Frontier ST1332 User Manual

ST1332
Snow Thrower
OPERATOR’S
MANUAL
MTF-0410122L
INTRODUCTION
Congratulations on your purchase of a Frontier Snowthrower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. However, like all mechanical products, your machine will occasionally re­quire adjustment and maintenance. This handbook should be read before operating or performing and adjustments on your machine.
The instructions in this Owner’s Manual are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.
Know your product:: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an acci­dent, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the as- sembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.
The warranty, found in this manual, details the coverage and limitations of this product. Registration of the warranty is necessary and must be preformed by the dealer within sixty (60) days from the date of retail sale or delivery. The Warranty Registration Form is located on the Frontier website.
RESPONSIBILITY OF THE OWNER
The responsibility of the owners to follow the instructions below.
1. Carefully read and follow the rules for safe operation.
2. Follow all the assembly instructions.
3. Inspect the unit.
4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.
6. Correctly adjust the unit.
7. Service the unit only with authorized or approved replacement parts.
8. Complete all maintenance on the unit.
PRODUCT INFORMATION
The owner must be certain that all the product information is included with this unit.
This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS
and the WARRANTIES. This information must be included to make
sure state laws and other laws are followed.
Read And Keep This Book For
Future Reference. This Book Contains Important Information On:
SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.
2
RULES FOR SAFE OPERATION
IMPORTANT
WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snowthrower.
Safe Operation Practices for Snowthrowers
As Recommended By: American National Standards Institute.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro­ductive harm.
Battery posts, terminals and related accesso­ries contain lead and lead compounds, chemi­cals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
IMPORTANT: Safety standards require operator presence
controls to minimize the risk of injury. Your snowthrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any cir­cumstances.
Training
1. Read the operating and service instruction manual care­fully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, particu­larly small children and pets.
4. Exercise caution to avoid slipping or falling especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable.
a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel to a running en-
gine (motor) or hot engine (motor).
c. Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors. d. Replace fuel cap securely and wipe up spilled fuel. e. Never store fuel or snowthrower with fuel in the tank
inside of a building where fumes may reach an open
flame or spark. f. Check fuel supply before each use, allowing space for
expansion as the heat of the engine (motor) and/or sun
can cause fuel to expand.
5. For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with a receptacle that has been installed in accordance with local inspection authorities.
6. Adjust the snowthrower height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the en­gine (motor) is running (except when specifically recom­mended by manufacturer).
8. Let engine (motor) and snowthrower adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during oper­ation or while performing an adjustment or repair to pro­tect eyes from foreign objects that may be thrown from the snowthrower.
Operation
1. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
2. Do not use this machine if you are mentally or physically unable to operate this machine safely.
3. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden haz­ards or traffic.
5. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
6. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
3
RULES FOR SAFE OPERATION
7. Stop the engine (motor) whenever you leave the operat­ing position, before unclogging the auger/impeller hous­ing or discharge chute and when making any repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
9. Take all possible precautions when leaving the snow­thrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key.
10.Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CAR­BON MONOXIDE, an ODORLESS and DEADLY GAS).
11. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
12.Never operate the snowthrower without proper guards, plates or other safety protective devices in place.
13.Never operate the snowthrower near enclosures, auto­mobiles, window wells, drop- offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
Maintenance And Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the snowthrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.
3. Always refer to operator’s guide instructions for import­ant details if the snowthrower is to be stored for an ex­tended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the snowthrower a few minutes after throwing snow to prevent freeze- up of the auger/impeller.
WARNING: Avoid injury from rotating auger- keep hands, feet, and clothing away.
14.Do not overload the machine capacity by attempting to clear snow at too fast a rate.
15.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when back­ing up.
16.Never direct discharge at bystanders or allow anyone in front of the unit.
17.Disengage power to the collector/impeller when snow­thrower is transported or not in use.
18.Use only attachments and accessories approved by the manufacturer of the snowthrower (such as tire chains, electric start kits, ect.).
19.Never operate the snowthrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk;never run.
20.Do not over- reach. Keep proper footing and balance at all times.
21.Exercise caution if operating on steep sloping surfaces.
22.This snowthrower is for use on sidewalks, driveways and other ground level surfaces.
23.Do not use the snowthrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.
WARNING: Do not use hands to unclog discharge chute.
Stop engine/motor
before removing debris.
Do not walk in front
of running machine.
Do not discharge at
bystanders.
Keep people and pets
a safe distance from the machine.
Before leaving machine,
shut off engine/ motor and remove key.
4
TABLE OF CONTENTS
SAFETY DECALS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OWNER’S INFORMATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS REQUIRED FOR ASSEMBLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS OF SHIPPING CARTON 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS BAGS CONTENTS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPPER HANDLE ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE CABLES 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE LENGTH OF THE CABLES 10. . . . . . . . . . . . . . . . . . .
REMOTE CHUTE CONTROL KNOB 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPEED SELECT KNOB 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE SPEED CONTROL ROD 11. . . . . . . . . . . . . . . . .
SNOW CHUTE ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE AND SNOWTHROWER OPERATING CONTROLS 13. . . . . . . .
SNOWTHROWER OPERATION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE WHEEL LOCKOUT 15. . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE DRIFT CUTTERS 15. . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE HEATED GRIPS 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEFORE STARTING ENGINE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO START ENGINE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING TIPS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE RECOMMENDATIONS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SNOWTHROWER 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUBRICATION 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER HOUSING HEIGHT ADJUSTMENT 22. . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE SNOW HOOD 23. . . . . . . . . . . . . . . . . . . . . . . . .
TRACTION DRIVE BELT 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER DRIVE BELT 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE AUGER DRIVE BELT 26. . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE TRACTION DRIVE BELT 27. . . . . . . . . . . . . . . .
AUGER BELT GUIDE ADJUSTMENT 28. . . . . . . . . . . . . . . . . . . . . . . . . . .
TRACTION DRIVE BELT GUIDE ADJUSTMENT 28. . . . . . . . . . . . . . . . . .
HOW TO CHECK AND ADJUST THE CABLES 29. . . . . . . . . . . . . . . . . .
AUGER DRIVE CABLE ADJUSTMENT 29. . . . . . . . . . . . . . . . . . . . . . . . . .
AUGER SHEAR BOLT REPLACEMENT 30. . . . . . . . . . . . . . . . . . . . . . . . .
SPARK PLUG 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STORAGE 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING CHART 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACEMENT PARTS 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS SCHEMATICS 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
SAFETY DECALS
WARNING: If safety decals are dam­aged or missing, replace immediately.
Look for this symbol to indicate important safe­ty precautions. This symbol indicates: “Atten­tion! Become Alert! Your Safety Is At Risk.”
Before operation of your snowthrower, read the safety de­cals as shown on your snowthrower. The cautions and warnings are for your safety. To avoid a personal injury or damage to your snowthrower, understand and follow all safety decals. If you have any questions regarding the meaning or how to comply with the instructions, do not op­erate until you understand the purpose for the warning or danger given in the safety decal. If you do not understand
the meaning, then thoroughly read all safety and operation instructions in this Owner’s Manual or contact your local dealer.
If any safety decals become worn or damaged and cannot be read, order replacement decals from your local dealer.
Identifying Your Snowthrower
The snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding numbers are required to insure that the proper replace­ment parts are obtained when required. If you have any questions concerning parts, service, or technical data, con­tact the dealer where the unit was purchased. For complete warranty information refer to the warranty in the Owner’s Information section of this manual.
Figure 1
6
OWNER’S INFORMATION
THREE YEAR LIMITED WARRANTY
Murray warrants to the original purchaser of this Frontier Branded Snowthrower that this unit shall be free from defects in material and workmanship under normal use and service for a period of Three (3) Year from the date of purchase; however, this warranty does not cover accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.
This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused. If used for commercial and/or professional (non-homeowner) uses, the duration of this warranty is ninety (90) days after the date of purchase. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Operator’s Manual.
The engine on this Frontier Branded Snowthrower is warranted to the original purchaser for a Three (3) Year Limited Warranty by the equipment manufacturer. See your engine manual for information regarding the warranty policy and items covered under warranty. See your authorized John Deere/Frontier Dealer for service or replacement parts.
To make a claim under this Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized John Deere/Frontier Dealer near you. To locate the nearest Authorized John Deere/Frontier Dealer, check the Yellow Page listings in your local telephone directory. If you return the entire unit, John Deere/Frontier will repair all warranty items. If authorize to return the defective part only, John Deere/Frontier will either replace or repair the part. This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower gives you specific legal rights, and you may also have other rights which vary from state to
state.
This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied
warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, contact you local John Deere/Frontier Dealer.
MB
FOR YOUR RECORDS
DATE PURCHASED:
MODEL NO:
SERIAL NO:
STORE WHERE PURCHASED:
ADDRESS:
CITY: STATE:
TELEPHONE :
Record this information about your unit so that you will be able to provide it in case of loss or theft.
7
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife 2 - 1/2” wrenches (or adjustable wrenches) 2 - 9/16” wrenches (or adjustable wrenches) 2 - 3/4” wrenches (or adjustable wrenches) 1 - 3/8” wrenches (or adjustable wrenches) 1 - Pair pliers or screw driver (to spread cotter pin)
HOW TO MEASURE SCREW SIZE
LENGTH
DIAMETER
PARTS BAGS CONTENTS:
*2- Shear Bolt
CONTENTS OF SHIPPING CARTON
1- Snowthrower
1- Container of Fuel Stabilizer (Located in Parts Bag)
1- Parts Bag
WARNING: Always wear safety glasses or eye shields while assembling snowthrower.
*2- Nut
1 - Washer
1 - Nut
1 - Shift Lever Knob
(not actual size)
1 - Ignition Keys
1 - Remote Chute
Knob (not actual size)
8
ASSEMBLY
Figure 2 shows the snowthrower in the shipping position.
Figure 3 shows the snowthrower completely assembled.
Reference to right and left hand side of the snowthrower is from the operator’s position at the handle.
UNPACKING
1. Locate the two tear tabs at the bottom of the carton.
2. Pull the tear tape no more than twelve inches (30.48cm.)
at a time. Re-grasp tape next to the carton and pull again. Repeat until all the tape is torn off.
3. After the tape has been completely removed from the
carton, remove the carton from the base. Cut all four cor­ners and fold the sides toward the center for easy dispos­al.
4. Remove the plastic bag that covers the unit.
5. Locate and remove the parts bag.
NOTE: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer is added to the fuel each time that gasoline is added to the fuel tank.
6. For shipping purposes, the height adjust skids are at-
tached to the pallet. Remove the screw that secures each height adjust skid to the pallet. (See Figure 2).
Auger Drive Lever
Screw
Speed Shifter Lever
Height Adjust
Skid
Figure 2
Remote Chute Control
Traction Drive Lever
Snow Chute Deflector
Auger Housing
Figure 3
7. Roll the snowthrower off the carton by pulling on the low-
er handle.
CAUTION: DO NOT back over cables.
8. Remove the packing material from the handle assembly.
9. Cut ties securing the clutch control cables to the lower
handle.
NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 4.
”Z” Fitting
Drive Lever
Cable
9
Figure 4
ASSEMBLY
UPPER HANDLE ASSEMBLY
1. Cut tie holding shift rod to lower handle and move shifter
to the neutral position.
Upper Handle
Lower Handle
2. The fasteners that secure the upper handle to the lower
handle are mounted in the handles. Loosen, but do not remove these fasteners (see See Figure 5).
3. The remaining fasteners are mounted in either the upper
handle or the lower handle. To allow the handle to be raised to the operating position, remove these fasteners.
4. Raise upper handle to the operating position. The upper
handle must be to the outside of the lower handle.
NOTE: Make sure the cables are not caught between the upper and lower handles.
NOTE: If the cables have become disconnected from the drive levers, reinstall the cables as shown in Figure 6.
5. Install the fasteners that were removed in step 3. DO
NOT tighten until all bolts are in place.
6. Tighten all handle bolts.
“Z” Fitting
Lockwasher
Nut
Control Cable
Bolt
Flatwasher
Figure 5
Lever
Figure 6
CHECK THE CABLES
If control cables have become unattached from motor mount frame, reconnect cables as shown in Figure 7.
Traction Drive Cable
Auger Drive Cable
Figure 7
HOW TO SET THE LENGTH OF THE CABLES
The cables were adjusted at the factory and no adjustments should be necessary. However, after the handles are put in the operating position, the cables can be too tight or too loose. If an adjustment is necessary, see “How To Check And Adjust The Cables” in the Maintenance section.
10
REMOTE CHUTE CONTROL KNOB
ASSEMBLY
1. Assemble the remote chute knob onto the lever until
snug against the nut (see Figure 8).
2. Make sure lip on the remote chute knob is pointed to-
ward the engine.
3. Tighten the nut against the bottom of the remote chute
knob.
SPEED SELECT KNOB
1. Thread the knob onto the lever as far as possible. Make
sure that the knob points forward (See Figure 8).
2. Tighten the jam nut against the knob securely.
HOW TO INSTALL THE SPEED CONTROL ROD
1. Put the speed select lever to the NEUTRAL position.
See Figure 9.
LIp
Nut 3/8”
Speed Select Lever
Remote Chute
Control Knob
Lever
Figure 8
2. Attach the ball joint, located on the bottom end of the
speed control rod, to the shift yoke assembly. See Figure 10. The fasteners (washer and nut) are in the parts bag.
3. The length of the ball joint and speed control rod have
been pre-adjusted at the factory. If an adjustment is re­quired, loosen the nut. Remove the fasteners to discon­nect the ball joint from the shift yoke assembly. To lengthen or shorten the speed control rod, turn the adapter to obtain the correct length.
4. Make sure the speed select lever functions correctly.
Move the speed select lever through all speeds.
Shift Yoke Assembly
Nut
Fasteners
Ball Joint
Speed Control
Rod
Adapter
Figure 9
Figure 10
11
SNOW CHUTE ASSEMBLY
1. Remove back carriage bolt (See Figure 11).
ASSEMBLY
2. Tilt chute back into operating position.
3. Replace carriage bolt from inside of chute.
4. Replace flatwasher and nylon locknut on outside of
flange.
5. Tighten carriage bolt securely.
NOTE: check all carriage bolts in flange for tightness. DO NOT overtighten.
Operating Position
Carriage Bolt
Flange
Chute Deflector
Locknut
Flatwasher
Figure 11
CHECK THE TIRES
The tires were over inflated for shipment. Check the tire pressure in the tires. See the sidewall of the tire for the proper inflation.
NOTE: This snowthrower was shipped WITH OIL in the engine. See “Before Starting Engine” instructions in the Operation section of this manual before starting engine.
IMPORTANT! BEFORE YOU START OPERATING
r Check the fasteners. Make sure all fasteners are
tight.
r On electric start models, the unit was shipped with
the starter cord plugged into the engine. Before operating, unplug the starter cord from the engine.
12
OPERATION
Get to know your snowthrower and its controls. Be sure you (or any other operator) have read and understood the Operation Precautions listed on page 2 of this manual.
Primer Button
Ignition Key
Choke Control
Gas Fill
Auger Drive
Clutch Lever
Throttle Control
Lever
Start Button
Starter Handle
Speed Shift Lever
Heated Grips
Electric
Swtich
Height Adjust Skid
Toolbox
Electric Chute
Switch
Remote Chute Control
Traction Drive
Clutch Lever
Housing
Shear Pin
Scraper Bar
Auger
Snow Chute
Deflector
Drift
Cutter
Figure 12
ENGINE AND SNOWTHROWER OPERATING CONTROLS
The engine operating controls and their functions are as follows:
ENGINE CONTROLS
Throttle Control Lever - Controls the engine speed.
Choke Control- Use to start a cold engine.
Electric Start Button- Used to start the engine using the
120 volt electric starter.
Prime Button - Used to inject fuel directly into carburetor manifold to insure fast starts in cool weather.
Ignition Key - Must be inserted to start engine. Pull out to stop. Do not turn ignition key.
Starter Handle - Starts the engine manually.
SNOWTHROWER CONTROLS
Speed Shifter Lever - Selects the forward and reverse
speed.
Auger Drive Clutch Lever - Used to engage and disengage the auger and impeller. To engage push down, to disengage release.
Traction Drive Clutch Lever - Used to propel snowthrower forward or reverse. Push down to engage, release to disengage.
Snow Chute Deflector - Changes the direction the snow is blown.
Remote Chute Control - Push remote lever forward to discharge snow down. Pull remote lever back to discharge snow high and far.
Electric Chute Switch - Changes the direction of snow throwing through the discharge chute.
Discharge Chute - Changes the height and direction the snow is thrown.
Heated Grips Switch - Turns on the heated grips. Height Adjust Skid- Used to adjust ground clearance of
auger housing (see To Adjust Skid Height in the Adjustment/Repair section of this manual).
Toolbox - Spare shear pins and spacers are located in toolbox.
Shear Pin - Shear pins are designed to break (to protect the machine) if an object becomes lodged in the auger housing.
Drift Cutters - Cuts a path through snow higher than the auger housing.
13
OPERATION
The operation of any snowthrower can result in foreign objects being thrown into the eyes,which can result in severe eye damage. Always wear safety glasses or eye shields before beginning snowthrower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.
SNOWTHROWER OPERATION
The most effective use of the snowthrower will be established by experience, taking into consideration the terrain, wind conditions and building location which will determine the direction of the discharge chute.
NOTE: Do not blow snow towards a building as hidden objects could be blown with sufficient force to cause damage.
TO STOP YOUR SNOWTHROWER
1. To stop throwing snow, release the auger drive lever.
See Figure 13.
2. To stop the wheels, release the traction drive lever.
3. To stop the engine, push the throttle control lever to off
and pull out the ignition key.
TO CONTROL SNOW DISCHARGE
1. Move the electric chute switch to set the direction (left
to right) of the snow throwing.
2. Push the remote chute lever forward to discharge the
snow down. Pull the remote chute lever back to dis­charge the snow high and far.
IMPORTANT: Be sure front of unit is clear of bystanders or obstacles before operating.
WARNING: Read Owner’s Manual before oper­ating machine. This machine can be dangerous
if used carelessly. Never operate the snowthrower without all guards, covers, and shields in place. Never direct discharge towards windows or allow by­standers near machine while engine is running. Stop the engine whenever leaving the operating posi­tion. Disconnect spark plug before unclogging the impeller housing or the discharge chute and before making re­pairs or adjustments. When leaving the machine, remove the ignition key. To reduce the risk of fire, keep the machine clean and free from spilled gas, oil and debris.
Shift Lever
Auger Drive Lever
Remote Chute Lever
Traction Drive Lever
HOW TO MOVE FORWARD AND BACKWARD
1. To move the snow thrower forward, engage the traction drive lever (left hand). As the snow thrower starts to
move forward, push the shift lever to the desired speed. Maintain a firm hold on the handles and guide the snow thrower along the clearing path. Do not attempt to push the snow thrower.
2. To move the snow thrower backward, pull the shift lever to the reverse position.
TO THROW SNOW
1. Push down the auger driver lever (right hand). See Figure 13.
2. Release to stop throwing snow.
NOTE: When clearing wet, heavy snow, it is recommended that the ground speed of the unit be reduced, maintain full throttle and do not attempt to clear the full width of the unit.
For additional operating instructions see “Operating Tips” in this section of the manual.
Electric Chute
Heated Grip Switch
Switch
WARNING: Never run engine indoors or in an enclosed, poor ventilated area. Engine exhaust
contains CARBON MONOXIDE, an OR­DERLESS and DEADLY GAS. Keep hands, feet, hair and loose clothing away from any moving parts on engine and snowthrower. Temperature of muffler and nearby areas can exceed 150_ F (66_ C). Avoid these areas. DO NOT allow children or young teenagers to operate or be near snowthrower while it is operating.
14
Figure 13
OPERATION
HOW TO USE THE WHEEL LOCKOUT
Each wheel is secured to the axle with a lockout pin. See Figure 14. The unit was shipped with the lockout pin in the locked position. For ease of maneuverability, disconnect the lockout pin as follows.
1. Pull the knob out to disengage the lockout pin.
2. To lock in the disengaged position, turn the knob 1/4 turn (90 degrees).
NOTE: Check tire pressure. See side of tire for maximum inflation. Do not exceed listed maximum pressure.
Knob
Wheel Lockout
Figure 14
HOW TO SET THE DRIFT CUTTERS
(OPTIONAL ACCESSORY ON SOME MODELS)
Drift cutters are used to cut a path through snow deeper than the auger housing.
1. Loosen the wingnuts that secure the drift cutters to the auger housing (see Figure 15).
2. Raise the drift cutters to the desired height.
3. Tighten the wingnuts.
HOW TO USE THE HEATED GRIPS
Heated grips are designed for use when the temperature is below 32 degrees. Do not turn on electric grips if temperature is above 32 de-
grees.
When the temperature falls below 32 degrees, use the heated grips to keep your hands warm. Move the heated grip switch to the ON position (see Figure 13). It will take a couple of minutes for the grips to become warm. Because heated grips can become very warm, we recommend that you wear gloves. If you notice that the grips are too warm, turn off heated grips.
Drift Cutter
Wingnut
Figure 15
HOW TO REMOVE SNOW FROM AUGER
WARNING: Do not attempt to remove snow or debris that may become lodged in auger with­out taking the following precautions:
A cleaning stick is attached to the top of the auger housing. Use the cleaning stick to remove snow from the auger housing.
Release auger drive lever. Move throttle lever to stop position. Remove (do not turn) ignition key. Disconnect spark plug wire. Do not place your hands in the auger or discharge
chute. Use the cleaning stick to remove snow.
15
OPERATION
BEFORE STARTING ENGINE
Check the oil
NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.
1. Make sure the unit is level.
2. Remove the oil fill cap/dipstick. Check the oil.
NOTE: Do not check the level of the oil while the engine runs.
3. If necessary, add oil until the oil reaches the FULL mark on the oil fill/cap dipstick (see Figure 16). Do not add too much oil.
NOTE: For extreme cold operating conditions of 0F (-18 C) and below, use a synthetic 0W30 motor oil for easier starting.
NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas where the temperature is 20 F. (-7 C) to 0F (-18 C).
NOTE: SEE CHART FOR OIL RECOMMENDATION
TYPE OF OILTEMPERATURE
0F (-18 C) and above
S.A.E. 5W30
2. Check to make sure that spark plug is tightened securely into engine and spark plug wire is attached to spark plug. If torque wrench is available, torque plug to 18-23 ft-lbs.
WARNING: Gasoline is flammable. Always use caution when handling or storing gasoline. Do
not add gasoline to the fuel tank while snow­thrower is running, hot, or when snowthrower is in an enclosed area. Keep away from open flame, electrical sparks and DO NOT SMOKE while filling the fuel tank. Never fill the fuel tank completely; but fill the fuel tank to within 1/4-1/2 inch (6.5-12.5 mm) from the top to pro­vide space for the expansion of the fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spil­ling. Make sure to wipe up any spilled fuel before start­ing the engine. Store gasoline in a clean, approved container, and keep the cap in place on the container. Keep gasoline in a cool well ventilated place; never in the house. Never buy more than a 30 day supply of gasoline to assure volatility. Gasoline Is intended to be used as a fuel for internal combustion engines; therefore, do not use gasoline for any other purpose. Since many children like the smell of gasoline, keep it out of their reach be­cause the fumes are dangerous to inhale, as well as be­ing explosive.
0F (-18 C) and below
SAE VISCOSITY GRADES
synthetic 0W30
F - 20 0 20 32 40
C -30 -20 -10 0 10
synthetic 0W30
5W30
FILL GAS
1. Fill the fuel tank with fresh, clean, unleaded regular, un­leaded premium, or reformulated automotive gasoline a­long with a fuel stabilizer (follow instructions on fuel stabilizer package). DO NOT use leaded gasoline. We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank.
NOTE: Winter grade gasoline has higher volatility to improve starting. Be certain container is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.
CAUTION: DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to the engine or significantly reduce the performance.
Oil Fill Cap/Dipstick
Fuel Tank
FULL
Figure 16
BEFORE STOPPING THE ENGINE
Run the engine for a few minutes to help dry off any moisture on the engine.
To help avoid possible freeze-up of the starter, proceed as follows:
Recoil Starter
With the engine running, pull the starter rope with a rapid continuous full arm stroke three or four times.
NOTE: The unusual sound made by pulling the starter rope will not harm the engine or the starter.
Electric Starter
1. Connect the power cord to the switchbox and then to a wall outlet.
16
OPERATION
2. With the engine running, push the starter button and spin the starter for several seconds.
NOTE: The unusual sound made by spinning the starter will not harm the engine or the starter.
3. Disconnect the power cord from the receptacle first and then from the switchbox.
TO START ENGINE
Be sure that engine has sufficient oil.
The snowthrower engine is equipped with a recoil starter and also an electric starter..
WARNING: The electric starter is equipped with a three-wire power cord and plug designed to
operate on 120 volt AC house hold current. The power cord must be properly grounded at all times to avoid the possibility of electric shock which can cause injury to the operator. Follow all instructions carefully as set forth below: Make sure your house has a three-wire grounded sys­tem. If you are not sure, ask a licensed electrician. If your house does not have a three-wire grounded sys­tem, do not use this electric starter under any condi­tion. If your house has a three-wire grounded system but a three hole receptacle is not available to connect the electric starter, have a three-hole receptacle installed by a licensed electrician.
5. Push the primer button as follows:
Above 50° F (10° C), DO NOT PRIME. From 50° F (10° C) to 15°F (-10° C), PUSH TWO TIMES. Below 15° F (-10° C), PUSH FOUR TIMES.
NOTE: Cover the vent hole when as you push the primer. Remove your finger from the primer vent hole between pushes.
Choke Knob
Ignition Key
Primer Button
Figure 17
6. (RECOIL START) Pull starter handle (Figure 18) rapidly, and allow to rewind slowly while maintaining firm grip on handle.
Recoil Starter Handle
WARNING: To connect a 120 volt power cord, always connect the power cord first to the switch box located on the engine and then plug
the other end into a three-hole grounded receptacle.
WARNING: To disconnect the power cord, al­ways unplug the end connected to the three­hole grounded receptacle first.
COLD ENGINE START
(Engine has not been run recently.)
1. Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.
2. IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to “FAST” position. IN TEMPERATURES BELOW 0°F (-18°C) Move throttle control to “1/2 THROTTLE” position. Be­fore engaging auger drive clutch lever allow engine to idle for five minutes to allow engine oil to warm . Failure to allow engine oil to warm can cause damage to engine.
3. Insert key into ignition slot. Make sure it snaps into place (Figure 17). Do not turn key.
4. Rotate choke knob to the CHOKE position.
Figure 18
7. (ELECTRIC START) Connect the power cord to the en- gine and depress the starter button.
Recoil Starter Handle
Figure 19
8. As engine warms up move choke lever to “1/2 choke” position. When engine does not run smoothly, move choke lever to the off position.
NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F (-18 C).
9. Run engine at or near top speed.
17
OPERATION
10. To stop engine, move throttle control lever to STOP posi­tion. Remove key. Do not turn key.
WARM ENGINE START (RECOIL STARTER)
If restarting a warm engine after a short shutdown, leave choke at “OFF” and do not push the primer button. If the engine fails to start, follow the Cold Start instructions.
FROZEN STARTER
If the starter is frozen and will not turn engine:
1. Pull as much rope out of the starter as possible.
2. Release the starter handle and let it snap back against the starter. Repeat until the engine starts.
To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job.
Recoil Starter:
1. With engine running, pull starter rope hard with a continu­ous full arm stroke three or four times.
NOTE: The unusual sound made by pulling the starter rope will not harm the engine or the starter.
Electric Starter:
1. Connect the “POWER CORD” to the “SWITCH BOX” and then to a 120 volt AC receptacle.
2. With engine running, push the “STARTER BUTTON” and spin the starter for several seconds.
NOTE: The unusual sound made by spinning the starter will not harm the engine or the starter.
3. Disconnect the “POWER CORD” from the receptacle first and then from the “SWITCH BOX”.
With engine not running, wipe all snow and moisture from carburetor cover in area of control levers. Also move control levers backward and forward several times.
IMPORTANT: After each use of the snowthrower, stop the engine, remove the ignition key, remove all accumulated snow from the snowthrower and wipe clean. Store the snowthrower in a protected area.
NOTE: Never cover snowthrower while engine and exhaust area are still warm.
If after following the preceding instructions, your engine fails to start, have the engine checked by a John Deere/Frontier dealer.
NOTE: Do not lose the ignition key. Key the ignition key is a safe place. The engine will not start without the ignition key.
OPERATING TIPS
1. For optimum snowthrower efficiency, adjust ground speed, not the throttle. REMEMBER - if the wheels slip, forward speed will be reduced. The engine is designed to deliver optimum performance at full throttle and must be run at this power setting at all times.
2. Most efficient snowblowing is accomplished when snow is removed immediately after it falls.
3. For complete snow removal, slightly overlap each swath previously taken.
4. Snow should be discharged downwind whenever pos­sible.
5. For normal usage, set the skids one-eighth inch (3 mm) below the scraper bar. For extremely hard-packed snow surfaces, the skids may be adjusted upward to insure cleaning efficiency.
6. On gravel or crushed rock surfaces, the skids should be set at 1-1/4 inch (32 mm) below the scraper bar (see To Adjust Skid Height, in the MAINTENANCE section in this manual). Rocks and gravel must not be picked up and thrown by the machine.
7. After the snowblowing job has been completed, allow the engine to idle for a few minutes, to melt snow and ice ac­cumulated on the engine.
8. Remove ice and snow accumulation from the entire snowthrower to prevent obstructions and possible dam­age when snowthrower is subsequently operated.
9. Before starting snowthrower, always inspect augers and impeller for ice accumulation and/or debris, which could result in snowthrower damage.
10. Check oil level before every start. fill to “SAFE” indication prior to operating snowthrower.
18
SERVICE RECOMMENDATIONS
N
W
G
SERVICE RECOMMENDATIONS
PROCEDURE
S
Tighten all screws and nuts
O
Auger Drive Belt *
W
T
Adjust Traction Drive Belt
H R
Lubricate Auger Shaft
O
W
Lubricate Chute Rotation
E
Gear
R
E
Oil, Check
N G
I
N
Oil, Change
E
FIRST
2
HOUR
BEFORE
EACH
USE
OFTEN
EVERY
5
HOURS
EVERY
10
HOURS
EVERY
25
HOURS
BEGINNING
EACH
SEASON
BEFORE
STORAGE
* Adjust after 2 to 4 hours of use.
Adjust after First 10 hours and then Every 25 hours of use.
The warranty on this snowthrower does not cover items that have been subjected to operator abuse or negligence. To re­ceive full value from the warranty, operator must maintain snowthrower as instructed in this manual. The following Ser- vice Recommendations is supplied to assist operator to properly maintain snowthrower. This is a check list only. Ad­justment referred to will be found in Adjustments/Repairs section of this manual.
AFTER EACH USE
1. Check for any loose or damaged parts.
2. Tighten any loose fasteners.
3. Check and maintain the auger.
4. After each use, remove all snow and slush off the snow­thrower to prevent freezing of auger or controls.
5. Check controls to make sure they are functioning proper­ly.
6. If any parts are worn or damaged, replace immediately.
19
MAINTENANCE
Some adjustments will need to be made periodically to properly maintain your snowthrower.
All adjustments in the MAINTENANCE section of this manual should be checked at least once each season.
SNOWTHROWER
The following adjustment should be performed more than once each season.
Auger and Traction Drive Belts should be adjusted after the first 2 to 4 hours of use, again about mid-season and twice each season thereafter (See To Adjust Belts paragraph in the MAINTENANCE section).
AS REQUIRED
Auger Gear Box
The auger gear box is lubricated at the factory and should not require additional lubrication. If for some reason the lubricant should leak out, or if the auger gear box has been serviced, add Lubriplate GR132 Grease or “Deere Multi-Purpose Lithium Grease”. Maximum 3-1/4 ounces, (92 grams) should be used.
Remove filler plug D (Figure 20 and Figure 21), once a year. If grease is visible, do not add. If grease is not visible, use a piece of fine wire, like a dipstick to check if there is grease in the gear box. Mobilux EP1 and Shell Aldania EP1 are suitable equivalents.
Figure 20D
Filler
Plug
Figure 21
LUBRICATION
Bearings and bushings
All bearings and bushings are lifetime lubricated and require no maintenance.
LUBRICATION - EVERY 10 HOURS
1. Auger Shaft - Using a hand grease gun, lubricate the auger shaft zerk fittings (A) every ten (10) operating hours. Each time a shear bolt is replaced, the auger shaft MUST be greased (Figure 20). (See To Replace Auger Shear Bolt in the MAINTENANCE section).
2. For storage or when replacing shear bolts, remove shear bolts and lubricate auger shaft zerks. Rotate augers sev­eral times on the shaft and reinstall the shear bolts.
LUBRICATION - EVERY 25 HOURS
Chute Rotation Gear
Lubricate the chute rotation gear with automotive type oil. (see Figure 22).
Chute Rotation Gear
Figure 22
20
MAINTENANCE
ENGINE
Check Crankcase Oil Level before starting engine and after
each 5 hours of continuous use (see Figure 23). Add proper motor oil as required.
NOTE: Overfilling the engine can affect performance. Tighten the oil fill cap securely to prevent leakage.
Change Oil every 25 hours of operation or at least once a
year, even if the snowthrower is not used for twenty-five hours. Use a clean, high quality detergent oil. Fill the crank case to FULL line on dipstick (see Figure 23). Be sure original container is marked: A.P.I. service “SF” or higher. Do not use SAE10W40 oil (as it may not provide proper lubrication). See Chart for oil recommendations.
To Drain Oil - Position snowthrower so that the oil drain plug is lowest point on engine. Remove oil drain plug and oil fill cap and drain oil into a suitable container (Figure 24).
NOTE: Oil will drain more freely when warm.
Replace oil drain plug and tighten securely. Refill crank case with proper motor oil or as indicated in the preceding paragraphs of this section.
Oil Fill Cap/Dipstick
FULL
Figure 23
TYPE OF OILTEMPERATURE
0F (-18 C) and above
0F (-18 C) and below
S.A.E. 5W30
synthetic 0W30
SAE VISCOSITY GRADES
5W30
synthetic 0W30
F - 20 0 20 32 40
C -30 -20 -10 0 10
Oil Drain Plug
Figure 24
21
MAINTENANCE
WARNING: Always turn unit off, remove igni­tion key and disconnect the spark plug wire be­fore making any repairs or adjustments.
AUGER HOUSING HEIGHT ADJUSTMENT
TO ADJUST SCRAPER BAR
After considerable use, the metal scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow one-eighth of an inch (3 mm) between the scraper bar and the sidewalk or area to be cleaned.
To adjust the scraper bar, proceed as follows:
1. Position the snowthrower on a level surface.
2. Loosen the carriage bolts and nuts securing the scraper bar to the auger housing.
3. Adjust the scraper bar to the proper position. Tighten the carriage bolts and nuts, insuring that the scraper bar is parallel with the working surface.
4. For extended operation, the scraper bar may be re­versed. If the scraper bar must be replaced because of wear, remove the carriage bolts and nuts and install a new scraper bar.
TO ADJUST SKID HEIGHT
This snowthrower is equipped with two height adjust skids, secured to the outside of the auger housing. These elevate the front of the snowthrower.
When removing snow from a hard surface area such as a paved driveway or walk, adjust the skids up to bring the front of the snowthrower down.
When removing snow from rock or uneven construction, raise the front of the snowthrower by moving the skids down. This will help to prevent rocks and other debris from being picked up and thrown by the augers.
To adjust skids, proceed as follows:
1. Place a block (equal to height from ground desired) un­der scraper bar near but not under skid.
2. Loosen skid mounting nuts (Figure 25) and push the skid down until it touches the ground. Retighten mounting nuts.
3. Set skid on other side at same height.
NOTE: Make sure that snowthrower is set at same height on both sides.
WARNING: Be certain to maintain proper ground clearance for your particular area to be
cleared. Objects such as gravel, rocks or other debris, if struck by the impeller, may be thrown with sufficient force to cause personal injury, property dam­age or damage to the snowthrower.
Height Adjust Skid
Skid Mounting Nuts
Figure 25
22
MAINTENANCE
HOW TO REMOVE THE SNOW HOOD
To access the spark plug, the snow hood must be removed as follows:
1. Remove the choke control knob (see Figure 26).
2. Remove the ON/OFF key.
3. Remove the four mounting screws.
4. Slowly remove the snow hood (see Figure 27). Make sure that the primer button hose and the ignition wire are not disconnected.
5. To install the snow hood, first make sure that the primer button hose and the ignition wire are connected.
6. Mount the snow hood to the engine and secure with the four mounting screws (see Figure 28).
Snow Hood
Figure 27
7. Align the tab on the choke control knob with the slot in the snow hood (see Figure 29).
8. Connect the choke control knob with the choke shaft. Make sure the choke control knob is properly installed. If the choke control knob is not installed correctly, the choke will not operate.
Choke Control Knob
Screws
ON/OFF
Key
Snow Hood
Screws
Figure 26
Slot
Snow Hood
Ta b
Carburetor
Figure 28
Choke Control Knob
Figure 29
23
MAINTENANCE
BELT ADJUSTMENT
Traction Drive Belt
After approximately ten hours of operation, a new belt will stretch and require an adjustment of the belt tension. Also, if your snow thrower experiences a loss of power under heavy load, check the condition of the traction drive belt. If it is damaged or loose, replace it (see “How To Replace The Belts” in this section of the manual).
1. Disconnect spark plug wire.
2. Unlock both left and right wheel locks. See “How To Use The Wheel Lockout” in the Operation section.
3. Remove screw from belt cover. Remove belt cover (see Figure 30).
4. Loosen nut on traction idler pulley and move traction idler pulley towards belt about 1/8 inch (3 mm) (see Figure 36).
Screw
Belt Cover
5. Tighten nut.
6. Have someone engage traction drive clutch. Check ten­sion on belt (opposite idler pulley). The belt should de­flect about 1/2 inch (12.5 mm) with moderate pressure (Figure 31). You may have to move idler pulley more than once to obtain the correct tension.
7. Reinstall belt cover.
8. Attach the spark plug wire. Before operation, check the belt tension as follows:
a. Unlock both left and right wheel locks. See “How To Use
The Wheel Lockout” in the Operation section.
b. Move the shift lever to NEUTRAL position.
c. DO NOT engage the traction drive lever.
d. Start the engine.
e. Slowly move the shift lever forward. Watch the axles for
rotation. If the axles rotate, the traction drive belt is too tight.
f. If the belt is too tight, again adjust the belt. After each
adjustment, check the belt tension before operating.
9. In correct adjustment, the snow thrower will not experi­ence a loss of power under heavy load and the drive will automatically disengage when the traction drive lever is released.
Idler Pulley
Engaged
Figure 30
Traction Drive Engine Pulley
1/2 inch (12.5mm) Deflection
Figure 31
24
MAINTENANCE
BELT ADJUSTMENT
Auger Drive Belt
If your snowthrower will not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. If it is damaged or loose, replace it (see Belt Replacement in this section of the manual).
1. Disconnect spark plug wire.
2. Remove screw from belt cover. Remove belt cover (see Figure 32).
3. Loosen nut on auger idler pulley and move auger idler pulley towards belt about 1/8 inch (3 mm) (see Figure 36).
4. Tighten nut.
5. Have someone engage auger drive clutch. Check ten­sion on belt (opposite idler pulley). Belt should deflect about 1/2 inch (12.5 mm) with moderate pressure Figure 33). You may have to move idler pulley more than once to obtain the correct tension.
6. Reinstall belt cover.
7. Whenever belts are adjusted or replaced, the cables will need to be adjusted. (See Cable Adjustment in this sec­tion of the manual).
8. Attach the spark plug wire.
Idler
Pulley
Engaged
Screw
Belt Cover
Figure 32
Auger
Drive
Engine
Pulley
1/2 inch
(12.5mm)
Deflection
Impeller
Pulley
Figure 33
25
MAINTENANCE
HOW TO REPLACE THE BELTS
The drive belts are of special construction and must be replaced with original factory replacement belts available from your nearest authorized service center.
Some steps require the assistance of a second person.
How To Remove the Auger Drive Belt
If the auger drive belt is damaged, the snow thrower will not discharge snow. Replace the damaged belt as follows.
1. Disconnect the spark plug wire.
2. Loosen the bolts on each side of the bottom panel (see Figure 34).
3. Remove the bottom panel.
4. Remove screw from belt cover. Remove the belt cover (see Figure 32).
5. Loosen the auger belt guide. Pull the auger belt guide away from the auger drive pulley (see Figure 36).
6. Pull the idler pulley away from the auger drive belt and slip the auger drive belt off of the idler pulley.
7. Remove the auger drive belt from the engine pulley. To remove the auger drive belt, the engine pulley may have to be partially rotated.
8. Remove the top four bolts that hold together the auger
housing and the motor box. Loosen the bottom two bolts. The auger housing and the motor box can now
be split apart for removal of the belt (see Figure 35).
9. Remove the old auger drive belt from the auger drive pulley . Replace the auger drive belt with an original factory replacement belt available from an authorized service center (see Figure 36).
10. Install the new auger drive belt onto the auger drive
pulley.
NOTE: To assemble the auger housing to the mo­tor box, have someone hold the auger clutch lever in the ENGAGED position. This will move the idler arm and pulley enough to allow the auger drive pulley to move back into position.
11. Assemble the auger housing to the motor box with the four bolts that were removed in step 8. Tighten the bot­tom two bolts.
12. Install the auger drive belt onto the engine pulley.
13. Slip the auger drive belt under the idler pulley.
14. Adjust the auger drive belt. See “How To Adjust The Au­ger Drive Belt” in the Maintenance section.
15. Adjust the auger belt guide. See “How To Adjust The Belt Guide” in the Maintenance section.
16. Install the belt cover. Tighten screw (See Figure 32).
17. Check the adjustment of the cables. See “How To Check And Adjust The Cables” in the Maintenance section.
18. Install the bottom panel (see Figure 34).
19. Tighten the bolts on each side of the bottom panel.
20. Connect the spark plug wire.
Bolt
Bolt
Motor Box
Bottom Panel
Auger Housing
Figure 34
Remove
Bolts
Loosen
Bolts
Auger
Housing
Figure 35
26
MAINTENANCE
Traction Drive Belt
Traction Drive Belt Guide
Traction Drive Idler Pulley
Auger Idler Pulley
Auger Belt Guide
Stack Pulley
Auger Drive Belt
Traction Drive Belt
Traction Drive Pulley
Auger Drive Pulley
Figure 36
How To Remove the Traction Drive Belt
If the snow thrower will not move forward, check the traction drive belt for wear or damage. If the traction drive belt is worn or damaged, replace the belt as follows.
1. Disconnect the spark plug wire.
2. Remove the auger drive belt. See “How To Remove The Auger Drive Belt” in the Maintenance section.
3. Loosen the traction drive belt guide(s). Pull the belt guide(s) away from the traction drive belt.
4. Loosen the nut on the drive idler pulley (see Figure 36). Move the pulley the maximum distance away from the
traction drive belt and then tighten the nut on the pulley.
5. Remove the old traction drive belt from the smaller stack pulley. Then, remove the stack pulley and old traction drive belt. Replace the traction drive belt with
an original equipment replacement belt available from a John Deere/Frontier dealer.
6. Install the new traction drive belt onto the traction drive pulley and onto the engine shaft..
7. Install the stack pulley onto the engine shaft. Then, mount the traction drive belt onto the smaller stack pulley. Tighten the stack pulley securely to the engine shaft.
8. Install and adjust the auger drive belt. See “How To Re­move The Auger Drive Belt” in the Maintenance section.
9. Adjust the auger belt guide. See “How To Adjust The Belt Guide” in the Maintenance section.
10. Install the bottom panel (see Figure 34).
11. Tighten the bolts on each side of the bottom panel.
12. Install the belt cover. Tighten screw (see Figure 32).
13. Check the adjustment of the cables. See “How To Check And Adjust The Cables” in the Maintenance section.
14. Connect the spark plug wire.
27
AUGER BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
2. Have someone engage auger drive.
MAINTENANCE
Belt Guide
1/8 Inch (3.17 mm)
3. Measure the distance between the belt guide and belt. The distance should be 1/8 inch (3.175 mm) for guide. See Figure 37.
4. If adjustment is necessary, loosen belt guide mounting bolt. Move belt guide to the correct position. Tighten mounting bolt.
5. Reinstall belt cover.
6. Reconnect spark plug wire.
TRACTION DRIVE BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
2. Have someone engage the traction drive.
Auger Idler Pulley Engaged
3/16 Inch (4.8 mm)
Figure 37
1/16 Inch (1.6 mm)
Belt Guide
3. Measure the distance between the two belt guides and
traction drive belt. Set the distance for the two belt guides as shown in Figure 38.
4. If adjustment is necessary, loosen belt guide mounting bolt. Move belt guide to the correct position. Tighten mounting bolt.
5. Reinstall belt cover.
6. Reconnect spark plug wire.
Belt Guide
Traction Drive Idler Pulley Engaged
Traction Drive Belt
Figure 38
28
MAINTENANCE
HOW TO CHECK AND ADJUST THE CABLES
The cables are adjusted at the factory and no adjustment should be necessary. If the cables have become stretched or are sagging adjustment will be necessary.
Whenever belts are adjusted or replaced, the cables will need to be adjusted.
To check for correct adjustment, unhook “Z” fitting at clutch lever
1. Move clutch lever to the full forward position (just con­tacting plastic bumper). Holding cable tight, note posi­tion of fitting to hole in clutch lever.
2. The center of the “Z” fitting should be between the centre and top of the hole in the clutch lever. Adjust either the auger drive cable or the traction drive cable as follows.
(see Figure 39)
”Z” Fitting
Figure 39
Auger Drive Cable Adjustment
WARNING: Drain the gasoline outdoors, away from fire or flame.
1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing.
2. Push cable through spring to expose the threaded por­tion of the cable (see Figure 40).
3. Hold square end of threaded portion with pliers and ad­just locknut in or out until correct adjustment is reached. Pull cable back through spring and connect cable.
Square End
Cable Spring
Locknut
Figure 40
29
MAINTENANCE
AUGER SHEAR BOLT REPLACEMENT
The augers are secured to the auger shaft with special bolts that are designed to break if an object becomes lodged in the auger housing. Use of a harder bolt will reduce the protection provided by the shear bolt. To replace a broken shear bolt, proceed as follows:
WARNING: To insure safety and performance levels, only original replacement shear bolts should be used.
1. Move throttle to STOP, disengage all controls, discon­nect the spark plug lead wire, and insure all moving parts have stopped.
2. Lubricate the auger shaft zerk fittings (see Lubrication Points in the Maintenance section of this manual).
3. Align the hole in the auger with the hole in the auger shaft. Install new shear bolt and locknut provided. (See Figure 41 )
Shear Pin
Locknut
Figure 41
SPARK PLUG
Check the spark plug every twenty-five (25) hours. Re- place the spark plug if the electrodes are pitted or burned or if the porcelain is cracked.
1. Clean spark plug and reset gap periodically.
2. Clean area around spark plug base before removal, to prevent dirt from entering engine.
3. Replace spark plug if electrodes are pitted or burned or if porcelain is cracked.
4. Clean spark plug by carefully scraping electrodes (do not sandblast or use wire brush).
5. Be sure spark plug is clean and free of foreign material. Check electrodes gap with a wire feeler gauge and reset gap to 0.030” (0.76 mm) if necessary. If a new spark plug is needed, refer to Engine Repair Parts section of this manual for proper replacement spark plug.
6. Before installing spark plug, coat threads lightly with graphite grease to insure easy removal.
7. Tighten plug firmly into engine. If torque wrench is avail­able, torque plug to 18-23 ft-lbs.
.030” (0.76 mm) Gap
Figure 42
30
STORAGE
OFF SEASON STORAGE
WARNING: Never store the engine, with fuel in the tank, indoors or in a poor ventilated enclo-
sure where fuel fumes could reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc. Handle gasoline carefully. It is highly flammable and careless use could result In serious fire damage to your person and /or property. Drain fuel into approved containers outdoors, away from open flame.
If the snowthrower is to be stored for thirty (30) days or more at the end of the snow season, the following steps are recommended to prepare your snowthrower for storage.
NOTE: Gasoline must be removed or treated to prevent gum deposits from forming in the tank, filter, hose, and carburetor during storage.
1. To remove gasoline, run engine until tank is empty and engine stops.
If you do not want to remove the gasoline, add fuel stabilizer to any gasoline left in the tank to minimize gum deposits and acids. If the tank is almost empty, mix stabilizer with fresh gasoline in a separate container and add some to the tank. ALWAYS FOLLOW INSTRUCTIONS ON STABILIZER CONTAINER. THEN RUN ENGINE AT LEAST 10 MINUTES AFTER STABILIZER IS ADDED TO ALLOW MIXTURE TO REACH CARBURETOR. STORE SNOWTHROWER IN SAFE PLACE.
2. You can help keep your engine (4-cycles only) in good operating condition by changing oil before storage.
3. Lubricating the piston/cylinder area. This can be done by first removing the spark plug and squirting clean engine oil into the spark plug hole. Then cover the spark plug hole with a rag to absorb oil spray. Next, rotate the engine by pulling the starter two or three times. Finally, reinstall spark plug and attach spark plug wire.
5. Lubricate all lubrication points (see “Lubrication“ in the Maintenance section).
6. Insure that all nuts, bolts, and screws are securely fas­tened. Inspect all visible moving parts for damage, breakage, and wear. Replace if necessary.
7. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
8. Cover the bare metal parts of the blower housing auger, and the impeller with rust preventative.
9. If possible, store your snowthrower indoors and cover it to give protection from dust and dirt.
10. On models with folding handles, loosen the fasteners that secure the upper handle. Rotate the upper handle back.
11. If the machine must be stored outdoors, block up the s­nowthrower and insure the entire machine is off the ground. Cover the snowthrower with a heavy tarpaulin.
REMOVING THE SNOWTHROWER FROM STORAGE
When removing the snowthrower from storage, follow the steps below.
1. Put the upper handle in the operating position, tighten the knobs that secure the upper handle.
2. Fill the fuel tank with a fresh fuel.
3. Check the spark plug. Make sure the gap is correct. If the spark plug is worn or damaged, replace before using.
4. Make sure all fasteners are tight.
5. Make sure all guards, shields, and covers are in place.
4. Thoroughly clean the snowthrower.
6. Make sure all adjustments are correct.
31
TROUBLE SHOOTING CHART
PROBLEM LOOK FOR REMEDY
Difficult starting Defective spark plug. Replace defective spark plug.
Engine runs erratically Blocked fuel line. Clean fuel line.
Empty gas tank. Check fuel supply,
Stale gasoline. Add fresh gasoline with fuel stabilizer.
Water or dirt in fuel system. Remove carburetor bowl to drain fuel tank. Refill
with fresh fuel. CAUTION: Do not remove
carburetor bowl when the engine is hot.
Engine stalls Unit running on CHOKE. Set choke lever to RUN position.
Loss of power Gas cap vent hole is plugged. Remove ice and snow from cap. Be sure vent
hole is clear.
Electric Grips do not heat; Electric Chute does not rotate
Excessive vibration Loose parts or damaged impeller. Stop engine immediately and remove spark plug
Unit fails to propel itself
Unit fails to discharge snow
Blown fuse Check the fuse. Replace the fuse with a 7.5 amp
automative type fuse. See the Wiring Harness parts list page for the location of the fuse.
wire. Tighten all bolts and make all necessary repairs. If vibration continues, have the unit serviced by a competent repairman.
Drive belt loose or damaged. Replace drive belt. Refer to Drive Belt
Replacement in Maintenance section of this manual.
Incorrect adjustment of traction drive cable.
Auger drive belt loose or damaged. Replace or adjust auger drive belt. Refer to Drive
Auger control cable not adjusted correctly.
Broken shear bolt. Replace shear bolt. Refer to Auger Shear Bolt
Adjust traction drive cable. Refer to Cable Adjustment in Maintenance section of this manual.
Belt Replacement and Drive Belt Adjustment in Maintenance section of this manual.
Adjust auger control cable. Refer to Cable Adjustment in Maintenance section of this
manual.
Replacement in Maintenance section of this manual.
Discharge chute clogged. Stop engine immediately and disconnect spark
plug wire. Refer to the first Warning in Snowthrower Operation in Operation section of this manual. Clean discharge chute and inside of auger housing.
Foreign object lodged in auger. Stop engine immediately and disconnect spark
plug wire. Refer to the third Warning in Snowthrower Operation in Operation section of this manual. Remove object from auger.
Identifying Your Snowthrower
Your new Snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions concerning parts, service, or technical data, contact your nearest John Deere/Frontier dealer. For complete warranty information refer to the warranty in the Owner’s Information section of this manual.
32
NOTES
33
REPLACEMENT PARTS
WE RECOMMEND JOHN DEERE/FRONTIER quality parts and lubricants available at your John Deere/Frontier dealer.
PART NUMBERS MAY CHANGE. When you order replacement parts, use the part numbers listed below and on the fol-
lowing pages. If a part number changes, your John Deere/Frontier dealer will have the latest part number.
WHEN YOU ORDER PARTS, your John Deere/Frontier dealer must have your snowthrower model and serial number and your engine model number. This is the model and serial number that you recorded in the “Owner’s Information” section of this Owner’s Manual.
QUICK REFERENCE PART NUMBERS
The following is a list of replacement parts that you may need for routine service and maintenance. If you do not see the replacement part you need in the following chart, then check the full list of replacement part illustrations following this page.
ITEM PART NUMBER *
Belt, Drive MT37x127
Belt, Auger MT585416
Scraper Blade
Spark Plug Champion RC12YC
* Part Numbers are subject to change without notice.
MT760666E701
34
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
ENGINE
25-5
25-1
2
26
28
19
1
20
6
25-2
22
24
16
8
10
18
12
25-3
19
5
22
24
25-4
14
25-2
Ref. Drive Page
25-2
3
Ref. Auger Housing
Page
Key No. Part No. Description Key No. Part No. Description
1 MT6219 CORD, STARTER
2 - - - - - - ENGINE
3 MT002x97 BOLT, CARRIAGE 5/16-18
5 MT028x76 RETAINER, PUSH
6 MT710026 NUT, HEX 5/16-18
8 MT1501109 PULLEY, ENGINE
10 MT710247 WASHER
12 MT71063 WASHER .38ID
14 MT71015 SCREW, 3/8-24X1.00
16 MT37x127 BELT, HYDRO DRIVE
18 MT585416 BELT, AUGER V 4L
19 MT1501368 GUIDE, BELT
20 MT1501201 GUIDE, BELT
22 MT71060 WASHER, SPTLK .31X.58X.08
24 MT710097 SCREW, 5/16-24X 0.75
25 - - - - - - FRAME ASSEMBLY
25-1 MT1501062E511 PLATE, ENGINE MOUNT
25-2 MT310169 SCREW, TAP 1/4-20 X .63
25-3 MT25x020 SCREW, TAP 5/16-18 X .50
25-4 MT1501295E511 FRAME, MOTOR BOX
25-5 MT1501333E511 PANEL, BACK - HYDRO
26 MT1501214 KEY, ENGINE
-- MTF-0410122L OWNER’S MANUAL
35
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
FRAME
169
106
162
166
108
105
160
122
123
111
123
145
162
166
149
148
112
110
Ref. Auger
Housing Page
110
148
149
36
107
103
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
FRAME
Key No. Part No. Description
103 MT1501782 YZ IDLER ASSEMBLY, AUGER
105 MT711682 PIN, HAIR .38DIAX1.64LG
106 MT761761 PIN, CLEVIS 3/16” DIA
107 MT165x159 SPRING, TENSION
108 MT761675 YZ ASSY., SPRING ATTACH
110 MT585781 BOLT, 3/8-16X1.25 CARR.
111 MT711617 WASHER, FLAT
112 MT1501370 YZ BRACKET, IDLER
122 MT25X020 SCREW, TAP 5/16-18 X .50
123 MT25X021 SCREW, TAP 5/16-18 X .75
145 MT165x155 SPRING, CLUTCH
148 MT50793 PULLEY, IDLER
149 MT590 NUT, JAM 3/8-16
160 MT1501052 COVER, BELT
162 MT26x306 SCREW, TAP
167 MT71067 WASHER, FLAT
169 MT760539 LID, TOOL BOX
37
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
AUGER HOUSING
550
552
551
554
484
482
499
490
500
553
527
480
485
491
527
544
540
522
511
525
493
541
522
520
524
Ref. Gear Case Page
521
525
524
510
514
38
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
AUGER HOUSING
Key No. Part No. Description
480 MT583146 PULLEY, 4L 8.40 OD
482 MT2001022 KEY, SQUARE 3/16 X 3/4
484 MT15x112 NUT, 1/2-20
485 MT1501158 SPACER, FRICTION PULLEY
490 MT582957 YZ RETAINER, BALL BRNG
491 MT1501389 BEARING, BALL
493 MT001X92 BOLT, HEX 5/16-18X .50
499 MT710026 NUT, 5/16-18 HEXWDFLLK
500 MT1501721E511 HOUSING, ASSY
510 MT760666E701 BLADE, SCRAPER
511 MT340720 BOLT, 5/16-18X.75
514 MT710026 NUT, 5/16-18
520 MT1501602E701 AUGER, ASSY, LH
521 MT1501595E701 AUGER, ASSY, RH
522 MT578647 SCREW, 5/16-18
524 MT71391 NUT, 5/16-18
525 MT53757 BEARING, FLANGE
527 MT25X021 SCREW, 5/16-18X .75
540 MT1502093E701 SKID, HEIGHT ADJUST
541 MT340720 BOLT, 5/16-18 X .75
544 MT710026 NUT, 5/16-18
550 MT1501576 BRUSH, CLEANOUT
551 MT1501672 CLIP, RETAINER
552 MT06x115 SCREW
553 MT15x146 NUT
554 MT578063 BLOCK
- - MT1501217 KIT, SHEAR BOLT
39
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
DISCHARGE CHUTE
603
602
582
586
585
583
584
580
604
586
587
600
Pop Rivets
601
610
609
607
606
611
607
Ref. Auger Housing Page
40
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
DISCHARGE CHUTE
Key No. Part No. Description
580 MT761168E701 CHUTE, UPPER W/REMOTE
582 MT578088 SCREW, 5/16-18 X.75
583 MT1201 PLASTIC WASHER
584 MT71038 NUT
585 MT578088 SCREW, 5/16-18 X.75
586 MT6711 PLASTIC WASHER
587 MT71038 NUT
600 MT761169E701 CHUTE, LOWER W/REMOTE
601 MT2x100 BOLT
602 MT71071 WASHER, FLAT
603 MT71038 NUT
604 MT762322 FLAP
606 MT1501932 YZ CHUTE COLLAR
607 MT02x101 BOLT
609 MT15x145 NUT
610 MT337227 RETAINER, RING INNER
611 MT1501476 RETAINER, RING OUTER
41
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
CHUTE ROTATION MOTOR
2
1
4
3
5
9
10
11
12
13
11
14
8
Key No. Part No. Description
1 MT1501347 COVER, MOTOR
2 MT26x263 SCREW
3 MT17x185 WASHER
4 MT1501396 BRACE, CHUTE GEAR
5 MT15x143 NUT
7 MT1501067 GEAR
8 MT032x75 PIN, SPRING
9 MT1501430 RING, RETAINER
10 MT1501341 ADAPTER
11 MT018x30 WASHER
12 MT26x310 SCREW
13 MT001x94 BOLT, HEX
14 MT1501340 MOTOR, ELECTRIC
7
42
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
REMOTE CONTROL
995
980
994
Ref. Control Panel
975
Ref. Engine Mount Bolt
975
965
Ref. Upper Chute
969
970
981
974
971
972
Ref. Lower Chute
973
967
968
Key No. Part No. Description Key No. Part No. Description
965 MT318468 TENSION SPRING
967 MT310088 BOLT, SHOULDER
968 MT73787 FLATWASHER
969 MT15x143 NUT
970 MT313676 SCREW, 5/16-18 X 0.75
971 MT306447 YZ BRACKET, CABLE CHUTE
972 MT71391 NUT, 5/16-18
973 MT1001221 TRIM STRIP, BLACK
974 MT071372 TIE, CABLE
975 MT1501393 CABLE, CHUTE DEFLECTOR
980 MT760858 SCREW
981 MT780220 WIRE FORM, CHUTE CABLE
994 MT71045 NUT, 3/8-16
995 MT306689 KNOB, SHIFT
43
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
HANDLE
801
791
764
800
803
795
799
802
801
739
796
787
790
774
798
772
725
725
770
785
786
745
724
786
741
725
750
725
726
739
762
727
728
759
720
771
725
725
756
723
724
740
751
727
726
753
752
760
765
744
Ref. Drive Page
751
Ref. Engine Page
44
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
HANDLE
Key No. Part No. Description
720 MT1501381E701 ASSY., HANDLE
723 MT01x129 BOLT
724 MT7288 SCREW
725 MT71072 WASHER
726 MT71062 WASHER
727 MT71044 NUT
728 MT7289 STOP, PLASTIC
739 MT4049 BUMPER
740 MT1501363 CABLE, DRIVE
741 MT1501451 CABLE, AUGER
744 MT1673 SPRING, AUGER CLUTCH
745 MT15x116 NUT, HEX - 1/4-20
750 MT1501449E701 HANDLE, LOWER
751 MT25x021 SCREW
752 MT71060 WASHER
753 MT1501465 ASSEMBLY, ROD
756 MT308146 BOOT, SPRING
759 MT579860 SPOOL, CABLE
760 MT71042 NUT, 5/16-24
762 MT310169 SCREW 1/4-20X0.63
764 MT1501367 YZ BRACKET, CONTROL
765 MT15x145 NUT, HEX - 1/4-20
770 MT1501375 YZ BRACKET, SHIFT
771 MT1x157 YZ SCREW
772 MT164x30 SPRING
774 MT71046 NUT, HEX, 3/8-16
785 MT71045 NUT, HEX, 3/8-16
786 MT17x217 WASHER
787 MT306689 GRIP, LEVER
790 MT578926E701 ROD, ASSY LH
791 MT578924E701 ROD, ASSY RH
795 MT579002 BRACKET, CAM
796 MT002x53 SCREW
798 MT71038 NUT, NYLOCK
799 MT8417 CAM LOCK
800 MT584673 PIN, SPRING PIVOT
801 MT73664 NUT, PUSH ON
802 MT71081 PIN, COTTER
803 MT71071 WASHER
45
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
WIRING
3
2
4
1
2
7
1
Ref. Control Panel
Page
14
8
9
10
11
12
13
15
13
Ref. Handle Page
6
5
46
17
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
WIRING
Key No. Part No. Description
1 MT1501352 GRIP, HEATED
2 MT1501351 WIRE HARNESS, UPPER
3 MT1501348 SWITCH, CHUTE ROTATION
4 MT1501349 SWITCH, HEATED GRIP
5 MT1501350 WIRE HARNESS, LOWER
6 MT071372 TIE, CABLE
7 - - - - - FUSE, 7.5 AMP AUTOMOTIVE
8 MT762343 HEADLIGHT ASSEMBLY *
9 MT1501412 BRACKET
10 MT901736 WASHER, FLAT
11 MT901696 SCREW #8 X .50
12 MT1501543 COVER, CHUTE LEVER
13 MT028x79 NUT, PUSH
14 MT1501542 COVER, SPEED LEVER
15 MT1501544 FRAME, SPEED LEVER
17 MT1501545 FRAME, CHUTE LEVER
* For replacement bulb, use Standard GE or Phillips #894.
47
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
CONTROL PANEL
760
730
732
794
731
Ref.Key# 741
794
Ref. Key# 791
Ref.Key# 790
761
792
Ref. Upper Handle
Key No. Part No. Description
730 MT1501358E701 CLUTCH HANDLE LH
731 MT1501357E701 CLUTCH HANDLE RH
732 MT337380 GRIP, CLUTCH LEVER
760 MT1501989 PANEL, CONTROL W/LIGHT
761 MT316042 SCREW
792 MT905531 BOLT, 1/4-20 X 0.50
794 MT908913 NUT, 1/4-20
48
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
HYDRO DRIVE
91
200
229
Ref. Engine
91
Page
90
91
215
213
227
25-6
226
225
650
212
Key No. Part No. Description
90 MT1501311E701 COVER, BOTTOM
91 MT310169 SCREW, 1/4-20 X 0.62
25-6 MT1501334E511 FRAME, EXTENSION - HYDRO
200 MT1501496 PLUG, HEYCO
212 MT1501353 * TRANSMISSION, HYDRO (314-0410) *
213 MT021X11 RIVET, BLIND
215 MT1501366 ARM, CONTROL EXTENSION
225 MT1501361 BRACKET, DRIVE CABLE
226 MT71063 WASHER
227 MT71045 NUT, HEX JAM - 3/8-16
229 MT025X19 SCREW
650 MT1501566 AXLE, WHEEL
* For service on the HYDRO-GEAR Transmission
CONTACT: Your local HYDRO-GEAR Authorized service dealer.
49
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
GEAR CASE
340
352
326
320
321
311
322
323
324
316
312
327
315
313
330
312
350
311
355
356
301
357
358
306
356
351
310
304
314
310
300
303
Key No. Part No. Description Key No. Part No. Description
300 MT896 CASE, GEAR, RH
301 MT895 CASE, GEAR, LH
303 MT910828 SCREW, 5/16-24 x 1.00
304 MT71100 NUT, 5/’16-24
306 MT53749 PLUG, PIPE 0.25-18
310 MT780151 SEAL, OIL
311 MT53743 BEARING, SLEEVE
312 MT53748 WASHER, FLAT
313 MT1403 SHAFT, AUGER OUTPUT
314 MT897 GASKET, GEAR BOX
315 MT53730 WORM GEAR
316 MT73905 KEY, WOODRUFF #91
320 MT53737 RING, QUAD 0.924 ID
321 MT583126 BEARING, FLANGE
322 MT48275 WASHER, FLAT
323 MT50684 BEARING, ROLLER
324 MT48275 WASHER, FLAT
326 MT50795 KEY
327 MT53732 WORM
330 MT53731 BEARING, SLEEVE
340 MT1501148E701 IMPELLER
350 MT1442 YZ BRACE, GEAR BOX
351 MT1441 SCREW, 5/16-24 x 1.75
352 MT71100 NUT, HEX 5/16-24
355 MT302636 SCREW, 5/16-18 x 1.25
356 MT71071 WASHER, FLAT
357 MT71060 WASHER, SPTLK
358 MT15x144 NUT, REGHEX 5/16-18
-- MT333431 10oz TUBE LUBRIPLATE
50
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
WHEELS
677
683
684
682
685
673
681
Ref. Frame Page
655
671
675
654
655
682
671
681
678
677
673
680
686
683
652
676
682
Ref. Drive Page
653
686
Key No. Part No. Description Key No. Part No. Description
652 MT3943 SPACER
653 MT01x193 SCREW, 1/4-20X1.75
654 MT15x145 NUT, 1/4-20
655 MT1501114 BEARING, AXLE
671 MT712120 FLATWASHER
673 MT1501138 BUSHING, WHEEL
675 MT1501824 TIRE & RIM, RIGHT
676 MT73839 SCREW, 1/4-20X2.25
677 MT15x145 NUT, 1/4-20
678 MT239 RING, RET
680 MT1501825 TIRE & RIM, LEFT
681 MT1501032e DISC, WHEEL
682 MT2001066 SCREW
683 MT1501930 HUB, WHEEL LOCK
684 MT164X34 SPRING *
685 MT1501856 YZ PIN, LOCK *
686 MT1501855 KNOB *
* NOTE: These parts are included with key 683.
51
684
685
676
682
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
DRIFT CUTTER ASSEMBLY
284
Key No. Part No. Description
280 MT762348E701 DRIFT CUTTER
281 MT340720 BOLT
282 MT12021 WASHER
283 MT711604 WINGNUT
284 MT11261 STOP, PLASTIC
52
FRONTIER MODEL ST1332 FACTORY MODEL 632130x16C
DECALS
1
10
7
2
4
13
5
8
9
6
14
11
12
Key No. Part No. Description
1 MT48x5294 DECAL, SINGLE HAND CONTROL
2 MT7390 DECAL, V-BELTS
4 MT48x5286 DECAL, ROTATING AUGER
5 MT48x5578 DECAL, THROWN OBJECT
6 MT48x5580 DECAL, UNCLOGGING CHUTE
7 MT48x5300 DECAL, SPEED CONTROL
8 MT48x5297 DECAL, REMOTE CHUTE CONTROL
9 MT760983 DECAL, SHEAR BOLTS
10 MT1501548 LOGO NAMEPLATE, FRONTIER
11 MT48x5299 DECAL, ST1332
12 MT48x5599 DECAL, CLEAN & CLEAR BRUSH
13 MT48x5604 DECAL, FRONTIER -CIRCLE
14 MT48x5582 DECAL, PINCH POINT - ELECTRIC CHUTE
-- MTF-0410105L OPERATOR’S MANUAL
53
NOTES
54
NOTES
55
SPECIFICATIONS ST1332
Engine Briggs & Stratton Intek Snow OHV
Horsepower 13 hp
Starter Electric / Recoil
Fuel Capacity 4 quarts
Drive System Hydrostatic
Speeds Variable Fwd/Rev
Tire Diameter 16”
Traction Control Wheel Lock
Clearing Width 32”
Housing Height 23.5”
Auger Diameter 16”
Auger Type Steel / Saw Tooth
Impeller Diameter 12”
Chute Rotation Electric
Chute Turning Radius
Deflector Control Remote
Weight 307 lbs
Warranty - Engine 3 years
Warranty - Machine 3 years
190
56
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