Frontier TD2427 Operator's Manual

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OPERA T OR'S MANU A L
TD2427
TEDDER
5PQ990107 (07/20/12)
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To the Owner;
Thank-You for choosing a quality product from Frontier Equipment. We strive to give you the best equipment and the best level of service of any company. With a little care and maintenance this machine will do your work for you for many years. In this manual, we make an effort to get you better acquainted with the machine so you can achieve maximum performance. We design and build all of our equipment with the end user in mind so we welcome any suggestions or ideas for improvement. Please note that it is within our rights to make changes or improvements to our equipment without updating the equipment that was manufactured before the change took place.
Please take a few minutes to ll out the area below. This information will be
valuable to you when ordering parts or requesting service from your dealer.
Dealer Name:_____________________________
Dealer Phone Number:______________________
Service Manager/Technician:_________________
Model# and Description:_____________________
Serial Number:____________________________
Date of Purchase:__________________________
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TABLE OF CONTENTS
Introduction …………………………………………………………………….…… 2
Safety …………………………………………………………………….………….. 3
Hitching ………………………………………………………………………………. 6
Transporting ………………………………………………………………………… 7
Field Set-up ………………………………………………………………………… 8
Adjustments ………………………………………………………………………… 9
General Operation ………………………………………………………………… 11
Lubrication and Maintenance …………………………………………………… 12
Electrical ……………………………………………………………………….……. 17 Technical ……………………………………………………………………………. 18
Torque Specications ………………..…………………………………………… 20
Warranty ……………………………………………………………………………. 22 Illustrated Parts Breakdown …………………………………………………… 23
Intended Use ……………….………………………………….…… 2 Serial Number ………………………………..………………….… 2
Specications …………………………………………………….… 2
Power Source Safety ……………………………………………… 3 Driveline Safety ……………..……………………………………… 4
Safety Decals and Reectors ………….………………………… 5
Attaching to the Tractor …………………………………………… 6
Field Transport …………………………………………………….. 7 Road Transport ………………………………………………….… 7
Tine Height Adjustment ………………………………………….. 8
Tine Pitch Adjustment ……………………..……………………… 9 Axle Adjustments …………………………………………..……… 10
Folding for Transport ……………………………………………… 11
Gearbox Lubrication ………………………………………….…… 12 General Lubrication ……………………………………………..… 13 Grease Fitting Lubrication ……………………………………….. 14
PTO Lubrication ……………………………………….…………… 15
Wheel Bearing Maintenance …………………………..………… 16
Timing the Rotors …………………………………………….…… 18 Replacing the Flotation Springs …………………………….…… 19
Standard Torque Chart …………………………………….……… 20 Metric Torque Chart ……………………………………………… 21
Chassis Assembly ……………………………………………..… 24
Transport Axle Assembly …………………………………….… 25
Transport Lock Assembly …………………………………….… 26
Lift Frame Assembly ………….………...………………….....… 27
Guards ……………...……………………………………………… 28 Rotor & Tine Arm …..……………………………………………… 29 Axle Assembly ……………..…….……………………………..… 30 Gearbox Assembly …………..…………………………………… 31 Input Gearbox Assembly ………………………………………… 32 Pivot Gearbox Assembly ……………………………………….. 33 Outer Gearbox Assembly …………………...……………...…… 34
PTO Shaft Assembly S/N -800350 ………………………..…… 35 PTO Shaft Assembly S/N 800350+ ………………………..…… 36
Hydraulics S/N - 800099 ..…..……………………………………. 37
Hydraulics S/N 800099+ ..…..……………………………………. 38
Decals ………………………………………………………………. 39
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INTRODUCTION
Intended Use
Frontier Tedders are designed for evenly distributing and drying hay crops only. Frontier will not cover under warranty a tedder that has been used outside of these crops.
Serial Number
The tedder’s serial number can be found on the right side tongue directly under the driveline. Please use this number when requesting service, seeking information, or ordering parts. For the operator’s convenience, space to record the se­rial number, model number, purchase date, and dealer has been provided inside the front cover of this manual.
Specications
Working Width 18' 2" (5.5m) 27' (8.1m)
Transport Width 10' 6" (3.2m) 9' (2.7m)
Gearboxes Sealed/Oil Bath
Rotors 4 6
Arms Per Rotor 7
Arm Construction Round Tubular
PTO/HP Recommended 35 55
Weight 1350lbs 3000lbs
Spindle Size 1-3/8”
Hub 4-Bolt w/ Tapered Bearings
Wheels 4-Bolt Heavy Duty, Painted
Tires 18.5 x 8
Hydraulic Requirement 1000psi 1200psi
Specications TD2418 TD2427
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SAFETY
This symbol precedes specic safety instructions throughout this manual. When read­ing the manual, pay close attention to the information that follows this symbol.
FAILURE TO FOLLOW INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY OR DEATH. READ ENTIRE MANUAL BEFORE OPERATING THE TEDDER.
Keep hands, feet and clothing away from the machine’s power take-off (PTO) shaft and any
other moving parts until the machine has been shut down and the power source has been locked out.
Do not adjust, unclog, lubricate, or service the tedder until it has been shut down.
Support the tedder securely while working under it.
Be certain all bystanders and animals are a safe distance away before folding or unfolding the tedder.
!!SAFETY FIRST!!
Never allow anyone to ride on the tractor or the tedder.
When transporting, never exceed a speed of 20 MPH and avoid sudden turns.
Be constantly aware of the ends of the machine to avoid collision with other objects.
When transporting the machine on public roads use the proper reectors, lights, and slow
moving vehicle signs required by local government agencies. Frontier will not be liable for any
trafc violations.
Be sure to check all fasteners before and after every use, this is especially important when the tedder is new but is a good practice on any machinery with high vibration levels.
Be careful around hydraulic hoses and ttings. Never go near hydraulic leaks. High pressure
leaks can puncture skin and cause serious injury or death!
Power Source Safety
Do not use a PTO shaft without a rotating shield in good working order. Make sure drive sys­tem safety shields are in place on both the tractor and the tedder.
Do not overextend the PTO shaft
PTO shield chains must be attached to the tractor and/or the tedder to keep the shield from rotating.
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SAFETY
Stay Clear of Rotating Drivelines
master shield shall overlap the end of the splined shaft and the added adaptor
TS1644-UN-22AUG95 H96219-UN-29APR10
Entanglement in rotating driveline can cause serious injury or death.
Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor
device as outlined in the table.
PTO Type
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
Diameter Splines n ± 5 mm (0.20 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
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SAFETY
Safety Decals and Reectors
Safety decals and reectors are for the safety of yourself and others, and must be heeded at all times. If any decals are missing, faded, or damaged in any way, please contact your dealer for replacements immediately. Shown below are some of the decals used on your tedder.
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HITCHING
Attaching to the Tractor
Figure 1
Crank the jack up or down to align the tractor draw bar with the hitch.
The tedder hitch is bolted on and can be adjusted up or down to accommodate various drawbar
heights (Figure 1). Select a height that keeps the tedder chassis level when it is connected to
the tractor.
When attaching to the draw bar always use a draw bar pin with a safety clip to ensure that the tedder doesn’t bounce off of the tractor. Attach the safety chain to the tractor drawbar.
After attaching the tedder, crank the jack down until all the weight rests on the tractor drawbar, then remove the jack and place it in the transport position. (Figure 2)
Attach the PTO shaft to the tractor. Make sure the locking balls in the splined coupling are operational and that the PTO shaft locks securely on the tractor output shaft. NOTE: Be sure to push the PTO stand down against the tongue to avoid damage to the PTO shaft shielding.
The TD2427 is equipped with hydraulic cylinders to fold the machine for transport. The hoses should be connected to a double acting valve at the rear of the tractor. The slotted holes on the
side of the tongue (Figure 1) are storage holes for the hoses
Figure 2
Connect the wiring plug from the tedder into the female plug end on the tractor. If your tractor is not equipped with this plug you will need to have it installed by your dealer. Never travel on public roads without proper lighting.
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TRANSPORTING
Field Transport
Never allow any riders on the tractor or the tedder.
Remain fully aware of the width of the tedder in relation to objects you are passing.
Never travel at speeds of more than 12 MPH in the eld.
Road Transport
Adhere the suggestions for eld transport listed above.
ALWAYS FOLLOW LOCAL TRAFFIC LAWS IN REGARDS TO THE TRANSPORTING OF FARM EQUIPMENT. FRONTIER WILL NOT BE HELD LIABLE FOR FINES INCURRED DUE TO TRAFFIC VIOLATIONS.
Do not exceed 20 MPH on any public road. Excessive speeds combined with common road ob­structions can cause failures.
Be sure the SMV (slow moving vehicle) Symbol is visible from the rear of the machine as shown
in Figure 3.
Keep a close eye on the tedder wings when transporting on the road or in the eld. A leaky valve
in the tractor’s hydraulic system will cause the tedder to slowly unfold. If this occurs, you will want to disconnect the hydraulics before transporting. Figure 4 shows the wings supported properly for transport and the safety chains attached.
Be sure to use the lights when traveling on the road at night.
Figure 3
Figure 4
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FIELD SET UP
To lower the tedder into tedding position engage the hydraulics for the tilt cylinder rst to raise the
wings off of the chassis then engage the main hydraulics to unfold the wings. Be sure that nobody is around the tedder or the tractor as the wings are lowering. The tines and arms can cause serious injury to anybody that it comes into contact with. Make sure that the hitch is attached to the trac­tor and the pin is installed when the wings are lowering. If the hitch is not properly attached to the tractor the weight of the rotors when it is unfolding could cause the hitch to whip up causing serious personal injury or damage to equipment.
NEVER RUN THE PTO WHILE THE TEDDER IS IN THE TRANS­PORT POSITION! THIS CAN CAUSE DAMAGE TO THE JOINTS AND ALSO POSES A PERSONAL INJURY HAZARD.
The tine height adjustments can be made by turning the handle shown in Figure 6.
Turn the handle clockwise to raise the tine height.
Turn the handle counter clockwise to lower the tine height.
Generally, the tines should be around 1-2 inches from the ground for most crops. However, the stubble length or crop moisture content can change where the optimum setting will be.
IT IS UP TO THE OPERATOR TO DETERMINE WHAT THE BEST POSITION SHOULD BE.
1-2”
Figure 5 Figure 6
DO NOT ADJUST THE TEDDER UNLESS THE TRACTOR IS OFF AND THE PTO SHAFT IS DISCONNECTED. ALWAYS ADJUST THE MACHINE BY YOURSELF. A SECOND PERSON INCREASES THE CHANCE OF AN ACCIDENT.
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ADJUSTMENTS
Tine Pitch Adjustments
Figure 7
Figure 8
The tine pitch (the angle of the tine in relation to the tine arm) can be adjust­ed by reversing the eccentric spacer washer. The spacer position in Figure 7 will give the tine a less aggressive position as shown in Figure 8.
The spacer position shown in Figure 9 will give the tine a more aggressive position as shown in Figure 10.
A more aggressive tine position will throw the hay higher.
Figure 10Figure 9
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ADJUSTMENTS
Axle Adjustments
The angle of the axles can be adjusted to raise or lower the whole machine. This will allow you to tilt the tedder forward more and get a more aggres­sive tedding action. The tedders are set at the fac­tory to run in the less aggressive position (shown
at right). To adjust to the higher position you will
need to pick the tedder up off the ground using a hoist or a lift. With the tedder in the transport mode, remove the 1/2” bolt, pull the axle forward to meet the second hole, and reinsert bolt. Repeat for all axles.
The axles can also be set on an angle. This allows
you to ted the edge of a eld and the tedder will throw the hay in further away from the fence, eld
edge, etc. The picture at right shows the adjust­ment assembly in the center, or straight position. Pull the small lever to the right to pull the position­ing pin out of the adjustment bracket. Swing the axle assembly in the desired direction and release the lever to lock the positioning pin into the proper hole. Repeat the process for all the axles. Exam­ple: When driving along the left side of a fence or
eld edge, you will want to swing your axles to the
right.
Figure 11
10
Figure 12
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GENERAL OPERATION
DO NOT BEGIN OPERATION UNTIL ALL OF THE SAFETY WARNINGS HAVE BEEN READ AND UNDERSTOOD!
Once all of the adjustments and initial set up instructions have been followed and the proper
adjustments made, the tedder is ready to operate in the eld.
Connect the tedder PTO shaft to the tractor by pulling the spring collar back and sliding the shaft yoke onto the 6 splined tractor PTO shaft. Slide the shaft forward until it stops and then pull back slowly until the balls engage into the ball groove on the tractor shaft.
DO NOT RUN THE PTO UNLESS THE LOCKING BALLS ARE ENGAGED. THE SHAFT COULD SLIDE OFF DURING OPERATION AND CAUSE SERIOUS INJURY OR DEATH.
The PTO speed should never exceed 540 rpm. Generally, 450 rpm and a 6 mph ground speed is a comfortable operating setting. Crop conditions and eld conditions will ultimately
determine the settings for the tedder and the tractor.
Folding for Transport
When tedding, the transport wheels can swivel and are spring loaded to support the weight of the chassis. The springs will be compressed and the wheels locked in the straight position when the tedder is folded up for transport. NOTE: Be sure to have the wheels relatively straight before folding so the locks can engage properly! Figure 13 shows the transport lock properly engaged.
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Figure 13
Transport lock
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LUBRICATION AND MAINTENANCE
NEVER PERFORM ROUTINE MAINTENANCE, REPAIRS OR INSPECTIONS ON ANY PIECE OF EQUIPMENT UNLESS THE TRACTOR IS SHUT OFF AND DISCONNECTED FROM THE MACHINE.
IT IS ALWAYS BETTER TO WORK WITH ANOTHER PERSON WHEN MAINTAINING OR SERVICING A PIECE OF EQUIPMENT. ACCIDENTS CAN BE PREVENTED AND HELP CAN BE ATTAINED EASIER WHEN ANOTHER PERSON IS AVAILABLE TO HELP.
Gearbox Lubrication
OIL FILL PLUG
Figure 14
OIL DRAIN PLUG
The oil in the center gearbox should be drained out and replaced every year. When relling the gearbox, remove the ll plug and ll up to the ll hole using 80W-90 gear oil. Check the oil level
periodically throughout the season to insure that it remains full at all times.
Be sure to properly dispose of any used oil or grease! Do not pour directly onto the ground!
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LUBRICATION AND MAINTENANCE
The rotor gearboxes are packed at the factory with Cas­trol Number NLGI #2 EP Grease. This is a grease with a high resistance to water and will not dry out or be­come caked. Check the gearboxes periodically to make sure the gears are coated with grease and add more as
needed. There are two ll plugs located on the top of each rotor gearbox. Remove both plugs when lling the
gearbox so the air can escape.
Figure 15
The grease in the rotor gearboxes can seep out as the spindle exes. Do not be alarmed, this is normal. The seal is exible, so when the spindle exes it can cause a small gap which al-
lows oil to seep out between the seal and the spindle assembly.
General Lubrication
FILL PLUGS
When a grease point has specic hourly frequency, 1 full pump should be sufcient lubrica­tion. Always use a grease that is rated for high temperatures commonly found in a bearing.
The double u-joints have (2) center crosses with grease ttings. These
should be lubricated every 20 hours.
All of the pivot points have a grease
tting and a bronze bushing. This
should always be visibly wet with grease. Grease as needed.
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LUBRICATION AND MAINTENANCE
The wheel bearings are sealed bear­ings and should be greased periodi­cally but can be overgreased. Once per season should be adequate.
The transport lock slide should be greased regularly and should be kept visibly wet with grease. The sliding shaft should be cleaned periodically to prevent buildup that would prevent it from sliding smoothly.
The cylinder nut should always be visually wet with grease. Grease as needed.
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LUBRICATION AND MAINTENANCE
PTO Shaft Lubrication
The radial pin clutch and the center cross in the PTO yokes should be greased every 8 hours.
The plastic PTO shielding should be lubricated at all times. If the shield feels tight when it is extended and re­tracted then lubricate as necessary.
As is the case with any piece of new equipment, periodically check for loose bolts and nuts. Paint and parts settling after the initial vibrations are common and can cause bolts or nuts to loosen. Check the following parts frequently:
Lug Bolts
Tines & Tine Arms
Guards
Hydraulic Fittings
All Fasteners
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LUBRICATION AND MAINTENANCE
As is the case with any piece of new equipment, periodically check for loose bolts and nuts. Paint and parts settling after the initial vibrations are common and can cause bolts or nuts to loosen. Check the following parts frequently:
Lug Bolts
Tines & Tine Arms
Guards
Hydraulic Fittings
Wheel Bearings
Adjust wheel hub bearings after 100 acres and once each season thereafter.
Jack up the tedder to remove the weight from the wheel(s). Remove hub cap and cotter pin. Torque wheel hub slotted nut to 35 ft. lbs. while rotating the hub. Loosen the nut (Figure 17) one flat plus enough to install the cotter pin (Figure
18) 1/6 turn minimum, 1/3 turn maximum.
L
o
o
s
e
n
Figure 17
Figure 18
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ELECTRICAL
1
2
3
4
7
6
5
Your tedder is equipped with lights to be used when transporting on public roads. Make sure the wir­ing and the lights are kept fully functional at all times. Shown below is the wiring diagram for the 7-pin connector plug and the color code used for all Frontier equipment and trailers. The drawing is shown looking at the back side of the plug insert. NOTE: this is showing the full wiring schematic for this type
of plug. The tedder only uses four of these wires; #1, #3, #5, & #6.
Wiring Schematic for 7-Pin Wiring Plug
Position Function Wire Color
1 Ground White 2 Spare Circuit 3 Left Turn Signal Yellow 4 Auxiliary Red 5 Right Turn Signal Green 6 Running Lights Brown 7 Electric Brakes Black
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TECHNICAL
Timing the Rotors
The rotor gears are set at the factory and should not need to be serviced or retimed. If something does happen that causes the gears to come out of time you can follow the steps below to retime:
Loosen the 4 metric bolts on the top of the gearbox (Figure 20) Only loosen the bolts until you can
turn the rotor and feel that the gears are no longer meshing. DO NOT REMOVE THE BOLTS!
Turn the rotor until its tine arms are centered between the tine arms on the next rotor and re­tighten the bolts.
Proper timing is the most critical where the hay is being pushed back between two rotors. Example: Correct timing is more critical between rotors 1 and 2, less critical between 2 and 3.
1 2 3 4 5 6
Direction
of travel
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TECHNICAL
Replacing the Flotation Springs
The otation springs are located inside the mounting stem of the transport wheels. (The large wheels on the chassis). These wheels are also designed to carry the weight of the chassis when the tedder is
in the working mode. The springs may need to be replaced periodically if they become weakened and no longer provide the desired amount of assistance. If so, follow the directions below to replace.
Lift the tedder with a hoist or a lift to take all the weight off of the transport wheels.
Use two clamps to hold the cap onto the spring tube.
Remove the bolts from the cap and slowly release the clamps until the spring is fully extended
and there is no more force on the clamp.
Replace the spring and put the cap back on.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AS A RESULT OF THE CAP BEING LAUNCHED BY THE SPRING WHEN THE BOLTS ARE BEING RE­MOVED.
IMPORTANT: Raise tedder with lift or hoist and apply clamping force to the cap while removing the bolts.
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TORQUE SPECIFICATIONS
The torque chart below lists the standard torque values for all attachment hardware on the
rake unless otherwise specied in this manual.
Standard Torque Chart
GRADE 5 BOLTS GRADE 8 BOLTS
BOLT SIZE
1/4 20 8 6 12 9
1/4 28 10 7 14 10
5/16 20 17 13 24 18
5/16 24 19 14 27 20
3/8 16 30 23 45 35
3/8 24 35 25 50 35
7/16 14 50 35 70 50
7/16 20 55 40 80 60
1/2/2 13 75 55 110 80
1/2/2 20 85 65 120 90
9/16 12 110 80 150 110
9/16 18 120 90 170 130
5/8 11 150 110 210 160
5/8 18 170 130 240 180
3/4 10 260 200 380 280
3/4 16 300 220 420 310
7/8 9 430 320 600 450
7/8 14 470 350 670 500
1-8 640 480 910 680
1-14 720 540 1,020 760
TORQUE (DRY)
FT.LBS.
LUBRICATED
FT.LBS.
TORQUE (DRY)
FT.LBS.
LUBRICATED
FT.LBS.
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TORQUE SPECIFICATIONS
BOLT SIZE & PITCH CLASS PLATED UNPLATED PLATED UNPLATED
M4 x .70 8.8 3.10 2.20 2.30 1.65
M5 x .80 8.8 6.10 5.50 4.58 4.13
M6 x 1.00 8.8 10.40 9.50 7.80 7.13
M7 x 1.00 8.8 17.00 15.50 12.75 11.63
M8 x 1.25 8.8 25.00 23.00 18.75 17.25
M8 x 1.00 8.8 27.00 24.50 20.25 18.38
M10 x 1.50 8.8 51.00 46.00 38.25 34.50
M10 x 1.25 8.8 54.00 49.00 40.50 36.75
M10 x 1.00 8.8 57.00 52.00 42.75 39.00
M12 x 1.75 8.8 87.00 79.00 65.25 59.25
M12 x 1.50 8.8 92.00 83.00 69.00 62.25
M12 x 1.25 8.8 96.00 87.00 72.00 65.25
M14 x 2.00 8.8 140.00 125.00 105.00 93.75
M14 x 1.50 8.8 150.00 135.00 112.50 101.25
M16 x 2.00 8.8 215.00 195.00 161.25 146.25
M18 x 2.50 8.8 300.00 280.00 225.00 210.00
M20 x 2.50 8.8 430.00 390.00 322.50 292.50
M22 x 2.50 8.8 580.00 530.00 435.00 397.50
M24 x 3.00 8.8 740.00 670.00 555.00 502.50
M6 x 1.00 10.9 15.50 14.00 11.63 10.50
M8 x 1.25 10.9 37.00 34.00 27.75 25.50
M10 x 1.50 10.9 75.00 68.00 56.25 51.00
M12 x 1.75 10.9 160.00 117.00 97.50 87.75
M14 x 2.00 10.9 205.00 185.00 153.75 138.75
M16 x 2.00 10.9 310.00 280.00 232.50 210.00
Metric Torque Chart
NEWTON METERS (NM) FOOT POUNDS (FT. LBS.)
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WARRANTY
Warranty coverage is provided by John Deere according to the terms of the Agricultural/Commercial & Consumer Equipment Warranty Statement. Carefully read the warranty statement on the back of your original purchase order for details on coverage and limitations of this warranty.
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Illustrated
Parts
Breakdowns
23
Page 26
Chassis Assembly
11
12
7
10
9
8
6
13
5
4
14
3
2
15
1
16
17
18
19
20
Ref# Description Part# Ref# Description Part#
1 PTO Shield 5PQ702333 11 Hose Block Kit 5PQ507294
2 Bolt, 1/2 x 1-1/2 5PQ000435 12 Plastic PTO Shield 5PQ701205
3 Flange Bearing 5PQ500067 13 Plastic Guide 5PQ702436
4 Drive Line 5PQ700917 14 Jack Handle 5PQ500010
5 Flange Bearing 5PQ500067 15 Pin & Chain 5PQ102121
6 Bolt, 1/2 x 1-1/2 5PQ000435 16 Complete Jack 5PQ500009
7 Hose Support 5PQ502288 17 Hitch Bolt Kit 5PQ100079
8 Hose Support Washer 5PQ502308 18 Clevis Coupler 5PQ507018
9 Bolt, 5/16 x 1-1/4 5PQ000230 19 Complete PTO Shaft 5PQ701142
10 Owner’s Manual Canister 5PQ503050 20 Safety Chain 5PQ702201
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Transport Axle Assembly
Ref# Description Part#
1 Spring Cap 5PQ702412
2 Bolt, 3/8 x 1-1/4 5PQ000275
3 Bolt, 1/4 x 3/4 5PQ000170
4 Oval Taillight, Red 5PQ100139
5 Oval Grommet 5PQ100140
6 Round Taillight, Amber 5PQ507164
7 Light Box 5PQ702506
8 Bronze Bushing 5PQ702339
9 3.500 Ext. Ring 5PQ702409
10 4” Ext.Spiral Retaining Ring 5PQ702408
11 Bronze Bushing 5PQ702340
12a Dolly Wheel Frame, Left 5PQ702107
12b Dolly Wheel Frame, Right 5PQ702108
13 Bolt, 1/2 x 1-1/2 5PQ000435
14 Dolly Spacer 5PQ702424
15 Spindle Washer 5PQ702354
16 1-1/4 Cartridge Bearing 5PQ702349
17 Hay Wrap Plastic Strip 5PQ702112
18 Hay Wrap Guard, Left 5PQ702113
19 Tapered Wheel Nut 5PQ101458
20 Wheel & Tire Assembly 5PQ702105
21 Wheel Shaft Weldment 5PQ702120
22 Bolt, 1/2-20 x 1-1/2 Grade 8 5PQ000436
23 Hay Wrap Guard, Right 5PQ702114
24 Bolt, 7/16 x 1-1/2 5PQ000360
25 Nut, 7/16 5PQ000935
26 Compression Spring 5PQ702370
27 Wheel Fender (Optional) 5PQ701216
Wheel Fender Option (Complete Set) 5PQ740020
24
15
16
25
17
23
22
21
26
2
1
7
8
9
13
14
10
11
12
19
20
18
17
27
3
4
5
6
15
16
25
Page 28
Transport Lock Assembly
Ref# Description Part#
1 Bolt, 3/4 x 3 5PQ000715
2 Lock Push Arm Assembly 5PQ702402
3 Bolt, 3/4 x 6-1/2 5PQ000766
4 Lift Carriage Assembly 5PQ702323
5 Locknut, 3/4 5PQ000990
6 Ball Joint Swivel 5PQ300044
7 Bronze Bushing 5PQ400311
8 Machinery Bushing 5PQ500197
9 Bolt, 1/2 x 2 5PQ000452
10 Lock Linkage 5PQ702399
11 Bolt, 1/2 x 3 5PQ000470
12 Shaft Guide 5PQ702397
13 Bronze Bushing 5PQ400311
14 Lock Shaft 5PQ702375
15 Locknut, 1/2 5PQ000950
16 1.500 Ext. Retaining Ring 5PQ702423
17 Locknut, 3/4 5PQ000990
18 Pivot Plate 5PQ702400
19 Pivot Pin 5PQ702441
17
4
3
1
2
6
8
7
5
9
10
11
12
13
13
8
16
15
10
15
14
19
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Lift Frame Assembly
22
1
23
2
20
19
3
18
5
4
7
6
8
17
16
15
21
14
13
9
12
11
10
Ref# Description Part# Ref# Description Part#
1 Handle 5PQ502149 12 Roll Pin, 1/4 x 1-3/4 5PQ500187
2 Front Cylinder Handle 5PQ502269 13 Cylinder Pin 5PQ701021
3 Threaded Cylinder Mount 5PQ502218 14 Cylinder 5PQ702358
4 Roll Pin, 1/4 x 1-3/4 5PQ500187 15 Lift Carriage Assembly 5PQ702323
5 Tilt Cylinder 5PQ701070 16 Tunnel Assembly 5PQ700997
6 Machinery Bushing 5PQ001008 17 Bronze Bushing 5PQ400311
7 Roll Pin, 1/4 x 1-3/4 5PQ500187 18 Pivot Pin 5PQ701102
8 Cylinder Pin 5PQ701016 19 Roll Pin, 1/4 x 2-1/4 5PQ502282
9 SMV Triangle 5PQ507166 20 Machinery Bushing 5PQ500197
10 Pivot Pin 5PQ702439 21 PTO Shaft Complete 5PQ701202
11 Machinery Bushing 5PQ001008 22 Shield 5PQ701205
23 Shield Mounting Bracket 5PQ701303
27
Page 30
Guards
3
2
1
4
12
11
4
5 6
7
5
6
8
10
9
Ref# Description Part#
1 Roll Pin, 1/4 x 1-3/4 5PQ500187
2 Machinery Bushing, 1” 5PQ001008
3 Cylinder Pin 5PQ701016
4 2x28 Cylinder 5PQ701144
5 Bolt, 1/4 x 1/2 5PQ000170
6 Flatwasher, 1/4” 5PQ001020
7 Rubber Pivot Cover 5PQ701189
8 Rubber Pivot Cover, Outer 5PQ701032
9 Outer Guard, Left 5PQ701056
10 Inner Guard, Left 5PQ702510
11 Inner Guard, Right 5PQ702511
12 Outer Guard, Right 5PQ701057
28
Page 31
Rotor & Tine Arm
1
2
3
4
5
6
7
9
10
18
8
15
11
12
13
14
16 17
Ref# Description Part# Ref# Description Part#
1 Spacer Plate 5PQ701006 10 Radius Washer 5PQ701008
2 Bolt, M10 x 40 5PQ002415 11 Black Tine, Counter Clockwise Rotation 5PQ700901
3 Rake Flange 5PQ702002 Grey Tine, Clockwise Rotation 5PQ700929
4 Hay Guard (half circle) 5PQ701185 12 Tine Pitch Adjustment Washer 5PQ701005
Hay Guard Kit (2 halves plus hdwr.) 5PQ701185K 13 Bottom Tine Washer 5PQ701004
5 Retaining Plate 5PQ700943 14 Bolt, 1/2 x 3 5PQ000471
6 Bolt, 7/16 x 2-1/2 5PQ000375 15 Retaining Plate 5PQ700942
7 Tine Arm Plate 5PQ700950 16 Radius Washer 5PQ701008
8 Tine Arm 5PQ903153 17 Locknut, 7/16 5PQ000385
9 Lock Nut, 1/2” 5PQ000950 18 Bolt, 7/16 x 1-1/2 Flange Head 5PQ000725
29
Page 32
Axle Assembly
25
1
2
20
19
18
21
16
15
14
12
23
24
13
22
26
25
13
12
3 4
5
6
7
8
9
11
17
Ref# Description Part# Ref# Description Part#
1 Spindle Adjustment Pin 5PQ701026 14 Spindle Washer 5PQ500206
2 Spindle Adjustment Handle 5PQ701025 15 Spindle Nut 5PQ500207
3 Spindle Adjustment Spring 5PQ701027 16 Dust Cap 5PQ500209
4 Machinery Bushing, 5/8” 5PQ401442 17 Complete Hub 5PQ500199
5 Roll Pin, 12mm x 60mm 5PQ702019 18 4-Bolt Rim 5PQ500222
6 Grease Fitting, M8 x 1 5PQ702015 19 Lugbolt 5PQ500210
7 Spindle Mounting Assembly 5PQ700913 20 Tire, 215/60-8 5PQ500221
8 Spindle Assembly, Left 5PQ700960 21 Tire & Wheel Assembly 5PQ500220
Spindle Assembly, Right 5PQ700961 22 Cotter Pin 5PQ500208
9 Bolt, 1/2 x 1-1/4 5PQ000421 23 Locknut, 1/2” 5PQ000950
10 Wheel Cover Assembly 5PQ701002 24 Lynch Pin 5PQ701048
11 Grease Seal 5PQ500201 25 Machinery Bushing, 1-3/8 5PQ001505
12 Bearing, L44643 5PQ500202 26 Spindle Mounting Bracket 5PQ701200
13 Race, L44610 5PQ500204
10
30
Page 33
See page 32 for
exploded breakdown
of gearbox
1
Gearbox Assembly
25
See page 33 for
exploded breakdown
of gearbox
2
7
4
5
3
6
5
4
8
19
8
4
5
18
5
4
7
Ref# Description Part#
15
9
10
11
12
16
24
13
14
12
22
23
11
12
13
14
12
22
See page 34 for
exploded breakdown
of gearbox
1 Input Gearbox Assembly 5PQ702090
2 Center Hex Shaft, 25MM x 63.313 5PQ701190
17
3 Pivot Rotor Gearbox Assembly, Inner 5PQ702093
4 Retaining Ring, 30MM Ext. 5PQ701138
5a Machinery Bushing 14ga. 5PQ701148
20
21
5b Machinery Bushing 10ga. 5PQ701147
6 Pivot Pin 5PQ701139
7 Grease Fitting 5PQ400117
8 Double U-Joint Assembly 5PQ701107
9 Pivot Casting HT150 5PQ702069
10 Center Wing Hex Shaft, 25MM x 42.500 5PQ701192 Ref# Description Part#
11 Retaining Ring, 68MM Int. 5PQ702003 19 Pivot Rotor Gearbox Assembly, Outer 5PQ702091
12 Retaining Ring, 40MM Ext. 5PQ702007 20 Rubber Block 5PQ702560
13 Ball Bearing, 6008-2RS 5PQ702040 21 Wing Support 5PQ702361
14 Bushing, 25mm Hex Bore, 40mm OD 5PQ702039 22 Gearbox Connector Tube 5PQ701163
15 Outer Hex Shaft, 25MM x 37.000 5PQ701191 23 Cylinder Mount Assembly 5PQ700998
16 Pivot Casting 5PQ702057 24 Stop Bracket 5PQ701108
17 Outer Rotor Gearbox Assembly 5PQ702092 25 Center Connecter Assembly, Left 5PQ701600
18 Pivot Pin 5PQ701188 Center Connecter Assembly, Right 5PQ701601
31
Page 34
Input Gearbox Assembly
11
12
13
14
8
4
2
1
3
5
8
7
6
Ref# Description Part#
1 M8-1.25 x 30 Hex Head Bolt 5PQ002875
2 Lockwasher, M8 5PQ002860
3 Oil Seal, 35 x 72 x 8 5PQ702034
4 Cap, Cantilevered 5PQ702059
5a Shim, Cantilevered Cap 0.1MM 5PQ702033
5b Shim, Cantilevered Cap 0.2MM 5PQ702032
5c Shim, Cantilevered Cap 0.5MM 5PQ702031
6 Retaining Ring, 35MM Ext. 5PQ702005
7a Shim, 0.2MM 5PQ702022
7b Shim, 0.3MM 5PQ702021
8 Bearing, Tapered Cup - 30207 5PQ702043
9 Bearing, Tapered Cone - 30207 5PQ702042
10 Pinion, 20 tooth 1-3/8 - 6A Spline 5PQ702056
11 Seal, 40 x 62 x 8 5PQ702036
12 Ball Bearing, 6208 5PQ702045
13 Housing, HT75B 5PQ702062
14 Breather Plug 5PQ702070
15 Shaft, Hex Bore 5PQ702047
16 Retaining Ring, 45MM Ext. 5PQ702006
17 Gear, 35 Tooth 5PQ702053
18 Rectangular Key, 12 x 8 x 32 5PQ702023
9
9
10
18
15
16
17
12
11
32
Page 35
1
Pivot Gearbox Assembly
2
3
4
5
7
6
8
9
10
14
5
4
11
12
Ref# Description Part#
8 Hex Head Bolt, M10 x 40 5PQ002415
9 Split Lock Washer, M10 5PQ002862
10 Bronze Bushing, 35mm x 30mm 5PQ702041
11 Joint Spacer 5PQ701197
12 Double U-Joint 5PQ701107
13 Locknut, 3/8 5PQ003000
14 Bolt, 3/8 x 2-1/4 Grade 8 5PQ000345
15 Roll Pin, 12mm x 60mm 5PQ702019
16 Rectangular Key, 10 x 8 x 20 5PQ702024
17 Seal, 35 x 72 x 8 5PQ702034
18 M8-1.25 x 30 Socket Head Bolt 5PQ002876
19 Rake Flange 5PQ702002
20 Seal, 120 x 160 x 12 5PQ702035
13
27
26
25
23
24
23
22
21
20
19
18
Ref# Description Part# 21 Retaining Ring, 35mm Ext. 5PQ702005
1 Hex Head Bolt, M10 x 40 5PQ002415 22a Shim, 0.2mm 5PQ702022
2 M10 Nord-Lock Washer 5PQ700944 22b Shim, 0.3mm 5PQ702021
3a Shim, 0.1mm 5PQ702030 23 Ball Bearing, 6207 5PQ702046
3b Shim, 0.2mm 5PQ702029 24 Gear, 35 Tooth 5PQ702055
3c Shim, 0.5mm 5PQ702028 25 Spindle Shaft 5PQ702049
4 Seal, 40 x 62 x 8 5PQ702036 26a Shim, Spindle 0.2mm 5PQ702027
5 Ball Bearing, 6008 5PQ702040 26b Shim, Spindle 0.3mm 5PQ702026
6 Pinion, Inboard - 20 Tooth 5PQ702052 26c Shim, Spindle 0.5mm 5PQ702025
7 Breather Plug 5PQ702070 27 Housing, Hinge HT100 5PQ702061
15
16
17
33
Page 36
Outer Gearbox Assembly
1
2
9
25
Ref# Description Part#
1 Hex Head Bolt, M10 x 40 5PQ002415
2 M10 Nord-Lock Washer 5PQ700944
3 Breather Plug 5PQ702070
4 Hex Head Bolt, M10 x 40 5PQ002415
5 Split Lock Washer, M10 5PQ002862
6 Housing, HT75B Outboard 5PQ702060
7 Cap, Blank 5PQ702058
8 M10-1.50 x 25 Hex Head Bolt 5PQ002405
9a Shim, 0.1mm 5PQ702030
9b Shim, 0.2mm 5PQ702029
9c Shim, 0.5mm 5PQ702028
10 Ball Bearing, 6008 5PQ702040
11 Roll Pin, 12mm x 60mm 5PQ702019
12 Rectangular Key, 10 x 8 x 20 5PQ702024
13 Seal, 35 x 72 x 8 5PQ702034
14 M8-1.25 x 30 Socket Head Bolt 5PQ002876
15 Seal, 120 x 160 x 12 5PQ702035
16 Rake Flange 5PQ702002
17 Retaining Ring, 35mm Ext. 5PQ702005
18a Shim, 0.2mm 5PQ702022
18b Shim, 0.3mm 5PQ702021
19 Ball Bearing, 6207 5PQ702046
20 Gear, 35 Tooth 5PQ702055
21 Spindle Shaft 5PQ702049
22a Shim, Spindle 0.2mm 5PQ702027
22b Shim, Spindle 0.3mm 5PQ702026
22c Shim, Spindle 0.5mm 5PQ702025
23 Plug, Pressed Fit 5PQ702014
24 Pinion, Outboard - 20 Tooth 5PQ702054
25 Seal, 40 x 62 x 8 5PQ702036
10
24
23
15
16
20
21
14
22
19
19
18
17
4
3
5
6
7
8
10
9
11
12
13
34
Page 37
PTO Shaft Assembly -800350
7
5
4
1
SHAFT
CLUTCH
16
15
13
12
34
!
DANGER
!
DANGER
11
24
23
21
36
35
10
9
8
7
4
3
2
17
29
18
30
31
6
5
FRONT 38
22
21
17
19
26
20
REAR 39
32
23
33
14
27
26
25
23
37
!
DANGER
28
1
40
Ref# Description Part# Ref# Description Part#
1 Radial Pin Clutch 5PQ702258 21 Roll Pin, M10 x 75 5PQ702254
2 Retainer Ring 5PQ500048 22 Inner Prole 5PQ702255
3 Flanged Collar 5PQ500047 23 Screw 5PQ500058
4 Lock Collar 5PQ500046 24 CV Cone & Bearing Assembly 5PQ702263
5 Ball 5PQ500044 25 Shied Cone, 3-Rib 5PQ702264
6 Compression Spring 5PQ500045 26 Bearing Ring 5PQ702260
7 Flange Kit 5PQ500050 27 Outer Shield Tube 5PQ702261
8 Retainer Ring 5PQ500043 28 Decal 5PQ500059
9 Thrust Ring 5PQ500042 29 Support Bearing 5PQ702266
10 Seal Ring 5PQ500041 30 Inner Shield Tube 5PQ702262
11 Cam 5PQ500038 31 Safety Chain 5PQ500060
12 Outer Spring 5PQ500039 32 Shield Cone, 5-Rib 5PQ702265
13 Inner Spring 5PQ500040 33 Grease Fitting 5PQ500062
14 Grease Fitting 5PQ500049 34 Prole & Sleeve 5PQ702256
15 Collar Kit 5PQ500064 35 Decal 5PQ500057
16 Yoke 1-3/8” 6-Spline 5PQ702250 36 Inboard Yoke 5PQ702257
17 Cross & Bearing Kit 5PQ702253 37 Cross & Bearing Kit 5PQ702259
18 Couble Yoke 5PQ702251 38 Front Half Assembly 5PQ702267
19 Grease Fitting 5PQ500049 39 Rear Half Assembly 5PQ702268
20 Inboard Yoke 5PQ702252 40 Complete PTO Shaft 5PQ701142
35
Page 38
PTO Shaft Assembly 800350+
7
5
4
1
SHAFT
CLUTCH
16
15
13
12
34
!
!
DANGER
DANGER
11
24
23
21
36
35
7
4
3
2
17
29
18
30
31
6
5
19
26
8
FRONT
22
21
38
20
REAR
32
23
33
10
9
14
27
26
25
23
37
!
DANGER
28
1
40
Ref# Description Part# Ref# Description Part#
1 Radial Pin Clutch 5PQ702290 21 Roll Pin, M10 x 75 5PQ702254
2 Retainer Ring 5PQ500048 22 Inner Prole 5PQ702286
3 Flanged Collar 5PQ500047 23 Screw 5PQ500058
4 Lock Collar 5PQ500046 24 CV Cone & Bearing Assembly 5PQ702291
5 Ball 5PQ500044 25 Shied Cone, 3-Rib 5PQ702292
6 Compression Spring 5PQ500045 26 Bearing Ring 5PQ702260
7 Flange Kit 5PQ500050 27 Outer Shield Tube 5PQ702293
8 Retainer Ring 5PQ500043 28 Decal 5PQ500059
9 Thrust Ring 5PQ500042 29 Support Bearing 5PQ702266
10 Seal Ring 5PQ500041 30 Inner Shield Tube 5PQ702294
11 Cam 5PQ500038 31 Safety Chain 5PQ500060
12 Outer Spring 5PQ500039 32 Shield Cone, 6-Rib 5PQ702295
13 Inner Spring 5PQ500040 33 Grease Fitting 5PQ500062
14 Grease Fitting 5PQ500049 34 Prole & Sleeve 5PQ702287
15 Collar Kit 5PQ702279 35 Decal 5PQ500061
16 Yoke 1-3/8” 6-Spline 5PQ702282 36 Inboard Yoke 5PQ702288
17 Cross & Bearing Kit 5PQ702283 37 Cross & Bearing Kit 5PQ702289
18 Double Yoke 5PQ702284 38 Cross & Bearing Kit 5PQ702298
19 Grease Fitting 5PQ500049 Reinforcing Collar (for item 32) 5PQ702296
20 Inboard Yoke 5PQ702285 40 Complete PTO Shaft 5PQ702097
36
Page 39
Hydraulics S/N - 800099
5
4
2
3
1
11
5
10
12
5
5
6
11
5
5
7
8
8
9
8
10
12
5
7
6
5
4
2
Ref# Description Part#
1 Front Tilt Cylinder 5PQ701070
2 234” Hose Assembly 5PQ702450
3 Straight Fitting, 4MP-4MJ 5PQ290012
4 54” Hose Assembly 5PQ700905
5 Elbow Fitting, 6MB-4MJ 5PQ700907
6 2x28 Cylinder 5PQ701144
7 27” Hose Assembly 5PQ700904
8 Straight Fitting, 6MB-4MJ 5PQ700908
9 Hydraulic Manifold 5PQ700925
10 77.5” Hose Assembly 5PQ702451
11 2x18 Cylinder 5PQ702358
12 60.5” Hose Assembly 5PQ702452
37
Page 40
Hydraulics S/N 800099+
From
Tractor
1
2
3
7
10
16
15
15
13
14
11
12
2
8
3
2
8
9
2
4
2
2
1
2
2
2
2
4
2
4
5
6
2
Ref# Description Part#
1 2x28 Cylinder 5PQ701144
2 Elbow Fitting, 4MJ x 6MB 5PQ700907
3 1/4” Hose x 54” 5PQ700905
4 1/4” Hose x 27” 5PQ700904
5 Elbow Fitting, 4MJ x 4MP 5PQ702459
6 Tilt Cylinder 5PQ701070
7 Elbow Fitting, 6MJ x 6MB 5PQ507287
8 Straight Fitting, 4MJ x 6MB 5PQ700908
9 Straight Fitting, 4MJ x 4MB 5PQ290195
10 Manifold 5PQ702515
11 1/4” Hose x 60.5” 5PQ702452
12 1/4” Hose x 77.5” 5PQ702451
13 3/8” Hose x 234” 5PQ702514
14 1/4” Hose x 234” 5PQ702450
15 2x18 Cylinder 5PQ702358
16 Long Elbow Fitting, 4MJ x 6MB 5PQ700902
38
Page 41
Decals
Optimum tedding speed is 400-450 PTO RPM.
IMPORTANT
1
2
9
10
11
3
4
5
12
13
14
15
6
16
7
8
Ref# Description Part# Ref# Description Part#
1 Frontier Decal 5PQ903110 11 Warning Decal 5PQ903134
2 TD2427 Decal 5PQ903133 12 Warning Decal 5PQ903136
3 Caution Decal 5PQ903103 13 Warning Decal 5PQ903114
4 Warning Decal 5PQ903190 14 Caution Decal 5PQ903107
5 Danger Decal 5PQ903102 15 Important, Tedder Speed 5PQ903117
6 Warning Decal 5PQ903123 16 Red Reective Strip 5PQ903112
7 Warning Decal 5PQ903106 17 Amber Reective Strip 5PQ903121
8 Warning Decal 5PQ903124 Complete Decal Kit, TD2427 5PQ903131
9 Important Decal 5PQ903126 French Conversion Kit (OM/Decals) 5PQ903183
10 Warning Decal 5PQ903137
17
39
Page 42
40
Page 43
Page 44
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