Frymaster DECATHLON h50 User Manual
Major Components Manual
• H50/55
• OPEN BURNER
• DECATHLON
• 24G
• DEAN MILLIVOLT
819-6367
Essential Parts For
• ELECTRIC/RE
• 2836
• 1721/18UE
• PUMPS
• GSMS
24-Hour Service Hotline 1-800-551-8633
or service@frymaster.com
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA-certified technicians.
www.frymaster.com
• 8SMS
• UHC-P
• UHC
• SINBAD
• HLZ
JUL 08
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR
INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER
Copper wire suitable for at least 167°F (75°C) must be used for power connections.
DANGER
The electrical power supply for this appliance must be the same as indicated on the
rating and serial number plate located on the inside of the fryer door.
DANGER
This appliance must be connected to the voltage and phase as specified on the rating
and serial number plate located on the inside of the fryer door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are located on the inside of
the fryer door.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal
injury may result.
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with
legs must be lifted during movement to avoid damage and possible bodily injury. For a
moveable or portable installation, Frymaster optional equipment casters must be used.
Questions? Call 1-800-551-8633
WARNING
Do not use water jets to clean this equipment.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are located on the inside of
the fryer door.
WARNING
This equipment is intended for indoor use only. Do not install or operate this
equipment in outdoor areas.
Frymaster and Dean Major Components
TABLE OF CONTENTS
Chapter Content Page
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
REPAIR ACCESSORIES
16
H50/52/55
Open Burner
Decathlon Series
24G Flatbottom
Dean Millivolt Fryers
Pro Series/RE Electric Fryers
2836 Series
1721/18UE
Filter Motors and Pumps
GSMS
8SMS Series
CABINETS/WARMERS/DISPENSERS
UHC-P
UHC
Sinbad
HLZ
Tools
GAS FRYERS
ELECTRIC FRYERS
WATER BATH UNITS
1-1
2-1
3-1
4-1
5-1
6-1
7-1
8-1
9-1
10-1
11-1
12-1
13-1
14-1
15-1
16-1
H50/55
The H50/55 series fryer is Frymaster’s flagship gas fryer.
Unique physical characteristic:
• Closed burner with blowers to enhance efficiency of
combustion.
Where Used:
• McDonald’s, Burger King, and other large fast-food
restaurants.
Common Model Numbers
• FPPH355
Burners are attached to either side of
the frypot. See arrow.
1-1
H50/55
Controllers
Item **Standard
Part #
1
826-2296 826-2381 Dual-vat
826-2297 826-2325 Full-vat
2
106-2074SP 106-3580 Dual-vat
106-2073SP 106-3504 Full-vat
3
106-2081SP 106-3496 Dual-vat
106-2080SP 106-3495 Full-vat
* 806-2071 806-2071 15-pin Wiring Harness, Computer-to-Interface Board
* 807-4199 807-4199 SMT Wiring Harness, Computer-to-Interface Board
* 826-2278 826-2278 Remote Computer, Burger King
* 807-4397 807-4397 Remote Computer Adapter
4 826-2342 M2000 Full Vat
* 826-1810 M100 to M2000 Conversion Kit
** Pro H50/55-Series cabinets were manufactured with standard cabinets with the 90º-edge
topcap and the Euro-Look cabinets with the rounded topcap.
**Euro-look
Part #
Component
Computer Magic III.5
Digital Controller
Basket Lift Timer
McDonald’s Computer
1-2
Gas Control Box Components
H50/55
Item Part # Component
1 826-2264 Interface Board
2 807-1006 Ignition Module
3 807-3484 Connector, Rajah
4 807-0833 Relay, DPDT 5A 12VDC Latch
* 807-0834 Relay, SPDT 15A 12VDC Basket Lift (See Note 2 below)
5 826-2024 Cable, 21-inch Ignition (comes with Rajah connector)
6 806-6085 Flame Sensor wire assembly
* 826-1721 Ignition Cable (2 ignition cables, 2 rajah connectors)
* 807-1200 Ignition Wires, 27-inch (used with 807-1006)
* 807-1878 Ignition Wires, 19-inch (used with 807-1006)
* 806-3660 Sound Device, High Output
* 826-2458 Speaker, McDonald’s
* Not illustrated.
1-3
H50/55
Transformer/Relays
Item Part # Component
1 807-0012 4-Terminal Relay, Filter Only
* 807-2434 5-Terminal Relay, Filter Only
2 807-2180 Transformer, 208-240V/24V 50/60Hz
* 807-0979 Transformer 208-240V/12V 50/60Hz
3 807-1999 Transformer, 208-240V/24/12V
* 807-1696 3-wire Power Cord (CE)
* 807-1683 Relay, 12V (Hood Relay, McDonald’s only. Can be located in transformer box.)
* 807-0012 Pump Relay, 24V Coil, 18A
* 807-2434 Pump/Heater Relay, 24V Coil, 18A
* Not illustrated.
High-Limit Thermostat and Temperature Probe
1
2
Item Part # Component
1 826-1177
2 806-4206 Temperature Probe
3 210-0681 Probe Guard
High Limit Thermostat - 425°F/218°C
3
1-4
H50/55
Gas Supply and Combustion System Components
Item Part # Component
1 Igniter (includes gasket 816-0059, which may be ordered separately)
826-0981 Natural Gas
826-0982 Propane
2 826-1072 Universal Burner
Blower Assembly, Combustion Air (includes harness )
3 106-3001SP 230V (Right)
4 106-3000SP 230V (Left)
5 Gas Valve
826-1576 Gas Valve CE
*
826-1145 Natural Gas to Propane/Butane, Full-vat
826-1146 Propane/Butane to Natural Gas, Full-vat
826-1147 Natural Gas to Propane/Butane, Dual-vat
826-1148 Propane/Butane to Natural Gas, Dual-vat
*
826-0931 Burner Insulation Kit, Full Vat
826-0932 Burner Insulation Kit, Split Vat
* Not illustrated.
Conversion Kits
Insulation Kits
1-5
Frypots
H50/55
Item Part # Component
1
* 106-1050SP Frypot, Complete Assembly
2
* 106-1080SP Frypot, Complete Assembly
* Not illustrated.
Frypot, Full Vat, Complete Assembly
Frypot, Dual Vat, Complete Assembly
1-6
Open Burner
The open burner, or Master Jet, family of fryers
includes the 35, 45, CF, and J1C series at the
upper end and the GF14 and GF40 at the lower
end.
Unique physical characteristic:
• A U-shaped burner manifold surrounds the
frypot, supplying flame to metal
deflectors, or targets, which direct the heat
to the frypot.
Where used:
• Burger King uses 45’s. The other models will be found in smaller restaurants.
Common Model Numbers: FPP235, FMP245, PMJ145, MJ1CF, KJ3FC, J1C,
An open burner surrounds the frypot of the MJ
series of fryers. Orifices secure the deflectors.
2-1
Open Burner
GF40Controller Assemblies (Other than Thermostat Controllers)
1 3 2
Item Part # Component
1
826-2300 Computer, 45 CE FV SMT, built-in
826-2392 CM 3.5 CE
2
106-3373 Controller, Basket Lift Timer, MJ45
3
826-2304 Controller, Digital
* Not illustrated.
Computer Magic III, MJ45, FM45 Series
Basket Lift Timers
Digital Controllers
2-2
Open Burner
Component Parts
Item Part # Component
1
806-7505 Universal Replacement: MJ, FM, 45, CF
826-2425 Interface Board, FPP/FMP 35/45 with Standing Pilot
2
807-0833 Heat relay
807-0834 Basket Lift Relay
3 807-0979 208-240V 12V 50/60Hz
4 807-0680 208-240V 24V 50/60Hz
5 826-1546 Kit, Melt Cycle Timer, replaces electromechanical timer
* Not illustrated.
Interface Boards
Relays
Transformers
Item Part # Component
1 807-0012 Relay, 18 Amp, SPST, Filter
2 807-2180 Transformer, 230V Primary/24V Secondary 50/60Hz VA
3 807-2103 Micro Switch
2-3
Open Burner
Controller Assemblies (Thermostat Controllers)
Item Part # Component
1 810-0334 Knob, Operating Thermostat
* 810-0110 Knob, MJ35 Operating Thermostat
2 807-1525 Light, White Melt Cycle Indicator, 24V
3 807-3498 Switch, 24V, Used for ON/OFF or Melt Cycle
* Not illustrated.
Temperature Probe, Thermostats, and Related Components
Item Part # Component
1 806-4206 Temperature Probe, Minco
2 826-1177
3 806-0183 Thermostat Assembly, Operating, MJ45/MJCF/MJ47
4 807-0280 Hi-limit Adapter
* 806-0184 Thermostat Assembly, MJ, FM, J1C with Robertshaw Gas Valve
* 806-5816
* 807-1692 Thermostat, GF14, GF40
* Not illustrated.
NOTE: Kit 826-1177 (Item 2) contains high-limit thermostat 806-7545 and an assortment of
connectors to allow it to be configured for use on several different Robertshaw valves.
Thermostat, 425°F High-Limit (see NOTE)
Thermostat Assembly, MJ, FM, FPP, FMP, J1C, GF14 Sysco, 35 with
Honeywell Gas Valve
2-4
Open Burner
Burner Assembly Component Parts
Item Part # Component
1
230-1177 45 Deflector, Side
230-1206 45 Deflector, Rear
230-1178 35/CF Deflector, Side
230-1180 35/CF Deflector, Rear
230-1568 JIC Deflectors, all
Deflectors
2-5
Open Burner
Item Part # Component
2 826-1155 Igniter Kit, Optional Piezo
807-1906 Electrode Assembly
810-1001 Trigger
3 Pilot Assembly
806-8688SP Nat Gas Pilot, CE
806-8689SP LP pilot, CE
4 810-1152 Thermopile/Thermocouple
5 Valve, Gas (see Note 1 below)
806-6710SP Natural Gas Valve, CE
806-6711SP LP Gas Valve, CE
NOTE: A gas valve capacitor (P/N 806-4781) is required on gas valves used on units with
Thermostat Controllers.
2-6
Decathlon
The Decathlons are large tube fryers often used for bone-in
chicken. Flame passes through tubes in the frypot, which
transfer heat to the oil. Decathlon is indicated in the model
name with a D: D50’s, D60’s and D65’s are all models of the
Decathlon family.
Unique physical characteristics:
• Burner tubes rest on a gas manifold at the front of the
fryer, transferring heat to tubes in the frypot.
Where used:
• The Decathlon is common in Chili’s.
Common Model numbers:
• SCFHD250, SCFHD350, SCFHD460, HD160
3-1
Decathlon
Common Primary Components and Controllers
Item
1 826-2013 Thermostat, Sunne
2 810-2035 Knob, Thermostat
* 826-2413 Computer, Compu-Fry III.5
* 826-2414 Computer, Compu-Fry, Dual vat
* 806-8308 Computer, CM4-S (FPD65) Popeye’s
* 806-8305 Computer, CM4-S
* 106-3028 Computer, CM4-S, with HD Bezel
* 806-5139 Computer, remote
* 106-6025 Analog Controller, Boston Market
* 806-4803 Cable Assembly, Compu-Fry to Interface Board
* 826-2269 Potentiometer, Thermatron
*
* Not illustrated.
Part # Component
Computers/Controllers/Thermostats
816-0534 Knob, Control, Thermatron
Pilot Components
3-2
Decathlon
Item
4 807-3485 Thermopile
* 807-3550 Thermocouple
5 807-1311 Pilot Assembly- Natural Gas- Electronic Ignition
* 812-1676 Pilot Assembly- LP Gas- Electronic Ignition
6 826-2117 Spark Module
* 807-1315 Ignition Cable, D
* 106-7535 Ignition Cable, HD
7 810-1001 Piezo Ignitor (Trigger)
* 807-3540 Electrode, Piezo
8 807-1999 Transformer, CE
9 826-2423 Probe Assembly (RTD), Temperature, Dean Computer
* 106-5419 Probe Assembly, Temperature- Thermatron- D20 & D50
* 106-1976 Probe Assembly, Temperature- D60 & D80 (New Design)
10 8073560 High-Limit Thermostat. CE
11 826-2425 Interface Board, Dean Computer Only. Manual pilot
* 826-2434 Interface Board for Electronic Ignition
* 106-3287 Interface Board, Thermatron- 24 VAC
* 826-2086 Interface Board, Thermatron- 12/208-240
* 826-2031 Interface Board, Thermatron- 115/220V
* 807-3577 Circuit Breaker, 7 amp
* 807-3592 Fuse, 2 amp, Slo Blo
* 807-3750 Fuse, 5 amp
12 807-0834 Relay, 12VDC 15A 1PDT (Basketlift)
13 807-0833 Relay, 12VDC 5A 1PDT (Latching)
* 807-3611 Relay, Filter Pump
* 807-3640 Relay, Boil Out
* 807-2104 Microswitch
14 807-3574 Switch, Power- Green Lens
15 807-3580 Switch, Rocker- Manual Filter Power
16 807-3579 Switch, Boil-Out- 6-Terminal
17 807-3576 Switch, Fryer Reset (Momentary)
* 807-3552 Gas Valve, Natural Gas, Electronic Ignition 24 VAC D20-D50-D60-D80
* 807-3628 Gas Valve, LP Gas, Electronic Ignition 24 VAC D20-D50-D60-D80
* 810-2156 Gas Valve, Natural Gas 120 VAC D20-D50-D60-D80
* 810-2323 Gas Valve, LP Gas 120 VAC D20-D50-D60-D80
* 810-2158 Pilot Burner- Natural Gas, D20
* 810-2526 Pilot Burner- LP Gas, D20
* 810-2032 Pilot Burner- Natural Gas, D50-D60-D80 (Primary and Trailing)
* 810-2155 Pilot Burner- LP Gas, D50-D60-D80 (Primary and Trailing)
* Not illustrated.
Part # Component
Ignition Components
Transformers
Probe Assemblies
High Limit
Interface Boards
Fuses/ Circuit Breaker
Relays
Switches
Gas Valves
Pilot Burners
3-3
Decathlon
Decathlon Frypot Components
1
Item
1 Diffusers
230-2593 Diffuser Assembly D20
210-5175 Diffuser Assembly D50
210-8387 Diffuser Assembly D60
210-5177 Diffuser Assembly D80
230-1342 Diffuser Assembly HD50
230-1431 Diffuser Assembly HD60 and FPHD65
Part # Component
3-4
24G
The 24G is a large flatbottom fryer with draft
induction system, which draws heated air across the
bottom of the fryer. Baffles welded to the pot impede
the flow of the air and increase temperature transfer.
Unique physical characteristic:
• Rear draft system
Where used:
• KFC, LJS, Captain D’s and other fish chains
Common Model Numbers:
• 1824G, 2424G, KSCF42424G
Heated air is drawn across the bottom of the
24G frypot with a blower-driven draft system.
4-1
Electrical Components
1
24G
3
2
5
4
6
11
7
10
7
9
8
ITEM PART # COMPONENT
1 106-2607SP Thermatron Probe, 20” wires
* 106-0882 Thermatron Probe, 62 1/2” wires
2 807-3560 High-Limit Thermostat, CE
3 807-2180 Transformer, 208-240V 24V CE
4 807-3611 Relay
5 807-3611 Relay, 24VAC Coil (Latch or filter, plug-in style)
* 807-4114 Relay, 24VAC (left relay) Latch or Filter, used after Sept. 04
6 106-3287 Thermatron Board, 24V, CE
7 807-3574 Switch, Power ON/OFF Rocker
8 807-3576 Switch, Momentary Reset
9 807-3580 Switch, Boil-Out
10 807-3577 7-amp Circuit Breaker
11 807-2103 Oil-return Microswitch
* 106-4730 Lamp Assembly, white 24V
* 106-4729 Lamp Assembly, green 24V
* 807-3577 7-amp Circuit Breaker
* Not illustrated.
4-2
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