Frontgate FG388LP-SD, FG388NG-SD, FG388NG-GD, FG388LP-GD Installation Instructions And Use & Care Manual
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MODEL NUMBERS:
FG388LP-SD, FG388LP-GD, FG388NG-SD, FG388NG-GD
CINMAR ITEM NUMBERS:
28423 STS LP, 28423 GLA LP, 28423 STS NG, 28423 GLA NG
Grriillll
Installation Instructions and Use & Care Guide
OOUUTTDDOOOORR GGRRIILLLLS
S
FRONTGATE
Thank you for purchasing the Frontgate Professional Grill to meet your grill needs.
We're confident your new grill will provide you excellent performance, lasting value,
and many years of enjoyment.
For future reference, please record your Frontgate Grill purchase:
Frontgate Model Number:
Serial Number:____________________________________________________
Gas Type:________________________________________________________
___________________________________________
TABLE OF CONTENTS
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Grill Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Gas Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Gas Hook-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Leak testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grill Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Match Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rotisserie Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rotisserie Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Ordering Replacement Parts Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Grill Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GENERAL SAFETY INFORMATION
Your safety and the safety of others are very important
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can cause fatal injuries. All safety messages will follow the
safety alert symbol and either the word "DANGER" or "WARNING". These words mean:
Fatal injury can occur if you don't immediately
follow instructions.
Serious or fatal injury can occur if you don't
follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the change of injury, and tell you what
can happen if the instructions are not followed.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame
3. Open lid
4. If door continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
WARNING.
1. Do not Store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
INSTALLER: Please retain these instructions with the owner so that
they may maintain them for future reference.
1
GENERAL SAFETY INFORMATION
continued
TESTED IN ACCORDANCE WITH ANSI Z21.58b CSA 1.6b-2006 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.
rill Installation Codes
G
Check your local building codes for the proper method of installation, in the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied
etroleum Gases, ANSI / NFPA B19.2 or CSA B149.1 Natural Gas and Propane installation code, and the National
P
lectrical Code, ANSI / NFPA 70.
E
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never
connect your gas grill to an LP gas tank that exceeds this capacity.
If an external electrical source is utilized: The outdoor cooking gags appliance, when installed, must be electrically
grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70, or the Canadian Electrical Code, CSA
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of
noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may
need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done
every time a new LP gas tank is connected to your grill.
C22.1.
WARNING
• Combustion byproducts produced when using this product contain chemicals known to the State of California
to cause cancer, birth defects, or other reproductive harm.
• Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily
injury, death, or property damage.
• Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces,
grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cool down after use.
• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
CAUTION: BEWARE OF FLASHBACK!
CAUTION: Spiders and small insects occasionally spider webs or make nests in the grill burner tubes during transit and
warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This
type of fire is known as "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating
condition for the user.
Although an obstructed burner tube is not the only cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must clean the burner tubes at least once a month in late summer or early
fall when spiders are most active.
extended period of time. A clogged tube can be lead to a fire beneath the grill.
Also perform this burner tube cleaning procedure if your grill has not been used for an
2
GENERAL SAFETY INFORMATION
continued
LP - GAS SUPPLY SYSTEM
20 lbs tank of approximately 12 1/4 inches in diameter by
• A
8 1/4 inches high is the maximum size LP gas tank to use.
1
• This safety feature prevents the tank from being overfilled, which
an cause malfunction of the LP gas tank, regulator and/or grill.
c
• The LP gas supply cylinder to be used must be constructed and
marked in accordance with the specifications for LP - Gas
cylinder of the U.S. Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA - B339, cylinders,
pheres and Tubes for Transportation of Dangerous Goods and
S
Commission.
• The LP gas tank must have a shutoff valve terminating in an LP
valve outlet that is compatible with a Type 1. LP gas supply
cylinder must have a shut off valve terminating in a valve outlet
specified for connection type QCC1 in the standard for
ompressed gas cylinder valve outlet and inlet connection
c
ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be
fitted with an Overfill Protection Device (O.P.D.) The LP gas tank
must also have a safety relief device that has a direct connection
with the vapor space of the tank.
• The tank supply system must be arranged for vapor withdrawals.
• The LP gas tank used must have a collar to protect the tank
valve.
• Place dust cap on cylinder valve outlet whenever the cylinder s
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of
caps or plugs may result in leakage of propane.
• Never connect an unregulated LP gas tank to your gas grill.
• This outdoor cooking gas appliance is equipped with a high
capacity hose/regulator assembly for connection to a standard
20 lb. Liquid propane cylinder
.
• Have your LP gas tank filled by a reputable propane gas dealer
and visually inspected and re-qualified at each filling.
• Do not store a spare LP gas cylinder under or near this
appliance.
• Never fill the cylinder beyond 80 percent full.
• If the information is not followed exactly, a fire resulting
in death or serious injury could occur.
• Always keep LP gas tanks in an upright position.
• Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
• Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and removed
from the outdoor cooking gas appliance.
• This outdoor working gas appliance is not intended to be
installed in or on boats, or recreational vehicles.
• When your gas grill is not in use the gas must be turned off at
the LP Gas tank.
• The gas must be turned off at the supply cylinder when the
outdoor cooking gas appliance is not in use.
• LP gas tank must be stored outdoors in a well ventilated area
and out of reach of children. Disconnected LP
not be stored in a building, garage or any other enclosed area.
gas tanks must
PROPER PLACEMENT AND CLEARANCE
OF GRILL
• Never use your gas grill in a garage, porch, shed, breezeway or
any other enclosed area. Your gas grill is to be used outdoors
only.
• DO NOT install this unit into combustible enclosures.
• Minimum clearance from sides and back of unit to
combustible construction, 24 inches (61 cm) from sides
and 24 inches (61 cm) from back.
• DO NOT use this appliance under overhead combustible
surfaces. This outdoor cooking gas appliance is not
intended to be installed in or on recreational vehicles
and/or boats.
• DO NOT obstruct the flow of ventilation air around the gas grill
housing. Only use the regulator and the hose assembly
supplied with your gas grill. Replacement regulators and hose
assemblies must be those specified in this manual.
• The regulator and hose assembly must be inspected before
each use of the grill and after every LP tank change. If there
is excessive abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by the
manufacturer
.
• The pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used. Never
substitute other types of regulators. Contact Customer Service
for manufacturer specified replacement parts.
• This outdoor cooking gas appliance is equipped with a pressure
regulator that complies with the standard for Pressure
Regulating Valve for LP Gas ANSI/UL 144.
• DO NOT use briquettes of any kind in the grill.
• This grill is designed for optimum performance without the use
of briquettes.
will block off the area for the grill burners to vent. Adding
briquettes can damage ignition components and knobs, and
void the warranty.
DO NOT place briquettes on the radiant as this
• Keep the back and side cart free and clear from debris.
• Keep any electrical supply cord, or the rotisserie motor cord
away from the heated areas of the grill.
• Never use the grill in extremely windy conditions. If located in
a consistently windy area (oceanfront, mountaintop, etc.) a
windbreak will be required. Always adhere to the
specified clearance.
• Never use a dented or rusty propane tank.
• While lighting, keep your face and hands as far away from the
grill as possible.
• Burner adjustment should only be performed after the burner
has cooled.
3
GENERAL SAFETY INFORMATION
continued
ROTISSERIE DRIVE MOTOR - USE ONLY FOR OUTDOORS, DO NOT EXPOSE
TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC
SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE
RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF
THE GROUND.
INSECT W
ARNING:
• Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow
improperly. This is a very dangerous condition, which can cause a fire to occur behind and
beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect
the grill twice a year.
WARNING: Keep a spray bottle of soapy water near the gas supply valve and check
the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING
SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for, your grill will provide safe, reliable service for many years. However,
extreme care must be used as the grill produces intense heat that can increase accident potential.
When using this appliance basic safety practices must be followed, including the following:
• DO NOT repair or replace any part of the grill unless specifically recommended in this manual.
All other service should be referred to a qualified technician. This grill is not intended to be
installed in or on recreational vehicles or boats.
• Children should not be left alone or unattended in an area where the grill is being used. Do not
allow them to sit, stand or play in or around the grill at any time.
interest to children around or below the grill.
• DO NOT permit clothing, pot holders or other flammable materials to come in contact with or
too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and
cause personal injury.
• For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be
worn while using this appliance. Some synthetic fabrics are highly flammable and should not
be worn while cooking.
• Only certain types of glass, heat-proof glass, ceramic, earthenware, or other glazed utensils
are suitable for grill use. These materials may break with sudden temperature changes. Use
only on low or medium heat settings in accordance with the manufacturers guidelines.
DO NOT store items of
4
GENERAL SAFETY INFORMATION
continued
• DO NOT heat unopened food containers. A build-up of pressure may cause the containers
to burst.
• Use an oven mit when opening the grill lid.
• NEVER lean over an open grill.
• When lighting a burner, pay close attention to what you are doing. Make certain you are aware
of which burner you are lighting, so your body and clothing remain clear of any open flames.
• Grease is flammable. Let hot grease cool before attempting to handle it. DO NOT allow
grease deposits to collect in the grease tray at the bottom of the grill's firebox.Clean the
grease tray often.
• DO NOT use aluminum foil to line the grill racks or grill bottom.
• For proper lighting and performance of the burners, keep the burner ports clean. It is necessary
to clean them periodically for optimum performance. The burners will only operate in one
position and must be mounted correctly for safe operation.
• Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean
the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a
hot surface.
• Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner
on or around the grill.
heat, ignite or cause metal parts to corrode.
The chemical that produces the spraying action could, in the presence of
• DO NOT use the grill to cook excessively fatty meats or other products which promote
flare-ups.
• DO NOT operate the grill under unprotected combustible construction. Use only in well
ventilated areas.
enclosed areas.
DO NOT use in buildings, garages, sheds, breezeways or other such
• Keep the area surrounding the grill free from combustible materials including: fluids, trash,
and vapors such as gasoline or charcoal lighter fluid.
and ventilation air.
DO NOT obstruct the flow of combustion
5
Grill Features
2
3
17
4
5
6
1
8
19
12
13
14
9
16
7
1. Roll Top Hood
2. Rotis Motor
15
11
18
11. LP Rollout Tank Tray
(
For LP Grills only
10
)
3. Side Shelf - Left 12. Drip Tray
4. Utensil Drawer 13. Rotis Meat Fork Storage Slot
5. Towel Bar 14. Rotis Motor Storage Slot
6. Control Knob: Rear Infrared Burner 15. Side Burner Cover Storage
7. Control Knobs: Main Burners 16. Rotis Spit Storage Access Hole
8. Side Burner 17. Internal Grill Light Switch
9. Control Knobs: Side Burner 18. LP Tank Tray Lock
10. Control Knob: Searing Burner 19. Battery Box Housing
6
INSTALLATION INSTRUCTIONS
M
ake sure all packing material is removed from the grill, including the burner tie-down straps.
ELECTRONIC IGNITION BATTERY INSTALLATION
The electronic ignition required one AA battery be installed to operate. To install the
battery included with the grill: 1) Remove the battery box housing by loosening the threaded cap;
2) Install the battery with the positive pole facing toward you; 3) Replace and tighten the
battery box cap after the battery is installed.
3
1
2
+
P
INSTALLATION OF WARMING RACK
Install the warming rack on to the warming rack bracket.
Warming Rack
Bracket
7
INSTALLATION INSTRUCTIONS
SIDE SHELF WITH UTILITY DRAWER
1. Locate uninstalled side shelf with utility drawer, and remove packaging materials.
2. Pull the drawer all the way out from shelf. Press the drawer slide release levers, and
remove drawer. (See Fig. 1 & 2)
3. Locate and loosen (but don't remove) the four (4) side shelf bolts on the left side
of the grill using a socket wrench or adjustable wrench (See Fig. 3) allow approximately
1/4" space between the bolt head and side of grill.
4. Attach the left side shelf by lining up the side shelf keyhole slots on the right-hand side
of shelf with the 4 bolts on the side of the grill, and slide onto the bolts (See Fig. 4).
5. Tighten the 4 bolts firmly to secure the side shelf to the side of the grill.
6. Re-install the drawer into the side shelf.
Slide Release
Lever
Fig. 1 Fig. 2
Fig. 3
Fig. 4
8
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