the lower fill line, release the  (1 yes) button.

6. Press the  (2) button to exit (see Figure 198).

The computer displays off (see Figure 199).

7. Press the soft power button to begin heating the oil

(see Figure 200).

If the oil temperature is below setpoint, the computer displays low temp (see Figure 201).

The system then checks the oil level, topping off if necessary.

When the fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use (see Figure 202).

Figure 194

Figure 195

Figure 196

Figure 197 Figure 198

Figure 199 Figure 200

Figure 201

Figure 202

4-28

Page 45

4.12 Programming Level One

Level one programming is used to enter new products, control when AIF (auto intermittent filtration) is disallowed, and perform boil out and high-limit tests.

To enter Level 1 programming mode:

1. With the computer OFF, press the TEMP and INFO

buttons simultaneously (see Figure 203) for THREE seconds until LEVEL 1 is displayed; a chirp sounds

Figure 203

(see Figure 204).

Figure 204

The computer displays ENTER Code and sounds an alert (see Figure 205).

2. Enter 1234 (see Figure 206).

Figure 205

Figure 206

(1234)

The computer displays level 1 program for three seconds (see Figure 207).

Figure 207

The computer then displays Product selection (see Figure 208).

Figure 208

3. Press the t and ubuttons (see Figure 209) to scroll

between:

a. Product selection See pg. 4-29

Figure 209

b. aif clock See pg. 4-30 c. boil out mode See pg. 4-32 d. high limit test See pg. 4-35 e. Fryer setup See pg. 4-9

4. With the desired selection displayed, press the  (1

yes) button to select chosen menu item (see Figure

210).

Figure 210

4.12.1 PRODUCT SELECTION

1. To add or edit products in the product selection mode see pg. 4-14 ADDING A NEW

PRODUCT ITEM TO THE MENU Steps 4-30.

The submenus under product selection are:

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a. Name – Enter full product name limit eight characters (FR FRIES).

b. cook time – Enter cook time (ex. 3:30 as 0330). c. temp – Enter cook temperature. (ex. 335° as 335). d. cook id – Enter four (4) letter product ID (ex. CPSY). e. qual tmr – Enter quality time for hold time (ex. 7:00). f. DUTY TIME 1 – Enter the seconds into the cook cycle that the first duty alarm sounds. (ex. 30 seconds- to shake fries).

g. DUTY TIME 2 – Enter the seconds into the cook cycle that a second duty alarm sounds.

h. aif disable – Enter YES if AIF is to be disabled for specific products. i. assign btn – Assigns menu items to a specific button for simplified cooking.

NOTE: Press the t and u buttons to scroll.

Press the 3and 4buttons to move between positions within the selections. When entering letters using the number keys use the following logic (ex. – To enter B, press the

ABC key twice). When entering numbers, press the corresponding button using the 0-9 keys.

Press the t and ubuttons to accept input and move to the next or previous menu item.

2. Press the  (2) button once to return to Product

selection prompt (see Figure 211).

Figure 211

3. Press the  (2) button (see Figure 212) to quit and to

return to OFF (see Figure 213).

4.12.2 AIF CLOCK

Figure 212 Figure 213

The AIF Clock mode allows programming of times to lock out the AIF (auto intermittent filtration) prompt. This is useful for busy times of the day, like the noon rush.

1. Perform steps 1-3 on page 4-29.

2. Use the u button to scroll AIF clock(see Figure

214).

Figure 214

3. Press the  (1 yes) button to continue (see Figure

215).

Figure 215

The computer displays AIF clock on the left and DISABLED on the right (see Figure 216).

Figure 216

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4. Use the 3and 4buttons to toggle between: (see

Figure 217).

a. disabled b. enabled

Figure 217

Set this function to enabled if there are times in which the AIF (auto intermittent filtration) feature is disallowed (ex. noon rush).

5. With enabled displayed, press the  (1 yes)

button (see Figure 218).

*Skip to step 12 if disabled is chosen.

Figure 218

6. Use the t and u buttons (see Figure 219) to scroll

between M-F 1 thru Sun 4. (ex. On Monday – Friday no filtering is desired during a lunch rush from

12:00 AM until 1:30 PM. On the computer scroll to M-F 1 12:00 AM (see Figure 220).

7. Using the number keys enter the start time when AIF

should be suspended.

Figure 219

Figure 220

8. Press the 4 button to toggle from AM to PM (see

Figure 221).

Figure 221

9. Press the u button (see Figure 222). The computer

displays 000 DUR (see Figure 223). This is the amount of time the AIF is to remain suspended.

10. Use the number keys to enter a time between 0 and

Figure 222

999 minutes (ex. 1½ hours is entered as 90 minutes). Enter 90 for this example. The computer displays

090 DUR (see Figure 224). Four different time periods to suspend filtration are available M-F 1-4,

Figure 223

Sat 1-4 and Sun 1-4.

Figure 224

11. Press the u button to accept time and move to the next time period (see Figure 225).

12. When finished, press the  button (see Figure 226) once to exit and return to PRODUCT

sELECTION display (see Figure 227). Skip to step 14.

4-31

Figure 225

Figure 226

Figure 227

Page 48

13. If disabled is chosen in step three, the computer displays disabled and sounds an alert for three seconds (see Figure 228).

Figure 228

14. Press the  (1 yes) button to accept disabled selection (see Figure 229).

Figure 229

Computer displays Product selection (see Figure 230).

Figure 230

15. Press the  (2) button (see Figure 231) to quit and to

return to OFF (see Figure 232).

4.12.3 BOIL OUT MODE

Figure 231 Figure 232

The boil out mode is used to remove carbonized oil from the frypot.

Note: BOIL OUT MODE ON A SPLIT VAT BOILS OUT BOTH SIDES AT THE SAME TIME.

1. Remove the filter pan and position the MSDU or METAL container with a capacity of FOUR

gallons (15 liters) or larger under the fryer to drain the oil.

2. Perform steps 1-10 on pages 4-19 thru 4-21 to dispose of the oil.

3. Perform steps 1-3 on page 4-29. The computer displays boil out (see Figure 233).

4. With boil out displayed press the  (1 yes)

button to continue (see Figure 234).

Figure 233 Figure 234

The computer displays boil out, alternating with yes no (see Figure 235).

5. Press the  (1 yes) button to continue the boil out

process (see Figure 236).

4-32

Figure 235 Figure 236

Page 49

The computer displays oil rmvd, alternating with yes no (see Figure 237).

6. If frypot is empty press the  (1 yes) button (see

Figure 238) to continue the boil out process and skip to step 16. If the frypot contains oil, continue to step seven.

Figure 237 Figure 238

7. If the frypot contains oil press the  (2 no) button

(see Figure 239) and computer displays DRAIN OIL(see Figure 240).

Figure 239 Figure 240

The computer displays filter menu for three seconds changing to Auto Filter (see Figure 241).

8. With Auto Filter displayed press the

u(INFO) button (see Figure 242) to scroll to

Figure 241

dispose (see Figure 243).

9. With dispose displayed press the  (1 yes)

button to continue (see Figure 244).

Figure 242 Figure 243

The computer display alternates between Dispose and Yes NO (see Figure 245).

10. Press the  (1 yes) button to dispose of oil (see

Figure 246).

The computer display alternates between sdu in- place and Yes NO (see Figure 247).

Figure 244 Figure 245

WARNING: Make sure that an MSDU or a

METAL container with the capacity of FOUR gallons or larger is used when draining the oil. Otherwise oil could overflow and could cause injury.

Figure 246 Figure 247

DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.

DANGER Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal.

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DANGER When draining oil into an appropriate METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more.

11. When the MSDU or METAL container with a capacity of FOUR gallons (15 liters) or larger is in place, press the  (1 yes) button to continue (see

Figure 248).

Figure 248 Figure 249

The drain valve opens and the oil is drained into the MSDU or METAL container. The computer displays disposing for 20 seconds (see Figure 249).

The drain valve remains open and the computer displays

Vat empty (see Figure 250) alternating with yes no.

12. When the vat is empty, press the  (1 yes) button

to continue (see Figure 251).

Figure 250 Figure 251

The computer displays cln vat Complete (see Figure 252).

Figure 252 Figure 253

13. Clean the vat with a scrub brush and when complete press the  (1 yes) button to continue (see Figure 253). The drain valve closes.

If the oil system was set to JIB during initial setup, the computer displays manual fill pot (see Figure

254).

Figure 254 igure 255

14. Press the  (1 yes) button (see Figure 255) to continue.

The computer displays off (see Figure 256).

15. Follow the procedures starting with Step 3 on page 4-

32.

Figure 256

16. Fill frypot to be cleaned with water and boil-out solution. Referring to maintenance requirement card (MRC14A) for McDonald’s boil-out procedure.

The computer displays strt boil, alternating with yes no (see Figure 257).

17. After the boil out solution and water has been added to the frypot, press the  (1 yes) button to start boil out (see Figure 258).

Figure 257 Figure 258

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The computer displays boil with the countdown timer on the left display and boilOUT on the right display (see Figure 259).

Figure 259

The fryer heats to 195°F (91°C) for one hour. After one hour the heat shuts off. The computer displays boil done (see Figure 260)

for three seconds when the boil out is complete and shuts off (see Figure 261).

Instructions for draining boil-out solution are covered on

Figure 260

page 4-19.

4.12.4 HIGH-LIMIT TEST MODE

Figure 261

The high-limit test mode is used to test high-limit test one at 410°F (210°C) and high-limit test two at 436°F (224°C). Shut the fryer off and call for service immediately if the temperature reaches 460°F (238°C) without the second high-limit tripping and the computer displays hi-2 help with

an alert tone during testing. The high-limit test will destroy the oil. It should only be performed with old oil.

The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the operating mode and displays the product.

1. Perform steps 1-3 on page 4-29. Computer displays high limit test (see Figure

262).

2. Press the  (1 yes) button to continue the high-limit test (see Figure 263).

Figure 262 Figure 263

The computer displays hi-limit alternating with yes no (see Figure 264).

3. Press the  (1 yes) button to continue the test (see

Figure 265).

The computer displays start alternating with hi-1 (see Figure 266).

4. Press and hold the  (1 yes) button to initiate the

first high-limit test [410°F (210°C)] (see Figure 267).

4-35

Figure 264 Figure 265

Figure 266 Figure 267

Page 52

The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F (210°C ± 12°C), the high-limit should trip. NOTE: In computers used in the European Union (those with the CE mark), the temperature is 395°F (202°C).

The computer displays hot hi-1 alternating with the actual temperature (ex. 410F) (see Figure 268).

5. Release the  (1) button. The hi-1 test is complete. The vat stops heating and the computer displays the hot

hi-1 alternating with the actual temperature (ex. 410F) until the temperature cools below 400°F (204°C).

Figure 268

When the temperature cools below 400°F (204°C), the display changes to start alternating with hI-1 (see Figure 269).

6. Press the u (INFO) button (see Figure 270).

Figure 269 Figure 270

The computer displays START alternating with HI-2 (see Figure 271).

7. Press and hold the  (1 yes) button to initiate the

second high-limit test [436°F (224°C)] (see Figure

272).

Figure 271 Figure 272

The vat begins to heat. The computer displays the actual vat temperature during the test. Once the temperature reaches 420°F to 450°F (216°C to 232°C) the second high-limit should trip. If the highlimit fails, the computer displays HI 2 BAD. If this happens, turn the fryer off and call for service

immediately. The computer displays hi-2 alternating with the actual

temperature (ex. 430F) (see Figure 273).

8. Release the  (1 yes) button. The vat stops heating and the computer displays the hi-

2 alternating with the actual temperature (ex. 430F) until the temperature cools below 400°F (204°C).

Figure 273

Once the temperature cools below 400°F (204°C) the display changes to start alternating with hI-2(see

Figure 274).

9. Press the  (2) button once to exit the high-limit test (see Figure 275).

Figure 274 Figure 275

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Page 53

The computer displays OFF (see Figure 276).

10. Follow the procedures on page 4-19 to dispose of the oil.

4.13 Programming Level Two

To enter Level two programming mode:

1. With the computer OFF press the TEMP and INFO

buttons (see Figure 277) simultaneously for 10 seconds until LEVEL 2 is displayed; a third chirp sounds (see Figure 278).

Figure 276

Figure 277

Figure 278

The computer displays ENTER Code and sounds an alert (see Figure 279).

2. Enter 1234 (see Figure 280).

Figure 279

Figure 280

The computer displays level 2 program for three seconds and sounds an alert (see Figure 281).

Figure 281

3. Press the t and u buttons to scroll between:

a. Prod comp See pg. 4-38 b. e-log See pg. 4-39 c. password See pg. 4-39 d. alert tone See pg. 4-41 e. fltr AFTr See pg. 4-42 f. fltr time See pg. 4-43

NOTE: Use the 3and

4buttons to move between positions within the selections.

When entering numbers, press the corresponding button using the 0-9 keys. Press the t and ubuttons to accept input and move to the next or previous menu item.

4. With the desired selection displayed press the  (1

yes) button (see Figure 282).

Figure 282

(1234)

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Page 54

4.13.1 PRODUCT COMP MODE

The product comp mode allows the product compensation (sensitivity) to be changed. Some menu items may need an adjustment, depending on their cooking characteristics. Use caution when

changing the product compensation, as it could have an adverse affect on the products cooking cycles. By default the product compensation is set to four.

1. Perform steps 1-3 on page 4-37. Computer displays Prod Comp (see Figure 283).

2. With prod comp displayed press the  (1 yes)

button (see Figure 284).

Figure 283 Figure 284

Computer displays select product (see Figure

285).

Figure 285

3. Use the 3and 4 to scroll through the product list (see

Figure 286).

Figure 286

The computer displays the product selected (see Figure

287).

4. With a product selected (see Figure 287), press the  (1 yes) button to select a product (see Figure 288).

Figure 287 Figure 288

The computer displays modify alternating with yes no (see Figure 289).

5. Press the  (1 yes) button to continue or the  (2)

button to return to PRODUCT SELECTION (see Figure 290).

Figure 289 Figure 290

Computer displays LOAD COMP on left side with 4 or some numeral on the right (see Figure 291). This is the

sensitivity setting recommended for this product. It is

Figure 291

highly recommended not to adjust this setting, as it could have an adverse affect on the product.

6. If changing this setting, enter a number between 0-9.

7. Press the u(INFO) button to accept selection (see

Figure 292).

Figure 292

8. Press the  (2) button (see Figure 293) three times to

exit.

The computer displays OFF (see Figure 294).

Figure 293 Figure 294

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4.13.2 E-LOG MODE

The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first. The time, date and error code are displayed.

1. Perform steps 1-3 on page 4-37. Computer displays e-LOG (see Figure 295).

2. Press the  (1 yes) button to accept selection (see Figure 296).

Figure 295 Figure 296

3. Use the t and ubuttons to scroll through the ten most recent error codes. If no errors exist, the computer displays NO ERRORS

(see Figure 297). Errors are displayed by error code, time and date (see Figure 298).

Error Codes:

Figure 297

E01 - Right Remove Discard E02 - Left Remove Discard E03 - Probe Failure - Call Technician

Figure 298

E04 - Hi Limit 2 - Call Technician E05 - Hot Hi 1 - Call Technician E06 - Ignition Failure - Call Technician

4. Press the  (2) button (see Figure 299) two times to

exit.

The computer displays OFF (see Figure 300).

Figure 299 Figure 300

4.13.3 PASSWORDS

The password mode allows a restaurant manager to change passwords for various modes and levels.

1. Perform steps 1-3 on page 4-37.

Computer displays password (see Figure 301).

2. Press the  (1 yes) button to accept selection (see Figure 302).

Computer displays password SETUP (see Figure

303).

3. Press the  (1 yes) button to accept selection (see Figure 304).

Figure 301 Figure 302

Figure 303 Figure 304

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Page 56

Computer displays fryer sETUP (see Figure 305).

Figure 305

4. Press the t and u buttons (see Figure 306) to scroll

between:

a. FRYER Setup – Selects password to

enter FRYER Setup mode. (Default is

1234)

Figure 306

b. usage – Selects password to enter

usage mode to reset usage statistics.

(Default is 4321)

c. level 1 – Selects password to enter

level 1 mode. (Default is 1234)

d. level 2 – Selects password to enter

level 2 mode. (Default is 1234)

e. get mgr – Selects password to enter GET

MGR mode. (Default is 1234)

5. Press the  (1 yes) button to accept selection (see

Figure 307).

Figure 307

The computer displays FRYER SETUP on the left and 1234 on the right or the current password (see Figure 308).

Figure 308

6. Using the 0-9 keys enter a new password or reenter the existing password to confirm (see Figure 309).

Figure 309

The computer displays FRYER SETUP on the left.

The right side is blank (see Figure 310).

Figure 310

7. Repeat steps 4-6 to change or confirm fryer setup, usage, level one, level two and get mgr. passwords.

8. Press the  (2) button (see Figure 311) once to return to product level 2 program prompt (see

Figure 312).

Figure 311 Figure 312

9. Press the  (2) button again (see Figure 313) to exit.

The computer displays OFF (see Figure 314).

Figure 313 Figure 314

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4.13.4 ALERT TONE MODE

The alert tone mode allows a manager to adjust the volume to nine levels and the tone is adjustable to three frequencies. One of three audio frequencies may be chosen to distinguish fryers in kitchens with multiple fryers.

1. Perform steps 1-3 on page 4-37. Computer displays alert tone (see Figure 315).

2. With the desired selection displayed, press the  (1

yes) button (see Figure 316).

Figure 315 Figure 316

Computer displays volume 1-9 (see Figure 317).

3. With the desired selection displayed, press the  (1

yes) button (see Figure 318).

Figure 317 Figure 318

The computer displays volume 1-9 on the left and 9 on the right (see Figure 319).

Figure 319

4. Use the number keys to set volume level (see Figure

320). Select from nine levels of volume with 0 being off, 1 the softest and 9 the loudest.

Figure 320

5. Use the t and u buttons (see Figure 321) to scroll to

tone 1-3.

Figure 321

Computer displays tone 1-3 (see Figure 322).

Figure 322

6. With the desired selection displayed, press the  (1

yes) button (see Figure 323).

Figure 323

The computer displays tone 1-3 on the left and 1 on the right (see Figure 324).

Figure 324

7. Use the number keys, to set the tone frequency (see

Figure 325). Select from three different frequencies.

Figure 325

8. Press the  (2) button (see Figure 326) to return to

product level 2 program prompt (see Figure 327).

Figure 326 Figure 327

4-41

Page 58

9. Press the  (2) button again (see Figure 328) to exit.

The computer displays OFF (see Figure 329).

Figure 328 Figure 329

Note: The AIF filtration mode uses two measures before prompting to filter. One checks for cook

cycles and the other checks for time.

4.13.5 FILTER AFTER

The FLTR AFTR option is used to set the amount of cooking cycles which passes before the filtration prompt is displayed.

1. Perform steps 1-3 on page 4-37

Scroll to FLTR AFTR (see Figure 330).

2. With FLTR aftr displayed, press the  (1 yes) button (see Figure 331).

Figure 330 Figure 331

The computer displays fltr aftr on the left and 0 on the right (see Figure 332).

Figure 332

3. Use the number keys (see Figure 333) from 0 to 9 to enter the number of cook cycles before prompting to filter (ex. after every 12 cycles enter as 12).

Figure 333

The computer displays fltr AFTR on the left and 12 on the right (see Figure 334).

Figure 334

4. With the desired selection displayed, press the

INFOu button (see Figure 335).

Figure 335

5. Press the  (2) button (see Figure 336) to exit.

The computer displays OFF (see Figure 337).

Figure 336 Figure 337

4.13.6 FILTER TIME

The FLTR time option is used to set the amount of time which passes before the filtration prompt is displayed. This option is useful in lower volume stores, where filtration is desired more often than

the amount the cook cycles would generate.

1. Perform steps 1-3 on page 4-37.

Scroll to FLTR TIME (see Figure 338).

2. With FLTR TIME displayed, press the  (1 yes)

button (see Figure 339).

Figure 338 Figure 339

4-42

Page 59

The computer displays fltr time on the left and :00 on the right (see Figure 340).

Figure 340

3. Use the number keys from 0 to 9 to enter the amount

of time between filter prompts (ex. after every 2:00 hours enter as 200) (see Figure 341).

Figure 341

The computer displays fltr time on the left and 2:00 on the right (see Figure 342).

Figure 342

4. With the desired selection displayed, press the

INFOu button (see Figure 343).

Figure 343 Figure 344

5. Press the  (2) button (see Figure 344) to exit.

The computer displays OFF (see Figure 345).

Figure 345

4.14 INFO Mode

The INFO button is used to gather information as well as navigate menus. The INFO button, if pressed once, shows the recovery time for each vat from the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C).

Press the INFO button for three seconds and it will show usage, filter statistics and last cook cycles. To enter INFO mode:

1. Press the INFO button for three seconds (see Figure

346).

The computer displays info mode for three seconds changing to filter stats (see Figure 347).

2. Press the t and ubuttons to scroll between: Full Vat Configuration

a. filter stats See pg. 4-44 b. review usage See pg. 4-45 c. last load See pg. 4-57

split Vat Configuration a. filter stats See pg. 4-44 b. review usage See pg. 4-45 c. last load L See pg. 4-47 d. last load R See pg. 4-47

Figure 346

Figure 347

4-43

Page 60

NOTE: Use the 3and 4 buttons to move between days within the selections.

Press the t and u buttons to move to other menu items.

3. With the desired selection displayed, press the  (1

yes) button to select chosen menu item (see Figure

348).

Figure 348

4.14.1 FILTER STATS MODE

The filter stats mode is used to review information related to the filtering process such as the number of times the vat is filtered during a given day, the number of times filtering was skipped and the average number of cook cycles per filter prompt.

1. Perform steps 1-3 on pages 4-44.

The computer displays filter STATS (see Figure

349).

Figure 349

2. With the desired selection displayed, press the  (1

yes) button (see Figure 350).

Figure 350

The computer displays current day on the left side and current date on the right side. See example (see Figure

351).

Figure 351

3. Use the 3and 4 buttons to scroll records; starting at the current day and going back one week (see Figure

352).

Figure 352

4. Press the t and ubuttons (see Figure 353) to scroll between:

Figure 353

FULL VAT CONFIGURATION

a. DAY (TUE), DATE (07/03/07) – Current day and date.

b. fIltErEd # day, – Number of times vat filtered and day. c. flt bpsd # day, – Number of times filter was bypassed and day. d. flt avg day, – Average number of cook cycles per filter and day.

SPLIT VAT CONFIGURATION

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Page 61

a. DAY (wed), DATE (03/20/07) – Current day and date.

b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times left vat filter was bypassed and day. d. L flt avg day, – Average number of cook cycles per filter/left vat and day. e. R filtered # day, – Number of times right vat filtered and day. f. R flt bpsd # day, – Number of times right vat filter was bypassed and day. g. R flt avg day, – Average number of cook cycles per filter/right vat and day.

5. Press the  (2) button (see Figure 354) to return to

filter stats prompt (see Figure 355).

Figure 354 Figure 355

6. Press the  (2) button (see Figure 356) again to quit.

The computer displays OFF (see Figure 357).

Figure 356 Figure 357

4.14.2 REVIEW USAGE MODE

The review usage is used to review historical information for the fryer such as the last date the usage tracking was reset, the total number of cook cycles per vat, the number of times the cook cycle was exited prior to completion and the number of hours the vat(s) have been on.

1. Perform steps 1-3 on pages 4-44. Scroll to review usage (see Figure 358).

2. With review usage displayed, press the  (1 yes) button (see Figure 359).

Figure 358 Figure 359

The computer displays the date and time of the last reset usage. See example (see Figure 360).

Figure 360

3. Press the t and ubuttons (see Figure 361) to scroll

between:

Figure 361

FULL VAT CONFIGURATION

a. usage since time, date – Usage since time and date of last reset.

b. total cooks # – Number of cook cycles for all products. c. quit cook # – Number of cook cycles exited within first 30 seconds. d. on hrs # – Number of hours the vat has been on. e. reset usage – Resets usage counters.

SPLIT VAT CONFIGURATION

a. usage since time, date – Usage since time and date of last reset.

b. total cooks # – Number of cook cycles for all products. c. quit cook # – Number of cook cycles exited within first 30 seconds.

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Page 62

d. L on hrs # – Number of hours the left vat has been on e. R on hrs # – Number of hours the right vat has been on f. reset usage – Resets usage counters.

4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE, otherwise skip to step 7.

The computer displays reset usage (see Figure

362).

Figure 362 Figure 363

5. With the desired selection displayed, press the  (1 yes) button to select chosen menu item

(see Figure 363).

The computer displays enter code (see Figure

364).

6. Using the number keys enter 4321 (see Figure 365).

Figure 364

Note: Codes are changeable.

Figure 365

(4321)

The computer displays current date and time usage was reset (see Figure 366).

Figure 366

7. Press the  (2) button (see Figure 367) to return to

REVIEW USAGE prompt (see Figure 368).

Computer displays REVIEW USAGE (see Figure 368).

Figure 367 Figure 368

8. Press the  (2) button (see Figure 369) again to quit.

The computer displays OFF (see Figure 370).

Figure 369 Figure 370

4.14.3 LAST LOAD MODE

The last load mode is used to review the information pertaining to the last cook cycle in the corresponding vat.

1. Perform steps 1-3 on pages 4-44.

The computer displays last LOAD for Full Vat configurations or load l or Load r for Split Vat configurations (see Figure 371).

Figure 371

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Page 63

2. With the desired selection displayed, press the  (1

yes) button (see Figure 372).

Figure 372

3. Press the t and ubuttons (see Figure 373) to scroll

between:

Figure 373

FULL / SPLIT VAT CONFIGURATION

a. PRODUCT fry – Last product cooked.

b. STARTED 02:34PM – Time last cook cycle started. c. actual 3:15 – Actual cooking time including stretch time. d. progtime 3:10 – Programmed cook time. e. Max temp 337° – Maximum oil temperature recorded during the cook cycle. f. Min temp 310° – Minimum oil temperature recorded during the cook cycle. g. avg temp 335° – Average oil temperature recorded during the cook cycle. h. heat on 70 – Percentage of the cook time the heat source was on. i. ready yes – Displays if the fryer was back to proper temperature before the cook

cycle was started.

NOTE – Above numbers are examples. They do not reflect actual conditions.

4. Press the  (2) button (see Figure 374) to return to

last load prompt (see Figure 375).

Figure 374

5. Press the  (2) button (see Figure 376) again to quit.

The computer displays OFF (see Figure 377).

4-47

Figure 375

Figure 376

Figure 377

Page 64

BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 5: FILTRATION INSTRUCTIONS

5.1 Introduction

The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation.

Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.

WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.

WARNING

The filter pad or paper MUST be replaced daily.

5.2 Preparing the Filter for Use

1. Pull the filter pan out from the cabinet

and remove the crumb tray, hold-down ring, filter pad (or paper), and filter screen. (See Figure 1) Clean all metal parts with a solution of All Purpose Concentrate and hot water then dry thoroughly.

The pan cover must not be removed except for cleaning, interior access, or to allow a shortening disposal unit (MSDU) to be positioned under the drain. If using an MSDU built before January 2004 see instructions on page 4-

21.

2. Inspect the filter pan connection fitting

to ensure that both O-rings are in good condition. (See Figure 2)

Inspect the filter connection fitting O-rings.

Figure 1

5-1

Figure 2

Page 65

3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay

a filter pad over the screen, ensuring that the rough side of the pad is up. Make sure that the pad is in between the embossed ridges of the filter pan. Then position the hold down ring on top of the pad. If using filter paper, lay a sheet of filter paper over the top of the pan overlapping on all sides. Position the hold down ring over the filter paper and lower the ring into the pan, allowing the paper to fold up and around the ring as it is pushed to the bottom of the pan. Then sprinkle 1 packet (8-ounces) of filter powder over the filter paper.

4. Reinstall the crumb tray at the front of the pan. (See Figure 1)

DO NOT USE FILTER POWDER WITH THE PAD!

5. Push the filter pan back into the fryer, positioning it under the fryer. The filtration system is now

ready for use.

DANGER

Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.

5.3 Auto Intermittent Filtration (AIF)

Auto Intermittent Filtration (AIF) is a feature that, after a number of preset cook cycles or time, will automatically filter frypots.

An M2007 computer controls the Auto Intermittent Filtration (AIF) system on the LOV fryer. After a preset number of cook cycles or time the computer will display Fltr now (see Figure 3). The blue LED is

activated simultaneously (see Figure 4). The LED will turn off once a filtration cycle is started. If NO is

Figure 3

selected or a cook cycle is started, the blue LED will go off and will prompt again soon to filter the oil.

5-2

Figure 4

Page 66

Press 9 (1) for YES to start filtration and 8 (2) for

NO (see Figure 5).

Figure 5

Note: If a timer button is activated during this filter prompt it will be as if No is chosen. (See

below.)

If YES is chosen, SKIM VAT is displayed for ten seconds changing to cnfm fltr (see Figure 6). Skim the crumbs from the oil with a front to back

motion, removing as many crumbs as possible from each vat. This is critical to optimizing usable oil life and quality in the oil.

Figure 6

Note: If NO is chosen in response to either FLTR now or Cnfm FLTR, filtering is

cancelled and the fryer resumes normal operation. The FLTR now prompt is displayed once the FLTR AFTR count is satisfied. This sequence repeats until yes is

chosen.

If the filter pan is not fully engaged, the computer displays CHK PAN. Once the filter pan is pushed fully into place, press the 9 (1) button to continue.

When 9 (1) YES is chosen, the fryer displays filtering (see Figure 7) and the auto filtration cycle is started.

Figure 7

Note: If a vat is filtering another vat will not filter until the first vat is finished filtering. This

prevents multiple vats from filtering at the same time or multiple vats from being inoperable.

Once filtering is complete the computer display changes to low temp until the fryer reaches setpoint (see Figure 8).

Once fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use (see Figure 9).

The complete filtering process takes roughly three minutes.

5-3

Figure 8

Figure 9

Page 67

DANGER

Keep all items out of drains. Closing actuators may cause damage or injury.

5.4 Troubleshooting the Auto Intermittent Filtration (AIF)

5.4.1 Incomplete AIF

Should the AIF procedure fail for any reason after the second filter cycle after the filter pad was changed - the oil does not completely return to the vat, the drain valve is blocked, an actuator does not operate, etc - a signal is generated telling the computer that something is wrong.

The computer displays get mgr for ten seconds then displays enter mgr code (see Figure 10).

1. Enter 1234 (see Figure 11).

Computer displays fill pot from drain pan (see Figure 12).

2. With fill pot from drain pan

displayed, press the 9 (1 yes) to continue (see Figure 13).

Computer displays 15 second countdown timer while the pump is running (see Figure 14).

Computer displays is pot filled alternating with yes no (see Figure 15).

3. Press 9 (1 yes) if the vat is full (see Figure 16) and

skip to section 5.4.2 REMOVE PAN PROMPT. If the pot is not filled completely continue to next step.

Computer displays is pot filled alternating with yes no (see Figure 17).

4. Press 8 (2 NO) (see Figure 18) if pot is not filled

completely.

If NO is chosen, the pump runs for an additional 15 seconds and the computer displays is pot filled alternating with yes no again.

Figure 10

(1234)

Figure 11

Figure 12

Figure 13 Figure 14

Figure 15 Figure 16

Figure 17 Figure 18

5-4

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If NO is chosen again, the pump runs for a final 15 seconds and the computer displays is pot filled alternating with yes no again (see Figure 17).

If NO is chosen a third time (see Figure 19), the computer displays CHANGE FILTER PAD alternating with

yes no (see Figure 20). Skip to section 5.4.3 CHANGE FILTER PAD.

If NO is chosen, the computer returns to the regular cook mode for 15 minutes. After 15 minutes, the computer

resumes displaying CHANGE FILTER PAD alternating with yes no again, repeating until the filter

Figure 19 Figure 20

pad is changed.

5.4.2 Remove Pan Prompt

Computer displays remove pan (see Figure 21).

Figure 21

Remove and replace the filter pan from the cabinet checking for excess oil in the pan.

Computer displays is pan empty alternating with yes no (see Figure 22).

1. Press 9 (1 yes) if the pan is empty (see Figure 23) and skip to section 5.4.3 CHANGE FILTER PAD.

2. Press 8 (2 NO) (see Figure 24) if pan is not empty and continue to the next step.

Computer displays filter pad clogged alternating with yes no (see Figure 25).

3. Press 9 (1 yes) if the pad is clogged (see Figure 26) and skip to section 5.4.3 CHANGE FILTER PAD.

4. Press 8 (2 NO) (see Figure 27) if pan is not empty and continue to the next step.

Figure 22 Figure 23

Figure 24

Figure 25 Figure 26

Figure 27

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Computer displays filter service required

- see manual alternating with yes no (see Figure 28).

5. Press 9 (1 yes) (see Figure 29) and check to see if

the pad needs replaced and filter pan needs cleaning. The fryer resumes to normal cooking mode for 30 minutes (see Figure 30).

After 30 minutes the computer displays filter problem fixed alternating with yes no with a flashing filter light (see Figure 31).

6. Press 9 (1 yes) if the filter problem is fixed and the

pan is clean and ready for use. The fryer returns to normal cooking mode (see Figure 32). Pressing 8 (2

NO), restarts a 30 minutes timer ending with the filter problem fixed alternating with yes no prompt repeating, until yes is chosen.

Figure 28 Figure 29

Figure 30

Figure 31 Figure 32

5.4.3 Change Filter Pad Prompt

1. With CHANGE FILTER PAD alternating with

yes no displayed (see Figure 33), press the 9 (1 yes) after the filter pad is changed and the pan has

been pulled forward from the cabinet for at least two minutes. DO NOT PRESS YES before the two minutes have elapsed. (see Figure 34).

The computer returns to the regular cook mode (see Figure 35).

The computer restarts change filter pad sequence if the pad was not changed.

Pressing 8 (2 NO), restarts a 15 minutes timer ending with the CHANGE FILTER PAD alternating with yes no prompt with an alarm repeating, until yes is chosen.

Figure 32

Figure 33 Figure 34

Figure 35

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5.4.4 Get Manager Flowchart

ENTER

PRESS (1 )

Get Manager Flowchart

Fryer returns to

cook mode for 15

minutes.

Remove and

replace the

filter pan checking for excess oil in

the pan.

Press (1 ) after changing filter

pad

NORMAL

OPERATION

RESUMES

Fryer returns to

cook mode for

30 minutes.

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5.4.5 Filter Busy

When FILTER BUSY is displayed (see Figure 36) the MIB board is waiting on another vat to be filtered or

waiting on a computer error to clear. Wait 30 minutes to see if problem is corrected. If not, follow the instructions

Figure 36

below.

DANGER

Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.

The reset switch is used in case the valves did not close completely. Pressing the reset switch closes all the valves and resets the system. It takes approximately 60 seconds to completely reset the filter system.

NOTE: The auto top off feature and the fryer continue to operate normally during this reset.

Figure 37

WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below).

WARNING Use caution and wear appropriate safety equipment when resetting the filter pump reset switch. Resetting the switch must be accomplished with care to avoid the possibility of a serious burn from careless maneuvering around the drain tube and frypot.

Filter Pump Reset Switch

5-8

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5.5 Manual or End of Day Filtration (MAINT FLTR) NOTICE

The filter pad or paper must be replaced daily.

DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.

Ensure that the filter pad or paper is replaced daily to keep the system operating correctly.

1. With the computer OFF (see Figure 13) press

and hold the FLTR button for three seconds (see Figure 14).

Figure 13

Computer displays fltr menu for three seconds changing to Auto Filter (see Figure 15).

2. Press the u(INFO) button (see Figure 16) to

scroll to maInT fltr (see Figure 17).

3. When the desired selection is displayed press

the 9 (1 yes) button to continue (see Figure

18).

The screen alternates between man fltr and Yes NO (see Figure 19).

4. Press the 9 (1 yes) button to start the

manual filtration process (see Figure 20).

The heat source is disabled and the system verifies that the pan is in place.

Figure 14

Figure 15

Figure 16 Figure 17

Figure 18

Figure 19 Figure 20

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If no pan is in place the computer displays chk pan until a pan is detected. The computer displays filtering and oil drains from the frypot (see Figure 21).

Figure 21

DANGER

Keep all items out of drains. Closing actuators may cause damage or injury.

The computer display changes to scrub vat complete (see Figure 22).

5. Clean the vat with a scrub brush and press the

Figure 22

9 (1 yes) button to continue when complete (see Figure 23). The drain valve

closes and the vat is ready to be refilled with oil.

Figure 23

The computer displays wash vat (see Figure 24).

6. Press the 9 (1 yes) button to continue (see

Figure 25).

Figure 24 Figure 25

The return valve opens and the pot is flushed with oil from the pan.

The filter pump shuts off and the computer displays wash again alternating with yes

no (see Figure 26).

7. If the pot is clean of debris, press the 8 (2

NO) button to continue and skip the wash again cycle (see Figure 27). If crumbs are

Figure 26

still present, press the 9 (1 yes) button and the filter pump runs for another 30 seconds. This cycle repeats until the 8 (2 NO) button is pressed.

Figure 27

The computer displays rinsing (see Figure

28). The drain valve closes and the filter pump continues to run and refills the pot.

Figure 28

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The drain valve opens and remains open and the computer displays rinse again (see Figure

29).

8. If the pot is clear of debris, press the 8 (2

NO) button to continue and skip the rinse again cycle (see Figure 30). If rinse again is desired, press the 9 (1 yes) button and the rinse repeats. This cycle repeats until the 8 (2 NO) button is pressed.

Figure 29

Figure 30

DANGER

Keep all items out of drains. Closing actuators may cause damage or injury.

The computer displays polish alternating with yes no (see Figure 31).

9. Press the 9 (1 yes) button to continue (see

Figure 32).

The filter pump turns on. The drain and return valves are open and oil is pumped through the

Figure 31 Figure 32

frypot. The computer displays a five minute countdown timer (see Figure 33). When the timer expires, the filter pump shuts off.

The computer displays fill vat alternating

Figure 33

with yes no (see Figure 34).

10. Press the 9 (YES) button to continue (see Figure 35).

The drain valve closes and the filter pump turns on and refills the frypot. As the frypot fills, bubbles appear, the return valve closes and the

Figure 34

pump shuts off. Once the system verifies the oil level, the top off pump will add oil if necessary.

Figure 35

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The computer will verify the oil temperature and turn on the heat source if needed. The computer will display low temp until the setpoint is

reached (see Figure 36).

Once setpoint is reached, the computer displays the product or dashed lines and is ready to resume cooking (see Figure 37).

Note: Cooking cannot start until low temp display changes to product or dashed lines.

Figure 36

Figure 37

5-12

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 6: PREVENTATIVE MAINTENANCE

6.1 Cleaning the Fryer

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of

the oil, which can result in severe burns to nearby personnel.

Use McDonald’s All Purpose Concentrate. Read the directions for use and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces.

6.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily

Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil and dust.

Clean the outside of the fryer cabinet with a clean, damp cloth soaked with McDonald’s All Purpose Concentrate. Wipe with a clean, damp cloth.

6.1.2 Clean the Built-in Filtration System – Daily

DANGER

WARNING

Never drain water into the filter pan. Water will damage the filter pump.

There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and McDonald’s All Purpose Concentrate.

6.1.3 Clean Behind Fryers – Weekly

Clean behind fryers in accordance with the procedure detailed in maintenance requirement card (MRC14A).

WARNING

To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

6.1.4 Clean the Frypot and Heating Elements – Quarterly DANGER

Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or cooking oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.

6–1

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Boiling Out the Frypot

Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of caramelized cooking oil will form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure contained in maintenance requirement card

(MRC14A). Refer to page 4-37 For specific details on setting up the computer for boil-out operation.

Replace the O-rings

Refer to McDonald’s MRC cards for specific details on replacing the O-rings on the filter connection.

6.1.5 Clean Detachable Parts and Accessories – Weekly

Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth saturated with a solution of McDonald’s All Purpose Concentrate to remove accumulated carbonized oil on detachable parts and accessories. Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling.

6.1.6 Check M2007 Computer Set Point Accuracy- Bi-Weekly

1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe.

2. When the computer display shows a series of dashes “----” or a product name (indicating that the

frypot contents are within the cooking range), press the switch once to display the temperature of the oil as sensed by the temperature probe.

3. Press the switch twice to display the set point.

4. Note the temperature on the thermometer or pyrometer. Actual temperature and pyrometer readings should be within ± 5ºF (3ºC) of each other. If not, contact a Factory Authorized Service Center for assistance.

6.2 Annual/Periodic System Inspection

This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program.

Frymaster recommends

that a Factory Authorized Service Technician inspect this appliance at least

annually as follows:

Fryer

● Inspect the cabinet inside and out, front and rear for excessive oil.

● Verify that the heating element wires are in good condition and that leads have no visible fraying or

insulation damage and that they are free of oil.

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● Verify that heating elements are in good condition with no carbon/caramelized oil build-up. Inspect the

elements for signs of extensive dry-firing.

● Verify that the tilt mechanism is working properly when lifting and lowering elements and that the

element wires are not binding and/or chafing.

● Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s rating

plate.

● Verify that the temperature and high-limit probes are properly connected, tightened and functioning

properly, and that mounting hardware and probe guards are present and properly installed.

● Verify that component box and contactor box components (i.e. computer/controller, relays, interface

boards, transformers, contactors, etc.) are in good condition and free from oil and other debris.

● Verify that component box and contactor box wiring connections are tight and that wiring is in good

condition.

● Verify that all safety features (i.e. contactor shields, reset switches, etc.) are present and functioning

properly.

● Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable

condition.

● Verify that all wiring harnesses and connections are tight and in good condition.

Built-In Filtration System

● Inspect all oil-return and drain lines for leaks and verify that all connections are tight.

● Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb

basket, advise the owner/operator that the crumb basket should be emptied into a fireproof cleaned daily.

● Verify that all O-rings and seals are present and in good condition. Replace O-rings and seals if worn or

damaged.

● Check filtration system integrity as follows:

− Verify that filter pan cover is present and properly installed.

− With the filter pan empty, place each vat into return to pan selection, one at a time. Verify proper

functioning of each oil return valve by activating the filter pump using the return to pan selection. Verify that the pump activates and that bubbles appear in the cooking oil of the associated frypot.

− Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to 350°F

(177°C) into the filter pan by using the drain to pan selection (see page 4-27). Now using the fill pot from pan selection (see page 4-29), allow all oil to return to the frypot (indicated by bubbles in the cooking oil). Press the check button when all oil is returned. The frypot should have refilled in

approximately 2 minutes and 30 seconds.

container and

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BIELA14 SERIES LOV ELECTRIC FRYER

CHAPTER 7: OPERATOR TROUBLESHOOTING

7.1 Introduction

This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious – anyone can forget to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.

Before calling a service agent or the Frymaster HOTLINE (1-800-24-FRYER):

• Verify that electrical cords are plugged in and that circuit breakers are on.

• Verify that frypot drain valves are fully closed.

• Have your fryer’s model and serial numbers ready to give to the technician assisting

you.

DANGER Hot oil will cause severe burns. Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another.

DANGER This equipment should be unplugged when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point. Disconnect all power cords before servicing.

Inspection, testing, and repair of electrical components should be performed by an authorized service agent only.

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7.2 Troubleshooting

7.2.1 Computer and Heating Problems

Problem Probable Causes Corrective Action

A. Press the ON/OFF switch to turn

the computer on.

B. This fryer has two cords: a

computer power cord and a main power cord. If the computer cord is not plugged in, the computer will not activate. Verify computer power cord is plugged in and that circuit breaker is not tripped.

D. Call your FASC

E. If any component in the power

supply system (including the transformer and interface board) fail, power will not be supplied to the computer and it will not function. Determining which component has failed is beyond the scope of operator troubleshooting. Call your FASC.

Follow instructions on page 5-4 through 5-7 to clear the GET

MGR error. See also Filtration Problems section page 7-6. If

problem persists, contact your FASC.

A. A drain safety circuit prevents

the heating element from being energized if the drain valve is not fully closed. Verify that the drain valve is fully closed.

B. Call your FASC.

No Display on

Computer.

M2007 displays

GET MGR.

Fryer does not heat.

A. Computer not turned on.

B. No power to the fryer.

C. Computer has failed. C. Call your FASC.

D. Damaged computer wiring harness.

E. Power supply component or

interface board has failed.

A filter error has occurred due to dirty or clogged filter pad or paper, clogged filter pumps, filter pump thermal overload, or an actuator problem and shut the computer off.

A. Drain valve is open.

B. Computer has failed.

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Problem Probable Causes Corrective Action

C. This fryer has two cords: a

120V power cord and the main three-phase power cord. If the 120V power cord is plugged in

ut the main power cord is not, the computer will appear to work normally, but the fryer will not heat. Verify that both the main power cord and 120V is fully seated in its receptacle, locked into place and that circuit breaker is not tripped.

D. If the circuitry in the fryer

control system cannot determine the frypot temperature, the system will not allow the element to be energized or will de-energize the element if it is already energized. If the contactor, element, or associated wiring fails, the element will not energize. Determining which specific component is malfunctioning is beyond the scope of operator troubleshooting. Call your FASC.

E. Ensure switch is switched to

ON.

This fryer is equipped with a drain safety circuit that prevents the heating element from being energized if the drain valve is not fully closed. Verify that the drain valve is fully closed.

Call your FASC.

Continued from

previous page.

Fryer does not heat

after filtering.

Fryer heats until

high-limit trips with

heat indicator ON.

Fryer heats until

high-limit trips

without heat

indicator ON.

C. Main power cord not plugged in.

D. One or more other components have failed.

E. Main switch inside cabinet next to

fuse is switched to OFF.

Drain valve is open.

Temperature probe or computer has failed.

Contactor or computer has failed Call your FASC.

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Page 82

Problem Probable Causes Corrective Action

This is normal for fryers equipped with M2007 computers. The default operational mode for these controllers is for the elements to cycle on and off until the temperature in the frypot reaches

Fryer repeatedly

cycles on and off

when first started.

Fryer is in melt-cycle mode

180ºF (82ºC). In M2007 computers, low temp will appear in the display when in the melt-cycle mode. The melt-cycle can be cancelled by pressing and holding the #2 product button until it chirps. EXIT MLT is displayed

with YES NO. Select (1) YES to exit the melt cycle. The fact that the heat indicator is

ON indicates that the computer is functioning properly and is calling for heat. The high-limit thermostat functions as a normally closed

Fryer stops heating

with heat indicator

ON.

The high-limit thermostat or contactor has failed.

switch. If the thermostat fails, the "switch" opens and power to the elements is shut off. If the contactor fails to close, no power is supplied to the elements. Determining which component has failed is beyond the scope of operator troubleshooting. Call your FASC.

7.2.2 Error Messages and Display Problems

Problem Probable Causes Corrective Action

M2007 computers may be programmed to display in either Fahrenheit or Celsius. Press and hold

3and 4simultaneously until

M2007 display is in

wrong temperature

scale (Fahrenheit or

Celsius).

Incorrect display option programmed.

code appears. Enter 1658. The computer displays OFF. This toggles the temperature from F° to

C° or vice versa. Turn the computer on to check temperature and see the temperature scale. If the desired scale is not displayed, repeat.

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Problem Probable Causes Corrective Action

Remove and discard product. Press

M2007 display

shows REMOVE

DISCARD.

M2007 display

shows hot-hi-1.

M2007 display

shows low temp

heating indicator

cycles on and off

normally.

M2007 display

shows

PROBE

FAILURE.

M2007 display

shows IGNITION

FAILURE.

M2007 display

shows HI-LIMIT.

M2007 display

shows HI 2 BAD.

In non-dedicated mode a product is dropped that has a different setpoint than the current vat temperature.

Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC).

Frypot temperature is between 180°F (82°C) and 315°F (157°C).

Problem with the temperature measuring circuitry including the probe.

Open drain valve, failed computer, failed interface board, open highlimit thermostat.

Computer in high-limit test mode.

and hold the cook button for three seconds under the display with the error to remove the error. Reset the setpoint of the vat before trying to cook product. This in an indication of a malfunction in the temperature control circuitry, including a failure of the high-limit thermostat. Shut the fryer down immediately and call your FASC.

This display is normal when the fryer is first turned on while in the melt cycle mode. It may appear for a short while if a large batch of frozen product is added to the frypot. If the display never goes out, the fryer is not heating. Shut the fryer down and call your FASC.

This indicates a problem within the temperature measuring circuitry that is beyond the scope of operator troubleshooting. Shut the fryer down and call your FASC.

This indicates that the fryer is not heating. It is displayed if the fryer loses its ability to heat oil. It is also displayed when the oil temperature is above 450°F (232°C) and the highlimit thermostat has opened, halting the heating of the oil. Verify that the drain valves are fully closed. If this does not correct the problem, call your FASC. This is displayed only during a test of the high-limit circuit and indicates that the high-limit has opened properly.

This is displayed only during a test of the high-limit circuit and indicates that the high-limit has failed. DO NOT OPERATE THE FRYER! Call your FASC.

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Problem Probable Causes Corrective Action

M2007 display

shows PROBE

FAILURE

with

alarm sounding.

M2007 display

Damaged computer wiring harness or connector.

Drain valve not fully closed. Press the reset switch on the front of

shows igNITION

FAILURE

with alarm

sounding. Heating

indicator is on, but

fryer is not heating.

M2007 display

shows IGNITION

FAILURE and

alarm sounds, but

Failed computer.

fryer operates

normally (false

alarm).

Computer will not

go into program

mode or some

Failed computer.

buttons do not

actuate.

Heat indicator off

upon initial startup.

Display shows hi or

Failed computer.

hot with alarm

sounding.

Computer locks up.

Computer error.

7.2.3 Filtration Problems

Call your FASC

the MIB box, located inside the filter cabinet. All drain valves should close. Using the ON/OFF switch, turn the computer OFF and then ON again. If the problem continues call your FASC.

Call your FASC.

Remove power to the computer using the master power switch on the bottom of the component box, located inside the cabinet. If problem persists, contact your FASC.

Problem Probable Causes Corrective Action

This indicates a problem that is

No power present at

the MIB board

Filter pump won't

start.

Transformer has failed in left component box.

A. Power cord is not plugged in or

circuit breaker is tripped.

beyond the scope of operator troubleshooting. Call your FASC.

A. Verify that the power cord is

fully plugged in. If so, verify that circuit breaker is not tripped.

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Page 85

Problem Probable Causes Corrective Action

B. If the motor is too hot to touch

for more than a few seconds, the thermal overload switch has probably tripped. Allow the motor to cool at least 45 minutes then press the Pump Reset Switch.

C. Pump blockages are usually

caused by sediment buildup in the pump due to improperly sized or installed filter components and failure to use the crumb screen. Call your FASC.

The blockage may be caused by sediment buildup or, if solid shortening is used, solidified shortening in the tube. Use a thin, flexible wire to remove the blockage. If the blockage cannot be removed, call your FASC.

This indicates a problem that is beyond the scope of operator troubleshooting. Call your FASC. A. If using filter paper or pad

configuration, verify that filter screen is in bottom of pan with paper or pad on top of screen.

Verify if using a pad that the rough side is facing up.

Verify that O-rings are present and in good condition on filter pan connection fitting.

Filter pump won't

start (contd).

Filter pump runs

but oil does not

return to frypot and

there is no bubbling

oil.

Drain valve or

return valve stays

open.

Filter pump runs,

but oil return is very

slow.

B. Pump motor has overheated

causing the thermal overload switch to trip.

C. Blockage in filter pump.

Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If the pump motor hums for a short time then stops, the probable cause is blockage of the pump itself.

Blockage in filter pan suction tube.

Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If bubbling occurs, there is a blockage in the filter pan suction tube.

A. AIF board has failed.

B. Actuator has failed.

A. Improperly installed filter pan

components.

7-7

Page 86

Problem Probable Causes Corrective Action

B. In order to properly filter, the

oil should be at or near 350ºF (177ºC). At temperatures lower than this, the oil becomes

Filter pump runs,

but oil return is very

slow (contd).

M2007 display

shows chk pan.

B. Attempting to filter with oil that

is not hot enough.

A. Filter pan is not fully set into fryer. B. Missing filter pan magnet. C. Defective filter pan switch.

too thick to pass through the filter medium easily, resulting in much slower oil return and eventual overheating of the filter pump motor. Make sure oil is at or near frying temperature before draining oil into filter pan.

A. Pull filter pan out and fully

reinsert into fryer.

B. Ensure the filter pan magnet is

in place and if missing replace.

C. If the filter pan magnet is fully

against the switch and computer continues to display chk pan, switch is

possibly defective.

Auto filtration won’t

start.

M2007 display

shows filter

busy.

A. Check that MIB board is not in

manual mode.

B. Check to see that the MIB cover is

not damaged and depressing the buttons.

C. Filter relay has failed.

Another filtration cycle is still in process.

A. Ensure MIB board is in “A”

automatic mode. Press the reset button.

B. Remove and replace cover and

see if filtration will start.

C. Call your FASC

A. Wait until the previous

filtration cycle ends to start another filtration cycle.

B. Press reset button and wait at

least 60 seconds. Computer should clear and return to normal operation once complete. If the problem continues call your FASC.

7-8

Page 87

7.2.4 Auto Top Off Problems

Problem Probable Causes Corrective Action

A. Verify that the auto top off

power switch is switched on. The switch is located behind the JIB on the left side of the auto top off control box.

B. Call your FASC.

This indicates a problem that is beyond the scope of operator troubleshooting. Call your FASC.

Frypots won’t top

off.

The yellow JIB low

light won’t

illuminate.

One vat tops off but

other vats fail to top

off.

A. Auto top off power switch is off. B. Pump defective or over tightened.

A. Failed transformer B. Three-phase power in the contactor

box left of the JIB is not present.

C. Loose wire connection A. Failed solenoid

7-9

Page 88

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-6239

DECEMBER 2007

Frymaster Enodis BIELA14 LOV Series Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual