Frosty Factory 115-R Service Manual

SERVICE MANUAL MODEL 115-R

FROSTY FACTORY OF AMERICA INC.

RUSTON, LA. 71270

[phone]

All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer nor can the manufacturer be held liable for any modifications to the
machine in whole or in part.

Rev.3/03/03 pt.

1

SECTION 1

INTRODUCTION

1.1 USE OF THIS MANUAL

Your service manual has been prepared as a guide to help you get the most from your
Petite Sorbeteer. It contains information about the installation and operation of your
machine. The manual also contains instructions for service and care. The manual should
be read carefully by the operator of the Petite Sorbeteer to become familiar with the
machine and the correct operating procedures described within. The following notations
are used throughout the manual to bring important facts to your attention:

“Warning” - This notation is used whenever the personal safety of the operator(s) might

be jeopardized, if procedures are not followed correctly.

“Caution” - This notation is used whenever the machine or related equipment may

receive or cause damage if not observed.

“Note” - This notation is used to bring important information to your attention that will

enhance the performance of your machine.

1.2 PRELIMINARY INSPECTION
Unpack the unit as soon as possible upon its arrival. Check the entire machine and its
contents for possible shipping damage. Note damage, if any, and notify your carrier
immediately. Frosty Factory of America cannot be responsible for damaged merchandise
caused by shipping. Inventory the accessories to be sure they include the items you
specified on your order. Normally the accessories include:

___ Beater Bar
___ Drip Tray
___ Faceplates
___ Faceplate Knobs
___ Petro-Gel
___ Quick Disconnect Fittings
___ Sanitizer
___ Warranty Card
___ Wire Brushes

2

1.3 DESCRIPTION
The Petite Sorbeteer is manufactured with a high quality stainless steel cabinet which
houses restaurant grade stainless steel cylinders which is attached to a sturdy, hand­crafted steel frame. The drive motors are mounted within the frame and rotate counter
clockwise (as viewed from the front of the machine). Panels are stainless steel with
plastic louvered inserts to allow maximum airflow for cooling. A stainless steel beater
assembly is installed in the cylinder and held in place by a clear plastic faceplate, which
in turn is held onto the face of the machine with four attractive knobs. Mix dispensing is
provided for via a drip free automatic closing faucet assembly.

1.4 SPECIFICATIONS

Electrical
Freezing Cylinder

One, 7 quart (6.6 liter) capacity.

Mix Hopper

One, 12 quart (11.5 liter) capacity

Refrigeration Unit

Externally mounted Condensing unit.
Compressor: 3 H.P. 24000 BTU/Hour
Refrigerant: R404/507
Suction Pressure: 20 psi with one
dispenser operating. 30 psi with
two dispensers operating.40 psi with
three dispensers operating.

Beater Motor
One, 1/3 hp. Motor

* Specifications subject to change without notice

This unit is designed and constructed to
meet
stringent safety and sanitation requirements

Dispensing unit: 115V/60Hz/1Ph.12 amps,
With a 15 amp cord.

Dimensions
Dispenser: Width: 22 ¼” (53cm.)
Length: 20” (50cm.)
Height: 26” (65cm.)

Approximate Weights

Net: 95 lbs.
Crated: 105 lbs.

.

3

SECTION 2

LOCATION & INSTALLATION

2.1 SAFETY PRECAUTIONS

Do not attempt to operate your Petite Sorbeteer until the safety precautions and operating
instructions in this manual are read completely and are thoroughly understood.

Take notice of all warning labels on your Petite Sorbeteer. The labels have been put
there to inform and protect persons servicing your equipment. Care must be taken not to
damage or destroy labels during installation and servicing. The labels have been
designed to withstand routine cleaning and handling. Damaged or missing labels should
be promptly replaced with approved labels from Frosty Factory of America Inc.

2.2 INSTALLATION

Placing your Petite Sorbeteer in a highly visible area will enhance sales.

CAUTION: Do not attempt to share the electrical outlet with any other appliance,

this will overload the circuit and cause the circuit breaker to trip.

NOTE: Any establishment serving beverages from frozen drink machines is

responsible for providing the necessary facilities for cleaning and
sanitizing their food service equipment.

1. Uncrate your Petite Sorbeteer.

2. Place the three-position switch in the OFF position (center).

3. Connect the power cord. The Petite Sorbeteer must be connected to a properly
grounded receptacle. The electrical cord furnished as part of the Petite Sorbeteer has
a three prong grounding type plug. The use of an extension cord is not
recommended. If one must be used, consult the national and local electrical codes.
Do not use an adapter to get around grounding requirements.

WARNING; Do not attempt to alter the electrical plug. Serious injury
or electrocution may result.

6. Install the drip tray, hopper cover, and faceplate and beater bar assemblies on your
petite Sorbeteer.

4

SECTION 3

OPERATION

3.1 MACHINE CONTROLS

Two selector switches located on the front of the machine control operation of the Petite
Sorbeteer. Selection of the right (snowflake) position with the upper (three-position)
switch as well as the lower (two-position) switch will schedule the machine for normal
operation. The compressor cycle is protected by a time delay circuit, which will engage
the compressor approximately 2 minutes after normal operation is initiated. The red fill
light located above the switches will illuminate when the supply tank is near empty. A
thermostat knob is visible on the electrical control box of your machine. This is set at the
factory and should not be changed except by an authorized service repairman.

Refer to the chart below for functions available with various combinations of switch
positions.

Normal Operation - Machine will freeze mix to provide frozen
beverage as desired.

Cooling Operation - Machine will automatically come on
whenever necessary to keep mix cooled to 5º C/40º F - used
primarily for overnight storage of mix remaining in the machine.

Cleaning Operation - The drive motor will run in the faucet
position to allow a stirring action of the rinse water while cleaning.

Off - The hand symbol is the recognized international symbol for
“stop”. In this position, the machine will not run.

5

3.2 THE PRODUCT YOU SERVE

The Petite Sorbeteer will produce a fine grain, semi-frozen slush when the proper mix is
used. When measured with a refractometer, the proper mix will measure 12 to 18 “brix”.
Too little sugar in the mix will cause larger ice crystals to form. Too much sugar will
lengthen the freeze time.

CAUTION: Any attempt to freeze water only will cause severe damage
to your machine.

NOTE: Do not add sugar directly into the machine, as some of it will settle
and result in an improper mix.

FRUIT JUICES with at least 32 grams of sugar per 8 oz. Serving will freeze well in the
Petite Sorbeteer. They will remain stable during the freezing process while retaining
their natural color and flavor.

NEUTRAL BASES are used to produce a neutral frozen cocktail base. A wide variety
of different drinks can be created from one neutral base by the addition of various flavors
and/or liquor. Most brands of neutral bases specify a mixture of four parts water to one
part neutral base. However, before use in the Petite Sorbeteer, be sure the “brix” level is
12 to 18.

The amount of ALCOHOL in the recipe will affect the freezing process. As a rule of
thumb, for the mix to freeze properly, the recipe should contain no more than 25 percent
alcohol.

Suggestion for optimum production and sales:

1) Use the finest ingredients available.

2) Test the product before serving it.

3) Keep the machine clean - ALWAYS!

3.3 PRODUCT CONSISTENCY

An exclusive torque sensing mechanism developed by Frosty Factory of America will
produce consistent texture and thickness of your frozen beverages. The adjustment screw
(accessible through either side panel as you face the machine front) is pre-set at the
factory. Various mix consistencies can be achieved by turning the screw clockwise
(thicker drink) or counter clockwise (thinner drink). Turn the screw one full turn then
allow enough time to lapse (about three minutes) for the compressor to complete a cycle
before sampling. Continue this process until desired result is obtained.

6