Frontier ST0927, ST1028 Operator's Manual

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ST0927

Snow Thrower

OPERATOR’S

MANUAL

MTF-031070L

INTRODUCTION

Congratulations on your purchase of a Frontier Snowthrower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. However, like all mechanical products, your machine will occasionally require adjustment and maintenance. This handbook should be read before operating or performing and adjustments on your machine.

The instructions in this Owner’s Manual are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.

Know your product:: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.

IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the as- sembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.

The warranty, found in this manual, details the coverage and limitations of this product. Registration of the warranty is necessary and must be preformed by the dealer within sixty (60) days from the date of retail sale or delivery. The Warranty Registration Form is located on the Frontier website.

RESPONSIBILITY OF THE OWNER

The responsibility of the owners to follow the instructions below.

1. Carefully read and follow the rules for safe operation.

2. Follow all the assembly instructions.

3. Inspect the unit.

4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.

5. Operate the unit only with guards, shields, and other safety items in place and working correctly.

6. Correctly adjust the unit.

7. Service the unit only with authorized or approved replacement parts.

8. Complete all maintenance on the unit.

PRODUCT INFORMATION

The owner must be certain that all the product information is included with this unit.

This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS

and the WARRANTIES. This information must be included to make

sure state laws and other laws are followed.

Read And Keep This Book For

Future Reference. This Book Contains Important Information On:

SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.

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RULES FOR SAFE OPERATION

IMPORTANT

WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snowthrower.

Safe Operation Practices for Snowthrowers

As Recommended By: American National Standards Institute.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

IMPORTANT: Safety standards require operator presence

controls to minimize the risk of injury. Your snowthrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances.

Training

1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially when operating in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable.

MTF-031070L

a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel to a running en-

gine (motor) or hot engine (motor).

c. Fill fuel tank outdoors with extreme care. Never fill fuel

tank indoors. d. Replace fuel cap securely and wipe up spilled fuel. e. Never store fuel or snowthrower with fuel in the tank

inside of a building where fumes may reach an open

flame or spark. f. Check fuel supply before each use, allowing space for

expansion as the heat of the engine (motor) and/or sun

can cause fuel to expand.

5. For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with a receptacle that has been installed in accordance with local inspection authorities.

6. Adjust the snowthrower height to clear gravel or crushed rock surface.

7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8. Let engine (motor) and snowthrower adjust to outdoor temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snowthrower.

Operation

1. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.

2. Do not use this machine if you are mentally or physically unable to operate this machine safely.

3. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.

5. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.

6. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

RULES FOR SAFE OPERATION

7. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections.

8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

9. Take all possible precautions when leaving the snowthrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key.

10.Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

11.Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.

12.Never operate the snowthrower without proper guards, plates or other safety protective devices in place.

13.Never operate the snowthrower near enclosures, automobiles, window wells, drop- offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.

14.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

15.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing up.

16.Never direct discharge at bystanders or allow anyone in front of the unit.

17.Disengage power to the collector/impeller when snowthrower is transported or not in use.

18.Use only attachments and accessories approved by the manufacturer of the snowthrower (such as tire chains, electric start kits, ect.).

19.Never operate the snowthrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk;never run.

20.Do not over- reach. Keep proper footing and balance at all times.

21.Exercise caution if operating on steep sloping surfaces.

22.This snowthrower is for use on sidewalks, driveways and other ground level surfaces.

23.Do not use the snowthrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

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Maintenance And Storage

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2. Never store the snowthrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.

3. Always refer to operator’s guide instructions for important details if the snowthrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels, as necessary .

5. Run the snowthrower a few minutes after throwing snow to prevent freeze- up of the auger/impeller.

WARNING: Avoid injury from rotating auger- keep hands, feet, and clothing away.

WARNING: Do not use hands to unclog discharge chute.

• Stop engine/motor before removing debris.

• Do not walk in front of running machine.

• Do not discharge at bystanders.

• Keep people and pets a safe distance from the

machine.

• Before leaving machine, shut off engine/ motor and remove key.

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TABLE OF CONTENTS

SAFETY DECALS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OWNER’S INFORMATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ASSEMBLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOOLS REQUIRED FOR ASSEMBLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTENTS OF SHIPPING CARTON 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS BAGS CONTENTS: 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNPACKING 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPPER HANDLE AND CRANK ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . .

CHECK THE CABLES 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOW TO SET THE LENGTH OF THE CABLES 10. . . . . . . . . . . . . . . . . . .

REMOTE CHUTE CONTROL KNOB 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPEED SELECT KNOB 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOW TO INSTALL THE SPEED CONTROL ROD 11. . . . . . . . . . . . . . . . .

SNOW CHUTE ASSEMBLY 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT! BEFORE YOU START OPERATING 12. . . . . . . . . . . . . . . .

OPERATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE AND SNOWTHROWER CONTROLS 13. . . . . . . . . . . . . . . . . . . .

SNOWTHROWER OPERATION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOW TO REMOVE SNOW FROM THE AUGER 15. . . . . . . . . . . . . . . . . .

WHEEL LOCKOUT PIN 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOW TO SET THE DRIFT CUTTERS 15. . . . . . . . . . . . . . . . . . . . . . . . . . .

BEFORE STARTING ENGINE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TO START ENGINE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING TIPS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE RECOMMENDATIONS 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LUBRICATION 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AUGER HOUSING HEIGHT ADJUSTMENT 23. . . . . . . . . . . . . . . . . . . . . .

BELT ADJUSTMENT 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOW TO REPLACE THE BELTS 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BELT GUIDE ADJUSTMENT 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRACTION DRIVE CABLE ADJUSTMENT 28. . . . . . . . . . . . . . . . . . . . . . .

HOW TO ADJUST OR REPLACE THE FRICTION WHEEL 29. . . . . . . . .

HOW TO REMOVE THE SNOW HOOD 32. . . . . . . . . . . . . . . . . . . . . . . . . .

AUGER SHEAR BOLT REPLACEMENT 33. . . . . . . . . . . . . . . . . . . . . . . . .

TO ADJUST OR REPLACE THE SPARK PLUG 33. . . . . . . . . . . . . . . . . . .

STORAGE 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLE SHOOTING CHART 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REPLACEMENT PARTS 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS SCHEMATICS 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY DECALS

WARNING: If safety decals are damaged or missing, replace immediately.

Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”

Before operation of your snowthrower, read the safety decals as shown on your snowthrower. The cautions and warnings are for your safety. To avoid a personal injury or damage to your snowthrower, understand and follow all safety decals. If you have any questions regarding the meaning or how to comply with the instructions, do not operate until you understand the purpose for the warning or danger given in the safety decal. If you do not understand

the meaning, then thoroughly read all safety and operation instructions in this Owner’s Manual or contact your local dealer.

If any safety decals become worn or damaged and cannot be read, order replacement decals from your local dealer.

Identifying Your Snowthrower

The snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions concerning parts, service, or technical data, contact the dealer where the unit was purchased. For complete warranty information refer to the warranty in the Owner’s Information section of this manual.

MTF-031070L

Figure 1

OWNER’S INFORMATION

THREE YEAR LIMITED WARRANTY

Murray warrants to the original purchaser of this Frontier Branded Snowthrower that this unit shall be free from defects in material and workmanship under normal use and service for a period of Three (3) Year from the date of purchase; however, this warranty does not cover accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.

Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.

This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused. If used for commercial and/or professional (non-homeowner) uses, the duration of this warranty is ninety (90) days after the date of purchase. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Operator’s Manual.

The engine on this Frontier Branded Snowthrower is warranted to the original purchaser for a Three (3) Year Limited Warranty by the equipment manufacturer. See your engine manual for information regarding the warranty policy and items covered under warranty. See your authorized John Deere/Frontier Dealer for service or replacement parts.

To make a claim under this Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized John Deere/Frontier Dealer near you. To locate the nearest Authorized John Deere/Frontier Dealer, check the Yellow Page listings in your local telephone directory. If you return the entire unit, John Deere/Frontier will repair all warranty items. If authorize to return the defective part only, John Deere/Frontier will either replace or repair the part. This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower gives you specific legal rights, and you may also have other rights which vary from state to

state.

This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied

warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, contact you local John Deere/Frontier Dealer.

FOR YOUR RECORDS

DATE PURCHASED: MODEL NO: SERIAL NO: STORE WHERE PURCHASED: ADDRESS: CITY: STATE: TELEPHONE :

Record this information about your unit so that you will be able to provide it in case of loss or theft.

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ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife 2 - 1/2” wrenches (or adjustable wrenches) 2 - 9/16” wrenches (or adjustable wrenches) 2 - 3/4” wrenches (or adjustable wrenches) 1 - 3/8” wrenches (or adjustable wrenches) 1 - Pair pliers or screw driver (to spread cotter pin)

HOW TO MEASURE SCREW SIZE

LENGTH

DIAMETER

PARTS BAGS CONTENTS:

*2- Shear Bolt

CONTENTS OF SHIPPING CARTON

1- Snowthrower 1- Container of Fuel Stabilizer (Located in Parts Bag) 1- Crank Assembly 1- Parts Bag

WARNING: Always wear safety glasses or eye shields while assembling snowthrower.

* 2-Spacer

1 - Washer

1 - Nut

* Non Assembly parts are found in toolbox located on top of belt cover.

*2- Nut

1 - Shift Lever Knob

(not actual size)

1 - Ignition Keys

1 - Remote Chute Knob

(not actual size)

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ASSEMBLY

Figure 2 shows the snowthrower in the shipping position.

Figure 3 shows the snowthrower completely assembled.

Reference to right and left hand side of the snowthrower is from the operator’s position at the handle.

UNPACKING

1. Locate the two tear tabs at the bottom of the carton.

2. Pull the tear tape no more than twelve inches (30.48cm.) at a time. Re-grasp tape next to the carton and pull again. Repeat until all the tape is torn off.

3. After the tape has been completely removed from the carton, remove the carton from the base. Cut all four corners and fold the sides toward the center for easy disposal.

4. Remove the plastic bag that covers the unit.

5. Locate and remove the parts bag.

NOTE: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer is added to the fuel each time that gasoline is added to the fuel tank.

6. For shipping purposes, the height adjust skids are at-

tached to the pallet. Remove the screw that secures each height adjust skid to the pallet. (See Figure 2).

Auger Drive Lever

Screw

Height Adjust

Speed Shifter Lever

Skid

Figure 2

Traction Drive Lever

Remote Chute Control

Snow Chute Deflector

Auger Housing

Figure 3

7. Roll the snowthrower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

8. Remove the packing material from the handle assembly.

9. Cut ties securing the clutch control cables to the lower handle.

NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 4.

MTF-031070L

”Z” Fitting

Drive Lever

Cable

Figure 4

ASSEMBLY

UPPER HANDLE AND CRANK ASSEMBLY

1. Loosen, but do not remove the screws, flatwashers, lockwashers and hex nuts in the upper holes of the lower handle.

2. Remove the fasteners and the crank assembly eyebolt from the lower holes of the lower handle.

3. Raise upper handle into operating position. Upper handle should be to the outside of the lower handle.

NOTE: Make sure the cables are not caught between the upper and lower handle.

4. Install the fasteners and the crank assembly eyebolt that were removed in step 2. DO NOT tighten until all fasteners are in place.

5. Attach the crank rod to the universal joint assembly with the hair pin (see Figure 6).

6. Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the crank can freely rotate.

Crank

Eye Bolt

Adaptor Boot

Flatwasher

Locknut

Flatwasher

Hair Pin

Bolt

Lockwasher

Nut

Flatwasher

Figure 5

7. Tighten all handle bolts.

NOTE: Make sure crank does not touch carburetor cover.

CHECK THE CABLES

1. If control cables have become unattached from motor mount frame, reconnect cables as shown in Figure 7.

2. For cable adjustments, see “How To Check And Adjust The Cables” in the MAINTENANCE section.

HOW TO SET THE LENGTH OF THE CABLES

The cables were adjusted at the factory and no adjustments should be necessary. However, after the handles are put in the operating position, the cables can be too tight or too loose. If a n a d j u s t m ent is necessary, see “How T o Check And Adjust The Cables” in the MAINTENANCE section.

Traction Drive Cable

Crank Rod Assembly

Universal Joint

Auger Drive Cable

Figure 6

Figure 7

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ASSEMBLY

REMOTE CHUTE CONTROL KNOB

1. Thread the knob onto the lever as far as possible. Make sure that the knob points forward (See Figure 8).

LIp

2. Tighten the jam nut against the knob securely.

SPEED SELECT KNOB

1. Thread the knob onto the lever as far as possible. Make sure that the knob points forward (See Figure 8).

2. Tighten the jam nut against the knob securely.

HOW TO INSTALL THE SPEED CONTROL ROD

1. Put the speed select lever to the NEUTRAL position. See Figure 9.

Nut

Speed Select Lever

Knob

Lever

Figure 8

Remote Chute

Control Lever

2. Attach the ball joint, located on the bottom end of the speed control rod, to the shift yoke assembly. See Figure 10. The fasteners are attached to the ball joint at the factory.

3. The length ot the ball joint and speed control rod have been pre-adjusted at the factory. If an adjustment is required, loosen the nut. Remove the fasteners to disconnect the ball joint from the shift yoke assembly. To lengthen or shorten the speed control rod, turn the adapter to obtain the correct length.

4. Make sure the speed select lever functions correctly. Move the speed select lever through all speeds.

Speed Control Rod

Nut

Figure 9

Shift Yoke Assembly

Adapter

Ball Joint

Fasteners

Figure 10

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ASSEMBLY

SNOW CHUTE ASSEMBLY

1. Remove back carriage bolt (See Figure 11).

2. Tilt chute back into operating position (See Figure 12).

3. Replace carriage bolt from inside of chute.

4. Replace flatwasher and nylon locknut on outside of flange.

5. Tighten carriage bolt securely.

NOTE: check all carriage bolts in flange for tightness. DO NOT overtighten.

Shipping Position

Remove Carriage Bolt

Figure 11

Chute in Operating Postion

CHECK THE TIRES

The tires were over inflated for shipment. Check the tire pressure in the tires. See the sidewall of the tire for the proper inflation.

NOTE: This snowthrower was shipped WITH OIL in the engine. See “Before Starting Engine” instructions in the Operation section of this manual before starting engine.

Flatwasher

Nylon Locknut

Flange

Figure 12

IMPORTANT! BEFORE YOU START OPERATING

r Check the fasteners. Make sure all fasteners are

tight.

r On electric start models, the unit was shipped with

the starter cord plugged into the engine. Before operating, unplug the starter cord from the engine.

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OPERATION

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare the illustrations with your SNOWTHROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Primer Button

Ignition Key

Choke Control

Auger Drive Clutch Lever

Gas Fill

Throttle Control

Starter Handle

Speed Select Lever

Lever

Electric

Start Button

Remote Chute Control

Traction Drive Clutch Lever

Crank

Snow Chute

Deflector

Toolbox

Auger Housing

Height

Adjust Skid

ENGINE AND SNOWTHROWER CONTROLS

ENGINE CONTROLS Throttle Control Lever - Controls the engine speed. Choke Control- Use to start a cold engine. Electric Start Button- Used to start the engine using the

120 volt electric starter. Prime Button- Used to inject fuel directly into carburetor

manifold to insure fast starts in cool weather. Ignition Key- Must be inserted to start engine. Pull out to

stop. Do not turn ignition key.

Starter Handle- Starts the engine manually.

SNOWTHROWER CONTROLS Speed Select Lever- Allows the operator to use one of six

(6) forward and two (2) reverse speeds. T o shift, move speed select lever to desired position.

NOTE: Do not move speed select lever while Traction Drive Clutch is engaged. This may result in severe damage to drive system.

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Figure 13

Auger Drive Clutch Lever- Used to engage and disengage the auger and impeller. To engage push down, to disengage release.

Traction Drive Clutch Lever- Used to propel snowthrower forward or reverse. Push down to engage, release to disengage.

Snow Chute Deflector- Changes the direction the snow is blown.

Remote Chute Control- Push forward to discharge snow down. Pull back to discharge snow high and far.

Crank- Used to change direction of the snow discharge. Turn handle clockwise to turn chute to right. Turn handle counter clockwise to turn chute to left.

Height Adjust Skid- Used to adjust ground clearance of auger housing.

Toolbox - Spare shear pins, shear bolt wrenches and spacers are located in toolbox.

OPERATION

The operation of any snowthrower can result in foreign objects being thrown into the eyes,which can result in severe eye damage. Always wear safety glasses or eye shields before beginning snowthrower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.

SNOWTHROWER OPERATION

The most effective use of the snowthrower will be established by experience, taking into consideration the terrain, wind conditions and building location which will determine the direction of the discharge chute.

NOTE: Do not blow snow toward a building as hidden objects could be blown with sufficient force to cause damage.

TO STOP YOUR SNOWTHROWER

1. To stop throwing snow, release the auger drive lever. (see Figure 14).

2. To stop the wheels, release the traction drive lever.

3. To stop the engine, push the throttle control lever to of f and pull out the ignition key.

TO CONTROL SNOW DISCHARGE

1. Rotate the crank to set the direction (left to right) of the discharge chute (see Figure 13).

2. Push the remote chute lever forward to discharge the snow down. Pull the remote chute lever back to dis- charge the snow high and far (see Figure 14).

HOW TO MOVE FORWARD AND BACKWARD

TO THROW SNOW

1. Push down the auger driver lever (right hand). See Figure 14.

2. To stop throwing snowl, release the auger drive lever.

NOTE: When clearing wet, heavy snow, it is recommended that the ground speed of the unit be reduced, maintain full throttle and do not attempt to clear the full width of the unit.

For additional operating instructions see “Operating Tips” in the Operation section.

WARNING: Read Owner’s Manual before operating machine. This machine can be dangerous

if used carelessly. Never operate the snowthrower without all guards, covers, and shields in place. Never direct discharge towards windows or allow bystanders near machine while engine is running. Stop the engine whenever leaving the operating position. Disconnect spark plug before unclogging the impeller housing or the discharge chute and before making repairs or adjustments. When leaving the machine, remove the ignition key. To reduce the risk of fire, keep the machine clean and free from spilled gas, oil and debris.

1. Start the engine. See “To Start Engine” in the Operation section.

NOTE: Always release the traction drive lever before moving the speed select lever.

2. Ground speed is determined by snow conditions. Set the

speed select lever in one of the following positions. 1-2 Wet, Heavy, Slushy, Extra Deep

3 Moderate 4-5 Very Light 6 Transport Only IMPORTANT: Before operating, make sure the area in

front of snowthrower is clear of bystanders or obstacles.

3. Engage the traction drive lever (see Figure 14). As the snowthrower starts to move, maintain a firm hold on the handles and guide the snowthrower along the cutting path. Do not attempt to push the snowthrower.

4. To stop forward motion, release the traction drive lever.

5. To move the snowthrower backwards, move the speed select lever into either first or second reverse position and engage the traction drive lever.

MTF-031070L

Speed Select

Auger Drive Lever

Lever

Remote

Chute Lever

Drive Lever

WARNING: Never run engine indoors or in an enclosed, poor ventilated area. Engine exhaust

contains CARBON MONOXIDE, an ORDERLESS and DEADLY GAS. Keep hands, feet, hair and loose clothing away from any moving parts on engine and snowthrower. Temperature of muffler and nearby areas can exceed 150_ F (66_ C). Avoid these areas. DO NOT allow children or young teenagers to operate or be near snowthrower while it is operating.

Traction

Figure 14

OPERATION

HOW TO REMOVE SNOW FROM AUGER

WARNING: Do not attempt to remove snow or debris that may become lodged in auger without taking the following precautions:

A cleaning stick is attached to the top of the auger housing. Use the cleaning stick to remove snow from the auger housing.

 Release auger drive lever.  Move throttle lever to stop position.  Remove (do not turn) ignition key.  Disconnect spark plug wire.  Do not place your hands in the auger or discharge

chute. Use the cleaning stick to remove snow.

WHEEL LOCK OUT PIN

1. The right wheel is secured to the axle with a klick pin. This unit was shipped with this klick pin in the locked position. (Figure 15).

Klik

Locked

Position

Figure 15

HOW TO SET THE DRIFT CUTTERS

(OPTIONAL ACCESSORY ON SOME MODELS)

Drift cutters are used to cut a path through snow deeper than the auger housing.

1. Loosen the wingnuts that secure the drift cutters to the auger housing (see Figure 17).

2. Raise the drift cutters to the desired height.

3. Tighten the wingnuts.

2. For ease of maneuverability when lighter conditions prevail, remove klick pin from wheel locked position and insert into single wheel drive (unlocked) position (Figure 16). Make sure that the klick pin is in the single wheel drive position of the axle only and not through the locked position.

Single

Wheel Drive

Position

(Unlocked)

Klik

Figure 16

NOTE: Check tire pressure. See side of tire for maximum inflation. Do not exceed listed maximum pressure.

Drift Cutter

Wingnut

MTF-031070L

Figure 17

OPERATION

BEFORE STARTING ENGINE

Check the oil

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

2. Remove the oil fill cap/dipstick. Check the oil.

NOTE: Do not check the level of the oil while the engine runs.

3. If necessary , add oil until the oil reaches the FULL mark on the oil fill/cap dipstick (see Figure 18). Do not add too much oil.

NOTE: For extreme cold operating conditions of 0F (-18  C) and below, use a synthetic 0W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas where the temperature is 20 F. (-7  C) to 0F (-18 C).

NOTE: SEE CHART FOR OIL RECOMMENDATION

TYPE OF OILTEMPERATURE

0F (-18 C) and above

S.A.E. 5W30

2. Check to make sure that spark plug is tightened securely into engine and spark plug wire is attached to spark plug. If torque wrench is available, torque plug to 18-23 ft-lbs.

WARNING: Gasoline is flammable. Always use caution when handling or storing gasoline. Do

not add gasoline to the fuel tank while snowthrower is running, hot, or when snowthrower is in an enclosed area. Keep away from open flame, electrical sparks and DO NOT SMOKE while filling the fuel tank. Never fill the fuel tank completely; but fill the fuel tank to within 1/4-1/2 inch (6.5-12.5 mm) from the top to provide space f o r t h e e x p a n s ion of the fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spilling. Make sure to wipe up any spilled fuel before starting the engine. Store gasoline in a clean, approved container , and keep the cap in place on the container. Keep gasoline in a cool well ventilated place; never in the house. Never buy more than a 30 day supply of gasoline to assure volatility. Gasoline Is intended to be used as a fuel for internal combustion engines; therefore, do not use gasoline for any other purpose. Since many children like the smell of gasoline, keep it out of their reach because the fumes are dangerous to inhale, as well as being explosive.

0F (-18 C) and below

SAE VISCOSITY GRADES

synthetic 0W30

F - 20 0 20 32 40

C -30 -20 -10 0 10

synthetic 0W30

5W30

FILL GAS

1. Fill the fuel tank with fresh, clean, unleaded regular, unleaded premium, or reformulated automotive gasoline along with a fuel stabilizer (follow instructions on fuel stabilizer package). DO NOT use leaded gasoline. We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank.

NOTE: Winter grade gasoline has higher volatility to improve starting. Be certain container is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.

CAUTION: DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to the engine or significantly reduce the performance.

MTF-031070L

Oil Fill Cap/Dipstick

Fuel Tank

FULL

Figure 18

BEFORE STOPPING THE ENGINE

Run the engine for a few minutes to help dry off any moisture on the engine.

To help avoid possible freeze-up of the starter, proceed as follows:

Recoil Starter

With the engine running, pull the starter rope with a rapid continuous full arm stroke three or four times.

NOTE: The normal sound made by pulling the starter rope will not harm the engine or the starter.

Electric Starter

1. Connect the power cord to the switchbox and then to a wall outlet.

OPERATION

2. With the en g i n e r u n n i n g , push the starter button and spin the starter for several seconds.

NOTE: The normal sound made by spinning the starter will not harm the engine or the starter.

3. Disconnect the power cord from the receptacle first and then from the switchbox.

TO START ENGINE

Be sure that engine has sufficient oil. The snowthrower engine is equipped with a recoil starter and

also an electric starter..

WARNING: The electric starter is equipped with a three-wire power cord and plug designed to

operate on 120 volt AC house hold current. The power cord must be properly grounded at all times to avoid the possibility of electric shock which can cause injury to the operator. Follow all instructions carefully as set forth below: Make sure your house has a three-wire grounded system. If you are not sure, ask a licensed electrician. If your house does not have a three-wire grounded system, do not use this electric starter under any condition. If your house has a three-wire grounded system but a three hole receptacle is not available to connect the electric starter, have a three-hole receptacle installed by a licensed electrician.

5. Push the primer button as follows: Above 50° F (10° C), DO NOT PRIME. From 50 ° F (10° C) to 15°F (-10° C), PUSH TWO TIMES. Below 15° F (-10° C), PUSH FOUR TIMES.

NOTE: Cover the vent hole when as you push the primer. Remove your finger from the primer vent hole between pushes.

Choke Knob

Ignition Key

Primer Button

Figure 19

6. (RECOIL START) Pull starter handle (Figure 20) rapidly, and allow to rewind slowly while maintaining firm grip on handle.

Recoil Starter Handle

WARNING: To connect a 120 volt power cord, always connect the power cord first to the switch box located on the engine and then plug

the other end into a three-hole grounded receptacle.

WARNING: To disconnect the power cord, always unplug the end connected to the threehole grounded receptacle first.

COLD ENGINE START

(Engine has not been run recently.)

1. Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.

2. IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to “FAST” position. IN TEMPERATURES BELOW 0°F (-18°C) Move throttle control to “1/2 THROTTLE” position. Before engaging auger drive clutch lever allow engine to idle for five minutes to allow engine oil to warm . Failure to allow engine oil to warm can cause damage to engine.

3. Insert key into ignition slot. Make sure it snaps into place (Figure 19). Do not turn key.

4. Rotate choke knob to the CHOKE position.

MTF-031070L

Figure 20

7. (ELECTRIC START) Connect the power cord to the en- gine and depress the starter button.

Recoil Starter Handle

Figure 21

8. As engine warms up move choke lever to “1/2 choke” position. When engine does not run smoothly, move choke lever to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F (-18 C).

9. Run engine at or near top speed.

OPERATION

10. To stop engine, move throttle control lever to STOP position. Remove key. Do not turn key.

WARM ENGINE START (RECOIL STARTER)

If restarting a warm engine after a short shutdown, leave choke at “OFF” and do not push the primer button. If the engine fails to start, follow the Cold Start instructions.

FROZEN STARTER

If the starter is frozen and will not turn engine:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back against the starter. Repeat until the engine starts.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job.

Recoil Starter:

1. With engine running, pull starter rope hard with a continuous full arm stroke three or four times.

NOTE: The unusual sound made by pulling the starter rope will not harm the engine or the starter.

Electric Starter:

1. Connect the “POWER CORD” to the “SWITCH BOX” and then to a 120 volt AC receptacle.

2. With engine running, push the “STARTER BUTTON” and spin the starter for several seconds.

NOTE: The unusual sound made by spinning the starter will not harm the engine or the starter.

3. Disconnect the “POWER CORD” from the receptacle first and then from the “SWITCH BOX”.

With engine not running, wipe all snow and moisture from carburetor cover in area of control levers. Also move control levers backward and forward several times.

IMPORTANT: After each use of the snowthrower, stop the engine, remove the ignition key, remove all accumulated snow from the snowthrower and wipe clean. Store the snowthrower in a protected area.

NOTE: Never cover snowthrower while engine and exhaust area are still warm.

If after following the preceding instructions, your engine fails to start, have the engine checked by a John Deere/Frontier dealer.

NOTE: Do not lose the ignition key . Key the ignition key is a safe place. The engine will not start without the ignition key .

OPERATING TIPS

1. For optimum snowthrower efficiency, adjust ground speed, not the throttle. REMEMBER - if the wheels slip, forward speed will be reduced. The engine is designed to deliver optimum performance at full throttle and must be run at this power setting at all times.

2. Most efficient snowblowing is accomplished when snow is removed immediately after it falls.

3. For complete snow removal, slightly overlap each swath previously taken.

4. Snow should be discharged downwind whenever possible.

5. For normal usage, set the skids one-eighth inch (3 mm) below the scraper bar . For extremely hard-packed snow surfaces, the skids may be adjusted upward to insure cleaning efficiency.

6. On gravel or crushed rock surfaces, the skids should be set at 1-1/4 inch (32 mm) below the scraper bar (see To Adjust Skid Height, in the MAINTENANCE section in this manual). Rocks and gravel must not be picked up and thrown by the machine.

7. After the snowblowing job has been completed, allow the engine to idle for a few minutes, to melt snow and ice accumulated on the engine.

8. Remove ice and snow accumulation from the entire snowthrower to prevent obstructions and possible damage when snowthrower is subsequently operated.

9. Before starting snowthrower, always inspect augers and impeller for ice accumulation and/or debris, which could result in snowthrower damage.

10. Check oil level before every start. fill to “SAFE” indication prior to operating snowthrower.

MTF-031070L

SERVICE RECOMMENDATIONS

PROCEDURE

Tighten all screws and nuts

S N

Check Traction Clutch

Cable Adjustment (See Cable Adjustment)

Check Auger clutch Cable Adjustment

(See Cable Adjustment)

Adjust Drive Belts

Lubricate Chains and Hex Shaft

E R

Lubricate Auger Shaft (See Shear Bolt Replacement)

Oil, Check

N G

Oil, Change

FIRST

HOUR

BEFORE

EACH

USE

OFTEN

EVERY

HOURS

EVERY

HOURS

EVERY

HOURS

√ √

√

√ √

√

√ √

√

√ √

BEGINNING

EACH

SEASON

√

BEFORE

STORAGE

√

The warranty on this snowthrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snowthrower as instructed in this manual. The following Ser- vice Recommendations is supplied to assist operator to properly maintain snowthrower. This is a check list only . Ad justment referred to will be found in the MAINTENANCE section of this manual.

MTF-031070L

AFTER EACH USE

1. Check for any loose or damaged parts.

2. Tighten any loose fasteners.

3. Check and maintain the auger.

4. After each use, remove all snow and slush off the snowthrower to prevent freezing of auger or controls.

5. Check controls to make sure they are functioning properly.

6. If any parts are worn or damaged, replace immediately.

MAINTENANCE

Some adjustments will need to be made periodically to properly maintain your snowthrower.

All adjustments in the MAINTENANCE section of this manual should be checked at least once each season.

SNOWTHROWER

The following adjustment should be performed more than once each season.

Auger and T raction Drive Belts should be adjusted after t h e first 2 to 4 hours of use, again about mid-season and twice each season thereafter (See To Adjust Belts paragraph in the MAINTENANCE section).

AS REQUIRED

Auger Gear Box

The auger gear box is lubricated at the factory and should not require additional lubrication. If for some reason the lubricant should leak out, or if the auger gear box has been serviced, add Lubriplate GR132 Grease or equivalent. Maximum 3-1/4 ounces, (92 grams) should be used.

Remove filler plug D (Figure 22 and Figure 23), once a yea r. If grease is visible, do not add. If grease is not visible, use a piece of fine wire, like a dipstick to check if there is grease in the gear box. Mobilux EP1 and Shell Aldania EP1 are suitable equivalents.

Figure 22D

Filler

Plug

Figure 23

LUBRICATION

Bearings and bushings

All bearings and bushings are lifetime lubricated and require no maintenance.

Hex shaft and chains

For storage, the hex shaft should be wiped with a cloth lightly moistened with motor oil to prevent rusting (see Figure 25).

For storage, the chains should be lubricated with a chain type lube. (see Figure 25).

NOTE: Any greasing or oiling of the above mentioned components can cause contamination of the rubber friction wheel. If the disc drive plate or friction wheel come in contact with grease or oil damage to rubber friction wheel will result .

MTF-031070L

If grease or oil comes into contact with the disc drive plate or friction wheel, make sure to clean plate and wheel thoroughly with a alcohol base solvent.

LUBRICATION - EVERY 10 HOURS

1. Auger Shaft - Using a hand grease gun, lubricate the auger shaft zerk fittings (A) every ten (10) operating hours. Each time a shear bolt is replaced, the auger shaft MUST be greased (Figure 22). (See To Replace Auger Shear Bolt in the MAINTENANCE section).

2. For storage or when replacing shear bolts, remove shear bolts and lubricate auger shaft zerks. Rotate augers several times on the shaft and reinstall the shear bolts.

MAINTENANCE

LUBRICATION - EVERY 25 HOURS

Chute Rotation Gear

Lubricate the chute rotation gear with automotive type oil. (see Figure 24).

Chains

1. Position speed selector lever in first (1) forward gear.

2. Stand the snowthrower up on the auger housing end.

NOTE: When the crank case if filled with oil, do not leave the snowthrower standing up on the auger housing for an extended period of time.

3. Remove the bottom panel.

Chute Rotation Gear

Figure 24

4. Lubricate the chains with a chain type lubricant.

5. Wipe the hexshaft and sprockets with 5W30 motor oil.

NOTE: Clean all excess grease or oil found on the rubber friction wheel or the disc drive plate.

CAUTION: Do not allow grease or oil to contact the rubber friction wheel or the disc drive plate.

6. Install the bottom panel.

Chain

Hexshaft- wipe with 5W30 motor oil before storage and at the beginning of each season

Chain

WARNING: If the disc drive plate or rubber friction wheel come in contact with grease or oil damage to rubber friction wheel will result .

If grease or oil come in contact with the disc drive plate or friction wheel, make sure to clean the plate and wheel thoroughly with a alcohol base solvent.

MTF-031070L

Figure 25

MAINTENANCE

ENGINE

Check Crankcase Oil Level before starting engine and after

each 5 hours of continuous use (see Figure 26). Add proper motor oil as required.

NOTE: Overfilling the engine can affect performance. Tighten the oil fill cap securely to prevent leakage.

Change Oil every 25 hours of operation or at least once a

year, even if the snowthrower is not used for twenty-five hours. Use a clean, high quality detergent oil. Fill the crank case to FULL line on dipstick (see Figure 26). Be sure original container is marked: A.P.I. service “SF” or higher. Do not use SAE10W40 oil (as it may not provide proper lubrication). See Chart for oil recommendations.

To Drain Oil - Position snowthrower so that the oil drain plug is lowest point on engine. Remove oil drain plug and oil fill cap and drain oil into a suitable container (Figure 27).

NOTE: Oil will drain more freely when warm.

Replace oil drain plug and tighten securely . Refill crank case with proper motor oil or as indicated in the preceding paragraphs of this section.

Oil Fill Cap/Dipstick

FULL

Figure 26

TYPE OF OILTEMPERATURE

0F (-18 C) and above

0F (-18 C) and below

S.A.E. 5W30

synthetic 0W30

SAE VISCOSITY GRADES

5W30

synthetic 0W30

F - 20 0 20 32 40

C -30 -20 -10 0 10

Oil Drain Plug

Figure 27

MTF-031070L

MAINTENANCE

WARNING: Always turn unit off, remove ignition key and disconnect the spark plug wire before making any repairs or adjustments.

AUGER HOUSING HEIGHT ADJUSTMENT TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow one-eighth of an inch (3 mm) between the scraper bar and the sidewalk or area to be cleaned.

To adjust the scraper bar, proceed as follows:

1. Position the snowthrower on a level surface.

2. Loosen the carriage bolts and nuts securing the scraper bar to the auger housing.

3. Adjust the scraper bar to the proper position. Tighten the carriage bolts and nuts, insuring that the scraper bar is parallel with the working surface.

4. For extended operation, the scraper bar may be reversed. If the scraper bar must be replaced because of wear, remove the carriage bolts and nuts and install a new scraper bar.

TO ADJUST SKID HEIGHT

This snowthrower is equipped with two height adjust skids, secured to the outside of the auger housing. These elevate the front of the snowthrower.

When removing snow from a hard surface area such as a paved driveway or walk, adjust the skids up to bring the front of the snowthrower down.

When removing snow from rock or uneven construction, raise the front of the snowthrower by moving the skids down. This will help to prevent rocks and other debris from being picked up and thrown by the augers.

To adjust skids, proceed as follows:

1. Place a block (equal to height from ground desired) under scraper bar near but not under skid.

2. Loosen skid mounting nuts (Figure 28) and push the skid down until it touches the ground. Retighten mounting nuts.

3. Set skid on other side at same height.

NOTE: Make sure that snowthrower is set at same height on both sides.

WARNING: Be certain to maintain proper ground clearance for your particular area to be

cleared. Objects such as gravel, rocks or other debris, if struck by the impeller, may be thrown with sufficient force to cause personal injury, property damage or damage to the snowthrower.

Height Adjust Skid

Skid Mounting Nuts

Figure 28

MTF-031070L

MAINTENANCE

BELT ADJUSTMENT

Traction Drive Belt

The traction drive belt has constant spring pressure and does not require an adjustment. If the traction drive belt is slipping, replace the belt. See “How To Replace The Belts” in the Maintenance section.

Auger Drive Belt

If your snowthrower will not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. If it is damaged or loose, replace it (see Belt Replacement in this section of the manual).

1. Disconnect spark plug wire.

2. Remove screw from belt cover. Remove belt cover (see Figure 29).

3. Loosen nut on auger idler pulley and move auger idler pulley towards belt about 1/8 inch (3 mm) (see Figure 32).

4. Tighten nut.

5. Have someone engage auger drive clutch. Check tension on belt (opposite idler pulley). Belt should deflect about 1/2 inch (12.5 mm) with moderate pressure Figure 30). You may have to move idler pulley more than once to obtain the correct tension.

Idler

Pulley

Engaged

Screw

Belt Cover

Figure 29

Auger

Drive

Engine

Pulley

1/2 inch (12.5mm) Deflection

6. Reinstall belt cover.

7. Whenever belts are adjusted or replaced, the cables will need to be adjusted. (See Cable Adjustment in this section of the manual).

8. Attach the spark plug wire.

MTF-031070L

Impeller

Pulley

Figure 30

MAINTENANCE

HOW TO REPLACE THE BELTS

The drive belts are of special construction and must be replaced with original factory replacement belts available from your nearest authorized service center.

Some steps require the assistance of a second person.

How To Remove the Auger Drive Belt

If the auger drive belt is damaged, the snow thrower will not discharge snow. Replace the damaged belt as follows.

1. Disconnect the spark plug wire.

2. Loosen the bolts on each side of the bottom panel (see Figure 31).

3. Remove the bottom panel.

4. Remove screw from belt cover. Remove the belt cover (see Figure 29).

5. Loosen the belt guide. Pull the belt guide away from the auger drive pulley (see Figure 32).

6. Pull the idler pulley away from the auger drive belt.

7. Remove the old auger drive belt from the auger drive

pulley and from the engine pulley. Replace the auger drive belt with an original factory replacement belt avail-

able from an authorized service center.

8. Install the new auger drive belt onto the auger drive pulley and onto pulley.

9. Adjust the auger drive belt. See “How To Adjust The Auger Drive Belt” in the Maintenance section.

10. Adjust the belt guide. See “How To Adjust The Belt Guide” in the Maintenance section.

11. Install the belt cover. Tighten screw (See Figure 29).

12. Check the adjustment of the cables. See “How To Check And Adjust The Cables” in the Maintenance section.

13. Install the bottom panel (see Figure 31).

14. Tighten the bolts on each side of the bottom panel.

15. Connect the spark plug wire.

Bolt

Bottom Panel

Auger Housing

Figure 31

E-Ring

Swing Plate Axle Rod

Engine Pulley

Traction Drive Idler Pulley

Idler Pulley

Traction Drive Belt

Belt Guide

Auger Drive Pulley

Auger Drive Belt

Traction Drive Spring

Traction Drive Belt

Traction Drive Pulley

Engine Pulley

Figure 32

MTF-031070L

How To Remove the Traction Drive Belt

MAINTENANCE

If the snow thrower will not move forward, check the traction drive belt for wear or damage. If the traction drive belt is worn or damaged, replace the belt as follows.

1. Disconnect the spark plug wire.

2. Remove the auger drive belt. See “How To Remove The Auger Drive Belt” in the Maintenance section.

3. Remove the e-ring from one end of the swing plate axle rod. Remove the swing plate axle rod to allow the the swing plate to pivot forward (see Figure 32).

4. Remove the traction drive spring.

5. Remove the old traction drive belt from the traction

drive pulley and from the engine pulley. Replace the traction drive belt with an original factory replacement

belt available from an authorized service center.

6. Install the new traction drive belt onto the traction drive pulley and onto engine pulley.

1 1. Install and adjust the auger drive belt. See “How To Re-

move The Auger Drive Belt” in the Maintenance section.

12. Adjust the belt guide. See “How To Adjust The Belt Guide” in the Maintenance section.

13. Install the bottom panel (see Figure 31).

14. Tighten the bolts on each side of the bottom panel.

15. Install the belt cover. Tighten screw (see Figure 29).

16. Check the adjustment of the cables. See “How To Check And Adjust The Cables” in the Maintenance section.

17. Connect the spark plug wire.

7. Make sure the traction drive idler pulley is properly aligned with the traction drive belt.

8. Attach the traction drive spring.

9. Install the swing plate axle rod and secure with the e- ring removed earlier.

10. The bottom of the swing plate must be positioned between the alignment tabs. Make sure the swing plate is properly secured (see Figure 33).

NOTE: If the drive will not engage after the traction drive belt has been replaced, then check to make sure that the swing plate is positioned between the alignment tabs.

Alignment Tabs

Swing Plate

Figure 33

MTF-031070L

BELT GUIDE ADJUSTMENT

1. Remove spark plug wire.

2. Have someone engage auger drive.

MAINTENANCE

3. Measure the distance between the belt guide and belt. The distance should be 1/8 inch (3.175 mm) for guide. See Figure 34.

4. If adjustment is necessary, loosen belt guide mounting bolt. Move belt guide to the correct position. Tighten mounting bolt.

5. Reinstall belt cover.

6. Reconnect spark plug wire.

HOW TO CHECK AND ADJUST THE CABLES

The cables are adjusted at the factory and no adjustment should be necessary. If the cables have become stretched or are sagging adjustment will be necessary.

Whenever belts are adjusted or replaced, the cables will need to be adjusted.

1. Move clutch lever to the full forward position (just contacting plastic bumper). Holding cable tight, note position of fitting to hole in clutch lever.

2. The center of the “Z” fitting should be between the centre and top of the hole in the clutch lever. Adjust either the auger drive cable or the traction drive cable as follows.

Auger Idler Pulley Engaged

Square End

Belt Guide

1/8 Inch (3.175 mm)

Figure 34

Auger Drive Cable Adjustment

WARNING: Drain the gasoline outdoors, away from fire or flame.

1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing.

2. Push cable through spring to expose the threaded portion of the cable (see Figure 35).

3. Hold square end of threaded portion with pliers and adjust locknut in or out until correct adjustment is reached. Pull cable back through spring and connect cable.

Cable Spring

Locknut

Figure 35

MTF-031070L

MAINTENANCE

Traction Drive Cable Adjustment

WARNING: Drain the gasoline outdoors, away from fire or flame.

1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing.

2. Loosen the bolts on each side of the bottom panel (see Figure 36).

3. Remove the bottom panel.

4. Slide the cable boot off the cable adjustment bracket (see Figure 37).

5. Push the bottom of the traction drive cable through the cable adjustment bracket until the “Z” hook can be removed.

6. Remove the “Z” hook from the cable adjustment bracket. Move the “Z” hook down to the next adjustment hole.

7. Pull the traction drive cable up through the cable ad-

justment bracket.

8. Put the cable boot over the cable adjustment bracket.

9. To check the adjustment, depress the drive lever and check the length of the drive spring (see Figure 38). In correct adjustment, the length of the drive spring is minimum 3 inches (76 mm.) maximum 3-3/8 inches (85 mm.).

10. Install the bottom panel (see Figure 36).

11. Tighten the bolts on each side of the bottom panel.

Cable Adjustment Bracket

“A”

Traction Drive Cable

Cable Boot

“Z” Hook

Figure 37

Bolt

Bottom Panel

Auger Housing

Figure 36

Drive Spring

Figure 38

MTF-031070L

MAINTENANCE

HOW TO ADJUST OR REPLACE THE FRICTION WHEEL

How To Check The Friction Wheel

If the snow thrower will not move forward, check the traction drive belt, the traction drive cable or the friction wheel. If the friction wheel is worn or damaged, it must be replaced. See “How To Replace the Friction Wheel” in this section. If the friction wheel is not worn or damaged, check as follows.

1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing (see Figure 39).

WARNING: Drain the gasoline outdoors, away

from fire or flame.

2. Disconnect the spark plug wire.

3. Loosen the bolts on each side of the bottom panel (see Figure 39).

5. Tighten the jam nut.

6. Install the bottom panel (see Figure 39).

7. Tighten the bolts on each side of the bottom panel.

Bolt

Bottom Panel

Auger Housing

Figure 39

4. Remove the bottom panel.

5. Position the shift speed lever in the lowest forward speed.

6. Note the position of the friction wheel (see Figure 40). The correct distance “A” from the right side of the fric-

tion wheel to the outside of the motorbox is as follows: Tire Size Distance “A”

12 and 13 inch 4-1/8” (10.5 cm.) 16 inch 4-5/16” (10.95 cm.) If the friction wheel is not in the correct position, adjust as follows.

How To Adjust The Friction Wheel

1. Position the shift speed lever in the lowest forward speed.

2. Loosen hex jam nut on speed select rod. Remove ball joint from shifter rod (see Figure 41).

3. Move the friction wheel to the correct position (see Figure 40).

4. Turn the adaptor until the ball joint is aligned with the mounting hole in the shifter rod (see Figure 41). When aligned, attach the ball joint to the shifter rod.

MTF-031070L

Speed Select Rod

Jam Nut

Adaptor

“A”

Figure 40

Shifter Rod

Ball Joint

Fasteners

Figure 41

MAINTENANCE

How To Replace The Friction Wheel

If the friction wheel is worn or damaged, the snow thrower will not move forward. The friction wheel must be replaced as follows.

1. Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing (4). (see Figure 39).

WARNING: Drain the gasoline outdoors, away

from fire or flame.

2. Disconnect the spark plug wire.

Axle

Drive

Sprocket

Chain

3. Remove the fasteners that secure the left wheel. Re- move the left wheel from the axle (see Figure 42)

4. Loosen the bolts on each side of the bottom panel.

5. Remove the bottom panel.

Axle Bolt

Bottom Panel

Bolt

Wheel

Figure 42

Figure 43

8. Remove the four bolts that hold the bearings on each side of the hex shaft (see Figure 44).

9. Remove the hex shaft and bearings.

NOTE: Take special note of the position of the washers on the hex shaft.

Bearings

Hex Shaft

Bolts

6. Remove the fasteners that secure the drive sprocket to the axle (see Figure 43).

7. Remove the right wheel, axle, and drive sprocket.

MTF-031070L

Figure 44

MAINTENANCE

10. Remove the three fasteners that hold the friction wheel to the hub (see Figure 45).

11. Remove the friction wheel from the hub. Slip the fric- tion wheel off the hex shaft.

12. Assemble the new friction wheel onto hub with the fasteners removed earlier.

Washer

Bearings

Fasteners

Hub

Hex Shaft

Friction Wheel

Fasteners

Figure 45

13. Install the hex shaft and bearings with the four bolts removed earlier (see Figure 46).

Make sure the washers are properly installed in the original position. Also, make sure the two washers are properly aligned with the actuator arms.

Actuator Arms

Bearings

Hex Shaft

Washer

Figure 46

15. Install the right wheel, axle, and drive sprocket with the fasteners removed earlier. Install the chain onto the drive sprocket (see Figure 43).

16. Check the adjustment of the friction wheel. See “How To Adjust The Friction Wheel” in this section.

17. Make sure the friction wheel and the disc drive plate are free from grease or oil.

18. Install the bottom panel (see Figure 42).

19. Tighten the bolts on each side of the bottom panel.

20. Install the left wheel to the axle with the fasteners re- moved earlier.

14. Make sure the hex shaft turns freely.

MTF-031070L

21. Connect the spark plug wire.

MAINTENANCE

HOW TO REMOVE THE SNOW HOOD

To access the spark plug, the snow hood must be removed as follows:

1. Remove the choke control knob (see Figure 47).

2. Remove the ON/OFF key.

3. Remove the four mounting screws.

4. Slowly remove the snow hood (see Figure 48). Make sure that the primer button hose and the ignition wire are not disconnected.

5. To install the snow hood, first make sure that the primer button hose and the ignition wire are connected.

6. Mount the snow hood to the engine and secure with the four mounting screws (see Figure 49).

Snow Hood

Figure 48

7. Align the tab on the choke control knob with the slot in the snow hood (see Figure 50).

8. Connect the choke control knob with the choke shaft. Make sure the choke control knob is properly installed. If the choke control knob is not installed correctly, the choke will not operate.

Choke Control Knob

Screws

ON/OFF

Key

Snow Hood

Screws

Figure 47

Slot

Snow Hood

Tab

Carburetor

Figure 49

Choke Control Knob

MTF-031070L

Figure 50

MAINTENANCE

AUGER SHEAR BOLT REPLACEMENT

The augers are secured to the auger shaft with special bolts that are designed to break if an object becomes lodged in the auger housing. Use of a harder bolt will reduce the protection provided by the shear bolt. To replace a broken shear bolt, proceed as follows:

WARNING: To insure safety and performance levels, only original replacement shear bolts should be used.

1. Move throttle to STOP, disengage all controls, disconnect the spark plug lead wire, and insure all moving parts have stopped.

2. Lubricate the auger shaft zerk fittings (see Lubrication Points in the Maintenance section of this manual).

3. Align the hole in the auger with the hole in the auger shaft. Install new shear bolt, spacer and locknut found in the toolbox located on the belt cover (See Figure 51).

NOTE: The spacer fits into the larger hole in the auger tube.

Shear Pin

Spacer

Locknut

Figure 51

TO ADJUST OR REPLACE THE SPARK PLUG

Check the spark plug every twenty-five (25) hours. Re- place the spark plug if the electrodes are pitted or burned or if the porcelain is cracked.

1. Clean spark plug and reset gap periodically.

2. Clean area around spark plug base before removal, to prevent dirt from entering engine.

3. Replace spark plug if electrodes are pitted or burned or if porcelain is cracked.

4. Clean spark plug by carefully scraping electrodes (do not sandblast or use wire brush).

5. Be sure spark plug is clean and free of foreign material. Check electrodes gap with a wire feeler gauge and reset gap to 0.030” (0.76 mm) if necessary. If a new spark plug is needed, refer to Engine Repair Parts section of this manual for proper replacement spark plug.

6. Before installing spark plug, coat threads lightly with graphite grease to insure easy removal.

7. Tighten plug firmly into engine. If torque wrench is available, torque plug to 18-23 ft-lbs.

.030” (0.76 mm) Gap

Figure 52

MTF-031070L

STORAGE

OFF SEASON STORAGE

WARNING: Never store the engine, with fuel i n the tank, indoors or in a poor ventilated enclo-

sure where fuel fumes could reach an open flame, spark or pilot light as on a furnace, water heater , clothes dryer, etc. Handle gasoline carefully. It is highly flammable and careless use could result In serious fire damage to your person and /or property. Drain fuel into approved containers outdoors, away from open flame.

If the snowthrower is to be stored for thirty (30) days or more at the end of the snow season, the following steps are recommended to prepare your snowthrower for storage.

NOTE: Gasoline must be removed or treated to prevent gum deposits from forming in the tank, filter, hose, and carburetor during storage.

1. To remove gasoline, run engine until tank is empty and engine stops.

If you do not want to remove the gasoline, add fuel stabilizer to any gasoline left in the tank to minimize gum deposits and acids. If the tank is almost empty, mix stabilizer with fresh gasoline in a separate container and add some to the tank. ALWAYS FOLLOW INSTRUCTIONS ON STABILIZER CONTAINER. THEN RUN ENGINE AT LEAST 10 MINUTES AFTER STABILIZER IS ADDED TO ALLOW MIXTURE TO REACH CARBURETOR. STORE SNOWTHROWER IN SAFE PLACE.

2. You can help keep your engine (4-cycles only) in good operating condition by changing oil before storage.

3. Lubricating the piston/cylinder area. This can be done by first removing the spark plug and squirting clean engine oil into the spark plug hole. Then cover the spark plug hole with a rag to absorb oil spray. Next, rotate the engine by pulling the starter two or three times. Finally, reinstall spark plug and attach spark plug wire.

4. Thoroughly clean the snowthrower.

5. Lubricate all lubrication points (see “Lubrication“ in the Maintenance s ection).

6. Insure that all nuts, bolts, and screws are securely fastened. Inspect all visible moving parts for damage, breakage, and wear. Replace if necessary.

7. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

8. Cover the bare metal parts of the snowthrower housing auger, and the impeller with rust preventative.

9. If possible, store your snowthrower indoors and cover it to give protection from dust and dirt.

10. On models with folding handles, loosen the knobs that secure the upper handle. Rotate the upper handle back.

11. If the machine must be stored outdoors, block up the snowthrower and insure the entire machine is off the ground. Cover the snowthrower with a heavy tarpaulin.

REMOVING THE SNOWTHROWER FROM STORAGE

When removing the snowthrower from storage, follow the steps below.

1. Put the upper handle in the operating position, tighten the knobs that secure the upper handle.

2. Fill the fuel tank with a fresh fuel.

3. Check the spark plug. Make sure the gap is correct. If the spark plug is worn or damaged, replace before using.

4. Make sure all fasteners are tight.

5. Make sure all guards, shields, and covers are in place.

6. Make sure all adjustments are correct.

MTF-031070L

TROUBLE SHOOTING CHART

PROBLEM LOOK FOR REMEDY

Difficult starting Defective spark plug. Replace defective spark plug. Engine runs erratically Blocked fuel line. Clean fuel line.

Empty gas tank. Check fuel supply, Stale gasoline. Add fresh gasoline with fuel stabilizer. Water or dirt in fuel system. Remove carburetor bowl to drain fuel tank. Refill

with fresh fuel.

carburetor bowl when the engine is hot.

Engine stalls Unit running on CHOKE. Set choke lever to RUN position. Loss of power Gas cap vent hole is plugged. Remove ice and snow from cap. Be sure vent

hole is clear.

Excessive vibration Loose parts or damaged impeller. Stop engine immediately and remove spark plug

wire. Tighten all bolts and make all necessary repairs. If vibration continues, have the unit serviced by a competent repairman.

Unit fails to propel itself

Drive belt loose or damaged. Replace drive belt. Refer to Drive Belt

Replacement in the Maintenance section of this

manual.

CAUTION: Do not remove

Unit fails to discharge snow

Incorrect adjustment of traction drive cable.

Worn or damaged friction disc. Replace friction disc. Refer to Friction Wheel

Auger drive belt loose or damaged. Replace or adjust auger drive belt. Refer to Drive

Auger control cable not adjusted correctly.

Broken shear bolt. Replace shear bolt. Refer to Auger Shear Bolt

Discharge chute clogged. Stop engine immediately and disconnect spark

Foreign object lodged in auger. Stop engine immediately and disconnect spark

Adjust traction drive cable. Refer to Cable Adjustment in the Maintenance section of this manual.

Replacement in the Maintenance section of this manual.

Belt Replacement and Drive Belt Adjustment in the Maintenance section of this manual.

Adjust auger control cable. Refer to Cable Adjustment in the Maintenance section of this manual.

Replacement in the Maintenance section of this manual.

plug wire. Refer to the first Warning in Snowthrower Operation in the Operation section of this manual. Clean discharge chute and inside of auger housing.

plug wire. Refer to the third Warning in Snowthrower Operation in the Operation section of this manual. Remove object from auger.

Your new snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions concerning parts, service, or technical data, contact your nearest John Deere/Frontier dealer. For complete warranty information refer to the warranty in the Owner’s Information section of this manual.

MTF-031070L

Identifying Your Snowthrower

REPLACEMENT PARTS

WE RECOMMEND JOHN DEERE/FRONTIER quality

parts and lubricants available at your John Deere/Frontier dealer.

PART NUMBERS MAY CHANGE. When you order replacement parts, use the part numbers listed below and on the following pages. If a part number changes, your John Deere/Frontier dealer will have the latest part number.

WHEN YOU ORDER PARTS, your John Deere/Frontier dealer must have your snowthrower model and serial number and your engine model number. This is the model and serial number that you recorded in the “Owner’s Information” section of this Owner’s Manual.

QUICK REFERENCE PART NUMBERS

The following is a list of replacement parts that you may need for routine service and maintenance. If you do not see the replacement part you need in the following chart, then check the full list of replacement part illustrations following this page.

ITEM

Belt, Drive MT579932 Belt, Auger MT585416 Scraper Blade

Spark Plug Champion RC12YC

* Part Numbers are subject to change without notice.

PART NUMBER *

MT583035E701

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

ENGINE

25-2

25-3

25-1

25-4

Ref.Drive Page

Key No. Part No. Description Key No. Part No. Description

1 MT6219 CORD, STARTER 2 - - - - - ENGINE 3 MT002x97 BOLT, CARRIAGE 4 MT028x76 RETAINER, PUSH 5 MT710026 NUT 6 MT1501109 PULLEY, ENGINE 7 MT710247 WASHER 8 MT71063 WASHER

9 MT71015 SCREW 10 MT579932 BELT, DRIVE V 3L 11 MT585416 BELT, AUGER V 4L 12 MT1501112 YZ BRACKET ASSEMBLY, IDLER 13 MT1501065 BUSHING, IDLER BRACKET 14 MT71060 WASHER, SPLIT

MTF-031070L

Ref. Auger

Housing Page

15 MT910828 SCREW 5/16-24 X 1.00 16 MT165x164 SPRING, IDLER TRACTION DRIVE 17 MT50793 PULLEY, IDLER 18 MT590 NUT, JAM 3/8-16 20 MT1501201 GUIDE, ROD BELT 22 MT71060 WASHER 24 MT710097 SCREW

25 - - - - - - FRAME ASSEMBLY 25-1 MT1501062E511 PLATE, ENGINE 25-2 MT310169 SCREW 25-3 MT25x020 SCREW 25-4 MT1501049E511 MOTOR BOX

26 MT1501214 KEY, BRIGGS ENGINE

-- MTF-031070L OWNER’S MANUAL

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

FRAME

169

106

105

108

111

Ref. Engine Page

167

162

122

160

162

167

Ref. Auger Housing Page

Ref. Drive Page

MTF-031070L

168

110

103

148

107

149

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

FRAME

Key No. Part No. Description

90 MT1501055E701 COVER, BOTTOM

91 MT310169 SCREW, 1/4-20X .63

103 MT1501226 YZ IDLER ASSEMBLY, AUGER

105 MT711682 PIN, HAIR .38DIAX1.64LG

106 MT761761 PIN, CLEVIS 3/16” DIA

107 MT165x159 SPRING, TENSION

108 MT761675 YZ ASSY., SPRING ATTACH

110 MT585781 BOLT, 3/8-16X1.25 CARR.

111 MT711617 WASHER, FLAT

122 MT780055 SCREW, TAP 5/16-18 X .50

148 MT50793 PULLEY, IDLER

149 MT590 NUT, JAM 3/8-16

160 MT1501052 COVER, BELT

162 MT26x306 SCREW, TAP

167 MT71067 WASHER, FLAT

168 MT1501200 SPACER, AUGER BRACKET

169 MT760539 LID, TOOL BOX

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

DRIVE

203

204

236

Ref. Wheel Page

206

201

Ref. Shift Yoke Page

203

204

Ref. Frame Page

232

229

234

Ref. Wheel

Page

221

229

200

225

223

226

227

234

230

Ref.

Wheel Page

MTF-031070L

208

220

Ref. Wheel

Page

213

217

218

213

238

212

215

210

220

218

207

215

238

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

DRIVE

Key No. Part No. Description

200 MT1501092 YZ LF AXLE, SWING PLATE YZ

201 MT579851 CHAIN, ROLLER #420x19.00

203 MT334163 BEARING AND RETAINER, ASSY

204 MT579858 WASHER

206 MT780055 SCREW, TAP 5/16-18x0.5

207 MT1501100 ASSY, HEX SHAFT

208 MT579868 CHAIN, ROLLER #420x18.00 LG

210 MT337029 BEARING, TRUNION CLUTCH R

212 MT1501435 WHEEL, FRICTION DISC

213 MT001x38 BOLT

215 MT303008 NUT, KEPS HEX 1/4-20

217 MT579859 RING, RETEXT

218 MT579858 WASHER

220 MT334163 BEARING AND RETAINER, ASSY

221 MT780055 SCREW, TAP 5/16-18 x .5

223 MT1501115 FRICTION PULLY

225 MT1501057 YZ LF PLATE, SWINGING YZ

226 MT1501158 SPACER, FRICTION PULLEY

227 MT15X114 NUT, FLANGE LOCK 3/8-24

229 MT11X30 RETAINER, RING

230 MT1501107 YZ LF ASSY, SPRING LINK YZ

232 MT11X30 RETAINER, RING

234 MT165X112 SPRING, EXTENSION

MTF-031070L

236 MT1501090 SPROCKET 33/7

238 MT71074 WASHER, FLAT

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

AUGER HOUSING

550

552

551

554

484

482

499

490

500

553

527

480

485

491

527

544

540

493

514

522

523

511

522

523

525

520

524

Ref. Gear Case Page

521

525

MTF-031070L

524

510

541

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

AUGER HOUSING

Key No. Part No. Description

480 MT583146 PULLEY, 4L 8.40 OD

482 MT2001022 KEY, SQUARE 3/16 X 3/4

484 MT15x112 NUT, 1/2-20

485 MT1501158 SPACER, FRICTION PULLEY

490 MT582957 YZ RETAINER, BALL BRNG

491 MT43846 BEARING, BALL

493 MT001X92 BOLT, HEX 5/16-18X .50

499 MT710026 NUT, 5/16-18 HEXWDFLLK

500 MT1501589E511 HOUSING, ASSY

510 MT583035E701 BLADE, SCRAPER

511 MT340720 BOLT, 5/16-18X.75

514 MT710026 NUT, 5/16-18

520 MT760603E701 AUGER, ASSY, LH

521 MT760604E701 AUGER, ASSY, RH

522 MT9524 SCREW, 1/4-20 X 1.75

523 MT3943 SPACER, SLEEVE

524 MT73826 NUT, 1/4-20

525 MT53757 BEARING, FLANGE

527 MT70984 SCREW, 5/16-18X .75

540 MT762377E701 SKID, HEIGHT ADJUST

541 MT340720 BOLT, 5/16-18 X .75

544 MT710026 NUT, 5/16-18

550 MT1501576 BRUSH, CLEANOUT

551 MT1501672 CLIP, RETAINER

552 MT06x115 SCREW

553 MT15x146 NUT

554 MT578063 BLOCK

- - MT1501216 KIT, SHEAR BOLT

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

GEAR CASE

340

326

305

310

303

320

300

321

311

322

323

314

324

316

312

327

315

330

313

312

311

306

310

304

301

Key No. Part No. Description Key No. Part No. Description

300 MT896 CASE, GEAR, RH 301 MT895 CASE, GEAR, LH 303 MT910828 SCREW, 5/16-24 x 1.00 304 MT71100 NUT, 5/’16-24 305 MT330434 SCREW, 5/16-24 x 1.50 306 MT53749 PLUG, PIPE 0.25-18 310 MT780151 SEAL, OIL 311 MT53743 BEARING, SLEEVE 312 MT53748 WASHER, FLAT 313 MT760529 SHAFT, AUGER OUTPUT 314 MT897 GASKET, GEAR BOX 315 MT53730 WORM GEAR

MTF-031070L

316 MT73905 KEY, WOODRUFF #91 320 MT53737 RING, QUAD 0.924 ID 321 MT583126 BEARING, FLANGE 322 MT48275 WASHER, FLAT 323 MT50684 BEARING, ROLLER 324 MT48275 WASHER, FLAT 326 MT50795 KEY 327 MT53732 WORM 330 MT53731 BEARING, SLEEVE 340 MT1501147E701 IMPELLER

-- MT333431 10oz TUBE LUBRIPLATE

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

REMOTE CONTROL

995

980

994

Ref. Control Panel

975

Ref. Engine Mount Bolt

975

965

973

Ref. Upper Chute

981

974

967

968

969

970

971

972

Ref. Lower Chute

Key No. Part No. Description Key No. Part No. Description

965 MT318468 TENSION SPRING 967 MT310088 BOLT, SHOULDER 968 MT73787 FLATWASHER 969 MT15x143 NUT 970 MT313676 SCREW, 5/16-18 X 0.75 971 MT306447 YZ BRACKET, CABLE CHUTE 972 MT71391 NUT, 5/16-18

MTF-031070L

973 MT1001221 TRIM STRIP, BLACK 974 MT071372 TIE, CABLE 975 MT1501393 CABLE, CHUTE DEFLECTOR 980 MT313676 SCREW 981 MT780220 WIRE FORM, CHUTE CABLE 994 MT71045 NUT, 3/8-16 995 MT306689 KNOB, SHIFT

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

DISCHARGE CHUTE

603

602

582

586

585

584

580

604

586

587

600

Pop Rivets

601

610

609

607

606

611

607

Ref. Auger Housing Page

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

DISCHARGE CHUTE

Key No. Part No. Description

580 MT761168E701 CHUTE, UPPER W/REMOTE

582 MT578088 SCREW, 5/16-18 X.75

584 MT71038 NUT

585 MT578088 SCREW, 5/16-18 X.75

586 MT6711 PLASTIC WASHER

587 MT71038 NUT

600 MT761169E701 CHUTE, LOWER W/REMOTE

601 MT2x100 BOLT

602 MT71071 WASHER, FLAT

603 MT71038 NUT

604 MT762322 FLAP

606 MT585214 YZ CHUTE COLLAR

607 MT02x101 BOLT

609 MT15x145 NUT

610 MT337227 RETAINER, RING INNER

611 MT1501282 RETAINER, RING OUTER

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

HANDLE

729

739

787

798

739

729

785

720

801

791

800

799

795

801

741

805

806

808

790

796

804

771

811

770

724

772

803

725

809

810

773

802

728

727

774

725

765

725

727

726

724

726

745

753

750

751

740

763

765

743

MTF-031070L

812

813

751

Ref. Engine

Page

759

745

760

762

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

HANDLE

Key No. Part No. Description Key No. Part No. Description

720 MT1501378E701 ASSY, HANDLE

773 MT71072 WASHER, FLAT

724 MT7288 SCREW

725 MT71072 WASHER, FLAT

726 MT71062 WASHER

727 MT71044 NUT

728 MT7289 STOP, PLASTIC

729 MT337399 GRIP, HANDLE

739 MT4049 BUMPER

740 MT1501451 CABLE, AUGER CLUTCH

741 MT1501452 CABLE, DRIVE

743 MT313441 BRKT, CABLE ADJ

744 MT1673 SPRING, CLUTCH

745 MT15x145 NUT, HEX

750 MT1501449E701 HANDLE, LOWER

751 MT25x021 SCREW

774 MT71046 NUT, HEX

785 MT71045 NUT, HEX

787 MT306689 KNOB, SHIFT

790 MT578926 ROD, ASSY LH

791 MT578924 ROD, ASSY RH

795 MT579002 BRACKET, CAM

796 MT002x53 SCREW

798 MT71038 NUT, NYLOCK

799 MT8417 CAM LOCK

800 MT584673 PIN, SPRING PIVOT

801 MT73664 NUT, PUSH ON

802 MT71081 PIN, COTTER

803 MT71071 FLATWASHER

804 MT1501728 ROD, SPEED CONTROL

758 MT15x144 BOLT, HEX

759 MT579860 SPOOL, CABLE

760 MT1501059 YZ BRKT, SPOOL

762 MT1501122 CABLE, LOWER DRIVE

763 MT001798 BOLT, HEX 1/4-20 x 1.5

765 MT308146 BOOT, CABLE

770 MT1501570 YZ BRACKET, SHIFT

771 MT4058 SCREW

772 MT50786 SPRING

MTF-031070L

805 MT71042 NUT, 5/16-18

806 MT6352 ADAPTER, ROD

808 MT50782 BALLJOINT, STEEL

809 MT71060 WASHER

810 MT71042 NUT, 5/16-18

811 MT579944 BEARING, FL

812 MT1501110 YZ ROD, YOKE

813 MT11X30 RETAINER, RING

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

CHUTE ROD

856

855

854

862

855

Ref. Handle Assy

865

864

867

868

863

864

860

Ref. Auger Housing Assy

861

870

852-8

852-11

852-9

852-5

852-13

852-10

852-1

852-2

MTF-031070L

852-7

852-6

852-3

869

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

CHUTE ROD

Key No. Part No. Description

852-1 MT1501309 YZ ASSEMBLY, YOKE & ROD 852-2 MT313431 WASHER, CURVED SPRING 852-3 MT1501067 GEAR, CHUTE ROTATION 9T 852-5 MT579493 PIN, COTTER 852-6 MT1501306E701 BRACKET, GEAR MOUNT 852-7 MT1501293 PIN, HAIR 852-8 MT1501075 YZ ASSEMBLY, YOKE ADAPTER YZ 852-9 MT711682 PIN, HAIR

852-10 MT578060 PIN, UNIVERSAL JOINT

852-11 MT578309 PIN, CLEVIS

852-13 MT578063 HOUSING, UNIVERSAL

854 MT307399 KNOB, SLEEVE 855 MT309312 FLATWASHER 856 MT73664 NUT, PUSH ON 3/8” 860 MT581618 EYE BOLT 3/8-16X6.00 861 MT148 GROMMET, EYE BOLT 862 MT308145 BOOT, EYE BOLT 863 MT71045 NUT, 3/8-16 HEXJAM 864 MT71072 FLATWASHER .406X.81X.066 865 MT309344 ADAPTER, BOOT 867 MT71046 NUT, 3/8-16 HEXNYL 868 MT002X98 BOLT, CARRIAGE 1/4-20 X 1.00 869

870 MT1501074 YZ CRANK, ASSY CHUTE

MT15x145

NUT, 1/4-20

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

CONTROL PANEL

760

730

732

794

731

Ref.Key# 741

MTF-031070L

794

Ref. Key# 791

792

766

765

761

768

767

Key No. Part No. Description

730 MT1501358E701 CLUTCH HANDLE LH 731 MT1501357E701 CLUTCH HANDLE RH 732 MT337380 GRIP, CLUTCH LEVER 760 MT1501415 PANEL, CONTROL 761 MT316042 SCREW 765 MT578866E701 BRACKET, PANEL 766 MT302900 SCREW, 5/16-18 X 1.75 767 MT71060 WASHER 768 MT15x144 NUT, 5/16-18 792 MT905531 BOLT, 1/4-20 X 0.50 794 MT908913 NUT, 1/4-20

Ref.Key# 790

Ref. Upper Handle

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

HEADLIGHT

621

626

634

Ref. Control Panel

Page

632

630

633

Ref. Handle Page

625

630

622

628

627

629

631

Key No. Part No. Description

621 MT762343 LIGHT, HALOGEN 622 MT1501455 HARNESS, WIRE 625 MT071372 TIE, CABLE 626 MT1501412 BRACKET, LIGHT 627 MT901696 SCREW #8 X .50 628 MT901736 WASHER, FLAT 629 MT1501543 COVER, CHUTE LEVER 630 MT028x79 NUT, PUSH 631 MT1501545 FRAME, COVER 632 MT1501542 COVER, SPEED LEVER 633 MT1501544 FRAME, SPEED COVER 634 MT760987 RIVET, 0.125 x 0.23

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

WHEELS

679

678

673

675

671

654

678

655

Ref. Drive Page

650

652

655

676

671

653

Key No. Part No. Description

650 MT1501563 SHAFT, AXLE 652 MT1501089 SPRKT & HUB 653 MT01x193 SCREW, 1/4-20 x 1.75 654 MT15x145 NUT, 1/4-20 HEX NYLOCK 655 MT1501114 BEARING, AXLE 671 MT712120 FLATWASHER 673 MT1501138 BUSHING, WHEEL 675 MT1501658 TIRE & RIM, RIGHT 676 MT577015 SCREW, 1/4-20X1.75 HH 677 MT15X145 NUT, 1/4-20 HEX NYLOCK 678 MT239 RING, RET 679 MT73842 PIN, KLIK .25 X 1.38 DIA 680 MT1501658 TIRE & RIM, LEFT

680

673

677

MTF-031070L

FRONTIER MODEL ST0927 FACTORY MODEL 627904x16A

DECALS

MTF-031070L

Key No. Part No. Description

1 MT48x5294 DECAL, SINGLE HAND CONTROL 2 MT7390 DECAL, V-BELTS 3 MT7859 DECAL, OVER ADJUSTMENT 4 MT48x5286 DECAL, ROTATING AUGER 5 MT761078 DECAL, DANGER 6 MT48x5285 DECAL, UNCLOGGING CHUTE 7 MT48x5291 DECAL, SPEED CONTROL 8 MT48x5292 DECAL, REMOTE CHUTE CONTROL

9 MT760983 DECAL, SHEAR BOLTS 10 MT1501548 LOGO NAMEPLATE, FRONTIER 11 MT48x5293 DECAL, ST0927 12 MT48x5254 DECAL, CLEAN & CLEAR BRUSH

-- MTF-031070L OPERATOR’S MANUAL

SPECIFICATIONS ST0927

Engine Briggs & Stratton Intek Snow OHV

Horsepower 9 hp

Starter Electric / Recoil

Fuel Capacity 4 quarts

Drive System Friction Disc

Speeds 6 Forward / 2 Reverse

Tire Diameter 16”

Traction Control Pin Lock

Clearing Width 27”

Housing Height 21”

Auger Diameter 12”

Auger Type Steel / Saw Tooth

Impeller Diameter 12”

Chute Rotation Remote

Chute Turning Radius

Deflector Control Remote

Weight 275 lbs

Warranty - Engine 3 years

Warranty - Machine 3 years

190

MTF-031070L

Frontier ST0927, ST1028 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual