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Collision box signal installation set
Blow out installation set basic / 16
bar
Gas sensor installation set
Installation instructions
Wirefeeder
42,0410,1761 002-26032012
0
General Robot PAP
(2) (1) (1) (1) (1)
(1)
(2) (1) (1)
EN
Safety
Opening the
housing VR
5000rob PAP
WARNING! An electric shock can be fatal. Before opening the device
- Turn the mains switch to the "O" position
- Unplug the machine from the mains
- Put up an easy-to-understand warning sign to stop anybody inadvertently
switching it back on again
- Using a suitable measuring instrument, check to make sure that electrically
charged components (e.g. capacitors) have discharged
WARNING! Work that is carried out incorrectly can cause serious injury and damage. The following activities must only be carried out by trained and qualified personnel. Read the "Safety rules" chapter in the power source and system
components operating instructions.
Turn the mains switch to the „0“ position
1
Unplug the machine from the mains
2
Unscrew screws (1) - TX 20, and (2) - TX 25
3
(1) (1)
(1) (1) (1)
(2)
1
Tools required - TX 20, 25 screwdriver
- Flat spanner, size 17
2
Install collision box signal installation set
2a disconnect
2b connect
connector to FSC
EN
Scope of supply
Install „Ext. collision box signal“
VR 5000 Rob PAP
(1) (2) (3)
1
(1) M12 Connector
(2) screws
(3) label
2
fit connector
3
stick
label
3
Install 16 bar blow out installation set
connect air valve pin 1 to X3 pin2 and
air valve pin 2 to X3 pin 5
2
Scope of supply 16 bar blow out
Scope of supply basic blow out
(1)
(5) (4) (2)
(3)
(1) (2)
(1) air valve with supply
(2) air clutch
(3) air hose with FSC connection
(4) distance ring
(5) air connection
(6) cable tie (not at the picture)
(1) protecktion sleeve
(2) air valve with supply
(3) cable ties
(4) air clutch with FSC connection
Install „blow out“
VR 5000 Rob PAP
(3)(4)
1
unplug molex connector (X3)
4
3
fit air valve and air connection
air connection
distance ring
air valve
connect
air hose
to
air valve
connect air hose to FSC
4
EN
routing wire trough
the rubber mouth
securing it with
cable ties
5
6
5
Install gas sensor installation set
remove
jumper
wire
disconnect
gas hose
(remove
clamp)
connect
gas hose
(long) to
the gas
sensor
connect gas hose
(short) to FSC
y-distribution
Scope of supply
Install gas sensor
VR 5000 Rob PAP
(1) (2) (3)
(7)
1
(4)
(5)(6)(6)
(1) gas sensor
(2) y-distribution
(3) screws
(4) hose clamp
(5) gas hose
(6) protection sleeve
(7) reduction gas sensor
(8) cable tie (not at the picture)
2
gas hose (short)
3
1
reduction
connect
wires to
gas sensor
y-distribution
2
4
secure
cable tie
6
5
fit gas sensor
connect gas hoses
6
EN
to FSC
old connection to FSC
gas
sensor
7
General Robot conv.
(1)
(1)
(2)(2) (1)(1)
(1)
Safety
Opening the
housing VR 5000
Rob conv.
WARNING! An electric shock can be fatal. Before opening the device
- Turn the mains switch to the "O" position
- Unplug the machine from the mains
- Put up an easy-to-understand warning sign to stop anybody inadvertently
switching it back on again
- Using a suitable measuring instrument, check to make sure that electrically
charged components (e.g. capacitors) have discharged
WARNING! Work that is carried out incorrectly can cause serious injury and damage. The following activities must only be carried out by trained and qualified personnel. Read the "Safety rules" chapter in the power source and system
components operating instructions.
Turn the mains switch to the „0“ position
1
Unplug the machine from the mains
2
Unscrew screws (1) - TX 20, and (2) - TX 25
3
(1) (1)
(1) (1) (1)
(2)
8
Tools required - TX 20, 25 screwdriver
- Flat spanner, size 17
EN
9
Install collision box signal installation set
connect
to FSC
Scope of supply
Install „Ext. collision box signal“
VR 5000 Rob
conv.
(1) (2) (3)
1
(1) M12 Connector
(2) screws
(3) label
2
Fit
connector
3
stick label
10
Install 16 bar blow out installation set
connect air valve pin 1 to X3 pin 2 and
air valve pin2 to X3 pin 5
2
EN
Scope of supply 16 bar blow out
Scope of supply basic blow out
(1)
(5) (4) (2)
(3)
(1) (2)
(1) air valve with supply
(2) air clutch
(3) air hose with FSC connection
(4) distance ring
(5) air connection
(6) cable tie (not at the picture)
(1) protecktion sleeve
(2) air valve with supply
(3) cable ties
(4) air clutch with FSC connection
Install „blow out“
VR 5000 Rob
conv.
(3)(4)
1
unplug molex connector (X3)
11
3
fit air valve and air connection
air connection
distance ring
air valve
connect
air hose
to
air valve
connect air hose to FSC
4
routing wire trough
the rubber mouth
securing it with
cable ties
5
6
12
Install gas sensor installation set
disconnect gas hose (remove clamp)
connect wires to gas sensor
secure cable tie
EN
Scope of supply
Install gas sensor
VR 5000 Rob
conv.
(1) (2) (3)
(7)
1
(4)
(5)(6)(6)
(1) gas sensor
(2) y-distribution
(3) screws
(4) hose clamp
(5) gas hose
(6) protection sleeve
(7) reduction gas sensor
(8) cable tie (not at the picture)
2
gas hose (short)
3
1
reduction
y-distribution
2
4
remove jumper wire
13
5
old connection to FSCgas sensor
connect gas hoses
fit gas sensor
6
y-distribution
connect
gas hose
(short) to
FSC
7
14
EN
15
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