Frymaster DF20000001 User Manual

Application Series

Service and Parts Manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certiﬁ ed Technicians.

24-Hour Service Hotline 1-800-551-8633

www.frymaster.com Email: service@frymaster.com

SEPTEMBER 2006

*8196153*

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED P ART PURCHASED DIRECTL Y FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE P ART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualiﬁ ed personnel only. A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualiﬁ ed professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualiﬁ ed personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the Building Ofﬁ cials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a veriﬁ ed Class A device, it has been shown to meet the Class B limits.

CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or modiﬁ cations can cause property damage, injury , or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualiﬁ ed service personnel may convert this appliance to use a gas other than that for which it was originally conﬁ gured.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a ﬂ exible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use.

DANGER

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

DANGER

The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other ﬂ ammable liquids or vapors in the vicinity of this or any other ap- pliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier.

DANGER

The crumb tray in fryers equipped with a ﬁ lter system must be emptied into a ﬁ reproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its ﬁ t. It is designed for a tight ﬁ t and should only be removed for cleaning.

DANGER

This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm.

Operation, installation and servicing of this product could expose you to airborne particles of glass wool or ceramic ﬁ bers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass wool or ceramic ﬁ bers in know to the State of California to cause cancer. Inhalation of carbon monox- ide is known to the State of California to cause birth defects or other reproductive harm.

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APPLICATION SERIES FRYERS

Table of Contents

CHAPTER 1: Service Procedures

1.1 General and Model Number Matrix .....................................................................................................1-1

1.2 Wiring Diagrams ..................................................................................................................................1-2

1.2.1 FPP35/45 Electric Ignition ........................................................................................................1-2

1.2.2 Flatbottom Wiring ......................................................................................................................1-3

1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring ....................................................................1-4

1.2.4 Dean Computer Wiring ..............................................................................................................1-5

1.2.5 Flatbottom Computer Wiring .....................................................................................................1-6

1.2.6 Dean/Frymaster Transformer/Filter Box Wiring .......................................................................1-7

1.2.7 Flatbottom 18/24 Transformer Box Wiring ...............................................................................1-8

1.2.8 Flatbottom 24/24 Filter Box Wiring ..........................................................................................1-9

CHAPTER 2: Parts List

2.1 Accessories ..........................................................................................................................................2-1

2.2 Cabinetry ..............................................................................................................................................2-2

2.2.1 MJ35/45, H55 / D50, D60, D80 Combinations .........................................................................2-2

2.2.2 MJ35/45, H55, D50, D60, D80 and Flatbottom Combinations ................................................2-6

2.3 T op Cap Assemblies ...........................................................................................................................2-10

2.4 Flue Caps, Control Panel Frame Assemblies and Bezels ..................................................................2-12

2.5 Upper and Lower Cabinet Back Panels .............................................................................................2-14

2.6 Door Assemblies ................................................................................................................................2-16

2.7 Drain Assemblies ...............................................................................................................................2-17

2.8 Drain Valve Assemblies .....................................................................................................................2-20

2.9 Filter Pump Assemblies .....................................................................................................................2-22

2.10 Filter Plumbing ................................................................................................................................2-24

2.11 Filter Pan Assemblies .......................................................................................................................2-25

2.12 Transformer and Filter Box Assemblies ..........................................................................................2-26

APPLICATION SERIES FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Frymaster’s Application Series fryers combine many types of fryers such as MJ35/45, H55, D50/60/80, Flatbottom 1824 and 2424 fryers. Service procedures for each of the speciﬁ c fryers are covered in each fryers respective service and parts manuals. These manuals are accessible online at www.frymaster.com under online literature.

Fryer Service and Parts Manuals

Performance Pro-Series Gas Fryers MJ35/45 819-6092 Pro H50/55 Series Gas Fryers 819-6083 Decathlon Gas Fryers 819-5922 Flatbottom Gas Fryers 819-6031 Flatbottom Electric Fryers 819-6115 Pro Electric H14/17/22 Electric Fryers 819-5990 RE Series RE14/17/22 Electric Fryers 819-6150 1721/18UE Electric Fryers 819-5981

Application Series Model Number Matrix

Model* Conﬁ guration

Two Station Fryers DF2x1 D-HD160/MJ-H1x5CSC DF2x2 D-HD150/MJ-H1x5 DF2x3 D-HD160/MJ-H1x5SC DF2x5 D-HD160/MC/MJ-H1x5 DF2x6 MJ-H1x5/D-HD150 DF2x7 D-HD160/MJ-H1x5 DF2x# MJ-H1x5/D-HD160

Five Station Fryers DF5x1 MJ-H2x5/D-HD360 DF5x# 22424/MC/MJ-H3x5

Six Station Fryers DF6x1 MJ-H2x5/2424//32424

Three Station Fryers DF3x1 D-HD160/MJ-H2x5 DF3x2 D-HD160/MJ-H2x5 Nat Gas DF3x3 D-HD160/MJ-H2x5 LP Gas DF3x4 MJ-H1x5/D-HD250 DF3x5 D-HD160/MJ-H2x5 Battered to Right of DF4x6 DF3x# D-HD250/MJ-H1x5 DF3x# 2424/MC/MJ-H2x5

Four Station Fryers DF4x1 MJ-H2x5/D-HD260 Alz Back DF4x2 MJ-H2x5/D-HD250 DF4x3 D-HD250/MJ-H2x5 DF4x4 MJ-H2x5/D-HD260 SS Back DF4x5 MJ-H3x5/MC/2424 DF4x6 D-HD460 Battered to Left of DF3x5 DF4x# D-HD160/MC/MJ-H3x5 DF4x# 2424/MC/MJ-H3x5 DF4x# MJ-H2x5/21824 DF4x# 32424/D-HD160

1-1

*NOTE: To shorten model numbers the zeros have been dropped. Example: DF2x1 = DF20000001