Fronius VR IGM control unit Operating Instruction [DE, EN]

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Steuergerät VR IGM

VR IGM control unit

Bedienungsanleitung

DEEN

Roboter-Option

Operating Instructions

Robot option

42,0410,1762 009-26032015

0

Sehr geehrter Leser

Einleitung Wir danken Ihnen für Ihr entgegengebrachtes Vertrauen und gratulieren Ihnen zu Ihrem

technisch hochwertigen Fronius Produkt. Die vorliegende Anleitung hilft Ihnen, sich mit
diesem vertraut zu machen. Indem Sie die Anleitung sorgfältig lesen, lernen Sie die viel­fältigen Möglichkeiten Ihres Fronius-Produktes kennen. Nur so können Sie seine Vorteile
bestmöglich nutzen.

Bitte beachten Sie auch die Sicherheitsvorschriften und sorgen Sie so für mehr Sicherheit
am Einsatzort des Produktes. Sorgfältiger Umgang mit Ihrem Produkt unterstützt dessen
langlebige Qualität und Zuverlässigkeit. Das sind wesentliche Voraussetzungen für her­vorragende Ergebnisse.

DE

1

2

Allgemeines

DE

Sicherheit

Gerätekonzept Das Steuergerät VR IGM kommt bei automatisierten Anwendungen zum Einsatz und dient

je nach Ausstattung zur Ansteuerung von bis zu 3 PushPull-Systemen.
Das Steuergerät VR IGM ist serienmäßig mit einem Shunt zur Strommessung im Schweiß­Stromkreis, einem Print SR 43 und einem Print PM 43 ausgestattet.

Gerätebeschrei­bung

Rückseite: Vorderseite:

WARNUNG! Ein elektrischer Schlag kann tödlich sein. Vor Öffnen des Gerätes

- Netzschalter in Stellung - O - schalten

- Gerät vom Netz trennen

- ein verständliches Warnschild gegen Wiedereinschalten anbringen

- mit Hilfe eines geeigneten Messgerätes sicherstellen, dass elektrisch gela­dene Bauteile (z.B. Kondensatoren) entladen sind

WARNUNG! Fehlerhaft durchgeführte Arbeiten können schwerwiegende Perso­nen- und Sachschäden verursachen. Nachfolgend beschriebene Tätigkeiten dür­fen nur von geschultem Fachpersonal durchgeführt werden! Beachten Sie das
Kapitel „Sicherheitsvorschriften“ in der Bedienungsanleitung der Stromquelle und
der Systemkomponenten.

(1) (2)(3) (4) (5)(6)

Pos. Bezeichnung

(1) Anschluss Drahtvorschub V1

für einzelne Drahtvorschübe und für PushPull-Systeme
(2) Anschluss Abspul-Drahtvorschub V1
(3) Anschluss LocalNet V1

standardisierte Anschlussbuchse für LocalNet-Verbindung zur Stromquelle
(4) Blindabdeckung

(Anschluss Drahtvorschub V2 von Option SR43 IGM)
(5) Blindabdeckung

(Anschluss Abspul-Drahtvorschub V2 von Option PM43 IGM)
(6) Blindabdeckung

(Anschluss LocaNet V2 von Option SR43 IGM)

(7) (9)(8)

(18)(19)

(17) (16)

(15)

(13)(12)(11)(10)

(14)

3

Pos. Bezeichnung

(7) Blindabdeckung

(Anschluss Drahtvorschub V3 von Option SR43 IGM)
(8) Blindabdeckung

(Anschluss Abspul-Drahtvorschub V3 von Option PM43 IGM)
(9) Blindabdeckung

(Anschluss LocaNet V3 von Option SR43 IGM)
(10) Ausgangs-Strombuchse Shunt 1

zur Masseverbindung
(11) Ausgangs-Strombuchse Shunt 1

zur Masseverbindung
(12) Eingangs-Strombuchse Shunt 1

von der Stromquelle
(13) Eingangs-Strombuchse Shunt 1

von der Stromquelle
(14) Blindabdeckung

(Eingangs-Strombuchse Shunt 2 von der Stromquelle, Option Shunt 600 A IGM

für Draht 2)
(15) Blindabdeckung

(Eingangs-Strombuchse Shunt 2 von der Stromquelle, Option Shunt 600 A IGM

für Draht 2)
(16) Anschluss Datenauswertung

zum Anschließen eines 8-poligen Harting-Steckers
(17) Blindabdeckung

(Ausgangs-Strombuchse Shunt 2 zur Masseverbindung, Option Shunt 600 A IGM

für Draht 2)
(18) Kabel- Zugentlastung

PG7 Verschraubung für IGM-Option
(19) Blindabdeckung

(Ausgangs-Strombuchse Shunt 2 zur Masseverbindung, Option Shunt 600 A IGM

für Draht 2)

Optionen Für das Steuergerät VR IGM stehen folgende Optionen zur Verfügung:

- Einbau-Set Shunt IGM 600 A
zum Einbau eines 2. Shunts

- Einbau-Set SR43 IGM
zum Einbau von weiteren Prints SR43, sodass mit einem Steuergerät max. 3 Draht­vorschübe angesteuert werden können

- Einbau-Set PM43 Pullmig-Regler IGM
zum Einbau von weiteren Prints PM43, sodass mit einem Steuergerät max. 3 Push­Pull-Systeme angesteuert werden können

4

Maximal zulässi­ge Stromwerte

360 A *
500 A **

500 A *
600 A **

360 A *
500 A **

DE

Drahtvorschub­Hauptmotor am
Steuergerät ein­stellen

+

+

360 A *
500 A **

500 A *
600 A **

* 100 % Einschaltdauer bei 10 min / 40 °C
** 40 % Einschaltdauer bei 10 min / 40 °C

Das Steuergerät VR IGM ist mit einem
Wahlschalter zur Einstellung des Drahtvor­schub-Hauptmotors ausgestattet.
Für jede Option SR43 IGM steht ein Wahl­schalter zur Verfügung.

Der Wahlschalter muss für jeden anzusteu­ernden Drahtvorschub-Hauptmotor ent­sprechend eingestellt werden:

+

+

360 A *
500 A **

Wahlschalter im Geräteinneren zur Einstellung des
Drahtvorschub-Hauptmotors

Linken Seitenteil entfernen

1

Durch Drehen des Wahlschalters den Drahtvorschub-Hauptmotor eines PushPull-

2

Systems entsprechend einstellen

1 = Scheibenläufer-Motor, 11 m/min
2 = Elvi-Motor, 25 m/min
(Werkseinstellung)
3 = Scheibenläufer-Motor, 30 m/min
4-9 = Error Config

Linken Seitenteil montieren

3

9

Linksanschlag = 1
Rechtsanschlag = 9

1

2

3

4

5

8

6

7

Der Hilfsmotor im PushPull-System wird über die Eingabe der PushPull-Nummer einge­stellt.

5

Nummern der
PushPull-Einhei­ten (PPU)

PPU-Nr. LHSB PPU Type

2 - Robacta Drive, 10m/min
3 - Robacta Drive, 22m/min (Master)
4 - Robacta Drive, 22m/min (Slave)
5 - PullMig, 18 m/min (Slave; Potentiometer oder Up/Down-Taste

aktiv)

6 - PullMig, 18 m/min (Slave; Potentiometer oder Up/Down-Taste

nicht aktiv)
16 - Cobra Python, 15 m/min (Slave)
27 x Robacta Drive CMT
28 x Pullmig CMT mit Up/Down-Taste (CMT Manual)
29 x Pullmig CMT ohne Up/Down-Taste (CMT Manual)
32 - Robacta Powerliner 22m/min
33 - Elvi, 25 m/min, 500 mA, Slave
34 - Elvi, 25 m/min, 900 mA, Slave
35 - Robacta Powerliner, 10 m/min

6

Schaltplan / Circuit Diagram

DE

1

2

+A1-X5

CFM -

CFM +

WIRE IN

1

2

3

4

5

6

7

8

+A1-X4

1

1m

2

2m

3

3m

4

4m

5

5m

6

6m

7

7m

CAT

8

8m

9

9m

10

10m

11

11m

GND

12

12m

13

13m

14

14m

GND (R.V.)

VD - ANA -

+24V (GAS)

REAL VALVE IN

VD- ANA +

GND (GAS)

BLOW OUT

RESERVE

WIRE RETRACT

WIRE END

GAS PREASSURE

+24V (BLOW OFF)

+24V (RESERVE)

GAS CHECK

REAl VALVE

GND (WIRE END)

GND (CAT)

+A1 SR43A 4,070,905

+A1-X11

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

+A1-X1

1

GND

2

+5V

ARC +

ARC -

GND

+5V

N.C.

N.C.

+A1-X17

1m

2m

3m

4m

3

4

5

6

7

8

1

2

3

4

POWER +

POWER -

MOTOR +

MOTOR -

-V1

+A3-X2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1m

2m

3m

4m

5m

6m

7m

8m

9m

10m

11m

12m

13m

14m

15m

16m

+A3-X1

1

+55V

+55V

GND

GND

VR Mot +

VR Mot -

PM Mot +

PM Mot -

NC

NC

NC

NC

1m

2m

3m

4m

+A3-X4

1m

2m

3m

4m

+A3-X3

1m

2m

3m

4m

1

+A3-X5

1

2

3

4

1

2

3

4

1

2

3

4

2

1

2

+A3 FIL43 4,071,266

+55V

+55V

PM43 Mot +

PM43 Mot -

SR43 Mot +

NC

GND A

+5V

GND

GND

NC

NC

SR43 Mot -

NC

GND A

Selection

321

4

MEASUREMENT

CURRENT

SHUNT

-R1

-X28

-X10

-X2

-X3

A

PP MOTOR +

B

PP MOTOR -

C

WIRE IN

D

GND

E

REAL VALVE PP IN

F

WIRE RETRACT

G

GAS CHECK

H

REAL VALVE PP GND

J

BLOW OUT +24V

K

GAS PRESSURE

L

GASVALVE +24V

M

GASVALVE GND

N

BLOW OUT GND

P

VR MOTOR +

R

VR MOTOR -

S

REAL VALVE VR GND

T

REAL VALVE VR IN

A

PP MOTOR +

B

PP MOTOR -

C

WIRE IN

D

GND

E

REAL VALVE PP IN

F

WIRE RETRACT

G

GAS CHECK

H

REAL VALVE PP GND

I

N.C.

J

N.C. (GAS NOZZLE)

K

CAT +24V

L

CAT GND

M

N.C.

N

N.C.

ROTOM LEER - EDSROTOM GIM LLUP / HSUP

RXDL

RXDH

TXDL

TXDH

+55V

+55V

GND

GND

+24V

GND

EARTH

+A1-X10

1m

2m

3m

4m

+A1-X7

1m

2m

3m

4m

5m

6m

+A1-X13

1

+A2-X3

1

2

3

4

1

2

3

4

5

6

1

2

1

2

3

4

-X9

A

B

C

D

E

F

G

H

I

J

REMOTE CONTROL

GND

GND

GND

TXDL

+55V

RXDL

RXDH

+55V

+24V

TXDH

7

Schaltplan / Circuit Diagram

inkl. Option PM 43 Pullmig-Regler IGM

incl. option PM 43 Pullmig controller

1

-V1

1

12

-Z1

+A1-X13

2

+A1-X12

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

EARTH

1

+A1 SR43A 4,070,905

1m

+15V

2m

GND

3m

BRDG 2A L

4m

BRDG 2A H

5m

BRDG 2B L

6m

BRDG 2B H

7m

BRDG 2C L

8m

BRDG 2C H

9m

+5V

10m

GND

11m

PM RES1

12m

PM RES2

13m

I SUM BRDG B

14m

BRDG2 SHD FPGA

15m

GND

16m

I PHASE 2A

17m

I PHASE 2B

18m

V PHASE 2A

19m

V PHASE 2B

20m

V PHASE 2C

21m

BRDG2 TEMP

22m

PM CONFIG IO

23m

1V5 REF

24m

GND

25m

3V3 A

26m

GND

GND (R.V.)

VD - ANA -

+24V (GAS)

REAL VALVE IN

VD- ANA +

GND (GAS)

BLOW OUT

RESERVE

WIRE RETRACT

WIRE IN

WIRE END

GAS PREASSURE

+24V (BLOW OFF)

+24V (RESERVE)

GAS CHECK

REAl VALVE

GND (WIRE END)

GND (CAT)

POWER +

POWER -

MOTOR +

MOTOR -

+A1-X5

CFM -

CFM +

+A1-X4

1m

2m

3m

4m

5m

6m

7m

CAT

8m

9m

10m

11m

GND

12m

13m

14m

+A1-X11

1m

+55V

2m

+55V

3m

GND

4m

GND

+A1-X1

GND

+5V

GND

+5V

ARC +

ARC -

+A1-X17

1m

2m

N.C.

3m

4m

N.C.

+A1-X7

1m

+24V

2m

RXDL

3m

RXDH

4m

GND

5m

TXDL

6m

TXDH

+A1-X10

1m

+55V

2m

+55V

3m

GND

4m

GND

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

1

2

3

4

5

6

7

8

1

2

3

4

1

2

3

4

5

6

1

2

3

4

2

1

+A3-X5

2

1

1

2

+A3-X2

1

1m

+55V

2

2m

+55V

3

3m

PM43 Mot +

4

4m

PM43 Mot -

5

5m

SR43 Mot +

6

6m

NC

7

7m

GND A

8

8m

+5V

9

9m

GND

10

10m

GND

11

11m

NC

12

12m

NC

13

13m

SR43 Mot -

14

14m

NC

15

15m

GND A

16

16m

Selection

+A3 FIL43 4,071,266

+A3-X1

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

+A3-X4

1

1m

VR Mot +

2

2m

NC

3

3m

VR Mot -

4

4m

NC

+A3-X3

1

1m

PM Mot +

2

2m

PM Mot -

3

3m

NC

4

4m

NC

143

2

MEASUREMENT

CURRENT

SHUNT

-R1

-X3-X2

-X28

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

-X10

A

B

C

D

E

F

G

H

I

J

K

L

M

N

-X9

A

B

C

D

E

F

G

H

I

J

PP MOTOR +

PP MOTOR -

WIRE IN

GND

REAL VALVE PP IN

WIRE RETRACT

GAS CHECK

REAL VALVE PP GND

BLOW OUT +24V

GAS PRESSURE

GASVALVE +24V

GASVALVE GND

BLOW OUT GND

VR MOTOR +

VR MOTOR -

REAL VALVE VR GND

REAL VALVE VR IN

PP MOTOR +

PP MOTOR -

WIRE IN

GND

REAL VALVE PP IN

WIRE RETRACT

GAS CHECK

REAL VALVE PP GND

N.C.

N.C. (GAS NOZZLE)

CAT +24V

CAT GND

N.C.

N.C.

GND

GND

GND

TXDL

+55V

RXDL

RXDH

+55V

+24V

TXDH

DE - REEL MOTORPUSH / PULL MIG MOTORS

REMOTE CONTROL

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

+A2-X4

1

2

3

4

5

6

7

8

9

1m

+15V

2m

GND

3m

BRDG 2A L

4m

BRDG 2A H

5m

BRDG 2B L

6m

BRDG 2B H

7m

BRDG 2C L

8m

BRDG 2C H

9m

+5V

10m

GND

11m

PM RES1

12m

PM RES2

13m

I SUM BRDG B

14m

BRDG2 SHD FPGA

15m

GND

16m

I PHASE 2A

17m

I PHASE 2B

18m

V PHASE 2A

19m

V PHASE 2B

20m

V PHASE 2C

21m

BRDG2 TEMP

22m

PM CONFIG IO

23m

1V5 REF

24m

GND

25m

3V3 A

26m

GND

+A2-X2

1

1m

+55V

2

2m

+55V

+A2 PM43B 4,071,290

MOTOR +

MOTOR -

3

3m

GND

4

4m

GND

+A2-X3

1

1m

2

2m

3

3m

N.C.

4

4m

N.C.

+A2-X1

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

8

Ersatzteilliste / Spare Parts List

DE

9

10

Dear reader,

Introduction Thank you for the trust you have placed in our company and congratulations on buying this

high-quality Fronius product. These instructions will help you familiarise yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.

Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.

EN

11

General

Safety

Device concept The VR IGM control unit is used in automated applications and, depending on the fittings,

controls up to 3 push-pull systems.
The VR IGM control unit is fitted as standard with a shunt for measuring current in the weld­ing circuit, with a SR 43 PC board and with a PM 43 PC board .

Description of the
device

Rear: Front:

WARNING! An electric shock can be fatal. Before opening the device

- Turn the mains switch to the "O" position

- Unplug the machine from the mains

- Put up an easy-to-understand warning sign to stop anybody inadvertently
switching it back on again

- Using a suitable measuring instrument, check to make sure that electrically
charged components (e.g. capacitors) have discharged

WARNING! Work that is carried out incorrectly can cause serious injury and dam­age. The following activities must only be carried out by trained and qualified per­sonnel. Read the "Safety rules" chapter in the power source and system
components operating instructions.

(1) (2)(3) (4) (5)(6)

Item Designation

(1) V1

wire-feed unit connection for individual wire-feed units and push-pull systems
(2) V1 unreeling wire-feed unit
(3) V1

LocalNet connection and standardised connection sockets for LocalNet connec-

tion to the power source
(4) Blanking cover

(V2 wire-feed unit connection from SR43 IGM option)
(5) Blanking cover

(V2 unreeling wire-feed unit from PM43 IGM option)

(7) (9)(8)

(18)(19)

(17) (16)

(15)

(13)(12)(11)(10)

(14)

12

Item Designation

(6) Blanking cover

(V2 LocalNet connection from SR43 IGM option)
(7) Blanking cover

(V3 wire-feed unit connection from SR43 IGM option)
(8) Blanking cover

(V3 unreeling wire-feed unit from PM43 IGM option)
(9) Blanking cover

(V3 LocalNet connection from SR43 IGM option)
(10) Output current socket shunt 1

to the earth connection
(11) Output current socket shunt 1

to the earth connection
(12) Input current socket shunt 1

from the power source
(13) Input current socket shunt 1

from the power source
(14) Blanking cover

(input current socket shunt 2 from the power source, 600 A IGM shunt option for

wire 2)
(15) Blanking cover

(input current socket shunt 2 from the power source, 600 A IGM shunt option for

wire 2)
(16) Data analysis connection

for connecting an 8-pin Harting plug
(17) Blanking cover

(output current socket shunt 2 to the earth connection, 600 A IGM shunt option

for wire 2)
(18) Cable strain relief device

PG7 gland for IGM option
(19) Blanking cover

(output current socket shunt 2 to the earth connection, 600 A IGM shunt option

for wire 2)

EN

Options The following options are available for the VR IGM control unit:

- IGM 600 A shunt kit
for fitting a second shunt

- SR43 IGM installation kit
for installing additional SR43 PC boards so that a maximum of 3 wire-feed units can
be controlled with a control unit

- PM43 IGM PullMig controller installation kit
for installing additional PM43 PC boards so that a maximum of 3 wire-feed units can
be controlled with a control unit

13

Maximum Current
Values

360 A *
500 A **

500 A *
600 A **

360 A *
500 A **

Adjusting the
wire-feed unit
main motor on
the control unit

+

+

360 A *
500 A **

500 A *
600 A **

* 100 % duty cycle at 10 minutes / 40 °C
** 40 % duty cycle at 10 minutes / 40 °C

+

+

360 A *
500 A **

The VR IGM control unit has a selector
switch for adjusting the wire-feed unit main
motor.
There is a selector switch for every SR43
IGM option.

The selector switch must be adjusted ac­cordingly for every wire-feed unit main mo­tor to be controlled:

Selector switch inside the device for adjusting the wire­feed unit main motor

Remove the left side panel

1

Adjust the wire-feed unit main motor of a PushPull system accordingly by turning the

2

selector switch

1 = disc armature motor, 11 m/min
2 = Elvi motor, 25 m/min
(factory setting)
3 = disc armaure motor, 30 m/min
4-9 = error config

Fitting the left side panel

3

9

Left stop = 1
Right stop = 9

1

2

3

4

5

8

6

7

The auxiliary motor in a PushPull system is adjusted by the input of the PushPull number.

14

Numbers of Push­Pull Units (PPU)

PPU-No. LHSB PPU Type

2 - Robacta Drive, 10m/min
3 - Robacta Drive, 22m/min (master)
4 - Robacta Drive, 22m/min (slave)
5 - PullMig, 18 m/min (slave; potentiometer or Up/Down button are

active )

6 - PullMig, 18 m/min (slave; potentiometer or Up/Down button are

not active)
16 - Cobra Python, 15 m/min (slave)
27 x Robacta Drive CMT
28 x Pullmig CMT with Up/Down button (CMT Manual)
29 x Pullmig CMT without Up/Down button (CMT Manual)
32 - Robacta Powerliner 22m/min
33 - Elvi, 25 m/min, 500 mA, slave
34 - Elvi, 25 m/min, 900 mA, slave
35 - Robacta Powerliner, 10 m/min

EN

15

Schaltplan / Circuit Diagram

1

2

+A1-X5

CFM -

CFM +

WIRE IN

1

2

3

4

5

6

7

8

+A1-X4

1

1m

2

2m

3

3m

4

4m

5

5m

6

6m

7

7m

CAT

8

8m

9

9m

10

10m

11

11m

GND

12

12m

13

13m

14

14m

GND (R.V.)

VD - ANA -

+24V (GAS)

REAL VALVE IN

VD- ANA +

GND (GAS)

BLOW OUT

RESERVE

WIRE RETRACT

WIRE END

GAS PREASSURE

+24V (BLOW OFF)

+24V (RESERVE)

GAS CHECK

REAl VALVE

GND (WIRE END)

GND (CAT)

+A1 SR43A 4,070,905

+A1-X11

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

+A1-X1

1

GND

2

+5V

ARC +

ARC -

GND

+5V

N.C.

N.C.

+A1-X17

1m

2m

3m

4m

3

4

5

6

7

8

1

2

3

4

POWER +

POWER -

MOTOR +

MOTOR -

-V1

+A3-X2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1m

2m

3m

4m

5m

6m

7m

8m

9m

10m

11m

12m

13m

14m

15m

16m

+A3-X1

1

+55V

+55V

GND

GND

VR Mot +

VR Mot -

PM Mot +

PM Mot -

NC

NC

NC

NC

1m

2m

3m

4m

+A3-X4

1m

2m

3m

4m

+A3-X3

1m

2m

3m

4m

1

+A3-X5

1

2

3

4

1

2

3

4

1

2

3

4

2

1

2

+A3 FIL43 4,071,266

+55V

+55V

PM43 Mot +

PM43 Mot -

SR43 Mot +

NC

GND A

+5V

GND

GND

NC

NC

SR43 Mot -

NC

GND A

Selection

321

4

MEASUREMENT

CURRENT

SHUNT

-R1

-X28

-X10

-X2

-X3

A

PP MOTOR +

B

PP MOTOR -

C

WIRE IN

D

GND

E

REAL VALVE PP IN

F

WIRE RETRACT

G

GAS CHECK

H

REAL VALVE PP GND

J

BLOW OUT +24V

K

GAS PRESSURE

L

GASVALVE +24V

M

GASVALVE GND

N

BLOW OUT GND

P

VR MOTOR +

R

VR MOTOR -

S

REAL VALVE VR GND

T

REAL VALVE VR IN

A

PP MOTOR +

B

PP MOTOR -

C

WIRE IN

D

GND

E

REAL VALVE PP IN

F

WIRE RETRACT

G

GAS CHECK

H

REAL VALVE PP GND

I

N.C.

J

N.C. (GAS NOZZLE)

K

CAT +24V

L

CAT GND

M

N.C.

N

N.C.

ROTOM LEER - EDSROTOM GIM LLUP / HSUP

16

+55V

+55V

+24V

RXDL

RXDH

TXDL

TXDH

GND

GND

GND

EARTH

+A1-X10

1m

2m

3m

4m

+A1-X7

1m

2m

3m

4m

5m

6m

+A1-X13

1

+A2-X3

1

2

3

4

1

2

3

4

5

6

1

2

1

2

3

4

-X9

A

B

C

D

E

F

G

H

I

J

REMOTE CONTROL

GND

GND

GND

TXDL

+55V

RXDL

RXDH

+55V

+24V

TXDH

Schaltplan / Circuit Diagram

inkl. Option PM 43 Pullmig-Regler IGM

incl. option PM 43 Pullmig controller

1

-V1

1

12

-Z1

+A1-X13

2

+A1-X12

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

EARTH

1

+A1 SR43A 4,070,905

1m

+15V

2m

GND

3m

BRDG 2A L

4m

BRDG 2A H

5m

BRDG 2B L

6m

BRDG 2B H

7m

BRDG 2C L

8m

BRDG 2C H

9m

+5V

10m

GND

11m

PM RES1

12m

PM RES2

13m

I SUM BRDG B

14m

BRDG2 SHD FPGA

15m

GND

16m

I PHASE 2A

17m

I PHASE 2B

18m

V PHASE 2A

19m

V PHASE 2B

20m

V PHASE 2C

21m

BRDG2 TEMP

22m

PM CONFIG IO

23m

1V5 REF

24m

GND

25m

3V3 A

26m

GND

GND (R.V.)

VD - ANA -

+24V (GAS)

REAL VALVE IN

VD- ANA +

GND (GAS)

BLOW OUT

RESERVE

WIRE RETRACT

WIRE IN

WIRE END

GAS PREASSURE

+24V (BLOW OFF)

+24V (RESERVE)

GAS CHECK

REAl VALVE

GND (WIRE END)

GND (CAT)

POWER +

POWER -

MOTOR +

MOTOR -

+A1-X5

CFM -

CFM +

+A1-X4

1m

2m

3m

4m

5m

6m

7m

CAT

8m

9m

10m

11m

GND

12m

13m

14m

+A1-X11

1m

+55V

2m

+55V

3m

GND

4m

GND

+A1-X1

GND

+5V

GND

+5V

ARC +

ARC -

+A1-X17

1m

2m

N.C.

3m

4m

N.C.

+A1-X7

1m

+24V

2m

RXDL

3m

RXDH

4m

GND

5m

TXDL

6m

TXDH

+A1-X10

1m

+55V

2m

+55V

3m

GND

4m

GND

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

1

2

3

4

5

6

7

8

1

2

3

4

1

2

3

4

5

6

1

2

3

4

2

1

+A3-X5

2

1

1

2

+A3-X2

1

1m

+55V

2

2m

+55V

3

3m

PM43 Mot +

4

4m

PM43 Mot -

5

5m

SR43 Mot +

6

6m

NC

7

7m

GND A

8

8m

+5V

9

9m

GND

10

10m

GND

11

11m

NC

12

12m

NC

13

13m

SR43 Mot -

14

14m

NC

15

15m

GND A

16

16m

Selection

+A3 FIL43 4,071,266

+A3-X1

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

+A3-X4

1

1m

VR Mot +

2

2m

NC

3

3m

VR Mot -

4

4m

NC

+A3-X3

1

1m

PM Mot +

2

2m

PM Mot -

3

3m

NC

4

4m

NC

143

2

MEASUREMENT

CURRENT

SHUNT

-R1

-X3-X2

-X28

A

B

C

D

E

F

G

H

J

K

L

M

N

P

R

S

T

-X10

A

B

C

D

E

F

G

H

I

J

K

L

M

N

-X9

A

B

C

D

E

F

G

H

I

J

PP MOTOR +

PP MOTOR -

WIRE IN

GND

REAL VALVE PP IN

WIRE RETRACT

GAS CHECK

REAL VALVE PP GND

BLOW OUT +24V

GAS PRESSURE

GASVALVE +24V

GASVALVE GND

BLOW OUT GND

VR MOTOR +

VR MOTOR -

REAL VALVE VR GND

REAL VALVE VR IN

PP MOTOR +

PP MOTOR -

WIRE IN

GND

REAL VALVE PP IN

WIRE RETRACT

GAS CHECK

REAL VALVE PP GND

N.C.

N.C. (GAS NOZZLE)

CAT +24V

CAT GND

N.C.

N.C.

GND

GND

GND

TXDL

+55V

RXDL

RXDH

+55V

+24V

TXDH

EN

DE - REEL MOTORPUSH / PULL MIG MOTORS

REMOTE CONTROL

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

+A2-X4

1

2

3

4

5

6

7

8

9

1m

+15V

2m

GND

3m

BRDG 2A L

4m

BRDG 2A H

5m

BRDG 2B L

6m

BRDG 2B H

7m

BRDG 2C L

8m

BRDG 2C H

9m

+5V

10m

GND

11m

PM RES1

12m

PM RES2

13m

I SUM BRDG B

14m

BRDG2 SHD FPGA

15m

GND

16m

I PHASE 2A

17m

I PHASE 2B

18m

V PHASE 2A

19m

V PHASE 2B

20m

V PHASE 2C

21m

BRDG2 TEMP

22m

PM CONFIG IO

23m

1V5 REF

24m

GND

25m

3V3 A

26m

GND

+A2-X2

1

1m

+55V

2

2m

+55V

+A2 PM43B 4,071,290

MOTOR +

MOTOR -

3

3m

GND

4

4m

GND

+A2-X3

1

1m

2

2m

3

3m

N.C.

4

4m

N.C.

+A2-X1

1

1m

+55V

2

2m

+55V

3

3m

GND

4

4m

GND

17

Ersatzteilliste / Spare Parts List

18

EN

19

FRONIUS INTERNATIONAL GMBH

Froniusplatz 1, A-4600 Wels, Austria

Tel: [phone], Fax: [phone]

E-Mail: [e-mail]

www.fronius.com

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