Frymaster E4 HPRE Operation Manual
Series Electric Fryers
Installation & Operation Manual
High Production RE (HPRE) E
NON-CE &
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
PRINTED IN
THE UNITED
STATES
24 Hour Service Hotline 1-800-551-8633
Email: service@frymaster.com
www.frymaster.com
*8196552*
4
NOV 2009
Please read all sections of this manual and retain for future reference.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC
FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE
CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL
CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS
AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXP ENSES INCUR RED B Y
THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO
THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Authorized Service Agency (ASA) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of
this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment. See Chapter 1 of
this manual for definition of qualified service personnel.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers
equipped with casters must be stabilized by installing restraining chains
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending on
or transmitting stress to the electrical conduit. A restraint kit (part number 826-0900) is provided
with the fryer. If the restraint kit is missing contact your local Frymaster Authorized Service
Agency (ASA).
DANGER
This fryer may have two power cords and prior to movement, testing, maintenance and any
repair on your Frymaster fryer; disconnect BOTH electrical power cords from the electrical
power supply.
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
INSTALLATION & OPERATION MANUAL
TABLE OF CONTENTS
Page #
1. INTRODUCTION 1-1
1.1 General 1-1
1.2 Safety Information 1-1
1.3 Computer Information 1-2
1.4 Shipping Damage Claim Procedure 1-2
1.5 Service Information 1-3
1.6 After Purchase 1-3
1.7 Service Personnel 1-4
2. INSTALLATION INSTRUCTIONS 2-1
2.1 General 2-2
2.2 Fryer Installation 2-4
2.3 Power Requirements 2-5
2.4 Frypot Boil-Out 2-6
2.5 Equipment Setup and Shutdown Procedures 2-7
3. PREVENTATIVE MAINTENANCE 3-1
3.1 Cleaning Fryer 3-1
3.2 Periodic/Annual Maintenance 3-3
3.3 Stainless Steel Care 3-4
4. UNDER-FRYER-FILTER (UFF) FILTRATION 4-1
4.1 Filter Preparation 4-1
4.2 Daily Filtration Operation 4-2
4.3 Operating the Filter 4-3
5. OPERATOR TROUBLESHOOTING 5-1
5.1 Introduction 5-1
5.2 Troubleshooting 5-2
5.3 Recommended Spare Parts 5-5
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers all High Production RE (HPRE) E4 Series electric fryers.
High Production RE (HPRE) E4 Series electric fryers feature easy to clean, open frypots with
rotating elements. The fryers are controlled by multi-product cooking computers and come in fullpot configurations.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.
Fryers in this series are equipped with automatic safety features:
1. Two high-temperature detection features shut off power to the elements should the temperature
controls fail.
2. An inline circuit breaker shuts off power to the filter-pump motor (if equipped) if the motor clogs
or overheats.
1-1
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.3 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at their own expense.
The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for
additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before
leaving the factory. The freight company assumes full responsibility for safe delivery upon
acceptance of the equipment.
1. File Claim for Damages Immediately—Regardless of extent of damage.
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed
by the person making the delivery.
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the
freight company or carrier immediately and file a concealed damage claim. This should be done
within 15 days of date of delivery. Be sure to retain container for inspection.
1-2
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.5 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster
Authorized Service Agency (ASA). Service information may also be obtained by calling the
Frymaster Technical Services Department (1-800-551-8633). The following information will be
needed in order to assist you efficiently:
Model Number_________________________
Serial Number _________________________
Voltage ______________________________
Nature of the Problem___________________
____________________________________
____________________________________
1.6 After Purchase
In order to improve service, have the following chart filled in by the Frymaster Dean Authorized
Service Technician who installed this equipment.
Authorized Service
Technician/ASA
Address
Telephone/Fax
Model Number
Serial Number
Voltage
1-3
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.7 SERVICE PERSONNEL
1.7.1 Definitions
A. Qualified and/or Authorized Operating Personnel
1. Qualified/authorized operating personnel are those who have carefully read the information
in this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.
B. Qualified Installation Personnel
1. Qualified installation personnel are individuals, or firms, corporations, or companies that,
either in person or through a representative, are engaged in and are responsible for the
installation of electrical appliances. Qualified personnel must be experienced in such work,
be familiar with all electrical precautions involved, and have complied with all requirements
of applicable national and local codes.
C. Qualified Service Personnel
1. Qualified service personnel are those who are familiar with Frymaster equipment and have
been authorized by Frymaster to perform service on Frymaster equipment. All authorized
service personnel are required to be equipped with a complete set of service parts manuals
and stock a minimum amount of parts for Frymaster equipment. A list of Frymaster
Authorized Service Agencies was included with the fryer when shipped from the factory.
Failure to use qualified service personnel will void the Frymaster Dean warranty on your
equipment.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-4
HIGH PRODUCTION RE (HPRE) E4 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
FINDING YOUR WAY AROUND THE HIGH PRODUCITON RE (HPRE) E4 SERIES
ELECTRIC FRYER
Tilt Housing
Computer Panel
(CM3.5 Computer
NOTE: The appearance of your fryer may differ slightly from that shown depending upon
shown)
Filter/Pump
Handles
Under Fryer Filtration
Basket Lift
Basket Hanger
Element Lift Rod
Drain Handles
Unit
HIGH PRODUCTION RE (HPRE) E4 CONFIGURATION
configuration and date of manufacture.
Top Cap
Power Switch
Fuses
2-1
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